Manufactur 1 Technical Data
Manufactur 1 Technical Data
Technical Data
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2 -1764
[Technical Data]
SI (International System of Units) Excerpt from JIS Z 8203(2000)
Examples of SI Derived Units Expressed in Terms of Base Units Table 3 SI Derived Units with Special Names and Symbols
Base Quantity Base Quantity Expression in Terms of Base
Base Quantity Units or Supplementary
Name Symbol Base Quantity Units, Supplementary Units
Area Square m2 Name Symbol or Other SI Units
Volume Cubic Meter m3 Frequency Hertz Hz 1 Hz =1 s−1
Velocity Meter/Second m/s Force Newton N 1 N =1 kg·m/s2
Acceleration Meter/Second×2 m/s2 Pressure, Stress Pascal Pa 1 Pa =1 N/m2
Wave Number Every Meter m−1 Energy, Work, Heat Quantity Joule J 1 J =1 N·m
Density Kilogram Every Cubic Meter kg/m3 Work Rate, Process Rate, Power, Electric Power Watt W 1 W =1 J/s
Current Density Ampere Every Square Meter A/m2 Electric Charge, Quantity of Electricity Coulomb C 1 C =1 A·s
Magnetic Field Strength Ampere Every Meter A/m Electric Potential, Potential Dif erence, Voltage, Electromotive Force Volts V 1 V =1 J/C
Electrostatic Capacity, Capacitance Farad F 1 F =1 C/V
Concentration (of Substance) Mole Every Cubic Meter mol/m3
Electric Resistance Ohm Ω 1 Ω =1 V/A
Specific Volume Cubic Meter Every Kilogram m3/kg
Conductance Siemens S 1 S =1 Ω−1
Luminance Candela Every Square Meter cd/m2
Magnetic Flux Weber Wb 1 Wb =1 V·s
Magnetic Flux Density Tesla T 1 T =1 Wb/m2
Inductance Henry H 1 H =1 Wb/A
Celsius Temperature Degree Celsius or Degree ˚C 1 t˚C =(t+273.15)k
Luminous Flux Lumen lm 1 lm =1 cd·sr
Illuminance Lux lx 1 lx =1 lm/m2
Radioactivity Becquerel Bq 1 Bq =1 s−1
Absorbed Dose Gray Gy 1 Gy =1 J/kg
Dose Equivalent Sievert Sv 1 Sv =1 J/kg
2 -1765
1-3. Multiples of 10 of SI Units
(1)Prefix The multiples and the names and symbols of prefixes to express integer multiples of 10 of SI Units are shown in Table 4.
Table 4 Prefix.
kgf/mm2 kgf/cm2
Kinematic Viscosity
mmHg
Pa kPa MPa bar kgf/cm2 atm mmH2O or
Torr
1 1 ×10−3 1 ×10−6 1×10−5 1.019 72×10−5 9.869 23×10−6 1.019 72×10−1 7.500 62×10−3
1 ×103 1 1 ×10−3 1×10−2 1.019 72×10−2 9.869 23×10−3 1.019 72×102 7.500 62
Pressure
6 3 5
1 ×10 1 ×10 1 1×10 1.019 72×10 9.869 23 1.019 72×10 7.500 62×103
1 ×105 1 ×102 1 ×10−1 1 1.019 72 9.869 23×10−1 1.019 72×104 7.500 62×102
4 −2 −1 −1 4
9.806 65 ×10 9.806 65 ×10 9.806 65 ×10 9.806 65×10 1 9.678 41×10 1×10 7.355 59×102
1.013 25 ×105 1.013 25 ×102 1.013 25 ×10−1 1.013 25 1.033 23 1 1.033 23×104 7.600 00×102
−3 −6 −5 −4 −5
9.806 65 9.806 65 ×10 9.806 65 ×10 9.806 65×10 1×10 9.678 41×10 1 7.355 59×10−2
1.333 22 ×102 1.333 22 ×10−1 1.333 22 ×10−4 1.333 22×10−3 1.359 51×10−3 1.315 79×10−3 1.359 51×10 1
2
Note) 1Pa=1N/m
Work, Energy, Heat Quantity
J W/(m·K) kcal/(h·m·˚C)
Thermal
−1 −3 −1
1 1.019 72×10 1.359 62×10 8.600 0 ×10
kcal/(kg·˚C)
Specific Heat
−2
J/(kg·K) cal/(g·˚C)
9.806 65 1 1.333 33×10 8.433 71
1 2.388 89×10−4
7.355 ×102 7.5 ×10 1 6.325 29×102
4.186 05×103 1
1.162 79 1.185 72×10−1 1.580 95×10−3 1
Note) Note1W=1J/s, PS:French Horsepower
2 -1766
[Technical Data] Quantifiers, Unit Symbols, Chemical Symbols and Symbols of Elements Excerpts from JIS Z 8202
Calculation of Cubic Volume and Weight / Physical Properties of Materials
QGreek Symbols QName of Elements and Atomic Symbols
Uppercase Lowercase Pronunciation Conventional Usage Atomic Atomic
Number Name Symbol Number Name Symbol
alpha Angle, Coefficient
beta Angle, Coefficient 1 Hydrogen H 53 Iodine I
gamma Angle, Weight Per Unit Area, 2 Helium He 54 Xenon Xe
Relationship(Uppercase) 3 Lithium Li 55 Cesium Cs
delta Small Change, Density, Displacement 4 Beryllium Be 56 Barium Ba
epsilon Small Amount, Distortion 5 Boron B 57 Lanthanum La
zeta Variable 6 Carbon C 58 Cerium Ce
eta Variable 7 Nitrogen N 59 Praseodymium Pr
theta Angle, Temperature, Time 8 Oxygen O 60 Neodymium Nd
iota 9 Fluorine F 61 Promethium Pm
kappa Radius of Gyration 10 Neon Ne 62 Samarium Sm
lambda Wavelength, Characteristic Value 11 Sodium Na 63 Europium Eu
mu Friction Coefficient 12 Magnesium Mg 64 Gadolinium Gd
10-6(Micro)
13 Aluminum Al 65 Terbium Tb
nu Frequency
14 Silicon Si 66 Dysprosium Dy
xi Variable
omicron
15 Phosphorous P 67 Holmium Ho
pi
16 Sulfur S 68 Erbium Er
Circle Ratio(3.14159...)
Angle 17 Chlorine Cl 69 Thulium Tm
Symbol of Product(Uppercase) 18 Argon Ar 70 Ytterbium Yb
rho Radius, Density 19 Potassium K 71 Lutetium Lu
sigma Stress, Standard Deviation 20 Calcium Ca 72 Hafnium Hf
Summation(Uppercase) 21 Scandium Sc 73 Tantalum Ta
tau Time Constant, Time, Torque 22 Titanium Ti 74 Tungsten W
upsilon 23 Vanadium V 75 Rhenium Re
phi Angle, Function, Diameter 24 Chromium Cr 76 Osmium Os
chi 25 Manganese Mn 77 Iridium Ir
psi Angle, Function 26 Iron Fe 78 Platinum Pt
omega Angular Verocity=2πf 27 Cobalt Co 79 Gold Au
Ohm:Unit of Electric 28 Nickel Ni 80 Mercury Hg
Resistance(Uppercase) 29 Copper Cu 81 Thallium Tl
30 Zinc Zn 82 Lead Pb
Reference unless otherwise specified, lowercase letters are the norm. 31 Gallium Ga 83 Bismuth Bi
32 Germanium Ge 84 Polonium Po
33 Arsenic As 85 Astatine At
QCharacteristics of Materials 34 Selenium Se 86 Radon Rn
Thermal Expansion Coefficient Young's Modulus 35 Bromine Br 87 Francium Fr
Material Specific Gravity 36 Krypton Kr 88 Radium Ra
×10-6/˚C {Kgf/mm2} 37 Rubidium Rb 89 Actinium Ac
Mild Steel 7.85 11.7 21000 38 Strontium Sr 90 Thorium Th
39 Yttrium Y 91 Protactinium Pa
NAK80® (Daido Steel) 7.8 12.5 20500 40 Zirconium Zr 92 Uranium U
1.2379/X155CrVMo12-1 7.85 11.7 21000 41 Niobium Nb 93 Neptunium Np
1.2344/X40CrMoV5-1 7.75 10.8 21000 42 Molybdenum Mo 94 Plutonium Pu
43 Technetium Tc 95 Americium Am
1.3343/S6-5-2 8.2 10.1 22300 44 Ruthenium R 96 Curium Cm
Carbide V30 14.1 6.0 56000 45 Rhodium Rh 97 Berkelium Bk
46 Palladium Pd 98 Californium Cf
Carbide V40 13.9 6.0 54000 47 Silver Ag 99 Einsteinium Es
Cast Iron 7.3 9.2~11.8 7500~10500 48 Cadmium Cd 100 Fermium Fm
49 Indium In 101 Mendelevium Md
1.4301/X5CrNi18-10 8.0 17.3 19700 50 Tin Sn 102 Nobelium No
1.4125/X105CrMo17 7.78 10.2 20400 51 Antimony Sb 103 Lawrencium Lr
52 Tellurium T
Oxygen Free Coppers CW008A 8.9 17.6 11700
Reference This table is based on Appendix A(Names and Symbols of Elements)of ISO 31/8-1980
6/4 Brass CW509L 8.4 20.8 10300
(Amounts and Units of Physical Chemistry and Molecular Physics) and Appendix C(Names
Beryllium Copper C1720 8.3 17.1 13000 and Symbols of Radionuclides) of ISO 31/9-1980(Amounts and Units of Atomic Physics
Aluminum EN AW-1100 2.7 23.6 6900 and Nuclear Physics).
