Micromaster 411 Manual Profibus Opi en
Micromaster 411 Manual Profibus Opi en
PROFIBUS Module
Operating Instructions Issue 03/02
User Documentation
Description 1
General 2
Definition
Configuration 5
Operating Instructions
User Documentation Configuration of S7 6
PLC
Links to Master 7
Systems
Diagnostics and 8
Troubleshooting
Appendix 9
Valid for Issue 03/02
Glossary 10
COMBIMASTER 411 March 2002
MICROMASTER 411
Issue 03/02
Issue 03/02 DESCRIPTION
Approved Siemens Quality for Software and Training Other functions not described in this document may be
is to DIN ISO 9001, Reg. No. 2160-01 available. However, this fact shall not constitute an obligation
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contained in this document is reviewed regularly and any
© Siemens AG 2002. All Rights Reserved. necessary changes will be included in the next edition. We
welcome suggestions for improvement.
MICROMASTER®, COMBIMASTER 411® and
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Document subject to change without prior notice.
Definitions, warnings
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation of
the equipment and the hazards involved.
He or she must have the following qualifications:
Ø Trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
Ø Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
Ø Trained in rendering first aid.
Safety guidelines
This manual contains notices intended to ensure your personal safety, as well as to
protect products and connected equipment against damage. Information relating to
your personal safety is highlighted by a warning triangle. Warnings about property
damage are displayed without a warning triangle. Depending on the degree of risk
involved, safety-related information is presented in the following categories:
DANGER
! For the purpose of this documentation and the product warning labels, "Danger"
indicates that death, severe personal injury or substantial damage to property will
result if proper precautions are not taken.
WARNING
! For the purpose of this documentation and the product warning labels, "Warning"
indicates that death, severe personal injury or substantial damage to property can
result if proper precautions are not taken.
CAUTION
! With a warning triangle, "Caution" indicates that minor personal injury can result if
proper precautions are not taken.
CAUTION
Without a warning triangle, "Caution" indicates that material damage can result if
proper precautions are not taken.
ATTENTION
indicates that an undesirable effect or state can occur if attention is not paid to the
advice given.
NOTE
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
NOTES
Ø This operating manual does not purport to cover all details or variations in
equipment, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Ø Should further information be desired or should particular problems arise which
are not covered sufficiently for the Purchaser's purposes, the matter should be
referred to the local Siemens Sales Office.
Ø The contents of this operating manual shall not become part of or modify any
prior or existing agreement, commitment or relationship. The Sales Contract
contains the entire obligations of Siemens. The warranty contained in the
contract between the parties is the sole warranty of Siemens. Any statements
contained herein do not create new warranties or modify the existing warranty.
User documentation
WARNING
! Before installing and commissioning, please read these safety instructions and
warnings carefully and all the warning labels attached to the equipment. Make sure
that the warning labels are kept in a legible condition and replace missing or
damaged labels.
NOTE
Throughout this document MICROMASTER 4 refers to the fourth generation of
MICROMASTER inverters. For the purpose of these Operating Instructions it
should be taken to mean both COMBIMASTER 411 and MICROMASTER 411
unless specifically stated otherwise.
