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Factory Test Report

The factory test report summarizes the results of various safety and performance tests conducted on a 32AX, 240V, 1 Way, Ordinary, Unenclosed switch. Key tests included protection against electric shock, temperature rise, mechanical strength, making and breaking capacity, glow wire, conductor damage, terminal torque, insulation resistance, and electrical strength. The switch passed all tests and met the necessary requirements specified in Indian Standard IS 3854-1997.

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cpw262008
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42 views3 pages

Factory Test Report

The factory test report summarizes the results of various safety and performance tests conducted on a 32AX, 240V, 1 Way, Ordinary, Unenclosed switch. Key tests included protection against electric shock, temperature rise, mechanical strength, making and breaking capacity, glow wire, conductor damage, terminal torque, insulation resistance, and electrical strength. The switch passed all tests and met the necessary requirements specified in Indian Standard IS 3854-1997.

Uploaded by

cpw262008
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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FACTORY TEST REPORT

Item :- F/T, 1 Way, Ordinary, Unenclosed, 32AX, 240V, Switch

Test starting Date :- 27-07-2010

Batch No :- -------

IS :- 3854 -1997

Sl Test Name
NO with Procedure Requirement Observation
clause no

Switches shall
not
deform to such
an extent that
1 Protection against Voltage of between 40 live No Accidental
Electric Shock & 50V is applied in parts can be contact
10.1 every possible position touched
with standard test finger with un-jointed
Switches are subjected test
for 1 min to a force of finger
75N with straight test
finger

2 Temperature Rise 2.5sqmm copper Rise should Max Rise is


Test (17) conductor is used not 19 deg C
Terminal screws are exeed 45 Deg c
tightened with 0.8Nm
13.5 A is supplied for
1 Hour
Mechanical Specimen shall
3 Strength Switch is placed in show no Withstood
20 vertical position Damage for 9 Blows
and are subjected to
9 Blows, stricking
element is allowed
to fall from a height of
100mm

i) Inductive Load (18.1) No sustained


Switches are tested arcing should
at 1.25 times I (12.5A) occur
& 1.1 times rated during test and Withstood
V(264V) there should
and they are subjected not
to 200 operations be any
30 operations per min damage
Making and after the Test
4 Breaking Capacity
18

ii) TFLoad (18.2) No sustained


200W TFL are used arcing should
, Switches are tested occur
at 1.2 times I (12A) during test and Withstood
& rated V(240V) and there
they are subjected to should not be
200 operations 30 any
operations per min damage after
the
Test

there should be
5 Glow Wire Test Test is made at a no Sample
vissible flame
(24.1.1) temp of 850 deg C and Passed
sustained
for the parts retaining glowing
flames and
current carrying parts glowing
at the switch
extinguish
Test is made at a temp within 30 s
after removal of
of 650 deg C for glow
the parts not retaining wire
current carrying parts

Test for damage conductor shall


6 to Sample is fitted with not
conductors(12.2.5 come out or
) conductor of 1.5sqmm break at satisfactory
and 2.5sqmm with 400 the terminal
and 700 gram
respectively
and it is subjected to
rotation for 15min at a
constant speed of 1t/sec

Terminal shall
7 Torque test for Screw's are tightened not
work loose and
Terminal (12.2.8) and loosened 5 times shall
with a torque of 1.2 Nm be no breakage
using solid rigid of screw, Withstood
no damage to
conductor of 2.5 sqmm head,
slots and
threads

resistance
8 Insulation resistive insulation resistance is should be above
greater than 5M
test(16.1) measured with 500V DC ohm 200M ohm
for 1 min

9 Electrical strength AC Voltage of 2000V for no flashover or


breakdown
16.2 a period of 1 min shall occur withstood
during the test

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