Print Quality Troubleshooting Guide
Print Quality Troubleshooting Guide
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Plain
NormalMas
PlainLow
s
HP Color
Laser
Brochure
Matte 160g
Cardstock
HP Superior
mode
Laser Matte
160g
Extra Heavy
131-175g
Heavy media
none
2
Plain
NormalMas
PlainLow
s
Heavy
Rough
Plain
NormalMas
PlainLow
s
NormalMas
PlainLow
s
Rough
---no name
--- no name
HP Cover
Matte 200g --- no name
HP Matte
Photo 200g
Normal
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
Heavy media
Light 6074g
Light mode
Light media
none
1
Plain
NormalMas
PlainFull
s
Light media
Light media
HP
Light Glossy Glossy
Presentation mode
media 1
Glossy 130g
Hp
Professional
Laser
Glossy 130g
Heavy
Glossy 111-
none
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
130g
HP Color
Laser
Brochure
Glossy 160g
HP Superior
Laser
Glossy 160g
Glossy
Glossy mode
HP Tri-Fold
media 2
Color Laser
Brochure
160g
Extra Heavy
Glossy 131175g
HP Color
Heavy
Glossy
Laser Photo Glossy mode media 3
Glossy 220g
none
none
Gloss NormalMas
Glossy
y
s
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
Card Glossy
176-220g
HP Color
Laser Photo
--- no name
Glossy 220g
(faster
printing)
HP Color
Laser Photo
--- no name
Glossy 220g
(higher
gloss)
none
Glossy
NormalMas Photo (lowPhoto
s
speed cal
on)
Photo 2 (not
none
Tweety)
Glossy
NormalMas Photo (lowPhoto
s
speed cal
on)
Photo 1
HP Tough
Paper
Tough Paper
Glossy film
mode
none
Gloss
ToughPaper Glossy
y
Envelope
Envelope
mode
none
Plain
Envelope 1
NormalMas
PlainFull
s
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
none
Plain
NormalMas
PlainLow
s
Color Laser
Transparency
Transparenc
OHT
mode
y
none
OHT
NormalMas
Glossy
s
Labels
none
Plain
NormalMas
PlainLow
s
Heavy
Envelope
Normal
Heavy
Envelope
mode
Envelope 2
Envelope 3
Label mode
Label
Designated
media 1
Designated
media 2
Designated
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
media 3
Extended Print Modes
EXTENDED
PRINT MODES
Paper curl - up
Extended
Output LUT
print mode
EEC95-11
Description
EEC96-10
Flap sealing
EEC94-13
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
EEC68-10
EEC91>0Bh
*
EEC92>-n**
EEC68-10
EEC91>0Bh
More fusing (+n) n
*
= +1, +2
EEC92>+n*
*
Dry paper
EEC93-13
Humid paper
EEC94-12
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
conditions.
Rough paper
EEC93-14
EEC68-10
Less transfer (-n) n EEC91>08h
EEC68-10
More transfer (+n) EEC91>08h
n = +1, +2, +3, +4, *
+5
EEC92>+n*
*
Less duplex
EEC68-10
HP PRINT
MODES
Plain
Letterhead
Preprinted Normal
Prepunched mode
Colored
Recycled
Engine
Extended Color
print mode print mode tables
Output
LUT
prefix
Constraine
d Curve
Tables
none
Plain
NormalMas
PlainFull
s
HP LaserJet
90g
HP Color
Laser Matte
105g
HP
Premium
Heavy media
Heavy mode
none
Choice
1
Matte 120g
Mid-Weight
96-110g
Heavy 111130g
Bond
Plain
NormalMas
PlainLow
s
Normal
EEC92>-n**
More duplex
transfer (+n) n =
+1, +2, +3, +4, +5
EEC68-10
EEC91>09h
*
EEC92>+n*
*
Extended
print mode
Description
EEC95-9
EEC93-11
Drum Banding
EEC95-13
Transfer belt
cleaning (+1,
+2)
Background
Toner
Extra Drum
Cleaning
Transfer belt
cleaning voltage EEC68-10
n = -5, -4, -3, -2, EEC91>0Ah*
-1, 0, +1, +2,
EEC92>n**
+3, +4, +5
Transfer belt
voltage Y
EEC68-10
n = -5, -4, -3, -2, EEC91>04h*
-1, 0, +1, +2,
EEC92>n**
+3, +4, +5
Transfer belt
voltage M
EEC68-10
n = -5, -4, -3, -2, EEC91>05h*
-1, 0, +1, +2,
EEC92>n**
+3, +4, +5
Transfer belt
EEC68-10
Optimize Menu
OPTIMIZE
MENU
Extended
print mode
Description
voltage C
n = -5, -4, -3, -2, EEC91>06h*
-1, 0, +1, +2,
EEC92>n**
+3, +4, +5
Transfer belt
voltage K
EEC68-10
n = -5, -4, -3, -2, EEC91>07h*
-1, 0, +1, +2,
EEC92>n**
+3, +4, +5
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Distance
(mm)
Notes
Developer roller (1
rotation)
22.3
Developer RS roller (1
28.5
rotation)
Charge roller
26.7
Cartridge to cartridge
spacing
69
56.5
Registration roller
44
Transfer roller
57
ITB
633.6
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PQ Defects
Background
Description
Various color toners developing on to white regions of the page.