Proper use
WARNING
Table of Contents
Definitions, warnings ...................................................................... 6
1 Description of the MICROMASTER PROFIBUS Option module............................ 11
1.1 Technical data .............................................................................................. 12
1.2 Functionality.................................................................................................. 12
9 Appendix ................................................................................................................. 71
9.1 Technical data .............................................................................................. 71
9.2 EMC information ........................................................................................... 71
10 Glossary.................................................................................................................. 72
List of Figures
Figure 1-1 PROFIBUS communication module......................................................................... 12
Figure 3-1 PROFIBUS-DP data channels ................................................................................. 18
Figure 3-2 Parameter process data object (PPO types)............................................................ 20
Figure 3-3 Parameter process data object (optional configuration) .......................................... 21
Figure 3-4 Structure of parameter area (PKW) ......................................................................... 25
Figure 4-1 Removing Inverter cover ................................................................................. 33
Figure 4-2 Removing the Filter and I/O Boards......................................................................... 33
Figure 4-3 Gland Plate or “knockout“ Removal ......................................................................... 34
Figure 4-4 Fitting Gland Fixing Plates ................................................................................. 34
Figure 4-5 PROFIBUS Module Layout ................................................................................. 35
Figure 4-6 PROFIBUS Module Fixing to Inverter ...................................................................... 35
Figure 4-7 Fitting the Communications Cable ........................................................................... 36
Figure 4-8 PROFIBUS Cable Strip Lengths .............................................................................. 39
Figure 4-9 Switch Positions for Bus Terminating Resistors....................................................... 40
Figure 4-10 Bus terminating network ................................................................................. 40
Figure 5-1 Jumpers and Termination switch ............................................................................. 43
Figure 6-1 New Project Screen ................................................................................. 49
Figure 6-2 Select Station Screen ................................................................................. 49
Figure 6-3 Hardware Configuration Window ............................................................................. 50
List of Tables
Table 3-1 Control Word Bit Assignments ................................................................................. 23
Table 3-2 Status Word Bit Assignments ................................................................................. 24
Table 3-3 Request identifier (master -> inverter)...................................................................... 26
Table 3-4 Response identifier (inverter -> master)................................................................... 26
Table 3-5 Fault numbers for “Cannot process request” response ........................................... 27
Table 4-1 List of Accessories ................................................................................. 32
Table 4-2 Torque Values ................................................................................. 37
Table 4-3 Terminal assignment of PROFIBUS terminals......................................................... 38
Table 4-4 Permissible cable length of one segment ................................................................ 38
Table 5-1 PROFIBUS Jumper Settings ................................................................................. 43
Table 5-2 Special Jumper Addresses ................................................................................. 44
Table 5-3 PROFIBUS Parameters ................................................................................. 44
Table 5-4 Parameters for flexible interconnection of process data .......................................... 45
Table 5-5 Communication Board Functions ............................................................................. 46
Table 8-1 Alarm Displays on Inverter ................................................................................. 67
Table 8-2 Fault Displays on Inverter ................................................................................. 68
Table 8-3 Standard Diagnostic Parameter ............................................................................... 68
Table 8-4 Parameter Accessing Errors ................................................................................. 69
Table 8-5 Special Diagnostics ................................................................................. 70
Table 9-1 Technical data ................................................................................. 71
PROFIBUS is contained within the cover of the Options module attached to the
side of the inverter. The PROFIBUS unit is powered directly from the inverter and
therefore needs no additional external supply during normal operation. Provision
exists on PROFIBUS for the connection of an external control supply, which can be
used to apply power to the Inverter control circuits.
1.2 Functionality
Ø Cyclical process data exchange (PZD) in accordance with PROFIDrive Profile,
version 2.0 or version 3.0
Ø Parameter accessing:
Cyclical accessing of parameters (PKW) in accordance with PROFIDrive
Profile version 2.0
or
Acyclical accessing of parameters (data block 47) in accordance with
PROFIDrive Profile version 3.0
Ø Acyclical accessing of parameters (data block 100/data block 47) for the
purpose of exchanging parameter values with a SIMATIC S7 CPU
(Drive ES SIMATIC function block package)
Ø Acyclical accessing of parameters for SIMATIC HMI or SIEMENS Drive
STARTER tool.
Ø Support of PROFIBUS control commands SYNC and FREEZE for
synchronized data transfer between the master and several slaves
Ø Internode communication for direct exchange of process data between
PROFIBUS slaves (only in conjunction with SIMATIC S7 at the present time).
2.1 Definition
PROFIBUS is an international, open field bus standard widely used in the fields of
production and process automation. The bus is guaranteed brand-neutral and
open by virtue of its compliance with international standards EN 50170 and IEC
61158.
PROFIBUS-DP is a PROFIBUS communication profile optimized for high-speed,
time-critical data transmission at field level using low-cost connections.
PROFIBUS-DP is a suitable substitute for conventional, parallel 24 V signal
transmission systems in manufacturing, as well as for analog 4 to 20 mA signal
transmission systems in process automation.
