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Witness Joint & Sampling Matrix

This document summarizes witness joints that will be inspected during startup of the Zauliyah Gas Plant project. It lists 19 joints across various lines and tags that involve items like isolation valves, drain lines, and vent valves. It also includes a sampling matrix that defines 6 analysis to be performed on samples from the inlet separator outlet wet gas and condensate, including composition, moisture content, and hydrogen sulfide content. The document was prepared by AHEC, approved by PDO CSU-Process, and approved by the PDO CSU Lead.

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Pazhamalai Rajan
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0% found this document useful (0 votes)
459 views13 pages

Witness Joint & Sampling Matrix

This document summarizes witness joints that will be inspected during startup of the Zauliyah Gas Plant project. It lists 19 joints across various lines and tags that involve items like isolation valves, drain lines, and vent valves. It also includes a sampling matrix that defines 6 analysis to be performed on samples from the inlet separator outlet wet gas and condensate, including composition, moisture content, and hydrogen sulfide content. The document was prepared by AHEC, approved by PDO CSU-Process, and approved by the PDO CSU Lead.

Uploaded by

Pazhamalai Rajan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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ZAULIYAH GAS PLANT PROJECT

Export Gas Compressor Logic Test Report


The below logic and sequence checks are completed and witnessed as signed below.

Sl.no. Description Dry logic & Sequence check Dynamic logic & Sequence check

AHEC PDO AHEC PDO

1 Normal Start

2 Normal Stop

3 PSD With Vent

4 PSD With Out Vent

5 ESD

6 Start After PSD With Vent

7 Start After PSD With Out Vent

8 Start After ESD


9 Plant Recycle mode

10 ASCV Recycle mode


H GAS PLANT PROJECT

Compressor Logic Test Report


d and witnessed as signed below.

Justification
ZAULIYAH GAS PLANT PROJECT

Witness Joint During Startup


No. of
Sl.no. Drawing No. Line/Tag No. Area Description Flange
Joints

Seal Gas KOD V-8461 84-LG-601 low point SBB


Seal Gas KOD V-
1 ZAU-84-104810-PX-2365-84060-0001-8M-07 2", 84-LG-601 valve will be replaced with DBB valve after the leak 2
8461
test.
Seal Gas KOD V-8461 84-LG-601 high point SBB
Seal Gas KOD V-
2 ZAU-84-104810-PX-2365-84060-0001-8M-07 2", 84-LG-601 valve will be replaced with DBB valve after the leak 2
8461
test.
Seal Gas KOD V-8461 84-LIA-604 low point SBB
Seal Gas KOD V-
3 ZAU-84-104810-PX-2365-84060-0001-8M-07 2", 84-LIA-604 valve will be replaced with DBB valve after the leak 2
8461
test.
Seal Gas KOD V-8461 84-LIA-604 high point SBB
Seal Gas KOD V-
4 ZAU-84-104810-PX-2365-84060-0001-8M-07 2", 84-LIA-604 valve will be replaced with DBB valve after the leak 2
8461
test.
Seal Gas KOD V-8461 84-RV-604 will be installed
Seal Gas KOD V-
5 ZAU-84-104810-PX-2365-84060-0001-8M-07 2"-P84654-91492X after the leak test. The upstream flange will be taken 1
8461
as witness joint.
Seal Gas Heater EH- Seal Gas Heater EH-8462 drain line will be
6 3/4", heater drain line 2
8462 connected after the leak test.
Glycol Regenerator Glycol Regenerator Condenser Rich DEGinlet line
7 ZAU-84-104810-PX-2365-84042-0001-8M-03 2"-P84319-11432 1
Condenser 84-RO-404 will be installed after the leak test.
Glycol Drain vessel DEG transfer pump discharge
8 ZAU-84-104810-PX-2365-84042-0001-8M-03 2"-P84432-11432 Glycol Drain vessel line sample point's two isolation valve will be 4
installed after the leak test.
Cold recovery Exchanger dry gas outlet line Nitrogen
Cold recovery
purge connection NRV will be installed after leak test.
9 ZAU-84-104810-PX-2365-84030-0001-8M-03 2"-G84408-61492 Exchanger dry gas 1
The ball valve will be used as test limit during leak
outlet line
test.
10 ZAU-84-104810-PX-2365-84063-0001-8M-08 6"-P84623-61492 Pig launcher A-8461 D/S flange of 84-VBL-608 1
11 ZAU-84-104810-PX-2365-84063-0001-8M-08 Pig launcher A-8461 U/S flange of 84-VBL-604 1
12 RMT-315-000000-PX-2365-28001-0001-8M-08 6"-P261062-61492 Pig Receiver A-2871 U/S flange of 84-VBL-137 1