Duralumin EN AW-7075 2.8 23.6 7200
Titanium 4.5 8.4 10600
V= 4 d 2h 2 2 b
V= πr h
π2 2 a 2+b 2 3 πh
b
h2
V= d V= 6 (3a2+3b2+h2)
4 2
h
h1
π h 1+h 2
= 4 d2 ( ) a =2.0944r 2h
r
d 2 a
Pyramid h h Cross Cylinder Torus V=2π 2Rr 2 Barrel When the circumference makes
V= 3 A= 6 arn a curve equal to the circular arc,
A=Area of Base R =19.739Rr 2
πℓ
π d V= (2D 2+d 2)
r
12
,
V= 4 d 2 (ℓ+ℓ’− 3 )
d
ℓ
D
d
Spherical Crown
V=
πh 2
(3r−h)
Hollow(Cylinder) Circular Cone QHow to Calculate the Weight
3 π π 2
t V= h(D 2−d 2) V= rh Weight W[g]= Volume[cm3]× Specific Gravity
d 4 3
h
πh
h
r
6 [Ex.]Material:Mild Steel
D =1.0472r 2h
a =πth(d+t) r
a is the radius. D=Ø16 L=50mm the weight is:
4 π
L
In case of spheroid V=
3
(A+a+ Aa) π
= — ×1.62×5×7.85
(b=c) 4
h
π
A.a=Area of both ends = 6 d 3=0.5236d 3 D
d
b
a 4 ≈79[g]
c V= 3 πab 2
2 -1767
[Technical Data]
Calculation of Area, Center of Gravity and Geometrical Moment of Inertia
a
bh 3 bh 2
h
h π 3 3
π 2 2
bh πab a 4 ba =0.7854 ba 4 ba =0.7854 ba
e
2 12 6
b b
e1
e2
π 8
( 8 − 9π ) r
h
=0.4244r
r
h h4 h3 π 2 4
Z1=0.2587r 3
h2 r
e
2 12 6 2 e2 Z 2=0.1908r 3
2r =0.1098r 4
e1
=0.5756r
h
e
e1
e2
h h4 2 π 2 =0.4244r Z1=0.1296r 3
r
2
h 2 0.1179h = 12 h3
3
r e2 0.055r4
2 12 4 Z 2=0.0956r 3
=0.5756r
h
e1 b
e
bh 2 bh 3 bh 2 H b b
h
e
2 3 36 24 2 12 6H
H
h
b
e
(2b+b 1 ) 2 A2-a2
3 × 2b+b 1 h 36(2b+b 1) h 12(3b+2b 1) h
e
2 12 6 A
h
b1 b1 A
2 b 2
a
A4−a4
e
2
3 5 3 A A 4−a 4 12A
r=0.886r r A2−a2 2
e
4 8 2 12 0.1179(A4−a4)
=
A
3 3 2 A
r r
2 5 3 4 4
16 =0.5413r
r
=2.598r 2 r
π 4
(
π d 24−d 14
)
R e
−d 4)
e
5 3 3 π 2 2 d2 64 (d 2 1 32 d2
d1
r r =0.5413r3 (d −d )
16 4 2 1
r
2 π 4 4 π R 4−r 4
= (R −r ) = ×
4 4 R
d2
d
1+2 2 4
r
6 πd 2 a 1 4 3π 4
( ) 6a1 (a − 163π d )
e
12 a − 16 d
e
2
a
4
=0.6381r
a
a
b
2
2
a 1 3π 4
{ {
1 3π 4
d
b= 2b(h−d) 12 16 d 6h 16 d
1+ 2 h
e
2 4 3
0.8284a 0.0547a 0.1095a π
+ d2 2 +b(h 3−d 3) +b(h 3−d 3)
b
4
e
b
2
2
d1
πd 4 πr 4 πd 3 πr 3
64 = 4 =
{
1 3π 4 4
{
1 3π 4 4
r
32 4 2b(h−d)+ (d -d ) (d −d )
d
πd 2
d h 12 16 1 6h 16 1
e
2
πr = =0.0491d 4 =0.0982d 3 π 2 2
4 2 2
e
≈0.05d 4 ≈0.1d 3
4 (d 1 −d
) +b(h3−d13) +b(h3−d13)
4 0.0075r4
e2 =0.00966r 3
°
=0.2146r 2
90
=0.7766r ≈0.01r 3
2 -1768
[Technical Data]
Roughness Ranges by Various Processes
Maximum Height 0.1 0.2 0.4 0.8 1.6 3.2 6.3 12.5 25 50 100 200 400
Roughness
Traditional
Rmax. −S −S −S −S −S −S −S −S −S −S −S −S −S
Notations
Reference Value of
Standard Length 0.25 0.8 2.5 8 25
(mm)
Finish Symbol −
Forging P r e cis e
Casting P r e cis e
Die Casting
Hot Rolling
Cold Rolling
Drawing
Extruding
Tumbling
Sand Blasting
Rolling
Planing
Carving / Slotting
Precision Boring
Drilling
Reaming P r e cis e
Broaching P r e cis e
Shaping
Honing P r e cise
Lapping P r ecise
Burnishing
Roller Finishing
Sinker EDM
Wire EDM
Electropolishing P r ecise
2 -1769
[Technical Data]
Geometric Tolerance Indications Excerpts from JIS B0021(1984)
Tolerance Types Symbols Definition of Tolerance Zones Illustrated Examples and Interpretations
φt
Straightness within a cylinder of diameter t. of a cylinder, the axis line of the cylinder
φ
shall be contained within a cylinder of
0.08mm diameter.
The tolerance zone is the area between This surface shall be contained within
two parallel planes separated by distance 0.08 two parallel planes separated by
Flatness t. 0.08mm.
t
t The tolerance zone in the subject plane is 0.1 The circumference of arbitrary axis
the area between two concentric circles perpendicular cross sections shall be
Form Tolerance
The tolerance zone is the range The subject surface shall be contained
t
0.1
contained between two coaxial cylinder between two coaxial cylinder surfaces
Cylindricity surfaces separated by distance t. separated by 0.1mm.
contained between the two enveloping projection plane, the subject profile shall be
φ
Profile of Line lines formed by a circle with diameter contained between the two envelope lines formed
t with the center located on the by a 0.04mm diameter circle with the center
theoretically correct profile curve. located on the theoretically correct profile curve.
The tolerance zone is the range 0.02 The subject surface shall be contained
contained between the two enveloping between the two enveloping surfaces
Profile of Surface surfaces formed by a sphere with formed by a 0.02mm diameter sphere
Sφ t diameter t with the center located on the with the center located on the surface
theoretically correct profile surface. containing the theoretically correct profile.
The tolerance zone is the range 0.01 A The surface indicated by the arrow
contained between two planes parallel to leader shall be contained between two
t
Parallelism the datum plane separated by distance t. planes parallel to the datum plane A
Orientation Tolerance
t The tolerance zone is the range 0.08 A The surface indicated by the arrow leader
contained between two parallel planes shall be contained between two parallel planes
Angularity inclined at a specified angle to the datum 40° inclined theoretically exactly by 40 degrees to
plane and separated from each other by the datum plane A, and separated by 0.08mm
distance t. A in the direction of the arrow of the leader.
The tolerance zone is the range B φ0.03 AB The point indicated by the arrow leader
t
Tolerance
Positional Tolerance
Coaxiality symbol, the tolerance zone is the range arrow leader shall be contained within a
or within a cylinder of diameter t with axis cylinder of diameter 0.01mm with axis
Concentricity coinciding matching the datum axis line. coinciding the datum axis line A.
The tolerance zone is the range A 0.08 A The central plane indicated by the arrow
contained between two parallel planes leader shall be contained between two
t
Surface to be measured (Measured Surface) The tolerance zone is an arbitrary surface 0.1 A−B The radial run-out of the cylinder surface
Runout Tolerance
perpendicular to the datum axis between indicated by the arrow leader shall not exceed
φ
φ
t
Runout Tolerance two concentric cylinders with centers 0.1mm on any measuring plane perpendicular
Toleranced Surface common with the datum axis, separated to the datum axis line when the cylinder is
in radial direction by the distance t. A B rotated about the datum axis A-B.
The tolerance zone is between two 0.1 A−B The total radial runout of the cylinder
φ
Total Runout common with the datum axis, separated shall not exceed 0.1mm at any point on
in radial direction by distance t. the cylinder surface when the cylinder is
A B rotated about the datum axis A-B.
The lines used in the Tolerance Zone definitions mean the following.
Thick solid or broken line: Shape Thin dash-dot line: Center line Thick dash-dot line: Datum
Thin alternating long and two short dashed line: Supplementary projection plane or cross section plane Thin solid or broken line: Tolerance range
Thick alternating long and two short dashed line: Projection of shape onto supplementary plane or cross section plane
2 -1770
[Technical Data]
Spring Calculations Excerpts from JIS B 2704(2000)
1. Calculation
1.1 Symbols Used in Spring Design Formulae 1.2 Basic Formulae Used in Designing of Springs
Symbols used in spring design formulae are shown in Table 1. 1.2.1 Compression Springs, and Tension Springs without Initial Tension
8N a D 3P
Table 1 Meaning of Symbols = ····························· (1) = 0 ··········································· (5)
Gd 4
Symbol Meaning of Symbols Unit P Gd 4
8DP 8 DP
k= = ······················ (2) d=3 =3 ················· (6)
8N aD 3 π 0 π
d Diameter of Material mm
8DP Gd 4 Gd 4
0= ································ (3) N a= = ··················· (7)
D1 Inner Diameter of a Coil mm πd 3 8D 3P 8D 3k
2
Gd P k
D2 Outer Diameter of a Coil mm 0= ····························· (4) U= = ··························· (8)
πN a D 2 2 2
D1+D2
D Coil Mean Diameter= mm
2 1.2.2 Tension Springs with Initial Tension (Where:P>Pi)
Nt Total Number of Winding − 8N a D 3(P−P i )
= ··················· (1) = 0 ··········································· (5)
Gd 4
Na Number of Active Winding −
4
P−Pi Gd 8DP 8 DP
k= = ············· (2) d=3 =3 ················· (6)
L Free Length(Length) mm 8N aD 3 π 0 π
8DP Gd 4 Gd 4
HS Solid Length mm 0= ································ (3) N a= = ············ (7)
πd 3 8D 3k 8D 3(P−P i)
p Pitch mm Gd (P+P i)
0= + i ······················ (4) U= ····························· (8)
πN aD 2 2
Pi Initial Tension N{kgf}
D
c Spring Index c= −
d
G Shear Modulus of Elasticity N/mm {kgf/mm2}
2 1.3 Points to Note when Designing Springs
1.3.1 Shear Modulus of Elasticity Shear modulus of elasticity(G)listed in Table 2 is
P Load on Spring N{kgf}
recommended for the designing of springs.
Spring Deflection mm
Table 2 Shear Modulus of Elasticity(G)
Spring Constant N/mm{kgf/mm} Material G Value N/mm2(kgf/mm2) Symbol
Torsional Stress N/mm2{kgf/mm2} JIS SUP6,1.7108,
JIS SUP9,1.7176,
Spring Steel 78×103{8×103} 1.8159, 1.7138,1.7102,
Corrected Torsional Stress N/mm2{kgf/mm2} ISO 60CrMo33
i Initial Stress N/mm2{kgf/mm2} Hard Steel Wire 78×103{8×103} JIS SW-B,JIS SW-C
f Frequency Hz SWO,SWO-V,SWOC-V,
Oil Tempered Steel Wire 78×103{8×103}
SWOSC-V,SWOSM,SWOSC-B
U Spring-Retained Energy N·mm{kgf·mm}
1.6900 1.6900
Per Unit Volume Material Weight kg/mm3
1.4301 1.4301
W Mass of Moving Parts kg 69×103{7×103}
Stainless
Steel Wire 1.4301-N1 1.4301-N1
Gravitational Acceleration (1) mm/s2
1.4401 1.4401
Note (1) In spring calculations, a gravitational acceleration of
9806.65mm/s2, is used. 1.4568-J1 3
74×10 {7.5×10 } 3
1.4568-J1
1.3.2 Number of Active Winding The number of active winding can be determined as follows.
(1) Compression Springs
D2
Na=Nt−(X1+X2)
Where X1 and X2: are the number of turns at each end of the coil.
d P D1 (a) When only the end of the coil is in contact with the next free coil
[Corresponding to (a) ~ (c) in Fig.2]
L D X1=X2=1
Reference:L=Na·P+1.5d
(Average Dia.) Therefore, Na=Nt-2
(b) When the end of the coil is not in contact with the next coil, and the spring end
has of a turn.
L [Corresponding to (a) ~ (e) in Fig.2]
X1=X2=0.75
Therefore, Na=Nt-1.5
D2
(2) Tension Springs The number of active winding can be determined as follows.
But hooks are ignored.
d D1 Na=Nt
D
Reference:L=Na·d+2(D2−2d)
(Average Dia.)
2 -1771
1.3.3 Stress Correction Factor Fig-3 Initial Stress : i (Spring formed from steel coil, not low-temperature annealed)
The stress correction factor relative to the spring index (C) can be determined by using the following formula or based on Fig.1. 220
200 (20)
4c-1 0.615 (18)
= 180
Initial Stress
+ ·························································· (9)
4c-4 c 160 (16)
140 (14)
Fig-1.Hardness Coefficient : 120 (12) i
1.6 i 100 (10) (kgf/ mm 2 )
2
N/ mm 80 (8)
Hardness Coefficient
1.5 60 (6)
40 (4 )
1.4 20 (2 )
0 (0 )
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1.3
D
Spring Index c =
1.2 d
(1) When using stainless steel wire, decrease the initial stress value for steel wire by 15%.
1.1
(2) If the spring is low-temperature annealed after being formed, decrease the
1.0 value by 20~35% for springs made of piano wire, hard steel wire, or other
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 stainless steel wires, and by 15~25% for springs made of stainless steel wire.
