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Job hazard analysis Form

Company By

Activity of company Prepared by specialist Yasser Abd el-sttar

black carbon
Form Name and description Quantity of Manpower
Pneumatic test
Serial JHA-000-092017 Requirements of this work Equipment and tools ( pressure gauge pressure recorder temperature
gauge)

PPE (glasses goggles gloves safety shoes helmet ear muff )

worker Safety and health Physical body appropriate , health and experience compliant with the
precautions work

Procedures and precautions before start steps of work

Issue work permit
Tool box talking
Pressure gauge calibrated.
Visual inspected all test equipment.
Responsible company test must be certified and competent.
This work must only be carried out subject to authorization by the responsible area authority.
Pipes should have suitable for pressure type.

Urgent Notes during work

In case a leak should be reduced to the minimum practicable pressure.
Ideally leaks should never be repaired with the system under pressure.
Pressure testing carried out at pressure exceeding the normal working pressure usually 1.1 times.
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__ job hazard analysis__

SR steps hazards Major control

1 Preparation for testing Equipment defect The test equipment shall be visual inspected
Valves not closed good Good isolated (lock out - tag out).
Pipes are not compliant with pressure Pipes should have suitable for pressure type
and have reliance.

Workers are not qualified Workers are authorization qualified and

competent.

Entry employees during pneumatic test in zone Caution tap (barriers) around working area
work nearly 130 meters around.
Warning signs posted in the test area.
Started work without meeting between workers TPT and work permit (under the condition of
and manager (super visor ) the permit to work)
Wear suitable PPE.
2 Test medium and filling with test medium Purge is not good ( pipes unclean ) Continuance purge still zero gases before any
venting filling pneumatic (the test medium shall
normally be clean and Responsible company
purge must be certified and competent).

Gas cylinders were used to boost the pressure Follow, Fixed and good tied gas cylinders and
which could not be controlled. including plastic piping in the case of pneumatic
testing should be restrained or shielded to
restrict whiplash Hazard from failure.

Pressure testing at the dark weather. Good weather and sufficient light.
Continuous supervision.
3 Holding time and close examination (holding High pressure uncompliant with standard Normally limited a maximum of 10 bar.
one hour according to the standers ) Take more care to ensure no over pressure in
possible use certified relief valve and have
reliance.
Valves are not good closed Good isolated (lock out - tag out).
Pipes line were not fully isolated (leak).
failure Caution tap (barriers) around working area.
Continuous supervision.
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SR steps hazards Major control

4 Release of pressure and Post cleaning Random opening Leaving sufficient opening at top open
(atmospheric drain) a far about all equipment
and all employees (slowly and authorized
competent employees).

Closed work permit.

Attached certificates and documents

Work permit.
Tool box talking.
Technical procedures.
Certificates all equipment and company testing.

Signature

Super visor : Signature :

worker : Signature :