411PROFIBUSENG
Uploaded by
Raja Shannmugam411PROFIBUSENG
Uploaded by
Raja ShannmugamCOMBIMASTER 411 & MICROMASTER 411
PROFIBUS Module
Operating Instructions
User Documentation
Issue 03/02
Description
General
Definition
COMBIMASTER 411 &
MICROMASTER 411
PROFIBUS Module
Operating Instructions
User Documentation
Communication
Connection
Configuration
Configuration of S7
PLC
Links to Master
Systems
Diagnostics and
Troubleshooting
Valid for
Issue 03/02
COMBIMASTER 411
MICROMASTER 411
March 2002
Issue 03/02
Appendix
Glossary
10
Issue 03/02
DESCRIPTION
Further information can be obtained from Internet website:
http://www.siemens.de/micromaster
Approved Siemens Quality for Software and Training
is to DIN ISO 9001, Reg. No. 2160-01
The reproduction, transmission or use of this document, or its
contents is not permitted unless authorized in writing.
Offenders will be liable for damages. All rights including rights
created by patent grant or registration of a utility model or
design are reserved.
Siemens AG 2002. All Rights Reserved.
MICROMASTER, COMBIMASTER 411 and
MICROMASTER 411 are registered trademarks of Siemens
Other functions not described in this document may be
available. However, this fact shall not constitute an obligation
to supply such functions with a new control, or when
servicing.
We have checked that the contents of this document
correspond to the hardware and software described. There
may be discrepancies nevertheless, and no guarantee can be
given that they are completely identical. The information
contained in this document is reviewed regularly and any
necessary changes will be included in the next edition. We
welcome suggestions for improvement.
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solvents have been used in the printing or binding process.
Document subject to change without prior notice.
Order number: 6SE6400-5AK00-0BP0
Printed in the Federal Republic of Germany
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Siemens-Aktiengesellschaft.
Operating instructions
DESCRIPTION
Issue 03/02
Definitions, warnings
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation of
the equipment and the hazards involved.
He or she must have the following qualifications:
Trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
Trained in rendering first aid.
Safety guidelines
This manual contains notices intended to ensure your personal safety, as well as to
protect products and connected equipment against damage. Information relating to
your personal safety is highlighted by a warning triangle. Warnings about property
damage are displayed without a warning triangle. Depending on the degree of risk
involved, safety-related information is presented in the following categories:
DANGER
For the purpose of this documentation and the product warning labels, "Danger"
indicates that death, severe personal injury or substantial damage to property will
result if proper precautions are not taken.
WARNING
For the purpose of this documentation and the product warning labels, "Warning"
indicates that death, severe personal injury or substantial damage to property can
result if proper precautions are not taken.
CAUTION
With a warning triangle, "Caution" indicates that minor personal injury can result if
proper precautions are not taken.
CAUTION
Without a warning triangle, "Caution" indicates that material damage can result if
proper precautions are not taken.
ATTENTION
indicates that an undesirable effect or state can occur if attention is not paid to the
advice given.
NOTE
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
PROFIBUS Communication Module
Operating instructions
6SE6400-5AV00-0BP0
Issue 03/02
DESCRIPTION
NOTES
This operating manual does not purport to cover all details or variations in
equipment, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which
are not covered sufficiently for the Purchaser's purposes, the matter should be
referred to the local Siemens Sales Office.
The contents of this operating manual shall not become part of or modify any
prior or existing agreement, commitment or relationship. The Sales Contract
contains the entire obligations of Siemens. The warranty contained in the
contract between the parties is the sole warranty of Siemens. Any statements
contained herein do not create new warranties or modify the existing warranty.
User documentation
WARNING
Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment. Make sure
that the warning labels are kept in a legible condition and replace missing or
damaged labels.
NOTE
Throughout this document MICROMASTER 4 refers to the fourth generation of
MICROMASTER inverters. For the purpose of these Operating Instructions it
should be taken to mean both COMBIMASTER 411 and MICROMASTER 411
unless specifically stated otherwise.
Proper use
WARNING
This equipment contains dangerous voltages and controls potentially dangerous
rotating mechanical parts.
Non-compliance with Warnings or failure to follow the instructions contained in this
manual can result in loss of life, severe personal injury or serious damage to
property.
Only suitably qualified personnel should work on this equipment, and only after
becoming familiar with all safety notices and maintenance procedures contained in
this manual.
The successful and safe operation of this equipment is dependent upon its proper
handling, storage, installation, operation and maintenance.
National safety regulations are also applicable.
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
DESCRIPTION
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Table of Contents
Definitions, warnings ...................................................................... 6
1
Description of the MICROMASTER PROFIBUS Option module............................ 11
1.1
Technical data .............................................................................................. 12
1.2
Functionality.................................................................................................. 12
General Definition of PROFIBUS-DP ..................................................................... 13
2.1
Definition....................................................................................................... 13
2.2 RS-485 transmission system........................................................................ 13
2.2.1 General information about RS-485 transmission installation ....................... 13
2.2.2 Bus accessing mode .................................................................................... 14
2.3
Data exchange via PROFIBUS-DP .............................................................. 14
2.4
Standards, guidelines and other information................................................ 15
Communication with MICROMASTER 4 via PROFIBUS-DP ................................. 17
3.1 Cyclical data of MICROMASTER 4 via PROFIBUS-DP............................... 17
3.1.1 Useful data structure as defined in PROFIDrive Profile 2.0 and 3.0 ............ 17
3.1.2 MICROMASTER 4 reaction time .................................................................. 21
3.2
Acyclic data transmission ............................................................................. 21
3.3
Control and status words .............................................................................. 22
3.4
PKW mechanism for processing parameters ............................................... 24
Connection to PROFIBUS-DP ................................................................................ 31
4.1
4.1.1
4.1.2
4.1.3
4.1.4
Installing the PROFIBUS-option module ...................................................... 31
List of Accessories........................................................................................ 31
Preparation of Inverter Terminal Housing .................................................... 31
PROFIBUS Option Module Installation......................................................... 34
Connection of an external 24 V voltage supply ............................................ 36
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
Connecting the bus cable using RS485 bus connectors.............................. 37
Maximum cable lengths ................................................................................ 37
Comms Link Connector ................................................................................ 38
Connecting the Bus Cable............................................................................ 38
Bus terminator .............................................................................................. 39
Screening the Bus Cable / EMC precautions ............................................... 39
Configuration of the PROFIBUS ............................................................................. 42
5.1
PROFIBUS address ..................................................................................... 42
5.2
PROFIBUS Parameters................................................................................ 43
Configuration for S7 PLC ........................................................................................ 49
6.1
Configuration using SIMATIC Manager........................................................ 49
6.2
Setting Parameters ....................................................................................... 56
6.3
Confirmation of PROFIBUS Communications .............................................. 56
6.4
Controlling the Inverter with a PLC............................................................... 56
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DESCRIPTION
Links to PROFIBUS-DP Master Systems ............................................................... 59
7.1
General ......................................................................................................... 59
7.2
Operation on SIMATIC S7............................................................................ 59
7.3
Exchanging data using internode communication function .......................... 61
7.4
SIMATIC HMI (Human-Machine Interface) .................................................. 63
7.5
Operation on external master systems......................................................... 65
Diagnostics and Troubleshooting ........................................................................... 67
8.1 Diagnostics using alarm number (Alarms and Faults).................................. 67
8.1.1 Alarms........................................................................................................... 67
8.1.2 Faults ............................................................................................................ 68
8.2 Diagnostics using diagnostic parameter....................................................... 68
8.2.1 Standard diagnostics .................................................................................... 68
8.2.2 Special diagnostics for start-up personnel ................................................... 70
10
Appendix ................................................................................................................. 71
9.1
Technical data .............................................................................................. 71
9.2
EMC information ........................................................................................... 71
Glossary.................................................................................................................. 72
List of Figures
Figure 1-1
PROFIBUS communication module......................................................................... 12
Figure 3-1
PROFIBUS-DP data channels ................................................................................. 18
Figure 3-2
Parameter process data object (PPO types)............................................................ 20
Figure 3-3
Parameter process data object (optional configuration) .......................................... 21
Figure 3-4
Structure of parameter area (PKW) ......................................................................... 25
Figure 4-1
Removing Inverter cover
Figure 4-2
Removing the Filter and I/O Boards......................................................................... 33
Figure 4-3
Gland Plate or knockout Removal ......................................................................... 34
Figure 4-4
Fitting Gland Fixing Plates
................................................................................. 34
Figure 4-5
PROFIBUS Module Layout
................................................................................. 35
Figure 4-6
PROFIBUS Module Fixing to Inverter ...................................................................... 35
Figure 4-7
Fitting the Communications Cable ........................................................................... 36
Figure 4-8
PROFIBUS Cable Strip Lengths .............................................................................. 39
Figure 4-9
Switch Positions for Bus Terminating Resistors....................................................... 40
Figure 4-10
Bus terminating network
Figure 5-1
Jumpers and Termination switch ............................................................................. 43
Figure 6-1
New Project Screen
................................................................................. 49
Figure 6-2
Select Station Screen
................................................................................. 49
Figure 6-3
Hardware Configuration Window ............................................................................. 50
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................................................................................. 40
Operating instructions
DESCRIPTION
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Figure 6-4
Hardware Selection (SIMATIC 300)......................................................................... 50
Figure 6-5
Select Type of Racking
Figure 6-6
Select Type of Power Supply ................................................................................. 51
Figure 6-7
Select type of CPU
Figure 6-8
Select PROFIBUS Address Screen ......................................................................... 52
Figure 6-9
Selection of Baud Rate
Figure 6-10
Selection Confirmation Screen................................................................................. 53
Figure 6-11
Hardware Configuration Screen............................................................................... 53
Figure 6-12
Selecting the Type of Inverter ................................................................................. 53
Figure 6-13
Dragging and Dropping the MICROMASTER 4 Profile............................................ 54
Figure 6-14
Selecting the PROFIBUS Address........................................................................... 54
Figure 6-15
Drag and Drop PKW and PZD into Hardware Table................................................ 55
Figure 6-16
Select I/O Module
Figure 7-1
Principle of internode data communication on PROFIBUS-DP ............................... 61
Figure 7-2
Example of application of internode communication................................................ 63
................................................................................. 51
................................................................................. 52
................................................................................. 52
................................................................................. 55
List of Tables
Table 3-1
Control Word Bit Assignments ................................................................................. 23
Table 3-2
Status Word Bit Assignments ................................................................................. 24
Table 3-3
Request identifier (master -> inverter)...................................................................... 26
Table 3-4
Response identifier (inverter -> master)................................................................... 26
Table 3-5
Fault numbers for Cannot process request response ........................................... 27
Table 4-1
List of Accessories
................................................................................. 32
Table 4-2
Torque Values
................................................................................. 37
Table 4-3
Terminal assignment of PROFIBUS terminals......................................................... 38
Table 4-4
Permissible cable length of one segment ................................................................ 38
Table 5-1
PROFIBUS Jumper Settings ................................................................................. 43
Table 5-2
Special Jumper Addresses
................................................................................. 44
Table 5-3
PROFIBUS Parameters
................................................................................. 44
Table 5-4
Parameters for flexible interconnection of process data .......................................... 45
Table 5-5
Communication Board Functions ............................................................................. 46
Table 8-1
Alarm Displays on Inverter
................................................................................. 67
Table 8-2
Fault Displays on Inverter
................................................................................. 68
Table 8-3
Standard Diagnostic Parameter ............................................................................... 68
Table 8-4
Parameter Accessing Errors
................................................................................. 69
Table 8-5
Special Diagnostics
................................................................................. 70
Table 9-1
Technical data
................................................................................. 71
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DESCRIPTION
Description of the MICROMASTER
PROFIBUS Option module.