D
Spring Index c = Reference In place of Fig.3, the following empirical formula can be used to establish the initial stress for
d
springs before low-temperature annealing.
1.3.4 Solid Length G
The solid length of a spring can normally be obtained by using the following simplified formula. i=
100c
Generally, the purchaser of a compression spring does not specify the solid length of the spring.
The following examples are for applications of this formula to obtain the initial tension.
HS=(Nt-1)d+(t1+t2) ··························································································(10) (1) Piano Wire / Hard Steel Wire [G=78×103N/mm2 {8×103kgf/mm2}]
where, (t1+t2) : is the sum of the thicknesses of the coil ends. G
Initial Stress i= ×0.75 (0.75 by 25, reduction by low-temperature annealing).
100c
As for those compression springs, both ends of which are shaped as shown in (b), (c), (e) or (f) πd 3 Gd 4 229d 4 24d 4
of Figure 2 and for which the solid length needs to be specified, the following formula can be
used to obtain the maximum solid length. However, the actual maximum solid length can be
Initial Tension P i=
8D
i=
255D 2
×0.75 =
D2 D2 { }
(2) When using stainless steel wire [G=69×103N/mm2{7×103kgf/mm2}]
greater than the value thus calculated depending on the shape of the spring in question. G
Initial Stress i= ×0.8(0.8 by 20, reduction by low-temperature annealing).
100c
HS=Nt×dmax ·······································································································(11)
πd 3 Gd 4 216d 4 22d 4
where dmax : d is the material diameter with the maximum tolerance. Initial Tension P i=
8D
i=
255D 2
×0.8 =
D2 D2 { }
1.3.6 Surging
Fig-2. Coil End Shape In order to prevent surging, the spring selected should be as that its natural frequency does not resonate
with any of the natural frequencies that may act upon the spring.
(a) Closed End (Non-ground) (b) Closed End (Ground) The initial tension can be obtained using the following formula.
kg 70d G
f=a =a ·············································································· (13)
W πN a D 2
i
(c) Closed End (Tapered) (d) Open End (Non-ground) Where, a = 2 :when both spring ends are either free or fixed
2 i-1
a= :When one spring end is fixed while the other end is free i=1,2,3 ····················
4
G=78×103N/mm2 {8×103kgf/mm2},
(e )Open End (Ground) (f) Open End (Tapered) w=76.93×10-6 N/mm3 {7.85×10-6kgf/mm3} If both spring ends are
either free or fixed, the natural primary frequency of a spring can be obtained as follows.
d
f 1 = 3.56×10 5 ··············································································· (13)
(g) Open End ¾ Turn (Non-ground) (h) Tangent Tail End (Non-ground) NaD 2
(i) Pig Tail End (Non-ground) (1) Spring Index Excessive local stress can result from too small spring index.
Machinability is compromised if the spring index is too great or small. The spring
index should be selected from the range of 4~15 when hot forming, and from the
range of 4~22 when cold forming.
(2) Slenderness Ratio In order to ensure the correct number of active winding,
1.3.5 Initial Tension of Tension Springs the slenderness ratio for a compression spring (Ratio of free height to coil mean
diameter) should be 0.8 or greater. Furthermore, buckling considered, it is
Cold-formed solid-coiled tension springs are subjected to initial tension (Pi). generally recommended that the slenderness ratio be selected from the range of 0.8
The initial tension can be obtained using the following formula. ~ 4 to prevent buckling.
πd 3 (3) Number of Active Winding The number of active winding should be 3 or more in order to
P i= i ································································································· (12) stabilize spring characteristics.
8D
On solid-coiled piano wire, hard steel wire, and other steel wires that are not (4) Pitch Generally, when the pitch exceeds 0.5D, the spring deflection (load) increases to the
low-temperature annealed, the initial stress occurs within the hatched range extent that the coil diameter changes. This requires correction of the deflection and torsional
shown in Fig.3. However, if materials other than steel wire are used, or the stress values obtained by the basic formulae. Therefore, the pitch should be 0.5D or smaller.
wire in question is low-temperature annealed, the initial stress taken from The pitch can generally be estimated using the following simplified formula.
within the hatched range in Fig.3 should be corrected as follows. L−H S
p= +d ··································································································· (14)
Na
2 -1772
[Technical Data]
How to Use Coil Springs and Precautions
(2)Initial Deflection
1.0mm
1
3~5
(3)Amplitude
3~5
Weak
Outer
Height at Maximum Deflection
2 -1773
[Technical Data]
Regular Machining Dimension Tolerance Excerpts from JIS B 0405, 0419(1991)
0.5 ( 1 ) or More More than 3 More than 6 More than 30 More than 120 More than 400 More than 1000 More than 2000
Symbol Description 3 or Less 6 or Less 30 or Less 120 or Less 400 or Less 1000 or Less 2000 or Less 4000 or Less
Tolerance
f Precision Grade ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 −
m Medium ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2
c Coarse ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 ±4
v Extremely Coarse − ±0.5 ±1 ±1.5 ±2.5 ±4 ±6 ±8
Note ( 1 ) : A reference dimension less than 0.5 mm is followed by a tolerance.
Symmetry Tolerance
H 0.5
K 0.6 0.8 1
L 0.6 1 1.5 2
2 -1774
[Technical Data]
Basis of Fitting Selection/Dimensional Tolerances and Fitting
Drawing Manual in JIS (How To Use) Series Excerpts from JIS B 0401 (1998)
Part which accommodates a wide gap or moving part which needs a gap. Part whose structure needs a gap.
Piston Ring and the Ring Groove
c9 Part which accommodates a wide gap to facilitate assembling. Inflates. Large position error
Fitting by means of a loose set pin.
Part which needs an appropriate gap even at a high temperature. Fitting length is long.
Cost needs to be reduced. Crank Web and Pin Bearing(Side)
d9 d9 Part which accommodates or needs a gap. Manufacturing Cost Exhaust Valve Box and the Sliding Part of a Spring Bearing
Can be Moved Relatively
Part which accommodates a wide gap or needs a gap. Fitting of the Exhaust Valve Box
e7 e8 e9 Fairly wide gap, well greased bearing. Regular Rotary or Sliding Part Main Bearing for the Crank Shaft
Bearing subjected to a high temperature, high speed and heavy load(high-degree forced lubrication). (Must be well greased.) Regular Sliding Part
Continuously revolving part of a precision machine under a light load. Link Device Pin and Lever
Part required to make a precision motion
g5 g6 Fitting with a narrow gap so as to permit movement(spigot and positioning). Key and its Groove
with virtually no play.
Precision sliding part. Precision Control Valve Rod
Fitting so as to permit movement by hand, with a lubricant applied.(high-quality positioning)
h7 Fitting a rim and a boss together
h5 h6 h9 Special High Precision Sliding Part
h8 Fitting the gear of a precision gear device
Unimportant Stationary Part
Fitting which accommodates a light gap. Fitting Coupling Flanges Together
h5
js6 Precision fitting which locks both parts while the unit is used. Governor Path and Pin
h6 Force cannot be
Fitting which allows assembling and disassembling with a wooden or lead hammer. Fitting a Gear Rim and a Boss Together
transmitted by the
Transition Fit
Can be disassembled,
Fitting which requires an iron hammer or hand press for assembling, disassembling(a fitting force alone.
reassembled without Fixing the Shaft of a Gear Pump and a Casing Together
js5 k6 key or the like is necessary to prevent inter-part shaft rotation).
damaging component Reamer Bolts
Driving Fit
Precision positioning.
parts.
Reamer Bolts
Same as the above for assembling and disassembling.
Cannot be Moved Relatively
p6 torque transmission). Light press fitting or the like is necessary for non-ferrous component parts. fitting force alone. Fixing a Gear and a Shaft Together(Low Torque)
n6
Standard press fitting is required for iron component parts and a bronze part and a copper part. Shaft of a Flexible Coupling and a Gear(Drive Side)
Shrinkage press fitting, cold press fitting or forced press fitting is required for large component parts.
Hard to disassemble
s6 without damaging Attaching and Fixing a Bearing Bushing
component parts.
Considerable force can Insertion of a Suction Valve and Valve Box
t6 Firmly coupled together and requires shrinkage press fitting, cold press fitting or
be transmitted by the Fixing a Coupling Flange and a Shaft Together(High Torque)
r5 forced press fitting. Permanent assembly, which can not come apart.
fitting force alone.
u6 Press fitting or the like is required for light alloy members.
Fixing the Rim of a Drive Gear and a Boss Together
x6 Attaching and Fixing a Bearing Bushing
1.1 Fitting, with Regularly Used Hole Adopted as Reference 2.1 Fitting, with Regularly Used Shaft Adopted as Reference
Class of Tolerance Range for Shafts Class of Tolerance Range for Holes
Reference Hole Reference Shaft
Clearance Fit Transition Fit Interference Fit Clearance Fit Transition Fit Interference Fit
g5 h5 js5 k5 m5 h5 H6 JS6 K6 M6 N6* P6
H6
f6 g6 h6 js6 k6 m6 n6* p6* F6 G6 H6 JS6 K6 M6 N6 P6*
h6
f6 g6 h6 js6 k6 m6 n6 p6* r6* s6 t6 u6 x6 F7 G7 H7 JS7 K7 M7 N7 P7* R7 S7 T7 U7 X7
H7
e7 f7 h7 js7 E7 F7 H7
h7
f7 h7 F8 H8
H8 e8 f8 h8 D8 E8 F8 H8
h8
d9 e9 D9 E9 H9
d8 e8 h8 D8 E8 H8
H9
c9 d9 e9 h9 h9 C9 D9 E9 H9
H10 b9 c9 d9 B10 C10 D10
[Note]*An exception may arise according to the dimensional sectioning scheme. [Note]*An exception may arise according to the dimensional sectioning scheme.
1.2 Interrelation between Tolerance Ranges-Fitting with Regularly Used Hole Adopted as Reference 2.2 Interrelation between Tolerance Ranges-Fitting with Regularly Used Shaft Adopted as Reference
Reference Hole H6 H7 H8 H9 H10 Reference Shaft h5 h6 h7 h8 h9
Clearance Fit
Transition Fit
Clearance Fit
Interference Fit
Clearance Fit
Clearance Fit
Clearance Fit
Transition Fit
Interference Fit
Interference Fit
Clearance Fit
Clearance Fit
Clearance Fit
Driving Fit
Shrinkage Fit
Loose Fit
Press Fit
Fitting Fitting
Roll Fit
Class of Tolerance Range for Shafts f6 g5 g6 h5 h6 js5 js6 k5 k6 m5 m6 n6 p6 e7 f6 f7 g6 h6 h7 js6 js7 k6 m6 n6 p6 r6 s6 t6 u6 x6 d9 e8 e9 f7 f8 h7 h8 c9 d8 d9 g8 e9 h8 h9 b9 c9 d9 Class of Tolerance Range for Holes M6 JS6 K5 M6 N6 P6 F6 F7 G6 G7 H6 H7 JS6 JS7 K6 K7 M6 M7 N6 N7 P6 P7 R7 S7 T7 U7 X7 E7 F7 F8 H7 H8 D8 D9 E8 E9 F8 H8 H9 B10 C9 C10 D8 D9 D10 E8 E9 H8 H9
50 200
H10
H9
H7 H8
H6
0 150
Dimension Tolerance
Dimension Tolerance
−50 100
−100 50
(μm) (μm)
−150 0 h5 h6 h6 h7 h8
h9
−200 −50
2 -1775 *Values in cases where the measurement exceeds the reference dimension 18 mm, but does not exceed 30 mm. *Values in cases where the measurement exceeds the reference dimension 18 mm, but does not exceed 30 mm.
[Technical Data]
Dimension Tolerance for Regularly Used Fitting Excerpts from JIS B 0401 (1999)
Ra
direction as the average line and the Y axis representing the magnitude. 0 X
Ra is represented by the equation shown at right, in microns(μm).