Conditions
Smooth media is worse case. High humidity and end of cartridge life adds to the
problem.
Cause
Toner is developed onto the OPC in the white regions. The smooth media
significantly improves the transfer efficiency and the size of each background
toner particle covers more white area after fusing.
Workarounds
The greatest reduction will be made by changing to a rougher media. Reducing
the humidity is the second best change. Installing new cartridges may help but
only if they are near end of life.
Related Parts
Media and cartridges.
NOTE: Hummingbird/Tweety have never had a background problem.
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C-Blade Blur
Description
A sequence of light/dark/light bands with a total width of approximately 1.5 mm.
The series of bands will repeat at 75 mm, OPC frequency.
Conditions
Most commonly occurs after printing heavy coverage and then allowing the
printer to sit idle.
Cause
Toner, or some other material, bonds to the OPC surface resulting in region with a
different coefficient of friction. When the cleaning blade encounters this region
the OPC accelerates, backlash in the gear train is absorbed and the OPC slows
down, followed by the gear train recovering and the OPC accelerating.
[Update: Excessive hand oil, lotions, etc. can be transferred from handled paper to
the cartridge creating the region of different coefficient of friction on the OPC.]
Workarounds
Print four pages prior to the critical PQ document.
[Update: Avoid handling the page prior to printing and take care not to transfer
hand oil or lotion to the pages.]
Related Parts
Specific print cartridge
NOTE: Continued printing cleans the OPC and eliminates the defect.
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(These 2 examples
are not to scale with
each other. Defect
repeats at 26.7 mm)
Description
Thin dark horizontal lines repeating at the C-roller interval
(26.7 mm).
Conditions
This defect occurs in low temperature environments after
printing long jobs and then allowing the printer to sit idle.
Cause
Material is scraped off the OPC surface and accumulates at the
OPC/C-blade interface. The bond to the OPC increases when
the cartridge sits idle and is transfer to the C-roller surface.
The material on the C-roller surface then prevents proper
charging of the OPC surface because of the additional
resistance.
Workarounds
Related Parts
Print cartridge(s)
NOTE: There is a fix in the engine that can be turned on which
allows the cartridge to continue rotations after it has stopped
printing. These multiple short rotations prevent the
contaminant from sticking in one place. The drawback is that
the printer will continue to make random noises when sitting
idle, when these rotations occur.
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Dark sharp
horizontal bands
repeating at 26.7
mm
Description
Dark, sharp horizontal bands repeating at the C-roller pitch (26.7
mm). The defect is most visible on the edges of the media,
particularly when the edges of the media have weaker toner
transfer than the rest of the page.
Conditions
Occurs at the beginning of life, and fades over time. If the defect
is moderate severity, it will fade to light severity in 1 day. If the
defect is light severity, it will fade to unnoticeable levels in 1
more day. The fade will occur regardless of whether the printer is
printing or sitting idle.