The function of the PROFIBUS-DP communication board (PROFIBUS optional
board) is to provide a communications link between inverters of the
MICROMASTER 4 product range and a higher-level automated system. This
PROFIBUS variant is specific to the MICROMASTER 411 and COMBIMASTER
411 Inverters.
Figure 1-1
PROFIBUS communication module
PROFIBUS Communication Module
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DESCRIPTION
1.1
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Technical data
PROFIBUS is contained within the cover of the Options module attached to the
side of the inverter. The PROFIBUS unit is powered directly from the inverter and
therefore needs no additional external supply during normal operation. Provision
exists on PROFIBUS for the connection of an external control supply, which can be
used to apply power to the Inverter control circuits.
The board is connected to the PROFIBUS system via an 11 way Communication
Interface connector. All connections to this RS485 interface are short-circuit-proof
and isolated.
1.2
Functionality
Cyclical process data exchange (PZD) in accordance with PROFIDrive Profile,
version 2.0 or version 3.0
Parameter accessing:
Cyclical accessing of parameters (PKW) in accordance with PROFIDrive
Profile version 2.0
or
Acyclical accessing of parameters (data block 47) in accordance with
PROFIDrive Profile version 3.0
Acyclical accessing of parameters (data block 100/data block 47) for the
purpose of exchanging parameter values with a SIMATIC S7 CPU
(Drive ES SIMATIC function block package)
Acyclical accessing of parameters for SIMATIC HMI or SIEMENS Drive
STARTER tool.
Support of PROFIBUS control commands SYNC and FREEZE for
synchronized data transfer between the master and several slaves
Internode communication for direct exchange of process data between
PROFIBUS slaves (only in conjunction with SIMATIC S7 at the present time).
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DEFINITION
General Definition of PROFIBUS-DP
2.1
Definition
PROFIBUS is an international, open field bus standard widely used in the fields of
production and process automation. The bus is guaranteed brand-neutral and
open by virtue of its compliance with international standards EN 50170 and IEC
61158.
PROFIBUS-DP is a PROFIBUS communication profile optimized for high-speed,
time-critical data transmission at field level using low-cost connections.
PROFIBUS-DP is a suitable substitute for conventional, parallel 24 V signal
transmission systems in manufacturing, as well as for analog 4 to 20 mA signal
transmission systems in process automation.
PROFIBUS is a multi-master system, in other words, it is a bus on which several
automation, engineering or visualization systems can operate together with the
associated distributed field devices. In the context of PROFIBUS, master and
slave devices are defined as follows:
Master devices control data traffic on the bus; they are also referred to as
active nodes. A master may transmit messages without prior receipt of an
external request provided that it has bus access authorization (token).
There are two classes of master:
Class 1 master:
These are central automation stations (e.g. SIMATIC S5, S7 and
SIMADYN D), which exchange information with slaves in predefined
message cycles.
2.2
Class 2 master:
These are programming, configuring or operator control and monitoring
systems that are used to configure or start up or monitor the plant in
operation.
Slave devices are field devices such as drives (MICROMASTER 4), I/O
devices and valves. They never receive bus access authorization, i.e. they may
only acknowledge received messages or return information to a master on
request. Slave devices are also referred to as passive nodes.
RS-485 transmission system
Criteria such as high transmission speed and simple, low-cost installation are of
critical importance in the selection of the transmission system. The RS-485
requires a screened copper cable with twisted-pair wires.
Transmission speeds can be selected within the 9.6 kbaud to 12 Mbaud range. It is
set globally for all devices on the bus during system start-up.
2.2.1
General information about RS-485 transmission installation
All devices are connected in a bus structure (line). Up to 32 nodes (master or
slaves) can be interconnected within one segment. The bus is terminated by an
active bus terminator at the beginning and end of each segment. To ensure faultfree operation, both bus terminators must have a voltage supply at all times. The
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DEFINITION
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bus terminators can normally be activated either in the devices themselves or on
the bus termination connectors.
To accommodate more than 32 nodes or increase the scope of the network,
repeaters (cable amplifiers) can be installed to link the individual bus segments.
2.2.2
Bus accessing mode
PROFIBUS operates according to the token passing principle, i.e. the active
stations (masters) receive transmit authorization in a logical ring for a defined time
window. Within this window, the master can communicate with other masters or
exchange data with the relevant slaves in a subordinate master-slave process.
PROFIBUS-DP primarily utilizes the master-slave process for this purpose; in most
cases, it exchanges data with drives such as MICROMASTER 4 cyclically.
2.3
Data exchange via PROFIBUS-DP
Data can be exchanged between the higher-level systems (e.g. SIMATIC,
SIMADYN D, PC/PGs) and the drives very quickly via the PROFIBUS-DP. Drives
are always accessed according to the master-slave principle. Drives are always
slave nodes. Each slave can be identified by its unique address on the bus (MAC).
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2.4
DEFINITION
Standards, guidelines and other information
All the standards and guidelines listed below can be obtained from the PROFIBUS
User Organization (PNO), www.profibus.com.
PROFIBUS
Short Technical Description September 1999
Order No. 4.001
PROFIBUS Specification (FMS, DP, PA)
All normative definitions in relation to the PROFIBUS specification according to
EN 50170 Vol. 2.0 (version 1.0)
Order No. 0.042 (English)
PROFIBUS-DP Expansions
includes acyclical communication functions with PROFIBUS-DP
Extensions to EN 50170
EN 50 170 Vol. 2 (version 2.0)
Order No. 2.082 (English)
PROFIBUS Technical Guideline
Installation Guidelines for PROFIBUS-DP/FMS September 1998
Order No. 2.111
PROFIBUS Guideline
Connections for PROFIBUS February 2000
Version 1.0
Order No. 2.141
PROFIBUS Guideline
Optical Transmission System for PROFIBUS July 1999 (Draft)
Version 2.0
Order No. 2.021
PROFIDrive Profile Version 2.0:
Profile for Variable-Speed Drives September 1997
PNO PROFIBUS Profile Order No. 3.071 (German) / 3.072 (English)
PROFIDrive Profile Version 3.0:
PROFIDrive Profile Drives September 2000 (Draft)
PNO PROFIBUS Profile Order No: 3.172 (English)
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PROFIBUS Communication Module
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COMMUNICATION
Communication with MICROMASTER 4 via
PROFIBUS-DP
The following illustration shows an overview of the PROFIBUS-DP communication
functions implemented on MICROMASTER 411 and COMBIMASTER 411.
Automation
(Class 1 master)
S7, S5 and others
Configuring
(Class 2 master)
DriveES, STARTER
Operation
(Class 2 master)
SIMATIC HMI
PROFIBUS-DP
Internode communication
(slave)
Drive, ET200
Cyclic channels
Drive, ET200
Figure 3-1
3.1
Acyclic channels
PROFIBUS communication board
MICROMASTER4
PROFIBUS-DP data channels
Cyclical data of MICROMASTER 4 via PROFIBUS-DP
MICROMASTER 4 is controlled via the cyclical PROFIBUS-DP channel. This
channel can be used to exchange parameters.
The structure of useful data for the cyclical channel is defined in the PROFIDrive
Profile, version 2.0, and referred to as the Parameter Process data Object (PPO).
PROFIDrive Profile defines for the drives the useful data structure with which a
master can access the drive slaves using the cyclical data communication method.
3.1.1
Useful data structure as defined in PROFIDrive Profile 2.0 and 3.0
Useful data structure according to PPOs
The useful data structure for cyclical data traffic is divided into two areas, which
can be transmitted in each telegram as follows:
Process data area (PZD), i.e. control words and setpoints, or status
information and actual values
Parameter area (PKW) for reading/writing parameter values, reading out
faults, or reading out information about the properties of a parameter
such as, for example, min/max limits, etc.
With which PPO type (see next page) the inverter is addressed by the PROFIBUSDP master can be defined in the configuration data for the master when the bus
system is started up. Which type of PPO is selected depends on the function of the
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COMMUNICATION
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drive in the automation network. Process data is always transferred. It is processed
as top priority in the shortest time slice in the drive.
Process data is used to control the drive in the automation network, On/Off
commands, setpoint inputs, etc.
The parameter area enables the user to access all parameters stored in the
inverter via the bus system. For example, to read out detailed diagnostic
information, faults messages, etc.
Telegrams for cyclic data transmission thus have the following basic structure:
Protocol frame
(header)
Protocol frame
Useful data
1
Parameter (PKW)
Process data (PZD)
(trailer)
PPO
1
PKW: Parameter identifier value
Five types of Parameter Process data Object (PPO) are defined (see Figure 3.2)
according to PROFIDrive Profile, version 2.0 and these contain:
Useful data without parameter area, with two or six words of process data or
Useful data with parameter area, with two, six or ten words of process data.