PROFIBUS is a multi-master system, in other words, it is a bus on which several
automation, engineering or visualization systems can operate together with the
associated distributed field devices. In the context of PROFIBUS, master and
slave devices are defined as follows:
Ø Master devices control data traffic on the bus; they are also referred to as
“active” nodes. A master may transmit messages without prior receipt of an
external request provided that it has bus access authorization (token).
There are two classes of master:
♦ Class 1 master:
These are central automation stations (e.g. SIMATIC S5, S7 and
SIMADYN D), which exchange information with slaves in predefined
message cycles.
♦ Class 2 master:
These are programming, configuring or operator control and monitoring
systems that are used to configure or start up or monitor the plant in
operation.
Ø Slave devices are field devices such as drives (MICROMASTER 4), I/O
devices and valves. They never receive bus access authorization, i.e. they may
only acknowledge received messages or return information to a master on
request. Slave devices are also referred to as “passive” nodes.
PROFIBUS-DP
Internode communication
(slave) Cyclic channels Acyclic channels
Drive, ET200
PROFIBUS communication board
Drive, ET200
MICROMASTER4
3.1.1 Useful data structure as defined in PROFIDrive Profile 2.0 and 3.0
Useful data structure according to PPOs
The useful data structure for cyclical data traffic is divided into two areas, which
can be transmitted in each telegram as follows:
Ø Process data area (PZD), i.e. control words and setpoints, or status
information and actual values
Ø Parameter area (PKW) for reading/writing parameter values, reading out
faults, or reading out information about the properties of a parameter
such as, for example, min/max limits, etc.
With which PPO type (see next page) the inverter is addressed by the PROFIBUS-
DP master can be defined in the configuration data for the master when the bus
system is started up. Which type of PPO is selected depends on the function of the
PPO
1
PKW: Parameter identifier value
Five types of Parameter Process data Object (PPO) are defined (see Figure 3.2)
according to PROFIDrive Profile, version 2.0 and these contain:
Ø Useful data without parameter area, with two or six words of process data or
Ø Useful data with parameter area, with two, six or ten words of process data.
PKW PZD
PZD1 PZD2
PKE IND PWE STW1 HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
ZSW1 HIW
1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
word word word word word word word word word word word word word word
PPO1
PPO2
PPO3
PPO4
PPO5
Note:
MICROMASTER 4 supports only PPO1 and PPO3 (shaded areas).
The useful data structure has been subdivided into the PKW and PZD areas in
order to satisfy different functional requirements of the communication system.
Parameter data area (PKW)
The PKW (parameter identifier value) telegram section can be used to monitor
and/or change any parameter in the inverter. The request/response identifier
mechanisms required to do this are described in Section 3.4 “PKW mechanism”.
Process data area (PZD)
Control words and setpoints (requests: Master → inverter) and status words and
actual values (responses: Inverter → master) can be transmitted in the process
data area.
The transferred process data do not take effect until the bits used in the control
words, setpoints, status words and actual values have been routed in the inverter
as described in Section “Process data connections” of the reference manual.
Extended configuration
In addition to the PPO types, cyclical data can also be configured optionally.
Up to four process data words, with a different number of setpoints and actual
values if desired, can be configured on the MICROMASTER 4. The areas of
consistency can be set flexibly.
A parameter area (PKW) can be configured irrespective of the number of process
data.
PKW PZD
PZD1 PZD2
PKE IND PWE STW1 HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
ZSW1 HIW
1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
word word word word word word word word word word word word word word
Max.
Max.
MICROMASTER 4 à DP Master:
PZD3: No default assignment
PZD4: Status word 2, r0053
Warning
Status word (bits 0-10 as per PROFIDrive Profile, bits 11-15 specific to
MICROMASTER 4)
st
Parameter identifier (PKE), 1 word
The parameter identifier (PKE) is always a 16-bit value.
Bits 0 to 10 (PNU) contain the number of the relevant parameter.
Bit 11 is reserved.
Bits 12 to 15 (AK) contain the request or the response identifier.