Cause
This defect appears to be charge related. Rough shipping and
handling can create a trapped charge in the charge roller. The
trapped charge dissipates over 1-2 days.
Workarounds
Tell the customer that the defect will go away in 1-2 days
depending on the severity.
Related Parts
Print cartridge(s).
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Description
Thin dark horizontal lines repeating at the C-roller interval
(26.7 mm). The defect can occur in white areas and also halftoned areas as shown.
Conditions
This defect occurs in low temperature environments after
printing long jobs and then allowing the printer to sit idle.
Cause
Material is scraped off the OPC surface and accumulates at the
OPC/C-blade interface. The bond to the OPC increases when
the cartridge sits idle and is transfer to the C-roller surface.
The material on the C-roller surface then prevents proper
charging of the OPC surface because of the additional
resistance.
Workarounds
Related Parts
Print cartridge(s).
NOTE: There is a fix in the engine that can be turned on which
allows the cartridge to continue rotations after it has stopped
printing. These multiple short rotations prevent the
contaminant from sticking in one place. The drawback is that
the printer will continue to make random noises when sitting
idle, when these rotations occur.
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C-Roller Dot
Description
Small dots repeating vertical down the page at the C-roller interval (26.7 mm).
The dots can be the color of any of the toner cartridges. The dots can be seen on
the page in both the printed and non-printed areas. Example shows a black dot on
both the magenta and non-printed areas.
Conditions
Contamination or damage to the C-roller surface.
Cause
The most common cause for C-roller dots is adhesive contamination. Adhesive
from labels or envelopes can come off and attach to the charge roller surface. A
common way for this to occur is if the customer prints on only a few adhesive
labels on a sheet of labels. They peel off the labels they need at the time. Then,
they use the same sheet to print more labels. This time, the adhesive is exposed
and can more easily contaminate the cartridge.
A defective charge roller may also be the cause.
Workarounds
Encourage the customer to print the entire sheet of labels at one time, and
not reuse the same sheet over and over.
If the problem still occurs when printing full sheets of labels, check with
HP for a list of preferred adhesive labels.
Once the C-roller is contaminated or damaged, it must be replaced.
Related Parts
Print cartridge(s).
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C-Roller to Ground
Description
The defect consists of sets of 4 mm wide bands, YMCK, repeating at 75.8 mm
pitch across the full width of the page. Development occurs outside the image
area.
Conditions
This defect may occur in all environments and printing modes.
Cause
The OPC coating is damaged allowing the charge roller bias to be connecting to
ground. The high voltage supply is unable to maintain the charging voltage due to
the short, toner development occurs across the full length of the developer.
Workarounds
None
Related Parts
One of the print cartridges.
NOTE: The defect in one print cartridge causes the print defect to occur in all four
colors, unless printing in mono mode.
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After the front cartridge door has been opened/close without changing
cartridges.
Failing ITB.
Cause
It can be caused by thermal expansion, cartridge alignment or shifting, bad
calibration.
Workarounds
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Contamination: Fuser
Description
Dark toner dots observed on the front or back of the page. Defect is either nonrepeating or repeating at 56.5 mm pitch on the front of the page or 56.8 mm on the
back of the page.
Conditions
Defect occurs if:
Cause
Toner buildup on the fuser sleeve.
Workarounds
Run several cleaning pages until defect disappears.
Two cleaning modes are available for this printer:
Related Parts
Fuser
NOTE: If repeating defect does not disappear after repeated cleaning pages, a
permanent defect might be present on the fuser sleeve.
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Contamination: OPC
Description
Dark spots in white areas and light spots in printed areas repeating at 75 mm (3
inches). The spots maybe of all or one color.
Conditions
Immediately after loading paper.
Cause
Glue from the ream wrapper transfers to the paper and then transfers to the
OPC(s). Glue from labels has also been a source for this defect.
Workarounds
Discard the first and last page of a new ream of paper.
It is possible to clean the OPC(s) with isopropyl alcohol and a tissue or soft cloth.
It will be necessary to print several pages after cleaning to remove all alcohol
residues. Care must be taken to ensure the OPC is only rotated in the proper
direction. Rotating the OPC in the opposite direction will cause print defects.
Related Parts
Print cartridge(s).
