PMT Machines Limited

178, Kadachala, Halol QUALITY ASSURANCE PLAN

PO No. QAP No :- QAP/PMT/DR/001/17-18
Customer M/s Dresser Rand Origin Date:- '07/4/2017
Project DR CARGILL Rev. No :- 00
Item Description Wheel Disc Page :- 1 of 2

TYPE/METHOD AUTHORITIES
SR. CHARACTERISTICS EXTENT OF REFERENCE ACCEPTANCE
COMPONENT OPERATION /TOOL TO RECORD REMARKS
NO. CHECKED CHECK DOCUMENTS NORM PMT DR
CHECK
1.0 Inward Inspection of Raw Materials & Documents

1. Physical qty
1.Visual
2. Physical condition for any
2.Visual
Material defect As per PO & customer's As per PO & customer's Inward Inspection
a Inspection of incoming forged material 3.Measurement 100% P R/W
3. Dimension & accuracy drg./specification drg./specification Report
4. Visul
4.Punching mark for identification
& traceability

2.0 In process Inspection :-

2-A First set up_Turning Section

1. Parallelism 1. Measurement
2. Rigid holding 2.Visual Inprocess Inspection
a Job setting on m/c 100% As per process plan As per process plan P R/W
3. Truing 3.Measurement Report
4. Location of punching details 4. Visual

1. Roughness Inprocess Inspection

b Clean cut on top facing Measurement 100% As per customer drg. As per customer drg. P R/W
2. Flatness Report

Inprocess Inspection
c "ID" rough Boring "ID" dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
d "OD" turning "OD" dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
e Punching detail transfering Accuracy of punching detail Visual 100% As per customer drg. As per customer drg. P R/W
Report

2-B Second set up_Turning Section

1. Parallelism 1. Measurement Inprocess Inspection

a Job flipping 2. Rigid clamping 2.Visual 100% As per process plan As per process plan P R/W
Report
3. Truing 3.Measurement

Inprocess Inspection
b Height maching Height Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
c "OD" turning "OD" dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
d Profle machining (top face) Profile Measurement 100% As per customer drg. As per customer drg. P R/W
Report

2-C Third set up_Wire Cut section

Inprocess Inspection
a Job setting on parallel block 1. Parallelism Measurement 100% As per process plan As per process plan P R/W
2. "ID" centre Report

Inprocess Inspection
b Key way machining Key way dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

2-D Fourth set up_ EDM section

1. Vertical allignment Inprocess Inspection
a Job setting Measurement 100% As per process plan As per process plan P R/W
2. "OD" centre Report

1. Slot dimension Inprocess Inspection

b EDM slotting Measurement 100% As per customer drg. As per customer drg. P R/W
2. Slot location Report
 PMT Machines Limited
178, Kadachala, Halol QUALITY ASSURANCE PLAN

PO No. QAP No :- QAP/PMT/DR/001/17-18

Customer M/s Dresser Rand Origin Date:- '07/4/2017
Project DR CARGILL Rev. No :- 00
Item Description Wheel Disc Page :- 2 of 2

TYPE/METHOD AUTHORITIES
SR. CHARACTERISTICS EXTENT OF REFERENCE ACCEPTANCE
COMPONENT OPERATION /TOOL TO RECORD REMARKS
NO. CHECKED CHECK DOCUMENTS NORM PMT DR
CHECK
2-E Fifth set up_Turning section

1. Parallelism 1. Measurement
2. Rigid holding 2.Visual Inprocess Inspection
a Job setting on m/c 100% As per process plan As per process plan P R/W
3. Location of punching details 3.Visual Report
4. Tool ref.mark w.r.t EDM slot 4. Visual

Inprocess Inspection
b Grooving in the EDM slot Groove dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
c Top facing & profiling Profile thickness Measurement 100% As per customer drg. As per customer drg. P R/W
Report

Inprocess Inspection
d "ID" finishing "ID" dimension Measurement 100% As per customer drg. As per customer drg. P R/W
Report

1. Groove dimension
Inprocess Inspection
e "T groove" finishing 2. Passage/Non-passage of GO- Measurement 100% As per customer drg. As per customer drg. P R/W
Report
NOGO

Inprocess Inspection
f Punching detail transfering Accuracy of punching detail Visual 100% As per customer drg. As per customer drg. P R/W
Report

2-F Sixth set up_Turning section

1. Bore allignment 1. Visual Inprocess Inspection

a Job flipping on the fixture plate 2. Rigid side clamping 2.Visual 100% As per process plan As per process plan P R/W
Report

Top Facing and profile thickness 1. Roughness Inprocess Inspection

b Measurement 100% As per customer drg. As per customer drg. P R/W
maintaining 2. Thickness Report

3.0 Shop floor Activity:-

No sharp edges, burr, dent mark on
a Deburring & Cleaning all over the surface & all holes free Visual 100% As per customer drg. As per customer drg. Inspection Report P R/W
from burr.

b Punching on the job Accuracy of punching detail Visual 100% As per customer drg. As per customer drg. Inspection Report P R/W

Final inspection
Visual Inspection for Material Defects Visual 100% As per customer drg. As per customer drg. P R/W
Report

Measurement With Calibrated Final inspection

Dimensional Inspection 100% As per customer drg. As per customer drg. P R/W
Instrument Report
c Final Inspection
CMM Inspection for critical
Measurement With Calibrated Final inspection
parameters & Geometrical accuracies 100% As per customer drg. As per customer drg. P R/W
Instrument(CMM) Report
(Not Measurable)

Magnetic Particle Testing Testing Kit 100% As per customer drg. As per customer drg. Test Report P R/W

Surface to be protect with rust

d Surface Protection Visual 100% As per customer drg. As per customer drg. Inspection Report P R/W
preventive oil/ tactile.

4.0 Packing & Documentation:-

Rust Prevention & stretch film
Preservation and Packing Visual 100% As per Procedure As per Procedure Check List P R/W
wrapping

Verification of completion of
Documentation QAP 100% QAP QAP Inspection Record P R/W
inspection report as per QAP

Notes:- Abbreviations, P - Perform, R/W - Review / Witness

Prepared By:- Subhransu S. Samal