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COMMUNICATION
PKW
PKE
IND
1st
word
2nd
word
PZD
PWE
3rd
word
4th
word
PZD1
STW1
ZSW1
PZD2
HSW
HIW
PZD3 PZD4 PZD5 PZD6
PZD7
PZD8
PZD9 PZD10
1st
word
2nd
word
3rd
word
7th
word
8th
word
9th
word
4th
word
5th
word
6th
word
10th
word
PPO1
PPO2
PPO3
PPO4
PPO5
PKW:
PZD:
PKE:
IND:
PWE:
Parameter identifier value
Process data
Parameter identifier
Index
Parameter value
Figure 3-2
STW:
ZSW:
HSW:
HIW:
Control word 1
Status word 1
Main setpoint
Main actual value
Parameter process data object (PPO types)
Note:
MICROMASTER 4 supports only PPO1 and PPO3 (shaded areas).
The useful data structure has been subdivided into the PKW and PZD areas in
order to satisfy different functional requirements of the communication system.
Parameter data area (PKW)
The PKW (parameter identifier value) telegram section can be used to monitor
and/or change any parameter in the inverter. The request/response identifier
mechanisms required to do this are described in Section 3.4 PKW mechanism.
Process data area (PZD)
Control words and setpoints (requests: Master inverter) and status words and
actual values (responses: Inverter master) can be transmitted in the process
data area.
The transferred process data do not take effect until the bits used in the control
words, setpoints, status words and actual values have been routed in the inverter
as described in Section Process data connections of the reference manual.
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Extended configuration
In addition to the PPO types, cyclical data can also be configured optionally.
Up to four process data words, with a different number of setpoints and actual
values if desired, can be configured on the MICROMASTER 4. The areas of
consistency can be set flexibly.
A parameter area (PKW) can be configured irrespective of the number of process
data.
PKW
PKE
IND
1st
word
2nd
word
PZD
PWE
3rd
word
4th
word
PZD1
STW1
ZSW1
PZD2
HSW
HIW
PZD3 PZD4 PZD5 PZD6
PZD7
PZD8
PZD9 PZD10
1st
word
2nd
word
3rd
word
7th
word
8th
word
9th
word
4th
word
5th
word
6th
word
10th
word
Max.
Max.
PKW: Parameter identifier value
STW:
Control word 1
PZD:
Process data
ZSW:
Status word 1
PKE:
Parameter identifier
HSW:
Main setpoint
IND:
Index
HIW:
Main actual value
PWE: Parameter value
Figure 3-3
Parameter process data object (optional configuration)
Default assignment of PZD3/4
DP Master MICROMASTER 4:
PZD3: No default assignment
PZD4: No default assignment
PZD3 and PZD4 can be freely assigned and interconnected by means of BICO
parameters.
MICROMASTER 4 DP Master:
PZD3: No default assignment
PZD4: Status word 2, r0053
Planning the extended configuration
The GSD can be used to choose between the configurations shown in Fig. 3-3 (in
addition to PPO types 1 and 3).
An additional optional configuration is possible with Drive ES.
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3.1.2
COMMUNICATION
MICROMASTER 4 reaction time
The reaction time of MICROMASTER 4 with respect to PZD is approximately 20
milliseconds.
This represents the period of time between setpoint arrives at DP slave and
updated (and referencing) actual value is made available on PROFIBUS-DP.
The reaction time of the MICROMASTER 4 with respect to a parameter
modification (PKW) is approximately 50 milliseconds.
3.2
Acyclic data transmission
Extended PROFIBUS-DP functions (DPV1)
The PROFIBUS-DP extensions DPV1 include the definition of an acyclic data
exchange which can take place in parallel to cyclical data transmissions.
Acyclic data transfer mode allows
large quantities of useful data (up to 240 bytes) to be exchanged
simultaneous accessing by other PROFIBUS masters
(class 2 master, e.g. start-up tool)
omission of I/O address in the SIMATIC and reduction of bus cycle time
through relocation of PKW area from the cyclical to the acyclical transmission
channel
Conversion of extended PROFIBUS-DP functionality
The different masters, or different modes of data exchange, are represented by
appropriate channels in MICROMASTER 4:
Cyclical data exchange with one class 1 master
Use of DATA-EXCHANGE and PPO types according to PROFIDrive Profile.
Acyclical data exchange with the same class 1 master
Use of DPV1 functions READ and WRITE
The content of the transferred data block corresponds in this case to the
structure of the parameter area (PKW) as defined in the USS specification
(with data block 100)
or
the structure of the acyclical parameter channel according to PROFIDrive
Profile, version 3.0 (with data block 47).
Acyclical data exchange using a SIEMENS start-up tool (class 2 master)
The start-up tool can acyclically access parameter and process data in the
inverter.
Acyclical data exchange with a SIMATIC HMI (second class 2 master)
The SIMATIC HMI can acyclically access parameters in the inverter.
Instead of a SIEMENS start-up tool or SIMATIC HMI, an external master (class
2 master) as defined in the acyclical parameter channel according to
PROFIDrive Profile version 3.0 (with data block 47) can access the inverter.
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
21
COMMUNICATION
3.3
Issue 03/02
Control and status words
The control and status words comply with the specifications for PROFIDrive Profile,
version 2.0 or 3.0, for Closed-loop speed control mode.
Control word (bits 0-10 as per PROFIDrive Profile, bits 11-15 specific to
MICROMASTER 4)
Table 3-1
Control Word Bit Assignments
Bit
Value Meaning
Remarks
ON
OFF1
Sets the inverter to the Ready to run state, direction of
rotation must be defined via bit 11
Shutdown, deceleration along RFG ramp, pulse disable
when f<fmin
1
0
Operating condition
OFF2
Instantaneous pulse disable, drive coasts to a standstill
1
0
Operating condition
OFF3
Rapid stop: Shutdown at fastest possible acceleration rate
1
0
Enable operation
Disable operation
Closed-loop control and inverter pulses are enabled
Closed-loop control and inverter pulses are disabled
1
0
Operating condition
Disable ramp-function
generator
Output of RFG is set to 0 (fastest possible braking
operation), inverter remains in the ON state
1
0
Enable RFG
Stop RFG
Setpoint currently supplied by the RFG is frozen
1
0
Enable setpoint
Disable setpoint
Value selected at the RFG input is activated.
Value selected at the RFG input is set to 0.
Acknowledge fault
Fault is acknowledged with a positive edge, inverter then
switches to starting lockout state
No meaning
1
0
CW inching
1
0
CCW inching
10
1
0
Setpoints valid
Setpoints invalid
Master transfers valid setpoints
11
1
0
Setpoint inverted
Setpoint is not inverted
Motor rotates CCW in response to positive setpoint
Motor rotates CW in response to positive setpoint
12
Not used
13
1
0
Motor potentiometer UP
14
1
0
Motor potentiometer DOWN
15
Not used
Warning
The control words for MICROMASTER 4 and MICROMASTER 3 are different!
PROFIBUS Communication Module
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COMMUNICATION
Status word (bits 0-10 as per PROFIDrive Profile, bits 11-15 specific to
MICROMASTER 4)
Table 3-2
Status Word Bit Assignments
Bit
Value Meaning
Remarks
Power supply switched on, electronics initialized, pulses
disabled
Not ready for ON
Ready to run
Not ready to run
1
0
Operation enabled
Operation disabled
See control word, bit 3
Fault is active
Fault, see fault parameter r0947 etc.
Drive is faulty and thus inoperative, switches to starting
lockout state after successful correction and
acknowledgement of fault.
1
0
OFF2 command applied
See control word, bit 1
1
0
OFF3 command applied
See control word, bit 2
1
0
Starting lockout
No starting lockout
Drive can be restarted only by OFF1 followed by ON
Alarm is active
Alarm, see alarm parameter r2110.
Drive still in operation.
Setpoint/actual value deviation within tolerance range
No setpoint/act.val.
deviation
Setpoint/act.val. deviation
Master control requested
Local operation
The master is being requested to accept status as master
control.
The master is not currently the master control.
10
F reached
F not reached
1
0
Alarm: Motor at current limit
1
0
Motor holding brake
11
12
Ready for ON
(see control word bit 0)
Inverter is switched on (ON command is applied), no fault is
active, inverter can start when Enable operation command
is issued.
Causes: No ON command, fault, OFF2 or OFF3 command,
starting lockout
Inverter output frequency is higher or equal to the maximum
frequency
Signal can be used to control a holding brake.
13
1
0
Motor data indicate overload condition
Motor overload
14
1
0
CW rotation
CCW rotation
15
1
0
Inverter overload
e.g. current or temperature
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
23
COMMUNICATION
3.4
Issue 03/02
PKW mechanism for processing parameters
Parameter area (PKW)
Using the PKW mechanism you can process and monitor parameters (write/read)
as described below:
Precondition:
PPO type 1 on MICROMASTER 4 in accordance with PROFIDrive Profile version
2.0
or
use of acyclical channel in conjunction with data block 100
The parameter area includes at least 4 words.
Parameter identifier
Bit no.:
15
12
AK
11
10
PNU
Parameter index
Bit no.:
15
1st word
(PKE)
0
2nd word
(IND)
8
Structure and meaning are dependent on mode of data exchange used (see
following pages)
Figure 3-4
Parameter value
(PWE)
Parameter value high
(PWE1)
3rd word
Parameter value low
(PWE2)
4th word
AK:
Request or response identifier
PNU:
Parameter number
Structure of parameter area (PKW)
st
Parameter identifier (PKE), 1 word
The parameter identifier (PKE) is always a 16-bit value.
Bits 0 to 10 (PNU) contain the number of the relevant parameter.
Bit 11 is reserved.
Bits 12 to 15 (AK) contain the request or the response identifier.
The meaning of the request identifier for request telegrams (master inverter) is shown in
Table 3-3
Request identifier (master -> inverter). Request identifiers 11 to 14
are specific to MICROMASTER and not defined in the PROFIDrive Profile.
The meaning of the response identifier for response telegrams (inverter master)
is shown in
Table 3-4.
The request identifier will determine which response identifiers are possible. If the
response identifier is 7 (cannot process request), then one of the fault numbers
listed in Table 3-5 will be stored in parameter value 2 (PWE2).