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Curl
Description
Printed paper has curled edges. Two types of curl are possible:
Conditions
Positive curl - occurs in humid environments when printing high coverage pages.
Negative curl occurs in high humidity environments when printing low
coverage pages.
Cause
Uneven drying conditions for the two sides of the paper and fuser location close to
the paper output.
Workarounds
Positive curl - Use a higher temperature media type mode which will increase the
negative curl tendency reducing the positive curl. Also, more fusing could be
selected in the extended print modes.
Negative curl - Use a lower temperature media type mode or select lower fusing
temperature in extended print modes.
Related Parts
Fuser
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Related Parts
Print cartridge(s).
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Description
Toner is missing on one or both sides of the page. This can
be seen when the customer is trying to print to the full sides
of the page. The toner will be missing along a vertical wavelike scallop pattern. The scallop appears to repeat at the
developer roller interval (22.3 mm). The defect usually
Dark sharp
horizontal bands
repeating at 22.3
mm
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Description
Dark, sharp horizontal bands repeating at the developer roller
pitch (22.3 mm). The bands are visible inside a solid half-toned
area. The bands can run completely across the page side to side,
or only appear on the edges of the page.
Conditions
Occurs at the beginning of life, and fades over time. If the defect
is moderate severity, it will fade to light severity in 1 day. If the
defect is light severity, it will fade to unnoticeable levels in 1
more day. The fade will occur regardless of whether the printer is
printing or sitting idle.
Cause
During shipping, the doctor blade presses onto the developer
roller and causes a dent. When the cartridge first prints, this dent
causes extra toner to transfer out causing the bands. Over a day
or 2, the dent recovers.
Workarounds
Tell the customer that the defect will go away in 1-2 days
depending on the severity.
Related Parts
Print cartridge(s).
Fuser Cracks
Description
One or multiple fine short horizontal lines repeating at approximately 57 mm.
Conditions
This defect will be most prominent in uniform solid areas printed on glossy paper.
Cause
Fuser cracks can develop in early life if printer is idle for extended periods of
time. Cracks are usually small and invisible to most customers. Canon will have a
firmware countermeasure implemented as rolling change that should address this
issue.
Workarounds
None.
Related Parts
Fuser
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Image Memory
Description
A defect can occur when the same dark vertical feature is printed repetitively on a
white background, and then a half-toned page is printed shortly after. The defect is
a light ghost feature on the half toned page in the same vertical location as the
vertical dark feature had been on the white background page.
Conditions
On the example shown, the dark vertical feature is the black vertical line shown
by the upper arrow. This line runs the entire vertical length of the page. If this
page is continuously printed over many pages (400-900), then followed by
printing the medium density half tone page below, a light vertical ghost line can
occur as shown by the lower arrow. This could also occur for wider vertical
features or other colors different from this example.
Cause
After repetitively charging/discharging the same vertical area on the OPC drum, it
temporarily looses the ability to discharge completely due to trapped charge. This
results in the ghost.
Workarounds
Related Parts
Print cartridge(s).
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ITB Failure
Description
ITB assembly wearout causing a number of PQ defects including:
Poor/inconsistent CPR calibration and/or CPR that changes from the top to
the bottom of a page.
Leading edge margin changes during continuous print.
Conditions
Abnormally heavy printer usage or printer past end of life.
Cause
Increased drag between the ITB and the T1 sheet. The thermal load history of the
belt affects the time to failure. High temperature environments and back-to-back
short jobs (1pg is worst case) cause the shortest time to failure.
Workarounds
None.
Related Parts
None.
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ITB Spots
Description
ITB spots often look like an eye a white dot centered in a dark oval. This spot
(or several spots) appear just once per page (i.e., spots do not repeat on a given
page); are observed on about 50% of pages, always at same distance from left
edge but in varying distance from top edge; and occur in all color planes. If the
spot occurs in only one color plane (e.g., cyan but not black), then it is not an ITB
spot.
Cause
Contamination on ITB belt surface, often traceable to adhesive from ream
wrapper or from adhesive labels.
Workarounds
Print 20 high-coverage pages.
NOTE: This will improve cleaning effectiveness but does not guarantee
that the spot will be cleaned.