ℓ
Maximum Height Ry ℓ
Rp
Ry
between the peak line and the trough line is measured in the direction in
which the magnitude axis extends, in microns(μm).
Rv
Reference A portion without an abnormally high peak or abnormally low trough,
which may be regarded as a flaw, is cut out over the reference length. Ry=Rp+Rv
Yp 4
A portion stretching over a reference length in the direction in which
Yp 2
Yp 5
Yp 3
the average line extends is cut out from the roughness curve. The
Y V3
Y V2
Y V1
Y V4
Y V5
average of the levels(Yp)of the highest peak to the fifth highest peak as
ℓ
measured from the average line and the average of the levels(Yp)of the
lowest trough to the fifth lowest trough similarly measured in the said Yp1 + Yp2 + Yp3 + Yp4 +Yp5 + Yv1 + Yv2 + Yv3 + Yv4 + Yv5
portion are added together. Rz is this sum, in microns(μm). Rz= 5
Yp1, Yp2, Yp3, Yp4, Yp5 : Levels of the highest peak to the fifth highest peak in the
said portion with the reference length ℓ.
Yv1, Yv2, Yv3, Yv4, Yv5 : Levels of the lowest trough to the fifth lowest trough in the
said portion with the reference length ℓ.
2 -1777
[Technical Data]
Drawing Indications of Surface Texture Excerpts from JISB0031(1994)
Surface Symbol
The trace left by a cutting instrument
is parallel to the projection plane in
the drawing.
Ex. Shaped Surface
Trace Left by a Cutting Instrument Removal of Material by Machining is required
Upper Limit of Ra
The pattern left by a cutting instrument
(a) (b) (c)
diagonally crosses the projection plane
in the drawing. 25 6.3 25
Ex. Honed Surface
Trace Left by a Cutting Instrument
25 6.3 25
The pattern left by a cutting instrument
crosses in various directions or has no
grain direction. Grain Direction
Ex. Lapped Surface, Superfinished
Surface and Surface Finished
with a Front Mill or End Mill
2 -1778
[Technical Data]
Hardness Conversion Table (SAEJ417) *Revised in 1983
Shore Hardness
(HRC) 3000kgf (Approximated Rockwell
(HV)
Rockwell Vickers Value) C-Scale
(HRA) (HRB) (HRD)
C-Scale Tungsten A Scale, B Scale, D Scale, 15-N 30-N 45-N Mpa Hardness
Hardness Hardness Standard Carbide Load 60kgf, Load100kgf, Load 100kgf, Scale Load Scale Load Scale Load (kgf/mm2) (3)
Sphere Sphere Diamond Cone Diameter1.6mm Diamond Cone 15kgf 30kgf 45kgf (2)
33 327 311 311 66.8 (107.5) 50.0 76.6 53.3 34.9 46 1025(105) 33
32 318 301 301 66.3 (107.0) 49.2 76.1 52.1 33.7 44 1000(102) 32
31 310 294 294 65.8 (106.0) 48.4 75.6 51.3 32.7 43 980(100) 31
30 302 286 286 65.3 (105.5) 47.7 75.0 50.4 31.3 42 950 (97) 30
29 294 279 279 64.7 (104.5) 47.0 74.5 49.5 30.1 41 930 (95) 29
28 286 271 271 64.3 (104.0) 46.1 73.9 48.6 28.9 41 910 (93) 28
27 279 264 264 63.8 (103.0) 45.2 73.3 47.7 27.8 40 880 (90) 27
26 272 258 258 63.3 (102.5) 44.6 72.8 46.8 26.7 38 860 (88) 26
25 266 253 253 62.8 (101.5) 43.8 72.2 45.9 25.5 38 840 (86) 25
24 260 247 247 62.4 (101.0) 43.1 71.6 45.0 24.3 37 825 (84) 24
23 254 243 243 62.0 100.0 42.1 71.0 44.0 23.1 36 805 (82) 23
22 248 237 237 61.5 99.0 41.6 70.5 43.2 22.0 35 785 (80) 22
21 243 231 231 61.0 98.5 40.9 69.9 42.3 20.7 35 770 (79) 21
20 238 226 226 60.5 97.8 40.1 69.4 41.5 19.6 34 760 (77) 20
(18) 230 219 219 − 96.7 − − − − 33 730 (75) (18)
2 -1779
[Technical Data]
Metric Coarse Screw Threads Excerpts from JIS B0205 (2001)
8
H
2
H
Female Thread
H1
H
30° 30°
d or D
2
60 °
H
H =0.866025P D =d
4
H
Male Thread
d2 or D2
H1=0.541266P D2=d2
D1=d1
d1 or D1
P
d2=d−0.649519P
90
d1=d−1.082532P
Unit:mm
Female Thread
Nominal of Thread(1)*
Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1
Pitch P Engagement H1 Male Thread
Column 1 Column 2 Column 3
Outer Dia. d Effective Dia. d2 Inner Dia. d1
M 1 0.25 0.135 1.000 0.838 0.729
M 1.1 0.25 0.135 1.100 0.938 0.829
M 1.2 0.25 0.135 1.200 1.038 0.929
M 1.4 0.3 0.162 1.400 1.205 1.075
M 1.6 0.35 0.189 1.600 1.373 1.221
M 1.8 0.35 0.189 1.800 1.573 1.421
M 2 0.4 0.217 2.000 1.740 1.567
M 2.2 0.45 0.244 2.200 1.908 1.713
M 2.5 0.45 0.244 2.500 2.208 2.013
M 3 0.5 0.271 3.000 2.675 2.459
M 3.5 0.6 0.325 3.500 3.110 2.850
M 4 0.7 0.379 4.000 3.545 3.242
M 4.5 0.75 0.406 4.500 4.013 3.688
M 5 0.8 0.433 5.000 4.480 4.134
M 6 1 0.541 6.000 5.350 4.917
M7 1 0.541 7.000 6.350 5.917
M 8 1.25 0.677 8.000 7.188 6.647
M9 1.25 0.677 9.000 8.188 7.647
M10 1.5 0.812 10.000 9.026 8.376
M11 1.5 0.812 11.000 10.026 9.376
M12 1.75 0.947 12.000 10.863 10.106
M14 2 1.083 14.000 12.701 11.835
M16 2 1.083 16.000 14.701 13.835
M18 2.5 1.353 18.000 16.376 15.294
M20 2.5 1.353 20.000 18.376 17.294
M22 2.5 1.353 22.000 20.376 19.294
M24 3 1.624 24.000 22.051 20.752
M27 3 1.624 27.000 25.051 23.752
M30 3.5 1.894 30.000 27.727 26.211
M33 3.5 1.894 33.000 30.727 29.211
M36 4 2.165 36.000 33.402 31.670
M39 4 2.165 39.000 36.402 34.670
M42 4.5 2.436 42.000 39.077 37.129
M45 4.5 2.436 45.000 42.077 40.129
M48 5 2.706 48.000 44.752 42.587
M52 5 2.706 52.000 48.752 46.587
M56 5.5 2.977 56.000 52.428 50.046
M60 5.5 2.977 60.000 56.428 54.046
M64 6 3.248 64.000 60.103 57.505
M68 6 3.248 68.000 64.103 61.505
*Priority should be given to Column 1. If required, select items in Column 2 and 3, in that order.
2 -1780
[Technical Data]
Metric Fine Screw Threads Excerpts from JIS B 0207 (1999)
8
H
2
H
Female Thread
H1
H
30° 30°
d or D
60°
2
H
H =0.866025P D =d
d1 or D2
4
H
Male
H1=0.541266P D2=d2
P D1=d1
d1 or D1
d2=d−0.649519P
90
d1=d−1.082532P
Unit: mm
Female Thread Female Thread
Nominal of Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1 Nominal of Height of Minor Dia. D Effective Dia. D2 Inner Dia. D1
Thread Pitch P Engagement H1 Thread Pitch P Engagement H1
Male Thread Male Thread
Outer Dia. d Effective Dia. d2 Inner Dia. d1 Outer Dia. d Effective Dia. d2 Inner Dia. d1
M 1 ×0.2 0.2 0.108 1.000 0.870 0.783 M25×2 2 1.083 25.000 23.701 22.835
M 1.1×0.2 0.2 0.108 1.100 0.970 0.883 M25×1.5 1.5 0.812 25.000 24.026 23.376
M 1.2×0.2 0.2 0.108 1.200 1.070 0.983 M25×1 1 0.541 25.000 24.350 23.917
M 1.4×0.2 0.2 0.108 1.400 1.270 1.183 M26×1.5 1.5 0.812 26.000 25.026 24.376
M 1.6×0.2 0.2 0.108 1.600 1.470 1.383 M27×2 2 1.083 27.000 25.701 24.835
M 1.8×0.2 0.2 0.108 1.800 1.670 1.583 M27×1.5 1.5 0.812 27.000 26.026 25.376
M 2 ×0.25 0.25 0.135 2.000 1.838 1.729 M27×1 1 0.541 27.000 26.350 25.917
M 2.2×0.25 0.25 0.135 2.200 2.038 1.929 M28×2 2 1.083 28.000 26.701 25.835
M 2.5×0.35 0.35 0.189 2.500 2.273 2.121 M28×1.5 1.5 0.812 28.000 27.026 26.376
M 3 ×0.35 0.35 0.189 3.000 2.773 2.621 M28×1 1 0.541 28.000 27.350 26.917
M 3.5×0.35 0.35 0.189 3.500 3.273 3.121 M30×3 3 1.624 30.000 28.051 26.752
M 4 ×0.5 0.5 0.271 4.000 3.675 3.459 M30×2 2 1.083 30.000 28.701 27.835
M 4.5×0.5 0.5 0.271 4.500 4.175 3.959 M30×1.5 1.5 0.812 30.000 29.026 28.376
M 5 ×0.5 0.5 0.271 5.000 4.675 4.459 M30×1 1 0.541 30.000 29.350 28.917
M 5.5×0.5 0.5 0.271 5.500 5.175 4.959 M32×2 2 1.082 32.000 30.701 29.835
M 6 ×0.75 0.75 0.406 6.000 5.513 5.188 M32×1.5 1.5 0.812 32.000 31.026 30.376
M 7 ×0.75 0.75 0.406 7.000 6.513 6.188 M33×3 3 1.624 33.000 31.051 29.752
M 8 ×1 1 0.541 8.000 7.350 6.917 M33×2 2 1.083 33.000 31.701 30.835
M 8 ×0.75 0.75 0.406 8.000 7.513 7.188 M33×1.5 1.5 0.812 33.000 32.026 31.376
M 9 ×1 1 0.541 9.000 8.350 7.917 M35×1.5 1.5 0.812 35.000 34.026 33.376
M 9 ×0.75 0.75 0.406 9.000 8.513 8.188 M36×3 3 1.624 36.000 34.051 32.752
M 10 ×1.25 1.25 0.677 10.000 9.188 8.647 M36×2 2 1.083 36.000 34.701 33.835
M 10 ×1 1 0.541 10.000 9.350 8.917 M36×1.5 1.5 0.812 36.000 35.026 34.376
M 10 ×0.75 0.75 0.406 10.000 9.513 9.188 M38×1.5 1.5 0.812 38.000 37.026 36.376
M 11 ×1 1 0.541 11.000 10.350 9.917 M39×3 3 1.624 39.000 37.051 35.752
M 11 ×0.75 0.75 0.406 11.000 10.513 10.188 M39×2 2 1.083 39.000 37.701 36.835
M 12 ×1.5 1.5 0.812 12.000 11.026 10.376 M39×1.5 1.5 0.812 39.000 38.026 37.376
M 12 ×1.25 1.25 0.677 12.000 11.188 10.647 M40×3 3 1.624 40.000 38.051 36.752
M 12 ×1 1 0.541 12.000 11.350 10.917 M40×2 2 1.083 40.000 38.701 37.835
M 14 ×1.5 1.5 0.812 14.000 13.026 12.376 M40×1.5 1.5 0.812 40.000 39.026 38.376
M 14 ×1.25 1.25 0.677 14.000 13.188 12.647 M42×4 4 2.165 42.000 39.402 37.670
M 14 ×1 1 0.541 14.000 13.350 12.917 M42×3 3 1.624 42.000 40.051 38.752