The meaning of the request identifier for request telegrams (master → inverter) is shown in
Response Meaning
identifier
0 No response
1 Transfer parameter value (word)
2 Transfer parameter value (double word)
1
3 Transfer descriptive element
2
4 Transfer parameter value (array word)
2
5 Transfer parameter value (array double word)
6 Transfer number of array elements
7 Cannot process request (with error number)
8 No master control status for PKW interface
Notes
1 nd
The desired element of the parameter description is specified in IND (2 word)
2 nd
The desired element of the indexed parameter is specified in IND (2 word).
No. Meaning
0 Illegal parameter number (PNU) Parameter does not exist
1 Parameter value cannot be modified Parameter is a read-only parameter
2 Minimum/maximum not reached/exceeded -
3 Faulty subindex -
4 No array Single parameter has been accessed with
array request and subindex > 0
5 Incorrect data type Mix-up between word and double word
6 Setting not allowed (resetting only) -
7 Descriptive element cannot be modified Description can never be modified with
MICROMASTER 4
11 No status as master control Modification request without status as master
control (see P0927)
12 Key word missing -
17 Request cannot be processed due to operating Current inverter status is not compatible with
state the received request
101 Parameter number currently deactivated Dependent on inverter status
102 Channel not wide enough Communication channel too small for
response
104 Illegal parameter value Parameter permits only certain values
106 Request not implemented After request identifier 5, 10, 15
200/ Modified minimum/maximum not Minimum/maximum can be further limited in
201 reached/exceeded operation
204 Available access authorization does not cover -
modification of parameters
The array subindex is an 8-bit value which is always transferred in the low-order
byte (bits 0 to 7) of the parameter index (IND) in acyclical data exchange mode.
The Parameter Page Selection task for additional parameters is performed in this
case by the high-order byte (bits 8 to 15) of the parameter index. This structure
conforms to the USS specification.
Subindex = 0 .. 254
If the subindex is transferred with values between 0 and 254 in a request, the
relevant parameter index is transferred in the case of an indexed parameter. For
the meaning of the individual indices of a parameter, please refer to the “Parameter
List” in the inverter operating instructions.
In the case of a descriptive element, the number of the required element is
transferred. The meaning of descriptive elements can be found in the PROFIDrive
Profile, version 2.0.
Subindex = 255
A value of 255 for the array subindex is a MICROMASTER 4-specific, special
function. If the array index is transferred with 255, all the indices of an indexed
parameter are transmitted simultaneously in one data block.
The function is meaningful only for acyclical data exchange mode. The structure of
the transferred data block complies with the USS specification. The maximum data
block size is 206 bytes.
Function of PARA PAGE SEL
The bit for parameter page selection functions as follows:
If it is set to 1, an offset of 2000 is applied in MICROMASTER 4 to the parameter
number (PNU) transferred in the PKW request before it is passed on.
Parameter name Corresponding mode
(acc. To Parameter List) of parameter addressing via PROFIBUS
PNU PNU Bit 15:
[decimal] [Hex.] PARA PAGE SEL
P0000 – P1999 0 – 1999 0 – 7CF =0
P2000 – P3999 0 – 1999 0 – 7CF =1
rd th
Parameter value (PWE) 3 and 4 word
The parameter value (PWE) is always transmitted as a double word (32-bit). Only
one parameter value at a time can be transferred in a PPO telegram.
rd
A 32-bit parameter value comprises PWE1 (high-order word, 3 word) and PWE2
th
(low-order word, 4 word).
th
A 16-bit parameter value is transferred in PWE2 (low-order word, 4 word). PWE1
rd
(high-order word, 3 word) must be set to 0 on the PROFIBUS-DP master in this
case.
4 Connection to PROFIBUS-DP
1. If the Inverter has already been fitted unscrew the four crosshead captive
screws (1) on the inverter cover (as shown Figure 4-1).
5. Using a hammer and a flat-head screwdriver (as shown in Figure 4-3) strike
the gland plate or “knockout”.
Warning
! The PROFIBUS module MUST be mounted on the inverter on the opposite side to
the Rating Label.
7. Slide the fixing plates into the slots provided immediately behind the gland
access holes (as shown in Figure 4-4).