Related Parts
ITB
NOTE: Cleaning the ITB surface would be extremely difficult for the customer
(due to limited access) and involves risk of damaging the belt.
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The leading edge of the image shifts upward, reducing the top margin. The shift
gets progressively worse during large print jobs, then tends to reset at the
beginning of the next print job.
Conditions
Occurs near end of engine life. The worst-case environment is high-high (high
temperature/high humidity) but also occurs in other environments.
Cause
Refer to ITB Failure for more detail.
Workarounds
None
Related Parts
ITB
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Light Print
Description
Low optical density (light print) with the addition of severe banding at OPC
period (75.8 mm).
Conditions
All environments, all use cases.
Cause
Incorrect OPC discharge response.
Workarounds
None
Related Parts
Print cartridge
NOTE: We believe this issue was resolved during development but feel it should
be documented in the event a failure to control OPC manufacturing occurs.
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Workarounds
Replace the cartridge.
Related Parts
Print cartridge(s)
Engine
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Offset, Fuser
Description
Slight ghost of the image repeated approximately 56 mm down the page.
Conditions
This defect occurs in cold and dry environment or if the wrong media type is
selected.
Cause
OPC Cleaning
Description
The print defect appears as extremely heavy background printing across the
process length.
Conditions
The failure occurs more commonly in low temperature environments.
Cause
The cleaning blade tucks and either breaks off or bends back. The displaced
cleaning blade pushes the charging roller away from the OPC.
Workarounds
None
Related Parts
Print cartridge
NOTE: We think that this issue has been resolved during development but feel
that it should be documented in the event that a lack of margin allows it to
reoccur.
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Description
Any one of the four color planes can be missing,
accompanied by smearing of the remaining color
planes that are upstream on the belt.
Conditions
The failure event can occur on any color plane and
typically follows a consumable door actuation.
Cause
The OPC drive mechanism disengages and reengages
when the consumable door is opened and closed. If
the mating drive mechanism on the printer fails to
repeating at the OPC interval (75.8 mm). The line and dot are only visible within a
printed area.
Conditions
Damage/contamination to the OPC drum and C-roller.
Cause
Hard foreign objects can crack and damage the OPC surface. The crack results in
the repeating light/white dot. The residue from the crack can contaminate the Croller creating a contaminated ring around the roller. The ring then results in the
light white vertical streak.
Workarounds
Avoid damaging the OPC drum surface by dropping it or setting it down on a
sharp object. The OPC drum has no shutter/protection once the shipping cover is
removed.
Once the cartridge is damaged and contaminated, there is no fix. Replace the
cartridge.
Related Parts
Print cartridge(s).
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Stacking
Description
Pages being fed into the output tray push or plow underlying pages resulting in a
Streaks: Developer
Description
A light or dark or combination of light/dark streak in either solid or half tone
patterns.
Conditions
All conditions.
Cause
attributes: large areas of white space, and low coverage. The worst-case
environment is low temperature & low humidity. However, ITB streaks can occur
in any environment.
Cause
Streaks tend to form on the surface of the ITB belt under the conditions mentioned
above, typically after 15k pages. The belt streaks consist of toner, silica, and paper
dust, and they tend to reduce transfer efficiency at both T1 and T2.
Workarounds
There is no practical workaround for existing streaks.
Related Parts
ITB, ICL
NOTE: Existing ITB steaks may be diminished by printing a large number of
high-coverage pages (e.g., 1000 pages), but this is not a practical solution.
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Streaks: Light
Description
A light vertical streak can be seen when printing a solid area. It can be quite thin
or wider as shown by the photos. If streaks are seen throughout the same vertical
path across multiple colors, this is not a cartridge defect.
Conditions
Contaminants can enter the cartridge and cause blockage within the various seals
and blades. The blockage then creates a vertical line of missing toner.
Cause
Contaminants can come from a variety of sources; cotton fibers are most common
but we have also found: media residue, glue off adhesive labels, dust in the air,
etc.
Workarounds
Depending on the nature of the contaminant, it can sometimes clear as pages are
printed. Continue to print and see if the defect clears. If this is not acceptable,
replace the cartridge.