PROFIBUS Communication Module
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Operating instructions
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COMMUNICATION
Table 3-3
Request identifier (master -> inverter)
Meaning
Request
identifier
0
Response identifier
No request
positive
negative
7/8
Request parameter value
1/2
Modify parameter value (word)
Modify parameter value (double word)
4/5
Request descriptive element
1
1
Request parameter value (array)
Modify parameter value (array, word)
Modify parameter value (array, double word)
Request number of array elements
11
Modify parameter value (array, double word) and store
2
in EEPROM
12
Modify parameter value (array, word) and store in
2
EEPROM
13
Modify parameter value (double word) and store in
EEPROM
14
Modify parameter value (word) and store in EEPROM
7/8
Table 3-4
Response identifier (inverter -> master)
Meaning
Response
identifier
0
No response
Transfer parameter value (word)
Transfer parameter value (double word)
Transfer descriptive element
Transfer parameter value (array word)
Transfer parameter value (array double word)
Transfer number of array elements
Cannot process request (with error number)
No master control status for PKW interface
1
2
2
Notes
1
nd
The desired element of the parameter description is specified in IND (2 word)
2
nd
The desired element of the indexed parameter is specified in IND (2 word).
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
25
COMMUNICATION
Table 3-5
Issue 03/02
Fault numbers for Cannot process request response
No.
Meaning
Illegal parameter number (PNU)
Parameter does not exist
Parameter value cannot be modified
Parameter is a read-only parameter
Minimum/maximum not reached/exceeded
Faulty subindex
No array
Single parameter has been accessed with
array request and subindex > 0
Incorrect data type
Mix-up between word and double word
Setting not allowed (resetting only)
Descriptive element cannot be modified
Description can never be modified with
MICROMASTER 4
11
No status as master control
Modification request without status as master
control (see P0927)
12
Key word missing
17
Request cannot be processed due to operating Current inverter status is not compatible with
state
the received request
101
Parameter number currently deactivated
Dependent on inverter status
102
Channel not wide enough
Communication channel too small for
response
104
Illegal parameter value
Parameter permits only certain values
106
Request not implemented
After request identifier 5, 10, 15
200/
201
Modified minimum/maximum not
reached/exceeded
Minimum/maximum can be further limited in
operation
204
Available access authorization does not cover
modification of parameters
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Operating instructions
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COMMUNICATION
Parameter index (IND) 2nd word
Important NOTE
Assignments of index (IND) differ in the PPOs and on the acyclical channel
(data block 100):
Structure of IND for cyclical communication via PPOs
PKE
IND
HIGH
PWE2
LOW
Array subindex
15
PWE1
MICROMASTER 4-specific
8 7
Subindex 0- 255
0
Bit 7=PARA PAGE SEL
The array subindex (referred to simply as subindex in the PROFIDrive Profile) is
an 8-bit value which is transferred in the high-order byte (bits 8 to 15) of the
parameter index (IND) when data are transferred cyclically via PPOs. The loworder byte (bits 0 to 7) is not defined in PROFIDrive Profile version 2.0. The loworder byte of the parameter index is used on MICROMASTER 4 to be able to
address additional parameters with a number of >1999.
Structure of IND for acyclical communication
PKE
IND
HIGH
PWE1
LOW
MICROMASTER 4specific
15
PWE2
Array subindex
8
Bit 15 = PARA PAGE SEL
0
Subindex 0- 255
The array subindex is an 8-bit value which is always transferred in the low-order
byte (bits 0 to 7) of the parameter index (IND) in acyclical data exchange mode.
The Parameter Page Selection task for additional parameters is performed in this
case by the high-order byte (bits 8 to 15) of the parameter index. This structure
conforms to the USS specification.
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6SE6400-5AV00-0BP0
Operating instructions
27
COMMUNICATION
Issue 03/02
Function of the subindex in IND
Subindex = 0 .. 254
If the subindex is transferred with values between 0 and 254 in a request, the
relevant parameter index is transferred in the case of an indexed parameter. For
the meaning of the individual indices of a parameter, please refer to the Parameter
List in the inverter operating instructions.
In the case of a descriptive element, the number of the required element is
transferred. The meaning of descriptive elements can be found in the PROFIDrive
Profile, version 2.0.
Subindex = 255
A value of 255 for the array subindex is a MICROMASTER 4-specific, special
function. If the array index is transferred with 255, all the indices of an indexed
parameter are transmitted simultaneously in one data block.
The function is meaningful only for acyclical data exchange mode. The structure of
the transferred data block complies with the USS specification. The maximum data
block size is 206 bytes.
Function of PARA PAGE SEL
The bit for parameter page selection functions as follows:
If it is set to 1, an offset of 2000 is applied in MICROMASTER 4 to the parameter
number (PNU) transferred in the PKW request before it is passed on.
Parameter name
(acc. To Parameter List)
Corresponding mode
of parameter addressing via PROFIBUS
PNU
[decimal]
PNU
[Hex.]
Bit 15:
PARA PAGE SEL
P0000 P1999
0 1999
0 7CF
=0
P2000 P3999
0 1999
0 7CF
=1
rd
th
Parameter value (PWE) 3 and 4 word
The parameter value (PWE) is always transmitted as a double word (32-bit). Only
one parameter value at a time can be transferred in a PPO telegram.
rd
A 32-bit parameter value comprises PWE1 (high-order word, 3 word) and PWE2
th
(low-order word, 4 word).
th
A 16-bit parameter value is transferred in PWE2 (low-order word, 4 word). PWE1
rd
(high-order word, 3 word) must be set to 0 on the PROFIBUS-DP master in this
case.
PROFIBUS Communication Module
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COMMUNICATION
Rules for processing requests/responses
A request or a response can only ever refer to one parameter.
The master must repeat a request continuously until it has received the
appropriate response.
The master detects the response to a request it has sent by
evaluating the response identifier,
evaluating the parameter number PNU,
evaluating the parameter index IND if necessary, or
evaluating the parameter value PWE if necessary.
The complete request must be sent in one telegram. Request telegrams
cannot be split. The same applies to responses.
In the case of response telegrams which contain parameter values, the drive
always returns the momentary parameter value when repeating response
telegrams.
If no information needs to be fetched from the PKW interface in cyclical
operation (only PZD data are relevant), then the No request request telegram
must be issued.
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6SE6400-5AV00-0BP0
Operating instructions
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COMMUNICATION
Issue 03/02
PROFIBUS Communication Module
30
Operating instructions
6SE6400-5AV00-0BP0
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CONNECTION
Connection to PROFIBUS-DP
4.1
Installing the PROFIBUS-option module
!
!
4.1.1
Warning
Make sure that the MICROMASTER 411/COMBIMASTER 411 inverter is
isolated from the electrical supply before you install or remove the
PROFIBUS-option module.
Cautions
Do not knock out cable gland blanking plates unless inverter electronics
(Filter & I/O boards) have been removed!
The inverter and PROFIBUS module electronics contain static sensitive
devices therefore precautions must be taken against electrostatic discharge
(ESD) when handling the separated inverter assembly. These include not
touching the internal surfaces of the inverter and ensuring that personnel
are earthed while handling the unit. The terminal housing, including Filter
and I/O modules, contain no sensitive components and therefore no special
handling precautions are required when separated.
List of Accessories
A list of the accessories provided with the PROFIBUS Communications Module is
given in Table 4-1 below.
Table 4-1
1.
2.
3.
4.
5.
List of Accessories
1-off Gland Hole
Blanking Cover
2-off M16 Cable Gland
2-off U-clamp (for earth
connection)
1-off Option Gland
Fixing Plate
2-off O-ring Sealing
Gasket
6.
4-off M4 x 20 Screws
7.
1-off Communication Link
Cable
1-off Comms Link
Connector Retention Clip.
8-off Jumpers
8.
9.
10.
11.
4.1.2
1-off Option Gland fixing
Plate with Earth Lead
6-off M4 x 10 Screws
Preparation of Inverter Terminal Housing
To mount the PROFIBUS-DP options module on the inverter body the following
procedure should be performed:
1. If the Inverter has already been fitted unscrew the four crosshead captive
screws (1) on the inverter cover (as shown Figure 4-1).
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
31
CONNECTION
Figure 4-1
Issue 03/02
Removing Inverter cover
2. Remove inverter top cover.
3. Remove the I/O Board (2) (as shown in Figure 4-2).
4. Remove the Filter Board (1) (as shown in Figure 4-2).
Figure 4-2
Removing the Filter and I/O Boards
5. Using a hammer and a flat-head screwdriver (as shown in Figure 4-3) strike
the gland plate or knockout.
Warning
The PROFIBUS module MUST be mounted on the inverter on the opposite side to
the Rating Label.
PROFIBUS Communication Module
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Operating instructions
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CONNECTION
Figure 4-3
Gland Plate or knockout Removal
6. Remove any sharp edges/burrs/swarf in the knockouts and terminal housing.
7. Slide the fixing plates into the slots provided immediately behind the gland
access holes (as shown in Figure 4-4).
Figure 4-4
Fitting Gland Fixing Plates
8. Ensure that the earth lead is fed back through the fixing plate.
9. Feed the earth lead into the PROFIBUS Module housing.
10. Replace the Filter Module.
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
33
CONNECTION
4.1.3
Issue 03/02
PROFIBUS Option Module Installation
Figure 4-5
PROFIBUS Module Layout
With the fixing plates inserted it is now possible to mount the PROFIBUS module
by carrying out the following procedure:
1.
2.
3.
Unscrew the four cover retaining screws (3) (see Figure 4-5).
Carefully detach the module cover from the base (2).
Insert the O ring sealing gaskets (see Figure 4-6).
Gaskets should be placed in position adhesive-side to the inverter.
Figure 4-6
PROFIBUS Module Fixing to Inverter
PROFIBUS Communication Module
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Operating instructions
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CONNECTION
4.
5.
6.
Align the Options case with the Fixing plates (See Figure 4-6).
Fasten the Options module base to the fixing plates using the retaining screws
(6) (see Figure 4-5).
Feed the supplied comms link cable between the PROFIBUS comms socket
(8) (see Figure 4-5) and the corresponding comms socket on the inverter I/O
board (see Figure 4-7).
Figure 4-7
Fitting the Communications Cable
7.
Terminate the comms link cable screening lead on the Inverter I/O board (see
Figure 4-7).
8. Replace I/O board.
9. Apply the retention clip across the comms link cable connector within the
inverter.