M 15 ×1.5 1.5 0.812 15.000 14.026 13.376 M42×2 2 1.083 42.000 40.701 39.835
M 15 ×1 1 0.541 15.000 14.350 13.917 M42×1.5 1.5 0.812 42.000 41.026 40.376
M 16 ×1.5 1.5 0.812 16.000 15.026 14.376 M45×4 4 2.165 45.000 42.402 40.670
M 16 ×1 1 0.541 16.000 15.350 14.917 M45×3 3 1.624 45.000 43.051 41.752
M 17 ×1.5 1.5 0.812 17.000 16.026 15.376 M45×2 2 1.083 45.000 43.701 42.835
M 17 ×1 1 0.541 17.000 16.350 15.917 M45×1.5 1.5 0.812 45.000 44.026 43.376
M 18 ×2 2 1.083 18.000 16.701 15.835 M48×4 4 2.165 48.000 45.402 43.670
M 18 ×1.5 1.5 0.812 18.000 17.026 16.376 M48×3 3 1.624 48.000 46.051 44.752
M 18 ×1 1 0.541 18.000 17.350 16.917 M48×2 2 1.083 48.000 46.701 45.835
M 20 ×2 2 1.083 20.000 18.701 17.835 M48×1.5 1.5 0.812 48.000 47.026 46.376
M 20 ×1.5 1.5 0.812 20.000 19.026 18.376 M50×3 3 1.624 50.000 48.051 46.752
M 20 ×1 1 0.541 20.000 19.350 18.917 M50×2 2 1.083 50.000 48.701 47.835
M 22 ×2 2 1.083 22.000 20.701 19.835 M50×1.5 1.5 0.812 50.000 49.026 48.376
M 22 ×1.5 1.5 0.812 22.000 21.026 20.376 M52×4 4 2.165 52.000 49.402 47.670
M 22 ×1 1 0.541 22.000 21.350 20.917 M52×3 3 1.624 52.000 50.051 48.752
M 24 ×2 2 1.083 24.000 22.701 21.835 M52×2 2 1.083 52.000 50.701 49.835
M 24 ×1.5 1.5 0.812 24.000 23.026 22.376 M52×1.5 1.5 0.812 52.000 51.026 50.376
M 24 ×1 1 0.541 24.000 23.350 22.917 M55×4 4 2.165 55.000 52.402 50.670
M55×3 3 1.624 55.000 53.051 51.752
M55×2 2 1.083 55.000 53.701 52.835
M55×1.5 1.5 0.812 55.000 54.026 53.376
2 -1781
[Technical Data]
Taper Pipe Threads Excerpts from JIS B 0203 (1999)
H'
6
r r'
ℓ'
2
h
2
h
D1
D2
2
H
H'
2 7.5 ° 7.5°
h
D
2 2 7 .5 ° 2 7 .5 °
2
r'
2
h
h
55°
H
H'
6
2
H
P P ℓ
D1
D2
D1
D2
D
D
°
°
90
90
Tapered Female Threads
Axial Line of Thread Axial Line of Thread
1
16
D1
D2
t
D
a f
25.4 25.4
Thick Solid Lines: P= n Thick Solid Lines: P= n
Tapered Female Threads
Reference Thread Shape H=0.960237P Reference Thread Shape H'=0.960491P
d2
d1
h=0.640327P h =0.640327P
d
r =0.137278P r' =0.137329P
Unit: mm
Thread Gauge Dia. Position of Gauge Dia. Length of Effective Thread (Min.)
Male Thread Female Thread
Female
Male Thread Thread Without
Male Thread With Incomplete Incomplete Carbon Steel for
Threaded Portion Threaded Piping Size of
Portion Steel Pipe
D, D2 From (Reference)
Number
Thread From Pipe End Pipe End and D1 Position
of Thread
Nominal
of
(Reference)
Roundness
Height Outer Effective Minor Tolerances of Gauge Tapered Parallel Tapered Female
Threads of Parallel Dia. Spot Female Female Threads,
Pitch P
(1)
()
in d d2 d1 Female Threads
Threads Dia. Spot
25.4
mm Reference Axial Axial
h From
Female Thread Length Tolerance Tolerance Position From pipe
n
f of Gauge end or pipe
Dia. Spot fitting end t(2) Outer Thickness
to Minor Diameter
ℓ'
Minor Effective Inner a b c Dia. Spot (Reference)
Dia. Dia. Dia. ℓ
D D2 D1
R1/16 28 0.9071 0.581 0.12 7.723 7.142 6.561 3.97 ±0.91 ±1.13 ±0.071 2.5 6.2 7.4 4.4 − −
R1/8 28 0.9071 0.581 0.12 9.728 9.147 8.566 3.97 ±0.91 ±1.13 ±0.071 2.5 6.2 7.4 4.4 10.5 2.0
R1/4 19 1.3368 0.856 0.18 13.157 12.301 11.445 6.01 ±1.34 ±1.67 ±0.104 3.7 9.4 11.0 6.7 13.8 2.3
R3/8 19 1.3368 0.856 0.18 16.662 15.806 14.950 6.35 ±1.34 ±1.67 ±0.104 3.7 9.7 11.4 7.0 17.3 2.3
R1/2 14 1.8143 1.162 0.25 20.955 19.793 18.631 8.16 ±1.81 ±2.27 ±0.142 5.0 12.7 15.0 9.1 21.7 2.8
R3/4 14 1.8143 1.162 0.25 26.441 25.279 24.117 9.53 ±1.81 ±2.27 ±0.142 5.0 14.1 16.3 10.2 27.2 2.8
R1 11 2.3091 1.479 0.32 33.249 31.770 30.291 10.39 ±2.31 ±2.89 ±0.181 6.4 16.2 19.1 11.6 34 3.2
R11/4 11 2.3091 1.479 0.32 41.910 40.431 38.952 12.70 ±2.31 ±2.89 ±0.181 6.4 18.5 21.4 13.4 42.7 3.5
R11/2 11 2.3091 1.479 0.32 47.803 46.324 44.845 12.70 ±2.31 ±2.89 ±0.181 6.4 18.5 21.4 13.4 48.6 3.5
R2 11 2.3091 1.479 0.32 59.614 58.135 56.656 15.88 ±2.31 ±2.89 ±0.181 7.5 22.8 25.7 16.9 60.5 3.8
R21/2 11 2.3091 1.479 0.32 75.184 73.705 72.226 17.46 ±3.46 ±3.46 ±0.216 9.2 26.7 30.1 18.6 76.3 4.2
R3 11 2.3091 1.479 0.32 87.884 86.405 84.926 20.64 ±3.46 ±3.46 ±0.216 9.2 29.8 33.3 21.1 89.1 4.2
R4 11 2.3091 1.479 0.32 113.030 111.551 110.072 25.40 ±3.46 ±3.46 ±0.216 10.4 35.8 39.3 25.9 114.3 4.5
R5 11 2.3091 1.479 0.32 138.430 136.951 135.472 28.58 ±3.46 ±3.46 ±0.216 11.5 40.1 43.5 29.3 139.8 4.5
R6 11 2.3091 1.479 0.32 163.830 162.351 160.872 28.58 ±3.46 ±3.46 ±0.216 11.5 40.1 43.5 29.3 165.2 5.0
Note(1): The nominal of a tapered male thread is given here. For a taper female thread or parallel female thread, R should be replaced with Rc or Rp. (Refer to*)
(2): Tapered thread: length from position of gauge dia. spot to a minor dia. spot. /Parallel female thread: length from a pipe end or pipe fitting end.
Reference 1. The threads should be at right angles to the central axial line, and the pitch should be measured along the central axial line.
2. The length of the effective thread means the length over which threads are fully provided. A pipe or a pipe fitting may be left in place on the crests of the
last few threads. A chamfered end, if any, of a pipe or a pipe fitting should be included in the length of the effective thread.
3. When the value of a, f and t does not meet the requirements, the criteria of other standard is provided.
(*) Tapered threads type for a pipe are specified as taper male thread for a pipe, taper female thread and parallel female thread for a pipe.
The parallel female thread for a pipe should be mated with a tapered male thread for a pipe, and differs in dimension tolerances from the parallel female thread
specified by JIS B 0202.
2 -1782
[Technical Data]
Hexagon Socket Head Cap Screws Excerpts from JIS B 1176 (1999, 2000)
1. Dimensions of Sections
To be chamfered.
t May be roughed out when
w it is M4 or less. t
w
120° (Min.) Bottom of Cone d
120° n.)
Ødk
Mi
Øda
Øds
e
(
Incomplete Threaded Portion
s ℓs (2P or Less) Drill Bottom
Interior of hexagonal ℓg b (Reference)
hole may be chamfered.
k L
Head f f(Max.)=1.7r(Max.)
Ødk
r
Ødw
r
da(Max.) – ds(Max.)
r(Max.)=
2
v
r
4 5° .) Chamfering
ax r(Min.)= Value in the Attached Table
(M
da
ds
Unit: mm
2
Nominal of Thread(d)( ) M2 M2.5 M3 M4 M5 M6 M8 M10 M12 (M14) M16 (M18) M20 (M22) M24 (M27) M30
Pitch of Thread(P) 0.4 0.45 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 2.5 2.5 3 3 3.5
b Reference 16 17 18 20 22 24 28 32 36 40 44 48 52 56 60 66 72
Max.(Basis)* 3.8 4.5 5.5 7 8.5 10 13 16 18 21 24 27 30 33 36 40 45
dk Max.** 3.98 4.68 5.68 7.22 8.72 10.22 13.27 16.27 18.27 21.33 24.33 27.33 30.33 33.39 36.39 40.39 45.39
Min. 3.62 4.32 5.32 6.78 8.28 9.78 12.73 15.73 17.73 20.67 23.67 26.67 29.67 32.61 35.61 39.61 44.61
da Max. 2.6 3.1 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 20.2 22.4 24.4 26.4 30.4 33.4
Max.(Basis) 2 2.5 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30
ds
Min. 1.86 2.36 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 17.73 19.67 21.67 23.67 26.67 29.67
e Min. 1.73 2.30 2.87 3.44 4.58 5.72 6.86 9.15 11.43 13.72 16.00 16.00 19.44 19.44 21.73 21.73 25.15
f Max. 0.51 0.51 0.51 0.60 0.60 0.68 1.02 1.02 1.45 1.45 1.45 1.87 2.04 2.04 2.04 2.89 2.89
Max.(Basis) 2 2.5 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30
k
Min. 1.86 2.36 2.86 3.82 4.82 5.70 7.64 9.64 11.57 13.57 15.57 17.57 19.48 21.48 23.48 26.48 29.48
r Min. 0.1 0.1 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.6 0.8 0.8 0.8 1 1
Nominal(Basis) 1.5 2 2.5 3 4 5 6 8 10 12 14 14 17 17 19 19 22
Min. 1.52 2.02 2.52 3.02 4.02 5.02 6.02 8.025 10.025 12.032 14.032 14.032 17.05 17.050 19.065 19.065 22.065
s
Max. Column 1 1.560 2.060 2.580 3.080 4.095 5.140 6.140 8.175 10.175 12.212 14.212 14.212
(1) Column 2 1.545 2.045 2.560 3.080 4.095 5.095 6.095 8.115 10.115 12.142 14.142 14.142 17.230 17.230 19.275 19.275 22.275
t Min. 1 1.1 1.3 2 2.5 3 4 5 6 7 8 9 10 11 12 13.5 15.5
v Max. 0.2 0.25 0.3 0.4 0.5 0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.7 3
dw Min. 3.40 4.18 5.07 6.53 8.03 9.38 12.33 15.33 17.23 20.17 23.17 25.87 28.87 31.81 34.81 38.61 43.61
w Min. 0.55 0.85 1.15 1.4 1.9 2.3 3.3 4 4.8 5.8 6.8 7.7 8.6 9.5 10.4 12.1 13.1
Note (1): Column 1 for s (max.) is applicable to strength class 8.8, 10.9, A 2-50 and A 2-70; Column 2 should be applied to strength class 12.9.