13 RMT-315-000000-PX-2365-28001-0001-8M-08 Pig Receiver A-2871 U/S flange of 84-VBL-132 1


14 ZAU-84-104810-PX-2365-84062-0001-8M-08 4"-P84608-61492 After Cooler ASCV U/S & D/S flanges of ASCV 84-UIC-605 2
15 ZAU-84-104810-PX-2365-84020-0001-8M-12 8"-P84207-63831 Inlet Seperator 84-VBL-221 D/S drain line D/S flange. 1
16 ZAU-84-104810-PX-2365-84082-0001-8M-03 3/4*600# Condensate 84-PCV-700 D/S drain line D/S flange. 1
17 ZAU-84-104810-PX-2365-84080-0001-8M-09 10"-B-84205-11492 Flare Line 84-VBL-802 U/S 2"drain valve D/S flange 1
18 ZAU-84-104810-PX-2365-84060-0001-8M-07 2"*600# Export Gas Scrubber 2" vent valve D/S flange 1
19 ZAU-84-104810-PX-2365-84060-0001-8M-07 3/4"-D84641-91492X Export Gas Seal gas KOD LG vent valve D/S flange 1

Prepared By Approved by Approved By

AHEC PDO CSU-Process PDO CSU Lead


LIYAH GAS PLANT PROJECT

Witness Joint During Startup

Justification
ZAULIYAH GAS PLANT PROJECT
ZGP Sampling Matrix
Sl.no Sample Point Description Analysis

1. Composition
2. CO2 content
3. H2S content
1 84-QP-200 Inlet Separator Outlet Wet Gas.
4. HC content
5. Molecular wt.
6. Moisture content
1. Composition
2. HC content
2 84-QP-201 Inlet Separator Outlet Condensate.
3. Density
4. Salinity
1. Composition
Inlet Separator Outlet Produced 2. pH
3 84-QP-202
Water. 3. TDS / Salinity
4. Dissolved Gases
1. Composition
2. HC content
3. CO2 content
Dry Gas Outlet from Cold Recovery
4 84-QP-302 4. H2S content
Exchanger.
5. Molecular wt.
6. Dew Point
7. Moisture content
1. Composition
2. HC content
5 84-QP-709 Export Condensate
3. Density
4. TVP
1. pH
2. Water Content
6 84-QP-402 Lean Glycol from Surge Vessel
3. Glycol Content
4. HC Content
1. Wet Gas Composition
2. Water Content (pH,TDS,
Dissolved gases)
3. Condensate Composition &
Density
Bulk fluid @ Hasirah-6 / 15 Wellhead
7 84-QP-001 / 002 4. CO2 content
D/S Choke Valve
5. H2S Content
6. Qty of foreign Particles
(Sand,etc.,)
7 84-QP-001 / 002
D/S Choke Valve

7. Gas, Condensate & water


ratio
1. Gas Composition
2. CO2 content
3. H2S Content
8 84-QP-209 Off gas from Coalescer Flash vessel
4. HC content
5. Molecular wt.
6. Moisture content
1. Composition
Condensate to Coalescer Condensate 2. HC content
9 84-QP-205
filter 3. Density
4. Salinity
1. Composition
2. HC content
10 84-QP-206 Condensate to Coalescer
3. Density
4. Salinity
1. Composition
2. HC content
11 84-QP-207 Condensate to CSU
3. Density
4. Salinity
1. Composition
2. pH
12 84-QP-208 Produced water from coalescer
3. TDS / Salinity
4. Dissolved Gases
GAS PLANT PROJECT
Sampling Matrix
Frequency Justification

Twice per shift Atleast Once in a Day

Twice per shift Atleast Once in a Day

Twice per shift Atleast Once in a Day

Twice per shift Atleast Once in a Day

Twice per shift Atleast Once in a Day

Twice per Day Atleast Once in a Day

Daily
Daily

Daily

Daily

Daily

Daily

Daily
12.04.2017 13.04.2017
Inlet Seperator outlet flow FICA-200 0.1050 mmscmd 0.4073 mmscmd
EGC Suction Pressure PI-606 48.31 Barg 48.30 Barg
EGC Suction Temperature TI-608 50.3 C 37.6 C
EGC suction flow FIA-601A 1.054 mmscmd 1.096 mmscmd
EGC Discharge Pressure PI-609 68.82 Barg 69.51 Barg
EGC Discharge Temperature TICA-665 86.7C 74.4C
ASCV open position UCV-605 61.10% 46.30%
EGC discharge flow FICA-607 0.1053 mmscmd 0.3893 mmscmd
EGCSpeed 9058 rpm 8969 rpm

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