10. Using the U-clamp and screw, connect the earth lead (attached to the fixing
plate) to the earth stud (shown as
in Figure 4-6) within the module
housing.
11. Insert cable glands into the gland holes at the base of the module.
12. Feed the PROFIBUS cable into the PROFIBUS module via the cable glands.
13. Make-off the PROFIBUS cable as shown in Section 4.2.3.
Use screened cable for all control wiring. PROFIBUS cable screens are
earthed within the cable gland.
14. Set the PROFIBUS address as explained in section 5.1.
Notes
If the PROFIBUS Module is the last module in a network only one gland
requires to be fitted. The PROFIBUS Module is then terminated using the
SW1 switch.
The PROFIBUS Module has been designed to accept an external 24 V
supply if required. See Section 4.1.4 below.
15. If the module is located at the end of the bus network set the Termination
switch to the ON position.
16. Fit the Gland Hole Blanking cover in the unused gland hole.
17. When the Options module has been correctly installed bring the two
PROFIBUS halves together.
18. Align the corresponding sub-assemblies so that the opposing sections of the
in-line pcb connector (7) mate (see Figure 4-5).
19. Apply a gentle pressure until the lid (1) is firmly closed.
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
35
CONNECTION
Issue 03/02
20. Secure the lid via retaining screws (3) at each corner.
Table 4-2
Thread
Size
Torque Values
Retention Screw
Torque Value
Nm
[lbf.in]
M3
Filter and I/O board screw.
0.8
7.0
M4
CSB Inverter Cover Screw.
1.2
10.6
2.4
21.3
CSB & C Module Fixing.
Cover Retaining Screw.
M5
4.1.4
CSC Inverter Cover screws.
Connection of an external 24 V voltage supply
The PROFIBUS module has been designed to allow an external 24 V Power
Supply to be provided to the Profibus Module.
If this arrangement is required, it is necessary to make use of a Hybrid Cable
which provides both communications and power supply cable cores, which is fed
into the PROFIBUS module through the module gland holes.
Recommended cable type :
PROFIBUS Cable (hybrid) : Siemens Type : 6ES7 194 -1LY10-0AA0-Z
Due to the larger cross section of this hybrid cable to standard PROFIBUS Cable, it
is recommended to use the following cable gland arrangement (not included with
PROFIBUS Module) :
a. Cable Gland M20 x 1.5 (Suggested Type : Lapp Group :
Part Nr : 53112630).
b. Gland adapter ring : M20x1.5 to M16x1.5 (Suggested type : Malux :
Part nr. : CA-740274)
This arrangement is required for each cable gland hole.
A +10 V to +24 V DC external power supply can be connected via the 11-way
terminal block, see Section 4.2.
PROFIBUS Communication Module
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Operating instructions
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4.2
CONNECTION
Connecting the bus cable using RS485 bus connectors
Warning
An inverter can be switched on unintentionally if the serial bus installation is not
performed correctly. The bus must be started up by personnel who are qualified
and trained in installing systems of this type.
Terminal assignment of PROFIBUS terminals
The Options Interface board has an 11 way terminal block to provide for
connections on to the PROFIBUS system. Terminals are short-circuit-proof and
isolated.
Table 4-3
Terminal
4.2.1
Terminal assignment of PROFIBUS terminals
Designation
Meaning
Range
A1
Receive/Send data P
RS-485
B1
Receive/Send data N
RS-485
0Vin
Low voltage terminal
0V
24Vin
Supply voltage positive
24 V 10 %
0V
Isolated Low voltage terminal
0V
+5V
Isolated Supply voltage positive
5 V 10 %
RTS
RTS Control signal
TTL
0Vin
Low voltage terminal
0V
24Vin
Supply voltage positive
24 V 10 %
10
A2
Receive/Send data P
RS-485
11
B2
Receive/Send data N
RS-485
Maximum cable lengths
RS-485-compliant transmission is the transmission mode used most frequently on
PROFIBUS-DP. This requires a twisted, screened copper cable with one conductor
pair.
A total of 124 devices can be connected to one PROFIBUS line. Up to 32 devices
can be interconnected in a linear structure within one bus segment. If the
configuration includes more than 32 nodes, repeaters (cable amplifiers) must be
installed to link the individual bus segments.
Maximum cable lengths are dependent on the baud rate (transmission speed).
Cable lengths specified in the table below can be guaranteed only with approved
PROFIBUS bus cables (e.g. Siemens PROFIBUS cable available under order
number (MLFB) 6XV1830-0EH10).
Table 4-4
Permissible cable length of one segment
Baud rate
Max. cable lengths of
one segment [m]
9.6 to 187.5 kbaud
1000
500 kbaud
400
1.5 Mbaud
200
3 to 12 Mbaud
100
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Operating instructions
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CONNECTION
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RS485 repeaters can be installed to increase the length of a segment.
NOTE
Observe the following cable installation rules:
The bus cable must not be twisted, stretched or compressed during
installation.
Supplementary constraints as regards electromagnetic compatibility must
also be observed.
Further relevant information can be found, for example, in Chapter 3 of the
Compendium (6SE7080-0QX50 Edition AE, MASTERDRIVES Document).
4.2.2
Comms Link Connector
To connect the PROFIBUS module to the inverter it will be necessary to insert the
Comms Link cable bus connector between the Inverter I/O board and the
PROFIBUS module.
The cable screening lead on the cable should be connected to the I/O board (see
Figure 4-7).
4.2.3
Connecting the Bus Cable
PROFIBUS connections to the module are made via cable glands. The cable
should be stripped back and made-off as shown in Figure 4-8.
Figure 4-8
PROFIBUS Cable Strip Lengths
PROFIBUS cables must be routed at least 20 cm (7.87 inches) from any power
cables.
PROFIBUS Communication Module
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4.2.4
CONNECTION
Bus terminator
For interference-free operation of PROFIBUS-DP, the bus cable must be
terminated at both ends with bus terminating resistors. For the correct operation of
a PROFIBUS network, the first and last PROFIBUS nodes of the network must be
terminated.
Correct termination is achieved by setting the Terminator Switch to the ON
position marked on the Options Interface PCB as shown in Figure 4-9.
Figure 4-9
Switch Positions for Bus Terminating Resistors
If these bus terminators are not used, the user must ensure that a bus terminating
network is installed on the first and last bus nodes as shown in Figure 4-10.
Figure 4-10
!
4.2.5
Bus terminating network
WARNING
All stations on which a terminating resistor is activated must be supplied with power
at all times, otherwise incorrect termination will result in possible communications
errors.
Screening the Bus Cable / EMC precautions
The following EMC-related precautions must be taken to ensure interference-free
PROFIBUS-DP operation, particularly in RS-485 data exchange mode:
Screening
The screen of the PROFIBUS cable must be made-off within the cable gland.
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Operating instructions
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Caution
Crossovers between bus and power cables must be laid at an angle of 90.
Equipotential bonding
Differences in potential (e.g. due to different mains supplies) between the inverters
and the PROFIBUS-DP master must be avoided.
Recommended equipotential bonding cables:
16 mm Cu for equipotential bonding cables up to 200 m long
2
25 mm Cu for equipotential bonding cables of over 200 m long
Equipotential bonding cables must be routed as close as possible to signal
leads, i.e. that the area between the bonding conductor and signal lead is as
small as possible.
Equipotential bonding cables must be contacted in a 360 connection with the
earth electrode/PE conductor.
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PROFIBUS Communication Module
6SE6400-5AV00-0BP0
CONFIGURATION
Operating instructions
41
CONFIGURATION
Issue 03/02
Configuration of the PROFIBUS
WARNING
Disconnect the inverter supply when installing the PROFIBUS Module.
NOTE
Before the inverter (with PROFIBUS module connected) is switched on, either a
Basic Operator Panel (BOP) or Advanced Operator Panel (AOP) should be
inserted into the MICROMASTER 411 communications socket.
5.1
PROFIBUS address
A minimum requirement for configuring the PROFIBUS module is to establish the
PROFIBUS address setting within the network.
There are two methods of setting the PROFIBUS address; these are as follows:
via jumpers on the module interface board
via parameter P0918.
Figure 5-1
Jumpers and Termination switch
The PROFIBUS address can be set from 1 to 125, as shown in Table 5-1.
Table 5-1
PROFIBUS Jumper Settings
Jumper number:
Add to address:
+1
+2
+4
+8
+16 +32 +64
Example 1 Address: 3 = 1 + 2
on
on
off
off
off
off
off
Example 2 Address: 88 = 8 + 16 + 64
off
off
off
on
on
off
on
PROFIBUS Communication Module
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Some addresses have a special meaning:
Table 5-2
Special Jumper Addresses
Address
Meaning
PROFIBUS address is determined by P0918
1..125
Valid PROFIBUS address
126, 127
Reserved PROFIBUS address
Important NOTE
The inverter power supply must be switched off before any jumper settings are
changed. The changes to jumper positions do not take effect until the PROFIBUS
has been power cycled.
5.2
PROFIBUS Parameters
The parameters shown in Table 5-3 must be set to correctly configure the
PROFIBUS Module:
Table 5-3
PROFIBUS Parameters
Parameter
Content
P0918
PROFIBUS address
P0719
Process data master control
P0700
Fast selection command source
P1000
Fast selection frequency setpoint
r2050 (Read-only)
Process data setpoint source (BICO)
P2051
Process data actual values (BICO)
P2041
Communication board functions
P2040
Process data telegram failure time
P0927
Modification source for parameters
r2054 (Read-only)
Communication board diagnostics (see Section 8.2)
P0918 PROFIBUS address
If address 0 is set on the option interface board (default setting), then the
PROFIBUS address can be changed using P0918.
Valid settings are 1 to 125 (default = 3).
Once a valid PROFIBUS address has been set on the jumpers, P0918 can no
longer be changed. In this case, the parameter displays the jumper set PROFIBUS
address.
The Reset inverter parameters to factory setting function also resets the
PROFIBUS address to 3 if it has been set originally via P0918.
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P0719 Process Data Master Control
For simple applications, P0719 can be set to 66 to select the setpoint source.
Control Word 1 and the Master Setpoint are then accepted by the PROFIBUS
optional board.
Status Word 1 and the actual main value are output via the PROFIBUS optional
board regardless of the setting in P0719.
P0719 has priority over P0700 and P1000.