Column 1 may be applicable to strength class 12.9 in accordance with an agreement made between the delivering and receiving sides.
When the nominal of thread is M20 or larger, s (max.) should be applied to all strength classes.
Note (2): Nominal of thread in brackets should not be used unless it is absolutely necessary.
Reference 1. A side of the head should be knurled into a straight line or crisscross pattern [ refer to JIS B 0951 (knurling pattern) ]. dk(max.) should be the value
marked with**.
If no knurled pattern is needed, purchasers can indicate that. However, dk(max.) should be the value marked with*.
2. Recommended nominal lengths (L) for individual nominal of thread are shown within the bold lines.
If L is shorter than the dotted line, the thread should be fully threaded, and the incompletely threaded part length beneath the neck should be
approximately 3P.
3. ℓg (max.) and ℓg (min.) for a screw, whose length (L) exceeds the dotted line, are obtained by the equations below:
ℓg(Max)=Nominal Length(L)-b
ℓs(Min)=ℓg(Max)-5P
2 -1783
2. L, s and g of Hexagon Socket Head Cap Screws Unit: mm
Nominal of Thread (d) M2 M2.5 M3 M4 M5 M6 M8 M10 M12 M14 M16 (M18) M20 (M22) M24 (M27) M30
L ℓs min and ℓg max
Nominal
min max
ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg
Length min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max min max
5 4.76 5.24
6 5.76 6.24
8 7.71 8.29
10 9.71 10.29
12 11.65 12.35
16 15.65 16.35
20 19.58 20.42 2 4
25 24.58 25.42 5.75 8 4.5 7
30 29.58 30.42 9.5 12 6.5 10 4 8
35 34.5 35.5 11.5 15 9 13 6 11
40 39.5 40.5 16.5 20 14 18 11 16 5.75 12
45 44.5 45.5 19 23 16 21 10.75 17 5.5 13
50 49.5 50.5 24 28 21 26 15.75 22 10.5 18
55 54.4 55.6 26 31 20.75 27 15.5 23 10.25 19
60 59.4 60.6 31 36 25.75 32 20.5 28 15.25 24 10 20
65 64.4 65.6 30.75 37 25.5 33 20.25 29 15 25 11 21 4.5 17
70 69.4 70.6 35.75 42 30.5 38 25.25 34 20 30 16 26 9.5 22
80 79.4 80.6 45.75 52 40.5 48 35.25 44 30 40 26 36 19.5 32 15.5 28 11.5 24
90 89.3 90.7 50.5 58 45.25 54 40 50 36 46 29.5 42 25.5 38 21.5 34 15 30 9 24
100 99.3 100.7 60.5 68 55.25 64 50 60 46 56 39.5 52 35.5 48 31.5 44 25 40 19 34
110 109.3 110.7 66.25 74 60 70 56 66 49.5 62 45.5 58 41.5 54 35 50 29 44 20.5 38
120 119.3 120.7 75.25 84 70 80 66 76 59.5 72 55.5 68 51.5 64 45 60 39 54 30.5 48
130 129.2 130.8 80 90 76 86 69.5 82 65.5 78 61.5 74 55 70 49 64 40.5 58
140 139.2 140.8 90 100 86 96 79.5 92 75.5 88 71.5 84 65 80 59 74 50.5 68
150 149.2 150.8 96 106 89.5 102 85.5 98 81.5 94 75 90 69 84 60.5 78
160 159.2 160.8 106 116 99.5 112 95.5 108 91.5 104 85 100 79 94 70.5 88
180 179.2 180.8 119.5 132 115.5 128 111.5 124 105 120 99 114 90.5 108
200 199.05 200.95 135.5 148 131.5 144 125 140 119 134 110.5 128
220 219.05 220.95 139 154 130.5 148
240 239.05 240.95 159 174 150.5 168
260 258.95 261.05 179 194 170.5 188
280 278.95 281.05 199 214 190.5 208
300 298.95 301.05 219 234 210.5 228
Reference: Dimensions of Counterboring and Bolt Hole for the Hexagon Socket Head Cap Screws
Unit: mm
D' D' Nominal of Thread (d) M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30
dk dk ds 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30
H'
ds ds dk 5.5 7 8.5 10 13 16 18 21 24 27 30 33 36 40 45
d' d'
D' 6.5 8 9.5 11 14 17.5 20 23 26 29 32 35 39 43 48
d d k 3 4 5 6 8 10 12 14 16 18 20 22 24 27 30
d2 d2 H' 2.7 3.6 4.6 5.5 7.4 9.2 11 12.8 14.5 16.5 18.5 20.5 22.5 25 28
H'' 3.3 4.4 5.4 6.5 8.6 10.8 13 15.2 17.5 19.5 21.5 23.5 25.5 29 32
d2 2.6 3.4 4.3 5.1 6.9 8.6 10.4 12.2 14.2 15.7 17.7 19.7 21.2 24.2 26.7
2 -1784
[Technical Data]
Proper Bolt Axial Tightening Force and Proper Tightening Torque
QCalculation Example
Proper torque and axial force for Mild steel pieces tightened together by means of a hexagon
socket head cap screw, M6(strength class 12.9), with the pieces lubricated with oil can be calculated.
· Proper Torque, by using Equation(2) · Axial Force Ff, by using Equation(1)
TfA=0.35k (1+1/Q) y · As · d Ff=0.7× y×As
=0.35 · 0.17 (1+1/1.4) 1098 · 20.1 · 0.6 =0.7×1098×20.1
=1351[N · cm] {138[kgf · cm]} =15449[N] {1576[kgf]}
QSurface Treatment for Bolt and Torque Coefficient Dependent on the QStandard Value of Tightening Coefficient Q
Combination of Material for Area to be Fastened and Material of Female Thread Tightening Surface Condition
Combination of material for area to Coefficient Tightening Method Lubrication
Bolt Surface Torque Q Bolts Nuts
be fastened and material for female (a)
Treatment Coefficient thread 1.25 Torque Wrench Manganese Phosphate
Lubrication k (a) (b) (b)
Torque Wrench Not treated or
Not treated or Lubricated with
0.145 SCM−FC FC−FC SUS−FC 1.4 Treated with
oil or MoS2 paste
Limited-Torque Wrench Treated with Phosphate.
0.155 1.0301−FC SCM−1.0301 SCM−SCM FC−1.0301 FC−SCM Phosphate.
Steel Bolt 0.165
1.6 Impact Wrench
SCM−SUS FC−SUS AL−FC SUS−1.0301 SUS−SCM SUS−SUS Not treated or
Black Torque Wrench
Oxided 0.175 1.0301−1.0301 1.0301−SCM 1.0301−SUS AL−1.0301 AL−SCM 1.8 Treated with No Treatment Unlubricated
Film Oil Limited-Torque Wrench Phosphate.
Lubrication 0.185 SCM−AL FC−AL AL−SUS
0.195 1.0301−AL SUS−AL
Strength Class
0.215 AL−AL Ex. 12 . 9
Steel Bolt 0.25 1.0301−FC SCM−FC FC−FC
Tensile Strength(Yield Stress):90% of the minimum value of tensile strength
Black 0.35 1.0301−SCM SCM−SCM FC−1.0301 FC−SCM AL−FC
Oxided The minimum value of tensile strength is 1220N/mm2 { 124kgf/mm2 }
Film 0.45 1.0301−1.0301 SCM−1.0301 AL−1.0301 AL−SCM 10. 9
Unlubricated
0.55 SCM−AL FC−AL AL−AL
1.0301:Mild steel not thermally refined SCM:Thermally Refined Steel(35HRC) FC:Cast Iron(FC200)AL:Aluminum SUS:Stainless Steel Tensile Strength(Yield Stress):90% of the minimum value of tensile strength
QInitial Tightening Force and Tightening Torque The minimum value of tensile strength is 1040N/mm2 { 106kgf/mm2 }
Strength Class
Effective
Sectional 12.9 10.9 8.8
Nominal
Area
of Thread Yield Load Initial Tightening Force Tightening Torque Yield Load Initial Tightening Force Tightening Torque Yield Load Initial Tightening Force Tightening Torque
As
mm2
N {kgf} N {kgf} N · cm {kgf · cm} N {kgf} N {kgf} N · cm {kgf · cm} N {kgf} N {kgf} N · cm {kgf · cm}
M 3×0.5 5.03 5517 { 563 } 3861 { 394 } 167 { 17 } 4724 { 482 } 3312 { 338 } 147 { 15 } 3214 { 328 } 2254 { 230 } 98 { 10 }
M 4×0.7 8.78 9633 { 983 } 6742 { 688 } 392 { 40 } 8252 { 842 } 5772 { 589 } 333 { 34 } 5615 { 573 } 3930 { 401 } 225 { 23 }
M 5×0.8 14.2 15582 { 1590 } 10907 { 1113 } 794 { 81 } 13348 { 1362 } 9339 { 953 } 676 { 69 } 9085 { 927 } 6360 { 649 } 461 { 47 }
M 6×1 20.1 22060 { 2251 } 15445 { 1576 } 1352 { 138 } 18894 { 1928 } 13220 { 1349 } 1156 { 118 } 12867 { 1313 } 9006 { 919 } 784 { 80 }
M 8×1.25 36.6 40170 { 4099 } 28116 { 2869 } 3273 { 334 } 34398 { 3510 } 24079 { 2457 } 2803 { 286 } 23422 { 2390 } 16395 { 1673 } 1911 { 195 }
M10×1.5 58 63661 { 6496 } 44561 { 4547 } 6497 { 663 } 54508 { 5562 } 38161 { 3894 } 5557 { 567 } 37113 { 3787 } 25980 { 2651 } 3783 { 386 }
M12×1.75 84.3 92532 { 9442 } 64768 { 6609 } 11368 { 1160 } 79223 { 8084 } 55458 { 5659 } 9702 { 990 } 53949 { 5505 } 37759 { 3853 } 6605 { 674 }
M14×2 115 126224 { 12880 } 88357 { 9016 } 18032 { 1840 } 108084 { 11029 } 75656 { 7720 } 15484 { 1580 } 73598 { 7510 } 51519 { 5257 } 10486 { 1070 }
M16×2 157 172323 { 17584 } 117982 { 12039 } 28126 { 2870 } 147549 { 15056 } 103282 { 10539 } 24108 { 2460 } 100470 { 10252 } 70325 { 7176 } 16366 { 1670 }
M18×2.5 192 210739 { 21504 } 147519 { 15053 } 38710 { 3950 } 180447 { 18413 } 126312 { 12889 } 33124 { 3380 } 126636 { 12922 } 88641 { 9045 } 23226 { 2370 }
M20×2.5 245 268912 { 27440 } 188238 { 19208 } 54880 { 5600 } 230261 { 23496 } 161181 { 16447 } 46942 { 4790 } 161592 { 16489 } 113112 { 11542 } 32928 { 3360 }
M22×2.5 303 332573 { 33936 } 232799 { 23755 } 74676 { 7620 } 284768 { 29058 } 199332 { 20340 } 63896 { 6520 } 199842 { 20392 } 139885 { 14274 } 44884 { 4580 }
M24×3 353 387453 { 39536 } 271215 { 27675 } 94864 { 9680 } 331759 { 33853 } 232231 { 23697 } 81242 { 8290 } 232819 { 23757 } 162974 { 16630 } 57036 { 5820 }
(Note) · Tightening Conditions:Use of a torque wrench(Lubricated with Oil, Torque Coefficient k=0.17, Tightening Coefficient Q=1.4)
· The torque coefficient varies with the conditions of use. Values in this table should be used as rough referential values.