8. Ensure that the earth lead is fed back through the fixing plate.
9. Feed the earth lead into the PROFIBUS Module housing.
10. Replace the Filter Module.
With the fixing plates inserted it is now possible to mount the PROFIBUS module
by carrying out the following procedure:
1. Unscrew the four cover retaining screws (3) (see Figure 4-5).
2. Carefully detach the module cover from the base (2).
3. Insert the ̀Ó ring sealing gaskets (see Figure 4-6).
Gaskets should be placed in position adhesive-side to the inverter.
4. Align the Options case with the Fixing plates (See Figure 4-6).
5. Fasten the Options module base to the fixing plates using the retaining screws
(6) (see Figure 4-5).
6. Feed the supplied comms link cable between the PROFIBUS comms socket
(8) (see Figure 4-5) and the corresponding comms socket on the inverter I/O
board (see Figure 4-7).
7. Terminate the comms link cable screening lead on the Inverter I/O board (see
Figure 4-7).
8. Replace I/O board.
9. Apply the retention clip across the comms link cable connector within the
inverter.
10. Using the U-clamp and screw, connect the earth lead (attached to the fixing
plate) to the earth stud (shown as in Figure 4-6) within the module
housing.
11. Insert cable glands into the gland holes at the base of the module.
12. Feed the PROFIBUS cable into the PROFIBUS module via the cable glands.
13. Make-off the PROFIBUS cable as shown in Section 4.2.3.
Use screened cable for all control wiring. PROFIBUS cable screens are
earthed within the cable gland.
14. Set the PROFIBUS address as explained in section 5.1.
Notes
♦ If the PROFIBUS Module is the last module in a network only one gland
requires to be fitted. The PROFIBUS Module is then terminated using the
SW1 switch.
♦ The PROFIBUS Module has been designed to accept an external 24 V
supply if required. See Section 4.1.4 below.
15. If the module is located at the end of the bus network set the Termination
switch to the ON position.
16. Fit the Gland Hole Blanking cover in the unused gland hole.
17. When the Options module has been correctly installed bring the two
PROFIBUS halves together.
18. Align the corresponding sub-assemblies so that the opposing sections of the
in-line pcb connector (7) mate (see Figure 4-5).
19. Apply a gentle pressure until the lid (1) is firmly closed.
20. Secure the lid via retaining screws (3) at each corner.
Due to the larger cross section of this hybrid cable to standard PROFIBUS Cable, it
is recommended to use the following cable gland arrangement (not included with
PROFIBUS Module) :
A +10 V to +24 V DC external power supply can be connected via the 11-way
terminal block, see Section 4.2.
NOTE
Observe the following cable installation rules:
Ø The bus cable must not be twisted, stretched or compressed during
installation.
Ø Supplementary constraints as regards electromagnetic compatibility must
also be observed.
PROFIBUS connections to the module are made via cable glands. The cable
should be stripped back and made-off as shown in Figure 4-8.
PROFIBUS cables must be routed at least 20 cm (7.87 inches) from any power
cables.
If these bus terminators are not used, the user must ensure that a bus terminating
network is installed on the first and last bus nodes as shown in Figure 4-10.
WARNING
! All stations on which a terminating resistor is activated must be supplied with power
at all times, otherwise incorrect termination will result in possible communications
errors.
Screening
The screen of the PROFIBUS cable must be made-off within the cable gland.
Caution
! Crossovers between bus and power cables must be laid at an angle of 90°.
Equipotential bonding
Differences in potential (e.g. due to different mains supplies) between the inverters
and the PROFIBUS-DP master must be avoided.
Ø Recommended equipotential bonding cables:
2
♦ 16 mm Cu for equipotential bonding cables up to 200 m long
2
♦ 25 mm Cu for equipotential bonding cables of over 200 m long
Ø Equipotential bonding cables must be routed as close as possible to signal
leads, i.e. that the area between the bonding conductor and signal lead is as
small as possible.
Ø Equipotential bonding cables must be contacted in a 360° connection with the
earth electrode/PE conductor.
NOTE
Before the inverter (with PROFIBUS module connected) is switched on, either a
Basic Operator Panel (BOP) or ‘Advanced Operator Panel’ (AOP) should be
inserted into the MICROMASTER 411 communications socket.