P0700 and P1000 Fast Selection
The control word and setpoint sources can be selected quickly in P0700 (select
command source) and P1000 (select frequency setpoint) respectively.
P0719 must be set to 0 when BICO technology is used with P700 and P1000.
r2050 and P2051 BICO
Much greater flexibility is afforded by the interconnection of process data using
binectors/connectors, see description Use of binectors and connectors in the
reference manual.
Detailed connection of setpoints and actual values to and from the PROFIBUS
optional board is parameterized in r2050 and P2051.
The Table 5-4 shows the parameters specific to the PROFIBUS optional board
relating to the connection of process data:
Table 5-4
Parameters for flexible interconnection of process data
Telegram:
PZD3
PZD4
r2050.01
r2050.02
r2050.03
P2051.01
P2051.02
P2051.03
PZD1
PZD2
STW/ZSW
HSW/HIW
Link values for setpoints master
inverter
r2050.00
Link parameters for actual values
inverter master
P2051.00
PZD:
STW:
ZSW:
Process data
Control word
Status word
HSW:
HIW:
Main setpoint
Main actual value
NOTE
r2050 also acts as a display parameter via which the setpoints received by the
PROFIBUS optional board can be checked.
P2041 Communication Board Functions
A number of advanced property settings for the PROFIBUS optional board can be
made in the indexed parameter P204.
However, for most applications the defaults settings are adequate (value = 0).
Table 5-5 on page 45 shows the property setting options.
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Table 5-5
Communication Board Functions
Parameter
Meaning
Value range
P2041.00
PPO type is specified by slave:
Some (rare!) PROFIBUS masters require
a configuration specified by the slave.
This option can be programmed in this
parameter.
0: PPO1
1: PPO1
3: PPO3
P2041.01
OP parameter in EEPROM:
Modifications to parameter settings via
SIMATIC HMI are stored permanently in
the EEPROM or as volatile data in the
RAM.
0: Permanent (EEPROM)
1: Volatile (RAM)
P2041.02
Internode communication failure:
Reaction of communication board (as
subscriber) after failure of a publisher
0: Generate alarm A704 and abort
setpoint transmission to inverter
(may activate fault 70)
1: Generate alarm A704 only
P2041.03
Select displayed diagnostics screen.
0: Standard diagnostics
>0: Special diagnostics (for SIEMENS
internal use only)
Process data monitoring
Two parameters determine how process data is monitored:
Threshold monitoring on the PROFIBUS optional board (standard slave
function according to PROFIBUS)
Monitoring of the telegram failure time in the inverter with parameter P2040
The threshold monitoring function on the PROFIBUS optional board is normally
activated. It can be deactivated via the PROFIBUS master configuring tool.
NOTE
The threshold monitoring function should not be deactivated!
P2040 Telegram Failure Time
Parameter P2040 is set to determine whether setpoint transmission via PROFIBUS
should be monitored by the inverter.
P2040 = 0 means: No monitoring
P2040 > 0 means: The value of P2040 is the telegram failure time in
milliseconds. (The default setting of the parameter is a value of >0!)
Fault 0070 is activated if no new setpoints are received by the PROFIBUS optional
board within the telegram failure period.
Important NOTE
Shutdown on faults only take place if both monitoring functions are activated!
When the PROFIBUS optional board is in operation, P2040 should also be set to a
value of > 0. The process data monitoring function is thus activated/deactivated
solely via the PROFIBUS threshold monitor. Monitoring time then corresponds to
the threshold monitoring time setting + the setting in P2040.
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NOTE
Process data whose complete control word (PZD1) is set to zero are not
transferred from the PROFIBUS Module to the inverter.
Result: Alarm A703 and possibly fault 70.
P0927 Modification Source for Parameters
This parameter can be set to define the sources of parameter modifications.
Bit 0
PROFIBUS-DP
0: No
1: Yes
Bit 1
BOP
0: No
1: Yes
Bit 2
PC-inverter assembly set
(USS on the BOP interface)
0: No
1: Yes
Bit 3
Local RS-485 interface (terminal
14/15 and USS)
0: No
1: Yes
The default setting for all bits is 1, i.e. parameters can be modified from all sources.
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Configuration for S7 PLC
The following section describes how to configure the PROFIBUS module to work
correctly with a SIMATIC S7 Programmable Logic Controller (PLC).
The procedure that follows will use the Step 7 software to configure the PROFIBUS
module and the COMBIMASTER 411/MICROMASTER 411.
NOTE
If your version of the Step 7 software does not support MICROMASTER 4, the
installation of the latest GSD file is required before the configuration procedures
can be performed. The GSD file is located on the PROFIBUS Documentation CDROM and can also be downloaded from the Siemens Standard Drives Internet.
6.1
Configuration using SIMATIC Manager
1. Start SIMATIC Manager.
2. From the File Menu, select New Project (see Figure 6-1).
Figure 6-1
New Project Screen
3. Enter an appropriate Project Name.
4. The user is then presented with the Project Screen.
5. From the Insert Menu, select Station (see Figure 6-2).
Figure 6-2
Select Station Screen
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6. Select the appropriate PLC type. In the example the SIMATIC 300 is
selected (see Figure 6-3).
7. Highlight the SIMATIC 300(1) folder and double-click the Hardware icon
in the Right-hand window (see Figure 6-3). The HW Config window is
then displayed.
Figure 6-3
Hardware Configuration Window
8. From the Insert Menu, select Hardware Components, this then opens the
hardware library in the right-hand window (see Figure 6-4).
9. Select and expand the SIMATIC 300 (see Figure 6-4).
Figure 6-4
Hardware Selection (SIMATIC 300)
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10. Select the type of racking by dragging and dropping the appropriate rail
type from the right-hand window into the top left-hand window (see Figure
6-5).
11. Select the type of power supply by dragging and dropping the PSU type
from the right-hand window into slot 1 of the table in the left-hand window
(see Figure 6-6).
12. Select the type of CPU (see Figure 6-7 on page 52).
The CPU occupies two slots of the Hardware configuration table.
Figure 6-5
Select Type of Racking
Figure 6-6
Select Type of Power Supply
13. Once the CPU is selected the user will be prompted to select the type of
PROFIBUS (see Figure 6-8).
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Figure 6-7
Select type of CPU
Figure 6-8
Select PROFIBUS Address Screen
14. Select the New option on the PROFIBUS properties screen.
15. Click the Network Settings tab and select the appropriate Baud rate (see
Figure 6-9).
Figure 6-9
Selection of Baud Rate
16. Select the correct PROFIBUS profile (normally DP) then click OK.
17. The Selection Confirmation Screen is displayed (see Figure 6-10 on page
53).
18. Click OK to accept the selected Baud rate and Profile.
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Figure 6-10
Selection Confirmation Screen
19. The Hardware Configuration Screen is displayed with the PROFIBUS
configuration that has been selected (see Figure 6-11).
Figure 6-11
Hardware Configuration Screen
20. In the right-hand window, select MICROMASTER 4 from the PROFIBUS
DP top level folder. (see Figure 6-12).
This folder could be in either SIMOVERT or Additional Field Devices)
depending upon how the GSD file has been installed.
Figure 6-12
Selecting the Type of Inverter
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21. Select MICROMASTER 4 and drag and drop it onto the PROFIBUS in the
Hardware Diagram (see Figure 6-13 below).
Figure 6-13
Dragging and Dropping the MICROMASTER 4 Profile
A window for selecting the bus address now appears (see Figure 6-14).
Figure 6-14
Selecting the PROFIBUS Address
22. Select the appropriate bus address from the scroll-down list.
23. Choose the appropriate data format; PPO3 or PPO1, or one of the custom
options for MICROMASTER 4.
PPO3 allows two process data words (PZD) corresponding to the control word and
frequency reference (outputs from the PLC to the inverter) and the status word and
actual frequency (inputs to the PLC from the inverter). PPO1 has four additional
data words that allow the inverter parameters to be read and changed. Other
formats allow additional PZD data to be sent and received, for example, if you want
to be able to read the motor current directly.
For non PPO formats word consistency is recommended. If whole consistency is
required the PLC program has to use the standard function blocks SFC14/SFC15
to read data from the inverter. The S7 commands L PIW, T PQW etc, are only
allowed with word consistency.
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24. Drag and drop the selected PKW and PZD onto the Module/DP ID Column
(Slot 0) in the lower left-hand window (see Figure 6-15).
Figure 6-15
Drag and Drop PKW and PZD into Hardware Table
25. Select the type of I/O module (see Figure 6-16).
Figure 6-16
Select I/O Module
26. The Bus configuration is now complete.
Step 7 automatically assigns addresses for the PKW and PZD data in the
peripheral address area (in the example, from byte 256 upwards).
If required you can change the automatic assignment. In the example, the 4 PKW
words are in bytes 256 to 263 and the 2 PZD words are in bytes 264 to 267.
In Step 7, the control word and frequency reference can be represented as
PQD 264 (peripheral output double word) and the status word and actual
frequency as PID 264 (peripheral input double word).
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Setting Parameters
The following parameter settings assume that the user is starting from the default
parameter settings. If you are not starting from the default parameter settings then
use the following parameters to reset all parameters to the default settings:
P0010 = 30
P0970 = 1
The parameters that require setting are as follows:
1. Set the User Access Level using P0003 = 3. This gives the user access to
all parameters in Level 1, 2 and 3.
2. Set the PROFIBUS address using P0918. Possible settings are between 1
and 125. 0, 126 and 127 are not valid addresses (2 is normally used for the
PLC).
3. The PROFIBUS address can also be set using the Jumpers as described
in Section 5.1 on page 42. The jumper settings will take effect when the
inverter is next powered up. These settings will override the settings in
P0918.
4. Set the Command Source using P0700 = 6. This sets the Command
Source to the PROFIBUS on the Comms Link.
5. Set the Frequency Setpoint using P1000 = 6. The sets the Frequency
Setpoint to the PROFIBUS on the Comms Link.
6. On completion of steps 5 and 6 full PROFIBUS control is established.
6.3
Confirmation of PROFIBUS Communications
It is recommended that you check the correct operation of the PROFIBUS control
before it is engaged to drive a motor. The following procedure should confirm the
correct functioning of the PROFIBUS control:
1. Send the following PZD words:
047E 1000
2. Monitor the frequency setpoint (0 12.5 Hz) using an Operator Panel.
6.4
Controlling the Inverter with a PLC
If you have chosen PP03, you will have 2 output words (PZD1 and PZD2) from the
PLC, which correspond to the inverter control word and frequency setpoint. You will
also have two input words which are the inverter status word and actual frequency.