· The table is an excerpt from a catalog of Kyokuto Seisakusho Co., Ltd.
2 -1785
[Technical Data]
Strength of Bolts, Screw Plugs and Dowel Pins
QStrength of Bolt Pt : Tensile Load in the Axial Direction [N] QSafety Factor of Unwin Based on Tensile Strength
b : Yield Stress of the Bolt [N/mm2] Static Repeated Load Impact
1)Tensile Load Bolt Materials
Load Pulsating Reversed Load
t : Allowable Stress of the Bolt [N/mm2]
Steel 3 5 8 12
P= t×As ·······(1) ( t= b/Safety Factor )
As : Effective Sectional Area of the Bolt [mm2] Cast Iron 4 6 10 15
=πd2 t/4 ·····(2)
As=πd2/4 Copper, Soft Metal 5 5 9 15
d : Effective Dia. of the Bolt (Core Dia.) [mm] Reference Strength Reference Strength:Yield Stress for Ductile Material
Allowable Stress =
Safety Factor Fracture Stress for Fragile Material
(Ex.)The proper size of a hexagon socket head cap screws, which is to bear a repeated tensile load(pulsating)
at P=1960N {200 kgf} , should be determined.(The hexagon socket head cap screws are 1.7220, 38 to 43 HRC, strength class 12.9)
(1)Using Equation
The yield stress, strength class 12.9, is b=1098[N/mm2] {112[kgf/mm2]}.
As=Pt/ t
Allowable Stress t= b/Safety Factor(from the above table Safety Factor 5)
=1960/219.6 =1098/5
=8.9 [mm2] =219.6[N/mm2] {22.4[kgf/mm2]}
By finding a value greater than the result
of the equation in the Effective Sectional QFatigue Strength of Bolt(Thread:Fatigue Strength is 2 million times)
Area column in the table on the right, Strength Class
Effective
M5, 14.2[mm2], should be selected. Nominal
Sectional 12.9 10.9
Area
of Thread As Fatigue Strength† Allowable Load Fatigue Strength† Allowable Load
M6, allowable load of 2087N {213 kgf} , should be selected from the column for mm2
N/mm2 [kgf /mm2] N {kgf} N/mm2 [kgf /mm2] N {kgf}
strength class 12.9, with the fatigue strength taken into account.
M 4 8.78 128 { 13.1 } 1117 { 114 } 89 { 9.1 } 774 { 79 }
2) If the bolt, like a stripper bolt, is to bear a tensile impact load, the right size M 5 14.2 111 { 11.3 } 1568 { 160 } 76 { 7.8 } 1088 { 111 }
should be selected from the fatigue strength column.(Under a load of 1960N {200kgf}, M 6 20.1 104 { 10.6 } 2087 { 213 } 73 { 7.4 } 1460 { 149 }
stripper bolt made of 1.7220, 33 to 38 HRC, strength class 10.9) M 8 36.6 87 { 8.9 } 3195 { 326 } 85 { 8.7 } 3116 { 318 }
By finding a value greater than the allowable load of 1960N {200 kgf} in the Strength Class M10 58 73 { 7.4 } 4204 { 429 } 72 { 7.3 } 4145 { 423 }
10.9 column in the table on right, M8, 3116[N] {318[kgf]} , should be selected. Hence, M12 84.3 66 { 6.7 } 5537 { 565 } 64 { 6.5 } 5370 { 548 }
MSB10 with the M8 threaded portion and an axial diameter of 10 mm should be selected. M14 115 60 { 6.1 } 6880 { 702 } 59 { 6 } 6762 { 690 }
If it is to bear a shearing load, a dowel pin should also be used. M16 157 57 { 5.8 } 8928 { 911 } 56 { 5.7 } 8771 { 895 }
M20 245 51 { 5.2 } 12485 { 1274 } 50 { 5.1 } 12250 { 1250 }
M24 353 46 { 4.7 } 16258 { 1659 } 46 { 4.7 } 16258 { 1659 }
QStrength of Screw Plug
Fatigue strength* is a revision of an excerpt from "Estimated Fatigue Limits of
When screw plug MSW30 is to bear an impact load, allowable load P should be determined. Small Screws, Bolts and Metric Screws for Nuts" (Yamamoto).
(The materials of MSW30 are 1.1191, 34 to 43 HRC, tensile strength t 637N/mm2 {65kgf/mm2.} )
If M S W is shorn at a spot within the root Area A=Root Diameter d1×π×L M
diameter section and is broken, allowable (Root Diameter d1≈M−P)
Root Diameter d1
load P can be calculated as shown below. A=(M−P)πL=(30−1.5)π×12
=1074 [mm2]
Allowable Load P= t×A
P
P=A×
=πD2 /4 Yield Stress for SUJ2 b=1176 [N/mm2] {120 [kgf/mm2]}
Allowable Shearing Strength = b×0.8/Safety Factor
D= (4P) / (π )
=1176×0.8/5
= (4×7840) / (3.14×188) =188 [N/mm2] {19.2 [kgf/mm2]}
≈7.3
The dowel pin must not be loaded.
D8 or a larger size should be selected for MS.
If the dowel pins are of a roughly uniform size, the number of the necessary tools and
extra pins can be reduced.
Typical strength calculations are presented here. In practice, further conditions including hole-to-hole pitch precision, hole perpendicularity, surface roughness,
circularity, plate material, parallelism, quenching or non-quenching, precision of the press, product output, wear of tools should be considered. Hence the values in
these examples are typical but not guaranteed values.
2 -1786
[Technical Data]
Hexagon Socket Set Screws Flat Type
1. Shape and Dimension of Hexagon Socket Set Screws and Its Flat End (JIS B 1177-1997).
1 2
90° or120° ( ) Approx.45° ( )
Drill Bottom Round Bottom
t d t t
Ødp
Ødf
e
Bottom of Cone
S Incomplete Threaded Portion (2P or Less)
The inlet of hexagon socket may ℓ
be rounded or chamfered
Note (1): Should be chamfered to 120˚ if l falls short of the dotted line, which forms stairs, in the table.
(2): 45˚ Slanted portion below the trough diameter line of the male thread.
2 -1787
[Technical Data]
Hexagon Bolts Excerpts from JIS B 1180 (1999)
1. Shape and Dimensions of Hexagon Bolt (Parts Grade A) Enlarged view of Section X
15°~30 k
The shaded area indicates the
° To be chamfered. May be
k' ℓf range of the max. and min.
roughed out when it is M4 or less.
d throat dimension of a fillet weld.
X (Refer to JISB1003)
r r
Øds
e
Incomplete Threaded
C ℓs Portion 2P or Less
Øds
Ødw
s
Øda
ℓg (b) dw min. dimension should be verified here.
k L 0.1
Unit: mm
Coarse Thread Column M2 M3 M4 M5 M6 M8 M10 M12 − M16 M20 M24
Nominal Coarse Thread Column − − − − − − − − M14 − − −
of Thread Coarse Thread Pitch P 0.4 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 3
d Fine Thread Column − − − − − M8×1 M10×1 M12×1.5 − M16×1.5 M20×1.5 M24×2
Fine Thread Column − − − − − − M10×1.25 M12×1.25 M14×1.5 − M20×2 −
L≤125mm 10 12 14 16 18 22 26 30 34 38 46 54
b (Reference)
125<L≤150mm − − − − − − − − 40 44 52 60
Min. 0.1 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.2 0.2 0.2
c
Max. 0.25 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8 0.8 0.8
da Max. 2.6 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 22.4 26.4
Reference Dimension=Max. 2 3 4 5 6 8 10 12 14 16 20 24
ds
Min. 1.86 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 19.67 23.67
*
dw Min. 3.07 4.57 5.88 6.88 8.88 11.63 14.63 16.63 19.64 22.49 28.19 33.61
e Min. 4.32 6.01 7.66 8.79 11.05 14.38 17.77 20.03 23.36 26.75 33.53 39.98
ℓf Max. 0.8 1 1.2 1.2 1.4 2 2 3 3 3 4 4
Reference Dimension=Nominal 1.4 2 2.8 3.5 4 5.3 6.4 7.5 8.8 10 12.5 15
k Min. 1.275 1.875 2.675 3.35 3.85 5.15 6.22 7.32 8.62 9.82 12.285 14.785
Max. 1.525 2.125 2.925 3.65 4.15 5.45 6.58 7.68 8.98 10.18 12.715 15.215
k Min. 0.89 1.31 1.87 2.35 2.7 3.61 4.35 5.12 6.03 6.87 8.6 10.35
r Min. 0.1 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.8 0.8
Reference Dimension=Max. 4 5.5 7 8 10 13 16 18 21 24 30 36
s
Min. 3.82 5.32 6.78 7.78 9.78 12.73 15.73 17.73 20.67 23.67 29.67 35.38
Length of Bolt L ℓs and ℓg
Nominal Length Min. Max. Min.ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg ℓs ℓg
(Reference Dimension) Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
16 15.65 16.35 4 6
20 19.58 20.42 8 10 5.5 8
25 24.58 25.42 10.5 13 7.5 11 5 9
30 29.58 30.42 15.5 18 12.5 16 10 14 7 12
35 34.5 35.5 17.5 21 15 19 12 17
40 39.5 40.5 22.5 26 20 24 17 22 11.75 18
45 44.5 45.5 25 29 22 27 16.75 23 11.5 19
50 49.5 50.5 30 34 27 32 21.75 28 16.5 24 11.25 20
55 54.4 55.6 32 37 26.75 33 21.5 29 16.25 25
60 59.4 60.6 37 42 31.75 38 26.5 34 21.25 30 16 26
65 64.4 65.6 36.75 43 31.5 39 26.25 35 21 31 17 27
70 69.4 70.6 41.75 48 36.5 44 31.25 40 26 36 22 32
80 79.4 80.6 51.75 58 46.5 54 41.25 50 36 46 32 42 21.5 34
90 89.3 90.7 56.5 64 51.25 60 46 56 42 52 31.5 44 21 36
100 99.3 100.7 66.5 74 61.25 70 56 66 52 62 41.5 54 31 46
110 109.3 110.7 71.25 80 66 76 62 72 51.5 64 41 56
120 119.3 120.7 81.25 90 76 86 72 82 61.5 74 51 66
130 129.2 130.8 80 90 76 86 65.5 78 55 70
140 139.2 140.8 90 100 86 96 75.5 88 65 80
150 149.2 150.8 96 106 85.5 98 75 90
Reference 1. Priority should be given to the nominal of thread in Column . The screw size codes are based on JIS B 0123.
2. Recommended nominal lengths(L)for individual nominal of thread are enclosed by thick lines.
3. When the thread part length (b) of a bolt exceeds the max. nominal value given within the thick lines, the tolerance of the thread part length should
be agreed upon by the delivering and receiving sides, corresponding to JIS B 1021.
4. Max. value ℓg and Min. value ℓs as follows: ℓg max Nominal Length(L)-b, ℓs min.=ℓg max-5P(P=Coarse Thread Pitch)
5. da and r in this table are based on JIS B 1005.
6. "Chamfered" and "Unpointed", the shape of the end screw should be decided according to JIS B 1003.
7. The asterisked figures in the table are values after correction with the relevant international standard.
*With some of the hexagon bolts and hexagon nuts for M10 and M12 distributed at present, the opposite side S is based on JIS prior to the revision.
