2012 ELECTRICAL

Charging System (Base) (Service Specifications) - Prius

2ZR-FXE BATTERY / CHARGING

SERVICE DATA

SERVICE DATA

12.5 V or higher
Auxiliary battery
is OK
11.0 to 12.5 V
Auxiliary battery Positive (+) terminal -
20°C (68°F), Power switch off Recharge auxiliary
voltage Negative (-) terminal
battery
Below 11.0 V
Replace auxiliary
battery
S46B24R 4 to 5 A
12.5 V or higher
Auxiliary battery
is OK
Recharge auxiliary 11.0 to 12.5 V
battery Positive (+) terminal -
20°C (68°F), Power switch off Recharge auxiliary
Negative (-) terminal
battery
Below 11.5 V
Replace auxiliary
battery
Fuse Standard resistance Below 1 ohms
 Current flowing from
0 A or less
auxiliary battery
(no current from
Auxiliary battery
Power switch on (READY) (The headlight position switch auxiliary battery)
DC/ DC converter positive cable
and blower motor switch are in the HI position, and the rear
function Auxiliary battery window defogger is turned on.)
voltage
13 to 15 V
Positive (+) terminal -
Negative (-) terminal
3.00 to 3.73 kohms
at 10°C (50°F)
2.45 to 2.88 kohms
at 15°C (59°F)
1.95 to 2.30 kohms
at 20°C (68°F)
1.60 to 1.80 kohms
at 25°C (77°F)
1.28 to 1.47 kohms
Auxiliary battery at 30°C (86°F)
Standard Resistance 1-2
thermometer sensor 1.00 to 1.22 kohms
at 35°C (95°F)
0.80 to 1.00 kohms
at 40°C (104°F)
0.65 to 0.85 kohms
at 45°C (113°F)
0.50 to 0.70 kohms
at 50°C (122°F)
0.44 to 0.60 kohms
at 55°C (131°F)
 0.36 to 0.50 kohms
at 60°C (140°F)

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf

Nut 5.4 55 48 in.*lbf
Battery clamp x Body
Bolt 5.4 55 48 in.*lbf
Battery terminal x Auxiliary battery 5.4 55 48 in.*lbf

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Part Tightened N*m kgf*cm ft.*lbf

Nut A 95 969 70
Engine mounting bracket RH x Engine mounting insulator RH Nut B 52 530 38
Bolt 95 969 70
Engine mounting insulator LH x Engine mounting bracket LH 56 571 41
Front engine mounting bracket x Front engine mounting insulator 145 1479 107
Rear engine mounting bracket x Rear engine mounting insulator 95 969 70
Radiator pipe x Hybrid vehicle transaxle assembly 19 194 14
Engine hanger x Cylinder head 43 438 32
Engine mounting insulator RH x body 95 969 70
Cooler bracket x body 9.8 100 87 in.*lbf
 Part Tightened N*m kgf*cm ft.*lbf
Engine mounting insulator LH x body 95 969 70
Front engine mounting insulator x Front crossmember 95 969 70
Inverter tray bracket x Body 18 184 13
Inverter reserve tank assembly x Inverter tray bracket 10 102 7
Knock sensor x Cylinder block 21 214 15
Engine coolant temperature sensor x Cylinder head 20 204 15
Fuel vapor feed pipe x Cylinder head cover 21 214 15
Engine oil level dipstick guide x Cylinder block 21 214 16
Engine oil level dipstick guide x Intake manifold 28 286 21
49 500 36
Flywheel sub-assembly x Crankshaft
Turn 90° Turn 90° Turn 90°
Transmission input damper assembly x Flywheel sub-assembly 30 306 22
Front crossmember x Body 96 979 71
Air cleaner case x Body 7.0 71 62 in.*lbf
Inlet air cleaner assembly x Engine mounting insulator RH 7.0 71 62 in.*lbf
Inlet air cleaner assembly x Intake manifold 7.0 71 62 in.*lbf
Inlet air cleaner assembly x Body 7.0 71 62 in.*lbf
Stiffening crankcase assembly x Cylinder block 21 214 16
No. 1 oil nozzle sub-assembly x Cylinder block 10 102 7
No. 1 ventilation case x Cylinder block 10 102 7
Plug A 25 255 18
No. 1 taper screw plug x Stiffening crankcase assembly
Plug B 43 439 32
1st 49 500 36
Cylinder head sub-assembly x Cylinder block 2nd Turn 90° Turn 90° Turn 90°
3nd Turn 45° Turn 45° Turn 45°
 Part Tightened N*m kgf*cm ft.*lbf
Camshaft timing gear assembly x Camshaft 54 551 40
Camshaft timing sprocket x Camshaft 54 551 40
Camshaft bearing cap x Cylinder head 27 275 20
Camshaft bearing cap x Camshaft housing 16 163 12
Camshaft housing x Cylinder head 27 275 20
No. 2 chain vibration damper x Cylinder head 10 102 7
No. 1 chain vibration damper x Cylinder block 21 214 16
Oil pan drain plug x Oil pan 37 377 27
Inlet water x Timing chain cover 10 102 7
Camshaft timing oil control valve x Cylinder head cover 10 102 7
Crankshaft position sensor x Timing chain cover 10 102 7 ft.*lbf
Crankshaft pulley x Crankshaft 190 1937 140
No. 1 chain tensioner assembly x Timing chain cover 12 122 9
Camshaft position sensor x Cylinder head cover 10 102 7
Engine cover joint x Cylinder head cover 10 102 7
Cylinder head cover sub-assembly x Cylinder head 10 102 7
Wiring harness clamp bracket x Cylinder head cover 10 102 7
No. 2 straight screw plug x Cylinder head 44 449 32
Bolt A 9.5 97 84 in.*lbf
Stud bolt x Cylinder head
Bolt B 9.5 97 84 in.*lbf
Stud bolt x Crankcase 5.0 51 44 in.*lbf
1st 40 408 30
Crankshaft bearing cap x Cylinder block
2nd Turn 90° Turn 90° Turn 90°
1st 20 204 15
Connecting rod cap x Connecting rod
2nd Turn 90° Turn 90° Turn 90°