The PROFIBUS address can be set from 1 to 125, as shown in Table 5-1.
Jumper number: 1 2 3 4 5 6 7
Add to address: +1 +2 +4 +8 +16 +32 +64
Address Meaning
0 PROFIBUS address is determined by P0918
1..125 Valid PROFIBUS address
126, 127 Reserved PROFIBUS address
Important NOTE
The inverter power supply must be switched off before any jumper settings are
changed. The changes to jumper positions do not take effect until the PROFIBUS
has been power cycled.
Parameter Content
P0918 PROFIBUS address
P0719 Process data master control
P0700 Fast selection command source
P1000 Fast selection frequency setpoint
r2050 (Read-only) Process data setpoint source (BICO)
P2051 Process data actual values (BICO)
P2041 Communication board functions
P2040 Process data telegram failure time
P0927 Modification source for parameters
r2054 (Read-only) Communication board diagnostics (see Section 8.2)
NOTE
r2050 also acts as a display parameter via which the setpoints received by the
PROFIBUS optional board can be checked.
NOTE
The threshold monitoring function should not be deactivated!
Fault 0070 is activated if no new setpoints are received by the PROFIBUS optional
board within the telegram failure period.
Important NOTE
Shutdown on faults only take place if both monitoring functions are activated!
When the PROFIBUS optional board is in operation, P2040 should also be set to a
value of > 0. The process data monitoring function is thus activated/deactivated
solely via the PROFIBUS threshold monitor. Monitoring time then corresponds to
the threshold monitoring time setting + the setting in P2040.
NOTE
Process data whose complete control word (PZD1) is set to zero are not
transferred from the PROFIBUS Module to the inverter.
Result: Alarm A703 and possibly fault 70.
Bit 0 PROFIBUS-DP 0: No
1: Yes
Bit 1 BOP 0: No
1: Yes
Bit 2 PC-inverter assembly set 0: No
(USS on the BOP interface) 1: Yes
Bit 3 Local RS-485 interface (terminal 0: No
14/15 and USS) 1: Yes
The default setting for all bits is 1, i.e. parameters can be modified from all sources.
NOTE
If your version of the Step 7 software does not support MICROMASTER 4, the
installation of the latest GSD file is required before the configuration procedures
can be performed. The GSD file is located on the PROFIBUS Documentation CD-
ROM and can also be downloaded from the Siemens Standard Drives Internet.
6. Select the appropriate PLC type. In the example the SIMATIC 300 is
selected (see Figure 6-3).
7. Highlight the SIMATIC 300(1) folder and double-click the “Hardware” icon
in the Right-hand window (see Figure 6-3). The “HW Config” window is
then displayed.
8. From the Insert Menu, select Hardware Components, this then opens the
hardware library in the right-hand window (see Figure 6-4).
9. Select and expand the SIMATIC 300 (see Figure 6-4).
10. Select the type of racking by dragging and dropping the appropriate rail
type from the right-hand window into the top left-hand window (see Figure
6-5).
11. Select the type of power supply by dragging and dropping the PSU type
from the right-hand window into slot 1 of the table in the left-hand window
(see Figure 6-6).
12. Select the type of CPU (see Figure 6-7 on page 52).
The CPU occupies two slots of the Hardware configuration table.
13. Once the CPU is selected the user will be prompted to select the type of
PROFIBUS (see Figure 6-8).
16. Select the correct PROFIBUS profile (normally DP) then click OK.
17. The Selection Confirmation Screen is displayed (see Figure 6-10 on page
53).
18. Click OK to accept the selected Baud rate and Profile.
21. Select MICROMASTER 4 and drag and drop it onto the PROFIBUS in the
Hardware Diagram (see Figure 6-13 below).
A window for selecting the bus address now appears (see Figure 6-14).
22. Select the appropriate bus address from the scroll-down list.
23. Choose the appropriate data format; PPO3 or PPO1, or one of the custom
options for MICROMASTER 4.
PPO3 allows two process data words (PZD) corresponding to the control word and
frequency reference (outputs from the PLC to the inverter) and the status word and
actual frequency (inputs to the PLC from the inverter). PPO1 has four additional
data words that allow the inverter parameters to be read and changed. Other
formats allow additional PZD data to be sent and received, for example, if you want
to be able to read the motor current directly.
