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Electronic Control Unit

An Electronic Control Unit (ECU) controls electrical systems and subcomponents in vehicles. ECUs include modules that control engine, transmission, brakes, suspension, and other systems. Modern vehicles can contain up to 80 ECUs. ECUs contain processors, analog-to-digital converters to read sensor outputs, digital outputs to control components like fuel injectors and fans, and communication chips that allow the ECUs to network using protocols like Controller Area Network (CAN). A Transmission Control Unit (TCU) uses sensors and engine data to calculate optimal gear changes for performance, economy, and shift quality in automatic transmissions. As transmissions integrated more electronic controls, fuel efficiency and emissions improved along with shift feel

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185 views2 pages

Electronic Control Unit

An Electronic Control Unit (ECU) controls electrical systems and subcomponents in vehicles. ECUs include modules that control engine, transmission, brakes, suspension, and other systems. Modern vehicles can contain up to 80 ECUs. ECUs contain processors, analog-to-digital converters to read sensor outputs, digital outputs to control components like fuel injectors and fans, and communication chips that allow the ECUs to network using protocols like Controller Area Network (CAN). A Transmission Control Unit (TCU) uses sensors and engine data to calculate optimal gear changes for performance, economy, and shift quality in automatic transmissions. As transmissions integrated more electronic controls, fuel efficiency and emissions improved along with shift feel

Uploaded by

zuron7
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Electronic Control Unit (ECU) is a generic term for any embedded system that controls one or more of

the electrical system or subsystems in a transport vehicle


Types of ECU include Electronic/engine Control Module (ECM), Powertrain Control Module (PCM),
Transmission Control Module (TCM), Brake Control Module (BCM or EBCM), Central Control Module
(CCM), Central Timing Module (CTM), General Electronic Module (GEM), Body Control Module (BCM),
Suspension Control Module (SCM), control unit, or control module. Taken together, these systems are
sometimes referred to as the car's G.U.I. (Technically there is no single computer but multiple ones.)
Sometimes one assembly incorporates several of the individual control modules.
Some modern motor vehicles have up to 80 ECUs. Embedded software in ECUs continues to increase in
line count, complexity, and sophistication.Managing the increasing complexity and number of ECUs in a
vehicle has become a key challenge for original equipment manufacturers (OEMs).

ECU Components required in our car

The processor is packaged in a module with hundreds of other components on a multi-layer circuit board.
Some of the other components in the ECU that support the processor are:
Analog-to-digital converters - These devices read the outputs of some of the sensors in the car, such as the
oxygen sensor. The output of an oxygen sensor is an analog voltage, usually between 0 and 1.1 volts (V).
The processor only understands digital numbers, so the analog-to-digital converter changes this voltage into
a 10-bit digital number.
High-level digital outputs - On many modern cars, the ECU fires the spark plugs, opens and closes the fuel
injectorsand turns the cooling fan on and off. All of these tasks require digital outputs. A digital output is
either on or off -- there is no in-between. For instance, an output for controlling the cooling fan might
provide 12 V and 0.5 amps to the fan relay when it is on, and 0 V when it is off. The digital output itself is
like arelay. The tiny amount of power that the processor can output energizes the transistorin the digital
output, allowing it to supply a much larger amount of power to the cooling fan relay, which in turn provides
a still larger amount of power to the cooling fan.
Digital-to-analog converters - Sometimes the ECU has to provide an analog voltage output to drive some
engine components. Since the processor on the ECU is a digital device, it needs a component that can
convert the digital number into an analog voltage.
Signal conditioners - Sometimes the inputs or outputs need to be adjusted before they are read. For
instance, the analog-to-digital converter that reads the voltage from the oxygen sensor might be set up to
read a 0- to 5-V signal, but the oxygen sensor outputs a 0- to 1.1-V signal. A signal conditioner is a circuit
that adjusts the level of the signals coming in or out. For instance, if we applied a signal conditioner that
multiplied the voltage coming from the oxygen sensor by 4, we'd get a 0- to 4.4-V signal, which would
allow the analog-to-digital converter to read the voltage more accurately.
Communication chips - These chips implement the various communications standards that are used on cars.
There are several standards used, but the one that is starting to dominate in-car communications is
calledCAN (controller-area networking). This communication standard allows for communication speeds of
up to 500 kilobits per second (Kbps). That's a lot faster than older standards. This speed is becoming
necessary because some modules communicate data onto the bus hundreds of times per second. The CAN
bus communicates using two wires.
A transmission control unit or TCU is a device that controls modern electronic automatic transmissions.
A TCU generally uses sensors from the vehicle as well as data provided by the engine control unit (ECU) to
calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift
quality.
Electronic automatic transmissions have been changing in design from purely hydromechanical controls to
electronic controls since the late 1980s. Since then, development has been iterative and today designs exist
from several stages of electronic automatic transmission control development. Transmission solenoids are a
key component to these control units.
The evolution of the modern automatic transmission and the integration of electronic controls have allowed
great progress in recent years. The modern automatic transmission is now able to achieve better fuel
economy, reduced engine emissions , greater shift system reliability, improved shift feel, improved shift
speed and improved vehicle handling. The immense range of programmability offered by a TCU allows the
modern automatic transmission to be used with appropriate transmission characteristics for each application.
On some applications, the TCU and the ECU are combined into a single unit as a powtrain control
module(PCM).

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