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PDS Air Compressor

1. This document provides design and specification details for a single stage, oil-free, water cooled reciprocating air compressor and associated dryer and motor. 2. The compressor has a rated capacity of 290 CFM at full load and operates at pressures between 5-7 kg/cm2g. It is a TUV certified oil-free machine with fixed speed. 3. Associated equipment includes a dessicant heat-less dryer, Ingersoll Rand motor rated for continuous S1 duty at 91% efficiency, and belt driven gear box with DDE ratio.

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dhavalesh1
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423 views1 page

PDS Air Compressor

1. This document provides design and specification details for a single stage, oil-free, water cooled reciprocating air compressor and associated dryer and motor. 2. The compressor has a rated capacity of 290 CFM at full load and operates at pressures between 5-7 kg/cm2g. It is a TUV certified oil-free machine with fixed speed. 3. Associated equipment includes a dessicant heat-less dryer, Ingersoll Rand motor rated for continuous S1 duty at 91% efficiency, and belt driven gear box with DDE ratio.

Uploaded by

dhavalesh1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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A GENERAL DATA B DESIGN DATA

1 Compressor Type Reciprocating 1 Rated Cap at Full Load 290 CFM


2 Cooling Media CT Water 2 Full load operating P 7 kg/cm2g
3 Lubrication Oil Free 3 Max Full load operating P 7 kg/cm2g
4 No of Stages SINGLE 4 Total Power Consumption Shat power : 68.7 BHP,
Nominal motor power : 75HP
5 Model IS1-75 5 kW/cfm Approx. 0.176 kW/cfm
6 Min/Max Cap with VSD N/A
Certification for Oil
6 Free Machine TUV certified (ISO 8573-1)
7 Temperature & RH Design Data at Panoli, Gujarat
Unload : Flow: 15m3/hr.
7 Speed Fixed Speed 8 Loading / Unloading Opertaing Pressure : 5-7 kg/cm2g

C DRYER
1 Type Dessicant- Heat less D MOTOR & GEARBOX
2 PDS of Dryer Outelt -40 C 1 Make Ingersoll Rand standard
2 Rating Continuous S1 duty
3 Integration with Compressor External stand-alone
3 Efficiency Approx. 91%
4 Motor Classification non-FLP, safe area
E OTHER DETAILS 5 Drive (Direct/Gearbox) Belt driven
Compressor : Machine-3861X1537X1702.
1 Overall Dimensions Compressor: Foundation : 4089X1930X457 6 Gear box Make DDE
Dryer(HxWxD) : 1697x1232x897

2 Surrounding Clearance Approx. 1.2 m 7 Gear Box Type DDE


Distance Required

3 Weight (Kgs) Compressor : 3676kg 8 Gearbox Ratio DDE


Dryer : 419kg
4 Inlet air filter type Paper type 9 VSD Make N/A

5 Micron Rating of filter DDE 10 Compressor speed ( In rpm) 630

Total power consumption (Including


6 Moisture Separator Provided as per IR standard 11 motor efficiency and transmission Approx. 56.3%
Losses and cooling fan) in KW

F HEAT EXCHANGER DETAILS


Inter Cooler After Cooler
1 Type Shell & tube
2 Coolant 32.2 Deg C
3 Coolant Flow Rate 115 LPM
4 MOC Tube : Copper; Shell : MS
5 Heat Exchange Area DDE
6 Compressed Air Inlet Temp DDE
7 Compressed Air Inlet Temp DDE

G INTERUMENTATION & INTERLOCKS-As per mail dt.24-July-2017


1 8
2 9
3 10
4 11
5 12
6 13
7 14

H GENERAL NOTES
1 All dimensions are in MM unless otherwise specified
2 3 sets of hardcopies along with softcopy of All documents to be submitted along with the equipment dispatch.

Project Name Utilty


Equip. Description Reciprocating Air compressor, Non lubricated, Water Cooled Hikal Ltd.
Equip. Tag Number AC-301 82/A KIADB Indl. Area,
Jigani, Anekal Taluk,
Bangalore- 560105
1 of 1 7/14/2017 Dhavalesh A M Arun Gopalan Tel: 080-3986-1100
Page No Date Created By Approved By

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