Before replacing cartridge, ensure the defect is only occurring from a single
cartridge. Print the PQ Troubleshooting page to find the correct cartridge. If the
streak continues through multiple cartridge colors, this is most likely an ITB issue.
Related Parts
Print cartridge(s), ITB.
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more) vertical faded streak pattern that is uniform down the page for a given color
plane.
Conditions
This defect will be most prominent in solid and halftone areas.
Cause
Each of the four color stations has a T1 transfer pad that transfers the image from
the OPC to the ITB. Thermal cycling can cause this sheet to develop ripples along
its length which result in E-field variations in the T1 transfer nip, resulting in
visible variations in transfer efficiency.
Workarounds
While this defect will be lessened when allowing the printer to remain idle for
extended periods (>24 hours) and for the early printing of a new cartridge (around
100-200 pages) the only real solution is to replace the ITB assembly.
Related Parts
ITB assembly
NOTE: We think that this issue has been resolved during development but feel
that it should be documented in the event that a lack of margin allows it to
reoccur.
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Toner Leak
Description
Toner can sometimes leak from various parts of the cartridge. The leaking can be
seen on the cartridge as well as on the PQ page as shown.
Conditions
Leaking can occur if the cartridge is used with very low coverage over the
cartridge life. Extreme low usage could occur for instance on the color cartridges,
if the customer is printing black only. It can also occur if the cartridge is used past
out (in cartridge override mode). If the waste toner cavity fills completely in
override, then the cartridge can leak waste toner. A waste toner leak will look like
a combination of toner colors mixed together, as opposed to a single cartridge
color.
Rough handling of the cartridge(s) has also been shown to cause temporary toner
leakage.
Cause
As toner wears over time in extreme conditions (mono printing), the toner may
not properly charge and can leak. Occasionally, seals may leak from incorrect
assembly.
Workarounds
Replace the cartridge.
If the customer is printing with extreme low usage (mono printing), encourage
them to use a mono printer for their mono jobs.
Related Parts
Print cartridge(s).
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Toner Out
Description
Print defects caused when the print cartridge is physically out of toner. Streaks,
toner bubbles, light text, background, and numerous other defects.
Conditions
Printing in OVERRIDE MODE.
Cause
The lack of toner prevent uniform development.
Workarounds
None
NOTE: Low coverage text will continue to have acceptable print quality even
when toner is too low to produce good graphics or images.
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Description
Toner contamination at 1 mm to 5 mm from trailing edge, and toner smear or
disruption (horizontal white line) at 4 mm to 5 mm from trailing edge.
Conditions
Worst-case environment is low temperature & low humidity.
Cause
The trailing edge contacts the ICL frame after peeling off of the transfer belt and
before entering the fuser.
Workarounds
Related Parts
ITB, T2 roller
NOTE: The smear (horizontal white line) is typically located outside the printable
area (<5mm from edge of media).
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Tramlines
Description
Two vertical creases running from top to bottom, positioned 76 mm and 142 mm
from the left edge of the page.
Conditions
Defect is observed when printing on glossy media types.
Cause
When the media exits the printer, the normal force from the output idler rollers
presses against the media while it is still compliant having just exited the fuser.
The media cools as this pressure is being applied, resulting in a permanent
deformation.
Workarounds
When using glossy media, this effect can be reduced by running fewer pages
between cool-downs so that the output area does not become too hot. Also, glossy
medias with heavier weight (like 200g) will not be as susceptible to this
deformation.
Related Parts
Output area
NOTE: This deformation is most noticeable in large regions of solid area
development using dark colors.
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Check supplies status and replace cartridges which are out or nearly out.
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Check supplies status and replace cartridges which are out or nearly out.
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Sealed Envelopes
Description
Flap is sealed after envelope is printed.
Conditions
Sealed envelopes occur only when printing in high humidity environments with
acclimated paper.
Cause
Humidity in the air activates the glue on the envelope flap resulting in partially
sealed envelopes.
Workarounds
Related Parts
Fuser
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Related Parts
Print cartridge
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Toner Splash
Toner splash inside circle, does not repeat down the page.
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Related Parts
Print cartridge(s).