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Change Idg Oil Filter

This document provides instructions for changing the oil filter on an IDG (Integrated Drive Generator) on a Boeing 777-300ER. It describes removing the old filter, inspecting it, and installing the new filter. Special safety precautions are outlined when removing the old filter due to hot oil pressure. The procedure is in two parts - removing the old filter and installing the new one, ensuring the o-rings and filter are properly positioned and lubricated.

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Rindang Sitanggang
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2K views5 pages

Change Idg Oil Filter

This document provides instructions for changing the oil filter on an IDG (Integrated Drive Generator) on a Boeing 777-300ER. It describes removing the old filter, inspecting it, and installing the new filter. Special safety precautions are outlined when removing the old filter due to hot oil pressure. The procedure is in two parts - removing the old filter and installing the new one, ensuring the o-rings and filter are properly positioned and lubricated.

Uploaded by

Rindang Sitanggang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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CHANGE IDG OIL FILTER

BOEING 777-300 ER

OLEH:

NAMA : RINDANG SITANGGANG

NO. PEGAWAI : 161102

CLASS : BAM 11 AP
CHANGE IDG OIL FILTER BOEING 777-300 ER

General
A. This procedure contains scheduled maintenance task data.
B. This procedure has these tasks:
(1) IDG Oil Filter Removal
(2) IDG Oil Filter Installation

1. IDG Oil Filter Removal

A. General
(1) This task give instructions to remove the IDG oil filter.

B. Tools/Equipment
NOTE: When more than one tool part number is listed under the same "Reference"
number, the tools shown are alternates to each other within the same airplane
series. Tool part numbers that are replaced or non-procurable are preceded by
"Opt:", which stands for Optional.

C. Prepare for the Removal


WARNING
DO ALL OF THE SPECIFIED TASKS IN THE CORRECT SEQUENCE TO OPEN
THE THRUST REVERSER. IF YOU DO NOT OBEY THIS INSTRUCTION,
INJURIES TO PERSONNEL AND DAMAGE TO EQUIPMENT CAN OCCUR.
(1) Do these tasks in sequence to safely open the left thrust reverser on the applicable
engine:
(a) Do this task: Retract the Leading Edge Slats, TASK 27-81-00-860-805.
(b) Do this task: Leading Edge Slat - Deactivation, TASK 27-81-00-040-801.
(c) Do this task: Thrust Reverser Deactivation For Ground Maintenance,
(d) For the left fan cowl panels, do this task: Open the Fan Cowl Panel (Selection),
TASK 71-11-04-010-814-H00

D. Procedure
WARNING
DO NOT LET HOT OIL GET ON YOU. PUT ON CLOTHES, GOGGLES, AND
OTHER EQUIPMENT FOR PROTECTION, OR LET THE ENGINE BECOME
COOL. HOT OIL CAN BURN YOU.

(1) Disconnect the dust cap from the overflow drain valve.
(2) Do these steps to release the pressure from the IDG:
(a) Connect the overflow coupling which is on the service engine oil servicing cart,
COM-1537 to the overflow hose.
(b) Put the free end of the overflow hose into a oil resistant container (5 gal)(19 Liter),
STD-1055.
WARNING
WHEN YOU CONNECT THE OVERFLOW DRAIN HOSE TO THE
OVERFLOW DRAIN COUPLING, PUT A RAG AROUND THE FITTING.
THE RAG WILL PREVENT THE OIL SPRAY CAUSED BY PRESSURE IN
THE IDG CASE. HOT OIL CAN CAUSE INJURIES.
(c) Connect the overflow coupling and the overflow hose to the overflow drain valve
and allow the oil to come out from the overflow hose.
(d) Disconnect the overflow coupling and the overflow hose from the overflow drain
valve.
WARNING
USE SAFETY GOGGLES WHEN YOU INSTALL OR REMOVE LOCKWIRE.
PIECES OF LOCKWIRE THAT BECOME AIRBORNE CAN CAUSE INJURY
TO PERSONS.
(3) Remove the lock wire from the filter cover.
(4) Put a oil resistant container (5 gal)(19 Liter), STD-1055 under the filter cavity to catch
the oil.
(5) Do these steps to remove the IDG scavenge filter:
(a) Remove the filter cover .
(b) Remove and discard the o-ring from the filter cover
(c) Remove the filter element
(d) Examine the filter element and filter cover, do this task: IDG Oil Filter
Inspection/Check, TASK 24-11-02-200-801.
(e) Discard the filter element and the o-ring.
(6) AIRPLANES WITH IDGs THAT HAVE TWO FILTERS;
Do these steps to remove the IDG charge filter:
(a) Remove the filter cover.
(b) Remove and discard the o-ring from the filter cover.
(c) Remove the filter element.
(d) Examine the filter element and filter cover, do this task: IDG Oil Filter
Inspection/Check, TASK 24-11-02-200-801.
(e) Discard the filter element and o-ring.

2. IDG Oil Filter Installation

A. General
(1) This task give instructions to install the IDG oil filter.
B. Procedures
(1) Do these steps to install the IDG scavenge filter:
(a) Apply Royco HF-825 lubricant, D00657 (preferred), oil, D00068 or oil, D00071 to
the new o-ring.
(b) Make sure the new o-ring is installed on the new filter element.
(c) Apply Royco HF-825 lubricant, D00657 (preferred), oil, D00068 or oil, D00071 to
the new o-ring.
(d) Install the new o-ring to the filter cover.
(e) Install the new filter element into the filter cavity until the o-ring makes a seal.
CAUTION
MAKE SURE THAT THE FILTER ELEMENT IS INSTALLED CORRECTLY
IN THE FILTER CAVITY BEFORE YOU INSTALL THE FILTER COVER. IF
YOU PUSH THE FILTER ELEMENT INTO THE HOUSING WHEN YOU
TIGHTEN THE FILTER COVER, DAMAGE TO THE FILTER ELEMENT
CAN OCCUR.
(f) Install the filter cover.
(g) Tighten the filter cover to 158 in-lb (18 N.m) - 180 in-lb (20 N.m).
(h) Install a lockwire, G01505 on the filter cover.
(2) AIRPLANES WITH IDGs THAT HAVE TWO FILTERS;
Do these steps to install the IDG charge filter:
NOTE: The charge filter and scavenge filter use the same part number.
(a) Apply Royco HF-825 lubricant, D00657 (preferred), oil, D00068 or oil, D00071 to
the new o-ring.
(b) Install the new o-ring on the new filter element.
(c) Apply Royco HF-825 lubricant, D00657 (preferred), oil, D00068 or oil, D00071 to
the new o-ring.
(d) Install the new o-ring to the filter cover.
(e) Install the new filter element into the filter cavity until the o-ring makes a seal.
CAUTION
MAKE SURE THAT THE FILTER ELEMENT IS INSTALLED CORRECTLY
IN THE FILTER CAVITY BEFORE YOU INSTALL THE FILTER COVER. IF
YOU PUSH THE FILTER ELEMENT INTO THE HOUSING WHEN YOU
TIGHTEN THE FILTER COVER, DAMAGE TO THE FILTER ELEMENT
CAN OCCUR.
(f) Install the filter cover.
(g) Tighten the filter cover to 156 in-lb (18 N.m) - 180 in-lb (20 N.m).
(h) Install a MS20995C20 lockwire, G50225 on the filter cover.
(3) Do this task: IDG Oil Level Check, TASK 12-22-07-200-803.
(4) Close thrust reverser

END OF TASK
IDG OIL FILTER POSITION

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