For non PPO formats word consistency is recommended. If whole consistency is
required the PLC program has to use the standard function blocks SFC14/SFC15
to read data from the inverter. The S7 commands L PIW, T PQW etc, are only
allowed with word consistency.
24. Drag and drop the selected PKW and PZD onto the Module/DP ID Column
(Slot 0) in the lower left-hand window (see Figure 6-15).
Figure 6-15 Drag and Drop PKW and PZD into Hardware Table
Step 7 automatically assigns addresses for the PKW and PZD data in the
peripheral address area (in the example, from byte 256 upwards).
If required you can change the automatic assignment. In the example, the 4 PKW
words are in bytes 256 to 263 and the 2 PZD words are in bytes 264 to 267.
In Step 7, the control word and frequency reference can be represented as
PQD 264 (peripheral output double word) and the status word and actual
frequency as PID 264 (peripheral input double word).
frequency. Sending control word 047E followed by 047F is the key to getting the
inverter started.
Reset fault
04FE 0000 FA31 0000
The structure of the control and status words are described in Section 3.3 on page
22.
7.1 General
PROFIBUS slaves have different performance characteristics.
To ensure that each slave with its individual properties can be correctly addressed
by any master, the characteristic features of a slave are listed in its device master
data file (GSD).
Device master data file (GSD)
The device master data file for the MICROMASTER 4 PROFIBUS optional board
(SIEM80B5.GSD) is stored on the documentation CD for MICROMASTER 4.
Alternatively, it can be downloaded from the Internet (www.profibus.com).
The communication board based on the integrated GSD can utilize the following
functions:
Ø PPO type 1 or 3
Ø 4 PZD for process data
Ø Acyclical communication with a SIEMENS start-up tool (e.g. STARTER) and
SIMATIC HMI
The Slave Object Manager replaces and extends the functionality of the GSD-
based, STEP 7-integrated option.
The Slave Object Manager is an integral component of the following products:
Ø “Drive ES Basic V5.1” 6SW1700-5JA00-1AA0
Ø “Drive ES SIMATIC V5.1” 6SW1700-5JC00-1AA0
Ø “Drive ES PCS7 V5.1” 6SW1700-5JD00-1AA0
(these products require STEP 7 version 5.1 or PCS7 version 5.1.)
Further information about configuring the data exchange between a
MICROMASTER 4 and a SIMATIC S7 can be found in the description of block
package “Drive ES SIMATIC“ or in the online help of the Slave Object Manager.
Optional configuration
Up to four process data, separated according to setpoints and actual values, can
be configured in each telegram.
The data exchange can be optionally configured for all DP masters configured with
STEP 7.
Utilization of internode data communication
This mode permits slaves to intercommunicate directly, instead of indirectly via the
PROFIBUS-DP master.
Internode communication can be utilized only if the installed PROFIBUS-DP master
supports this functionality. This includes, for example, all S7-CPUs with
“equidistance” (“clocking”) capability.
Optional configuration and internode data communication are programmed
completely on the “Configuration” card in the Slave Object Manager. The setpoints
and actual values need only be interconnected correctly in the drive.
Standard blocks for data exchange with MICROMASTER 4
The “Drive ES SIMATIC“ package contains standard function blocks which
implement the exchange of data between the drive and SIMATIC S7 in accordance
with DRIVEProfile, version 2.0 or 3.0. These blocks make it easier to write the user
program.
DP master (class 1)
Parameterizing master,
active station
Outputs Inputs
The data is generated by the transmitter (Publisher) and received by one or several
receivers (Subscribers).
Transmitter
All input data of a DP slave with internode communication capability constitute
transmit data with respect to internode exchanges. They can be received by the DP
master or by internode-capable DP slaves. (“Input data” in the context of
PROFIBUS-DP are data output by the DP slave in the direction of the DP master).
It is not necessary to configure internode communication transmitters explicitly.
Receiver
The sources for setpoints are parameterized. The following can be selected as
sources:
Ø The output data of the DP master
Ø The input data of a DP slave as an internode communication transmitter
(actual values in the case of drives).