If you chose PPO1, the first 4 input and output words are for parameter read/write
data (PKW data). The PKW output words can be set to zero at this time. The
frequency setpoint and actual value are normalized such that 4000 hex
corresponds to 50Hz. The maximum value that should be sent is 7FFF. The
normalization frequency can be changed in P2000.
Here are some typical control and status words to get started. The status words
assume the inverter has ramped up to its frequency setpoint (where applicable).
The data sequence is: control word frequency setpoint status word actual
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frequency. Sending control word 047E followed by 047F is the key to getting the
inverter started.
Get drive ready to run forward
047E 0000 FA31 0000
Run drive at 12.5Hz forwards
047F 1000 FB34 1000
Run drive at 50Hz forwards
047F 4000 FB34 4000
Run drive at 12.5 Hz reverse
0C7F 1000 BB34 1000
Drive tripped on fault
0C7F 1000 FA38 0000
Reset fault
04FE 0000 FA31 0000
The structure of the control and status words are described in Section 3.3 on page
22.
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LINKS TO PROFIBUS MASTER SYSTEMS
Links to PROFIBUS-DP Master Systems
7.1
General
PROFIBUS slaves have different performance characteristics.
To ensure that each slave with its individual properties can be correctly addressed
by any master, the characteristic features of a slave are listed in its device master
data file (GSD).
Device master data file (GSD)
The device master data file for the MICROMASTER 4 PROFIBUS optional board
(SIEM80B5.GSD) is stored on the documentation CD for MICROMASTER 4.
Alternatively, it can be downloaded from the Internet (www.profibus.com).
7.2
Operation on SIMATIC S7
PROFIBUS-DP interfaces in SIMATIC S7
Suitable S7 masters are, for example, the CPUs with integrated PROFIBUS-DP
interface such as CPU315-2DP, CPU413-2DP, CPU414-2DP or CPU416-2DP etc.,
or corresponding interface boards (CPs).
The master station as well as the entire PROFIBUS network are configured in the
STEP7 hardware manager.
MICROMASTER 4 as PROFIBUS-DP slave on S7
The MICROMASTER 4 can be operated on a SIMATIC S7 as two different slave
types:
As a DP slave with standard functionality
As a DP slave with extended functionality for SIMATIC S7
MICROMASTER 4 as DP slave with standard functionality
The MICROMASTER 4 with standard functionality is based on the GSD. It is
displayed directly below the SIMOVERT folder in the STEP 7 HW Catalog.
The GSD file (SIEM80B5.GSD) for MICROMASTER 4 will be integrated in future
versions of STEP 7; it can be imported to other versions.
The communication board based on the integrated GSD can utilize the following
functions:
PPO type 1 or 3
4 PZD for process data
Acyclical communication with a SIEMENS start-up tool (e.g. STARTER) and
SIMATIC HMI
MICROMASTER 4 as DP slave with extended functionality
The extended scope of functions includes:
Acyclical communication with a SIEMENS start-up tool (e.g. STARTER) and
SIMATIC HMI
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Optional configuration of process data
Utilization of internode data communication
The MICROMASTER 4 with extended functionality is based on an S7-specific
configuring software add-on called the Slave Object Manager.
After the Slave Object Manager has been installed in STEP 7, the MICROMASTER
4 is displayed as a separate folder in the STEP 7 HW Catalog (under the
SIMOVERT folder).
The Slave Object Manager replaces and extends the functionality of the GSDbased, STEP 7-integrated option.
The Slave Object Manager is an integral component of the following products:
Drive ES Basic V5.1
6SW1700-5JA00-1AA0
Drive ES SIMATIC V5.1 6SW1700-5JC00-1AA0
Drive ES PCS7 V5.1
6SW1700-5JD00-1AA0
(these products require STEP 7 version 5.1 or PCS7 version 5.1.)
Further information about configuring the data exchange between a
MICROMASTER 4 and a SIMATIC S7 can be found in the description of block
package Drive ES SIMATIC or in the online help of the Slave Object Manager.
Optional configuration
Up to four process data, separated according to setpoints and actual values, can
be configured in each telegram.
The data exchange can be optionally configured for all DP masters configured with
STEP 7.
Utilization of internode data communication
This mode permits slaves to intercommunicate directly, instead of indirectly via the
PROFIBUS-DP master.
Internode communication can be utilized only if the installed PROFIBUS-DP master
supports this functionality. This includes, for example, all S7-CPUs with
equidistance (clocking) capability.
Optional configuration and internode data communication are programmed
completely on the Configuration card in the Slave Object Manager. The setpoints
and actual values need only be interconnected correctly in the drive.
Standard blocks for data exchange with MICROMASTER 4
The Drive ES SIMATIC package contains standard function blocks which
implement the exchange of data between the drive and SIMATIC S7 in accordance
with DRIVEProfile, version 2.0 or 3.0. These blocks make it easier to write the user
program.
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LINKS TO PROFIBUS MASTER SYSTEMS
Exchanging data using internode communication
function
The Internode communication function is described in detail in PROFIDrive
Profile, version 3.0.
Internode communication enables slaves to communicate directly with one another
instead of routing data indirectly via the DP master. This function can be utilized
only in conjunction with a DP master as synchronizer or an S7 CPU with
equidistance capability.
DP master (class 1)
Parameterizing master,
active station
Outputs
Inputs
Slave (drive)
Publisher
Slave (drive)
Slave (drive)
Subscriber
Subscriber
Internode communication relationships
Figure 7-1
Principle of internode data communication on PROFIBUS-DP
The data is generated by the transmitter (Publisher) and received by one or several
receivers (Subscribers).
Transmitter
All input data of a DP slave with internode communication capability constitute
transmit data with respect to internode exchanges. They can be received by the DP
master or by internode-capable DP slaves. (Input data in the context of
PROFIBUS-DP are data output by the DP slave in the direction of the DP master).
It is not necessary to configure internode communication transmitters explicitly.
Receiver
The sources for setpoints are parameterized. The following can be selected as
sources:
The output data of the DP master
The input data of a DP slave as an internode communication transmitter
(actual values in the case of drives).
Master output data and slave input data can be mixed as required (with word
granularity). (Output data in the context of PROFIBUS-DP are data which the DP
slave receives from the DP master).
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Logical communication relationships with internode communication
You can configure the communication relationships between DP slaves using the
internode communication function, e.g.:
Broadcast principle: One master drive specifies a master setpoint for all slave
drives.
Peer-to-peer principle: A setpoint is forwarded from one drive to the next.
A communication relationship is also referred to as a channel or link.
Quantity framework from slave viewpoint
The MICROMASTER 4 has a total of 4 words of receive data (setpoints) and 4
words of transmit data (actual values).
A source-destination relationship can be defined for this type of data word, e.g.
setpoint 1 is sent by DP master; setpoint 2 is sent by an internode-capable slave
and not by the DP master.
Number of transmit channels:
A broadcast channel which the DP master and any number of DP slaves can
receive, i.e. a maximum of 4 data words on MICROMASTER 4
Number of receive channels:
Maximum four, i.e. the four setpoints could come from four different sources on the
PROFIBUS.
Prerequisites
STEP 7, version 5.1 and later
Drive ES SIMATIC V5.1
S7 PROFIBUS master system with Equidistance capability (clocking)
Internode-capable DP slaves as communication partners
(e.g. drives or ET200)
Internode communication is programmed with the SlaveOM in the "Configuration"
screen.
The sequence of configuring operations is described in the documentation for Drive
ES SIMATIC.
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Example of internode communication application
Figure 7-2 shows an internode communication configuration with two internode
transmitters (Publishers) and one drive as an internode receiver (Subscriber).
PROFIBUS
Word number:
Master - Slave 1
Inputs
Outputs
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
8
Slave 3
Publisher
Inputs
7.4
Word number:
1
2
3
4
1
2
Slave 2
Publisher
Inputs
Figure 7-2
Slave 1, Subscriber
MICROMASTER4
1
2
3
4
Inputs
(actual
values)
Outputs
(setpoints)
Internodal
data
Example of application of internode communication
SIMATIC HMI (Human-Machine Interface)
You can access a MICROMASTER 4 directly using a SIMATIC HMI as the
PROFIBUS master.
A MICROMASTER 4 reacts to a SIMATIC HMI in the same way as it does to a
SIMATIC S7. As regards access operations to drive parameters, the following
simple formula applies:
Parameter number = data block number
Parameter subindex = data block offset
All SIMATIC OPs and TDs with final digit 7 are suitable.
ProTool
The SIMATIC HMI is configured with "ProTool".
The following specific settings for drives must be noted when ProTool is used as
the configuring tool:
Controls: Protocol always "SIMATIC S7-300/400"
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Other parameters:
Field
Value
Network parameter - profile
DP
Network parameter - baud rate
(optional)
Communication partner - address
(PROFIBUS address of the drive)
Communication partner - slot/subrack
don't care, 0
Variables: "General" index card:
Field
Value
Name
(optional)
Control
(optional)
Type
Depending on addressed parameter value, e.g.:
INT:
for I2, O2
DINT: for I4, O4
WORD: for V2, L2
REAL: for NF
Area
DB
DB
(data block number)
Parameter number
1 ... 3999
DBB, DBW, DBD
(data block offset)
Subindex
0:
for nonindexed parameters
0 ... 120: for indexed parameters
Length
(not activated)
Acquisition cycle
(optional)
No. of elements
Decimal places
(optional)
NOTE
You can operate a SIMATIC HMI and a drive together independently of the rest
of the automation system.
A simple "point-to-point" link with just two nodes is possible.
The HMI "Variables" functions can be used for drives. Other functions cannot
be used (e.g. "Messages" or "Recipes").
Individual parameter values can be accessed, but access operations to
complete arrays, descriptions or texts are not possible.
The diagnostic output on the SIMATIC HMI is limited. In the case of accessing
difficulties, the diagnostic parameters of the communication board, i.e.
r2054.03 and ff., will be helpful, see Chapter 8 "Diagnostics and
Troubleshooting".
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7.5
LINKS TO PROFIBUS MASTER SYSTEMS
Operation on external master systems
The MICROMASTER 4 can operate only as a standard DP slave on an external
master.
Required GSD file
The device master file (GSD file) contains all information required by a DP master
system to integrate the MICROMASTER 4 into its PROFIBUS-DP configuration as
a standard DP slave.
Provided the external master system allows the direct integration of GSD files, file
SIEM80B5.GSD can be copied directly into the appropriate subdirectory.
If the external master is not compatible to this extent, the necessary information
must be derived manually from file SIEM80B5.GSD.
Exchanging data with MICROMASTER 4 without standard data blocks
In cases where block package "Drive ES SIMATIC cannot be used, the user
program must adhere to the system properties with respect to data consistency.
This means in particular that system functions of SIMATIC S7 (SFC14
(DPRD_DAT) and SFC15 (DPWR_DAT)) or corresponding means must be used to
access > 2 words for the PKW and PZD areas.
In this case, the PKW area and PZD area must be regarded as two mutually
independent, consistent data areas.
PKW
PZD
PPO1
(4 words)
(2 words)
PPO3
(2 words)
Extended PZD:
(4 words)
(4 words)
(4 words)
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Diagnostics and Troubleshooting
There are two types of diagnostic display:
Alarm numbers
Diagnostic parameter
8.1
Diagnostics using alarm number
(Alarms and Faults)
If alarms and faults occur on the PROFIBUS communication link, corresponding
alarm numbers are displayed on the inverter (BOP/AOP).
8.1.1
Alarms
Table 8-1
Alarm Displays on Inverter
Alarm
Number
Meaning
A700
Cause:
The parameter or configured settings by the PROFIBUS master are
invalid.
Remedy: Correct the PROFIBUS configuration
A702
Cause:
The link to the PROFIBUS is interrupted.
Remedy: Check connector, cable and PROFIBUS master
A703
Cause:
No setpoints, or invalid setpoints (control word = 0) are being
received from the PROFIBUS master
Remedy: Check setpoints from the PROFIBUS master. Switch SIMATIC CPU
to "RUN".
A704
Cause:
At least one configured internode transmitter is not yet active, or has
failed.
Remedy: Activate internode transmitter.
A705
Cause:
A706
Cause:
No actual values received from inverter.
Remedy: None (fault is in inverter)
PROFIBUS-DP communication board: Software error.
Remedy: None (fault on the PROFIBUS-DP communication board, for details
see diagnostic parameter)
A710
Cause:
Inverter has detected failure of communication link to PROFIBUSDP communication board
Remedy: None (communication board may need to be replaced)
A711
Cause:
Invalid value of a CB?? parameter.
Remedy: Check P0918 (PROFIBUS address) and P2041 (communication
board parameters)
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
67
DIAGNOSTICS AND TROUBLESHOOTING
8.1.2
Issue 03/02
Faults
Table 8-2
Fault
Fault Displays on Inverter
Meaning
Number
A070
8.2
Cause:
No setpoints received from PROFIBUS-DP communication board.
Triggered by A702/A703/A704.
The telegram failure time set in P2040 has run out.
Remedy:
Check connection to communication partners and ensure valid
control word (see A702/A703/A704)
Diagnostics using diagnostic parameter
Detailed diagnostic information is displayed in parameter r2054. The content of the
diagnostic parameter depends on the selected diagnostic screen (see
communication board parameter P2041.03).
8.2.1
Standard diagnostics
Table 8-3
Standard Diagnostic Parameter
(when P2041.03 = 0!)
Parameter
Meaning
r2054.00
PROFIBUS status:
0: Off
1: Baud rate search
2: Baud rate found
3: Cyclical data exchange
(>100: Other diagnostic screen active)
r2054.01
Cyclical PKW channel configured and length of cyclically transmitted
setpoints and actual values
pxxyy decimal:
p: 1/0, PKW configured or not
xx: Length setpoints,
yy: Length actual values
Example:
10404: PKW configured, 4 setpoints and actual values each
204: No PKW configured, 2 setpoints and 4 actual values
r2054.02
Number of acyclical links with class 2 master (PC, OP): 0...2
r2054.03
Error number of last unsuccessful parameter access operation via an
acyclical link (see Table 8-4)
r2054.04
Parameter number of last unsuccessful parameter access operation
r2054.05
Subindex of last unsuccessful parameter access operation
r2054.06
Internode communication:
Active publishers and number of configured publishers. Decimal 0...11114.
1x = Publisher 1, ..., 1xxxx = Publisher 4 active
Last decimal place: Number of configured publishers
Example:
11114: Four publishers configured, all active
1013: Three publishers configured, first and third active
PROFIBUS Communication Module
68
Operating instructions
6SE6400-5AV00-0BP0
Issue 03/02
DIAGNOSTICS AND TROUBLESHOOTING
Parameter accessing error (r2054.04), error numbers < 240 correspond to PKW
error numbers:
Table 8-4
No.
Parameter Accessing Errors
Cause
Remedy (e.g. in ProTool)
No. 0 .. 199: Parameter access has been converted to a PKW request. Error detected in inverter.
Additional info in r2054.05, r2054.06: Parameter number, index word
0
Parameter number does not exist
Check data block number
Parameter value cannot be modified
Minimum/maximum not reached or
exceeded
Subindex does not exist
Check data block offset
Access to single value with array identifier
Set data block offset = 0
Access to word with double word request or
vice versa
Use correct data type
(e.g. INT for word, DINT for double word)
Setting not allowed (resetting only)
Descriptive element cannot be modified
11
No status as master control
12
Key word missing
17
Request cannot be processed due to
operating state
101
Parameter number currently deactivated
102
Channel not wide enough
104
Illegal parameter value
106
Request not implemented
200/
201
Modified minimum/maximum not
reached/exceeded
Minimum/maximum can be further limited in
operation
No. 240-249: Parameter access is incorrectly formatted. Error detected on the PROFIBUS-DP
communication board.
Additional info in r2054.05, r2054.06: Parameter number or S7 data block number, subindex or S7
data block offset.
240
Error in variable address (no additional info)
Legal: "Data block" area
241
Data block number illegally formatted
Legal: 1...31999
242
Data block offset illegally formatted
Legal: 0...116
243
Illegal "type"
Legal: CHAR. BYTE, INT, WORD, DINT,
DWORD, REAL
244
Illegal "Number of elements" on accessing
parameter value
Legal: Effectively 2 or 4 bytes
248
Illegal text/description modification
249
Inconsistency in write request: "Type" and
"Number of elements" does not match "Data
type" and "Data length"
(error in communication partner)
No. 250: Parameter access has been converted to a PKW request. Response from inverter is errored.
Error detected on the PROFIBUS-DP communication board. Additional info in r2054.05, r2054.06:
Parameter number, subindex.
250
PKW response does not match request
(error in inverter)
No. 251: Error detected on the PROFIBUS-DP communication board; no additional info
251
Response too long for response telegram
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
(error in communication partner)
Operating instructions
69
DIAGNOSTICS AND TROUBLESHOOTING
8.2.2
Issue 03/02
Special diagnostics for start-up personnel
Irrespective of the setting in P2041.03, the PROFIBUS-DP communication board
attempts to send the following diagnostics to the inverter after detecting a software
error:
Table 8-5
Special Diagnostics
Parameter
Meaning
r2054.00
65535: Identifier for details of a software error
r2054.01
...
r2054.05
Name of module in which error has been detected (ASCII code)
r2054.06
Code line in which error has been detected
r2054.07
r2054.08
Error details
PROFIBUS Communication Module
70
Operating instructions
6SE6400-5AV00-0BP0
Issue 03/02
APPENDIX
Appendix
9.1
Technical data
Table 9-1
Technical data
Order number
6SE6401-1PB00-0AA0
Size
(height x width x depth)
107mm x 126mm x 50mm
Permissible ambient or
coolant temperature
- In operation
- In storage
- In transit
-10 C to +40 C (14 F to 104 F)
-25 C to +70 C (-13 F to 158 F)
-25 C to +70 C (-13 F to 158 F)
Permissible humidity rating
Relative air humidity
<= 99 % in operation (condensation not permissible)
Supply voltage
24V 10 %, max. 350 mA, from external source
Output voltage
5 V 10 %, max. 100 mA,
electrically isolated supply for the bus termination of the
serial interface
Max. 12 Mbaud
Data transmission rate
9.2
EMC information
The module complies with the following standards governing radio emissions and
interference immunity:
Radio emissions in accordance with EN55011 1991 Class A
Interference immunity in accordance with IEC 801-3 and EN61000-4-3
PROFIBUS Communication Module
6SE6400-5AV00-0BP0
Operating instructions
71
GLOSSARY
10
Issue 03/02
Glossary
AK
Request identifier
DP
Distributed I/Os
ES
Engineering System
GSD
Device master file
HSW
Main setpoint
HIW
Main actual value
HMI
Human Machine Interface
LWL
Fiber optic conductor
OP
Operator Panel
PNU
Parameter number
PWE
Parameter value
PKW
Parameter identifier
PZD
Process data
STW
Control word
SlaveOM
Slave Object Manager
TD
Text Display
ZSW
Status word
PROFIBUS Communication Module
72
Operating instructions
6SE6400-5AV00-0BP0
Suggestions and/or Corrections
To
Siemens AG
Automation & Drives
Group
SD VM 4
P.O. Box 3269
Suggestions
Corrections
For Publication/Manual:
COMBIMASTER 411 & MICROMASTER
411
PROFIBUS Module
D-91050 Erlangen
Federal Republic of Germany
Suggestions for technical documentation
User Documentation
From
Name:
Order number: 6SE6400-5AK00-0BP0
Date of Issue: Edition Issue 03/02
Company/Service Department
Address:
Should you come across any printing
errors when reading this publication,
please notify us on this sheet.
Suggestions for improvement are also
welcome.
Phone: __________ /
Fax: ________ /
Siemens AG
Automation and Drives Group (A&D)
Standard Drives (SD) Division
Postfach 3269, D-91050 Erlangen
Federal Republic of Germany
Siemens Aktiengesellschaft
Siemens AG, 2002
Subject to change without prior notice
Order No.: 6SE6400-5AV00-0BP0PROFIBUS
Communications Module
Printed in the Federal Republic of Germany
03.01
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