Master output data and slave input data can be mixed as required (with word
granularity). (“Output data” in the context of PROFIBUS-DP are data which the DP
slave receives from the DP master).
Slave 2 1
1 2 Outputs
Publisher 2 3 (setpoints)
3 4
Inputs 4
Slave 3 1
2
Publisher 3
Internodal
4
Inputs 5 data
6
7
8
Other parameters:
Field Value
Network parameter - profile DP
Network parameter - baud rate (optional)
Communication partner - address (PROFIBUS address of the drive)
Communication partner - slot/subrack don't care, 0
NOTE
Ø You can operate a SIMATIC HMI and a drive together independently of the rest
of the automation system.
Ø A simple "point-to-point" link with just two nodes is possible.
Ø The HMI "Variables" functions can be used for drives. Other functions cannot
be used (e.g. "Messages" or "Recipes").
Ø Individual parameter values can be accessed, but access operations to
complete arrays, descriptions or texts are not possible.
Ø The diagnostic output on the SIMATIC HMI is limited. In the case of accessing
difficulties, the diagnostic parameters of the communication board, i.e.
r2054.03 and ff., will be helpful, see Chapter 8 "Diagnostics and
Troubleshooting".
Extended PZD:
(4 words) (4 words)
− (4 words)
8.1.1 Alarms
Alarm Meaning
Number
A700 Cause: The parameter or configured settings by the PROFIBUS master are
invalid.
Remedy: Correct the PROFIBUS configuration
A702 Cause: The link to the PROFIBUS is interrupted.
Remedy: Check connector, cable and PROFIBUS master
A703 Cause: No setpoints, or invalid setpoints (control word = 0) are being
received from the PROFIBUS master
Remedy: Check setpoints from the PROFIBUS master. Switch SIMATIC CPU
to "RUN".
A704 Cause: At least one configured internode transmitter is not yet active, or has
failed.
Remedy: Activate internode transmitter.
A705 Cause: No actual values received from inverter.
Remedy: None (fault is in inverter)
A706 Cause: PROFIBUS-DP communication board: Software error.
Remedy: None (fault on the PROFIBUS-DP communication board, for details
see diagnostic parameter)
A710 Cause: Inverter has detected failure of communication link to PROFIBUS-
DP communication board
Remedy: None (communication board may need to be replaced)
A711 Cause: Invalid value of a CB?? parameter.
Remedy: Check P0918 (PROFIBUS address) and P2041 (communication
board parameters)
8.1.2 Faults
Table 8-2 Fault Displays on Inverter
Fault Meaning
Number
A070 Cause: No setpoints received from PROFIBUS-DP communication board.
Triggered by A702/A703/A704.
The telegram failure time set in P2040 has run out.
Remedy: Check connection to communication partners and ensure valid
control word (see A702/A703/A704)
Parameter accessing error (r2054.04), error numbers < 240 correspond to PKW
error numbers:
Parameter Meaning
r2054.00 65535: Identifier for details of a software error
r2054.01 Name of module in which error has been detected (ASCII code)
...
r2054.05
r2054.06 Code line in which error has been detected
r2054.07 Error details
r2054.08
9 Appendix
10 Glossary
AK Request identifier
DP Distributed I/Os
ES Engineering System
GSD Device master file
HSW Main setpoint
HIW Main actual value
HMI Human Machine Interface
LWL Fiber optic conductor
OP Operator Panel
PNU Parameter number
PWE Parameter value
PKW Parameter identifier
PZD Process data
STW Control word
SlaveOM Slave Object Manager
TD Text Display
ZSW Status word
Suggestions
To
Corrections
Siemens AG
Automation & Drives For Publication/Manual:
Group
COMBIMASTER 411 & MICROMASTER
SD VM 4 411
P.O. Box 3269 PROFIBUS Module
D-91050 Erlangen
Federal Republic of Germany
Fax: ________ /
Siemens AG
Automation and Drives Group (A&D)
Standard Drives (SD) Division
Postfach 3269, D-91050 Erlangen © Siemens AG, 2002
Federal Republic of Germany Subject to change without prior notice