2 -1788
[Technical Data]
Hexagon Nuts/Cotter Pins
Excerpts from JIS B 1181 (1995) Excerpts from JIS B 1351 (1987)
1. Shape and Dimensions of Hexagon Nuts Style (Parts Grade A) 2. Shape and Dimensions of Hexagon Nuts Style (Parts Grade A)
1 5 °~ 1 5 °~
30 30°
Double Chamfered Washer Faced Double Chamfered Washer Faced
d 90°~120° Reference
m' c d m' C
90°~120° Reference
Øda
Øda
Ødw
Ø dw
Ødw
Ødw
e
e
s m' m s m' m
m m
Unit: mm Unit: mm
Nominal of Thread d M2 M3 M4 M5 M6 M8 M10 M12 (M14) M16 Nominal of Thread d M5 M6 M8 M10 M12 (M14) M16
Pitch P 0.4 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 Pitch P 0.8 1 1.25 1.5 1.75 2 2
Max. 0.2 0.4 0.4 0.5 0.5 0.6 0.6 0.6 0.6 0.8 Max. 0.5 0.5 0.6 0.6 0.6 0.6 0.8
c c
Min. 0.1 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.2 Min. 0.15 0.15 0.15 0.15 0.15 0.15 0.2
Min.(Reference Dimension) 2 3 4 5 6 8 10 12 14 16 Min.(Reference Dimension) 5 6 8 10 12 14 16
da da
Max. 2.3 3.45 4.6 5.75 6.75 8.75 10.8 13 15.1 17.3 Max. 5.75 6.75 8.75 10.8 13 15.1 17.3
dw Min. 3.07 4.6 5.9 6.9 8.9 11.6 14.6 16.6 19.6 22.5 dw Min. 6.9 8.9 11.6 14.6 16.6 19.6 22.5
e Min. 4.32 6.01 7.66 8.79 11.05 14.38 17.77 20.03 23.35 26.75 e Min. 8.79 11.05 14.38 17.77 20.03 23.35 26.75
Max.(Reference Dimension) 1.6 2.4 3.2 4.7 5.2 6.8 8.4 10.8 12.8 14.8 Max.(Reference Dimension) 5.1 5.7 7.5 9.3 12 14.1 16.4
m m
Min. 1.35 2.15 2.9 4.4 4.9 6.44 8.04 10.37 12.1 14.1 Min. 4.8 5.4 7.14 8.94 11.57 13.4 15.7
m' Min. 1.08 1.72 2.32 3.52 3.92 5.15 6.43 8.3 9.68 11.28 m' Min. 3.84 4.32 5.71 7.15 9.26 10.7 12.6
Max.(Reference Dimension) 4 5.5 7 8 10 13 16 18 21 24 Max.(Reference Dimension) 8 10 13 16 18 21 24
s s
Min. 3.82 5.32 6.78 7.78 9.78 12.73 15.73 17.73 20.67 23.67 Min. 7.78 9.78 12.73 15.73 17.73 20.67 23.67
Reference 1. Nominal of thread in brackets should not be used unless it is absolutely necessary.
2. The shape of nuts, unless otherwise designated, shall be "double chamfered", and the "washer faced" shall be as designated by the purchaser.
Chamfering for the "washer faced" threads shall based on the chamfered dimensions for "double chamfered".
*With some of the hexagon bolts and hexagon nuts for M10 and M12 distributed at present, the opposite side S is based on JIS prior to the revision.
d
c
Bolts
Diameter of
Reference 1. The nominal diameter is dependent on the diameter of the pin hole.
2. d is a value for a spot somewhere between the end and the ℓ/2 spot.
3. The end may be pointed or flat. If a pointed end or a flat one is needed, it should be specified.
4. The length (ℓ) should be one enclosed by thick lines. The value in an enclosed area is a tolerance. If the required r-value is not given in the table, it
should be specified by the ordering side.
5. The head must not tilt excessively from the axial center.
2 -1789
[Technical Data]
Spring Pins/Retaining Rings E Type
Excerpts from JIS B 2808 (1995) Excerpts from JIS B 2805 (1978)
t
D
E
C†
ℓ D1 D3 ℓ
D2
*The size of Gap C should be able to avoid the contact between the spring pin and the hole in which the pin is to be inserted. Unit: mm
Nominal Diameter 1 1.2 1.4 1.5 1.6 2 2.5 3 4 5 6 8 10 13
Max. 1.2 1.4 1.6 1.7 1.8 2.25 2.75 3.25 4.4 5.4 6.4 8.6 10.6 13.7
D(1)
Min. 1.1 1.3 1.5 1.6 1.7 2.15 2.65 3.15 4.2 5.2 6.2 8.3 10.3 13.4
0.2 0.25 0.28 0.3 0.3 0.4 0.5 0.6 0.8 1 1.2 1.6 2 2.5
Spring Pins
Nominal Diameter
ℓ Dimensional Tolerance 1 1.2 1.4 1.5 1.6 2 2.5 3 4 5 6 8 10 13
4 O O O O O
5 O O O O O O O
6 + 0.5 O O O O O O O O
8 0 O O O O O O O O O
10 O O O O O O O O O O
12 O O O O O O O O O O
14 O O O O O O O O O
16 O O O O O O O O
18 O O O O O O O O
20 O O O O O O O O
22 O O O O O O O O
25
+ 1.0 O O O O O O O O
28
0 O O O O O O O
32 O O O O O O O
36 O O O O O O
40 O O O O O O
45 O O O O O
50 O O O O O
56 O O O O
63 O O O O
70 O O O
80 O O O
90
+ 1.5 O O
100
0 O O
110 O
125 O
140 O
Note(1): Maximum value for D is the maximum value on the pin's circumference, and the minimum value for D is the average of D1, D2 and D3.
Reference: t is in accordance with JSMA (Japan Spring Manufactures Association Standard)No.6.
Shape and Dimensions of Retaining Ring-E Type
Free In Use
b m
d
d2
d1
H
D t
b
m
d4
d3
d2
d1
t
d5
a
n
d0
The hole with diameter d0 should be positioned to protrude out d5 is the max. outer diameter when the retaining
of the groove when the retaining ring is inserted in the shaft. ring is fitted onto the shaft.
Note(1): Priority should be given to values not in ( ). A value in ( ) may be used if necessary.
Note(2): Thickness(t)=1.6mm, may be kept at 1.5mm for the time being. m should be 1.65mm.
Reference: 1. The minimum width of the ring of the retaining ring should be less than the plate thickness t.
2. The recommended dimensions of the applicable shaft are given here for reference.
3. d4 (mm) should preferably be equal to d4=d3+(1.4~1.5)b.
Reference: The thickness t, conforms to the Japan Spring Manufactures Association Standard, JSMA No. 6-1976 (steel belt for a spring).
2 -1791
2. Retaining Rings-C Type-Internal m
b
d3
d4
d1
d2
d5
t
a
n
d0
The hole with diameter d0 should be positioned to protrude out d5 is the minimum diameter of the internal
of the groove when the retaining ring is inserted in the hole. circumference when the retaining ring is fitted.
Note(1): Priority should be given to values not in( ). A value in( )may be used if necessary.
Note(2): Thickness(t)=1.6mm, may be kept at 1.5mm for the time being. m should be 1.65mm.
Reference: 1. The minimum width of the ring of the retaining ring should be less than the plate thickness t.
2. The recommended dimensions of the applicable shaft are given here for reference.
3. d4(mm)should preferably be equal to d4=d3−(1.4~1.5)b.
Reference: The thickness t, conforms to the Japan Spring Manufactures Association Standard, JSMA No. 6-1976 (steel belt for a spring).
2 -1792
[Technical Data]
Machine Keys and Key Grooves Excerpts from JIS B 1301 (1996)
25
c
ℓ
h
− S2 6.3 b2 1.6
1 c 6.3
S2=Tolerance of h× 1.6
h
2 b1
6.3 6.3
t2
r1
h
t1
Unit: mm
Dimension of Key Groove Reference
Dimension of
Dimension
Dimension
Reference
Reference
Reference
Reference
Nominal
of t2, t1
Applicable
b1, b2
b1 b2 b1 b2 b1 and b2
of t1
of t2
Dimension r1 and r2 Shaft Dia.(1)
b×h Tolerance Tolerance Tolerance Tolerance Tolerance d
(H9) (D10) (N9) (Js9) (P9)
c
− S1 6.3 ℓ 6.3
h
A
b
C c
6.3 30° f
25
25
ℓ 3.2
− S2 Slope 1 1
3.2 100 ± 1000
h1
1
S1=Tolerance of b×
h
h
2 A
h2
1.6
1.6 h2=h, f=h, e≈b − S2 Section of Key Groove
1
S2=Tolerance of h× 2 h2=h, f≈h, e=b r2
t2
b2 1.6
6.3
1.6
t 12
d b1
6.3
r1
Unit: mm
Dimension of Key Groove Dimension of Key Groove Reference
Key
Dimension
Dimension
Dimension
Reference
Reference
Reference
Nominal b h b1 and b2
of t2, t1
Applicable
of t1
of t2
Dimension h1 c ℓ(1) r1 and r2 Shaft Dia.(2)
b×h Reference Tolerance Reference Reference Tolerance
Dimension (h9) Dimension Tolerance Dimension (D10) d
Note(1): From the values for ℓ given below, which are in the appropriate range in the table, one should be selected.
The tolerance for l should be h12 under JIS B0401 (dimension tolerance and fitting), in principle.
6,8,10,12,14,16,18,20,22,25,28,32,36,40,45,50,56,63,70,80,90,100,110,125,140,160,180,200,220,250,280,320,360,400
Note(2): The appropriate shaft diameter should be matched with the torque corresponding to the strength of the key.
Reference: The nominal sizes given in ( ) should not be used unless they are absolutely necessary.
The groove for the boss should be slanted to 1/100, in principle.
2 -1794
Metal Table EN - JIS 1
2 -1795
EN Material EN JIS Material Ø Ø Re-Rp0,2 Rm A Hardness Hardness
Material Description Condition
No. Denomination No. min. max. in MPa in MPa in % Unit Value
1.2713 55NiCrMoV6 SKT3/SKT4 unalloyed tool steel for cold and hot work 930~1420 HRc 55~60
1.2833 100V1 SKS43 unalloyed tool steel for cold work <1000
1.3202 S12-1-4-5 SKH10 alloyed high speed steel with Co
1.3207 S10-4-3-10 SKH57 alloyed high speed steel with Co
1.3243 S6-5-2-5 SKH55 alloyed high speed steel with Co
1.3247 S2-10-1-8 SKH59 alloyed high speed steel with Co
1.3343 S6-5-2 SKH51/SUH3 alloyed high speed steel without Co hardened ≤1000 HRc 60~68
1.3344 S6-5-3 SKH52/SKH53 alloyed high speed steel without Co
1.3355 S18-0-1 SKH2 alloyed high speed steel without Co
1.3505 100Cr6 SUJ2 unalloyed tool steel / ball bearing steel annealed 675 HB 230
1.3505 100Cr6 SUJ2 unalloyed tool steel / ball bearing steel hardened ≤850 HRC 58~65
1.3565 48CrMo4 SNC836 unalloyed bearing steel 1080
1.4000 X6Cr13 SUS403 alloyed stainless steel / acid proof F 600
1.4001 X7Cr14 SUS429 alloyed stainless steel / acid proof F 530~680
1.4002 X6CrAl13 SUS405 alloyed stainless steel / acid proof / heat resistant F 10
1.4005 X12CrS13 SUS416 alloyed stainless steel / acid proof M 540 25
1.4006 X10Cr13 SUS410 alloyed steel / stainless and acidproof / for cold extrusion C1 730 20
1.4006 X10Cr13 SUS410 alloyed steel / stainless and acidproof steel / for cold extrusion QT 1200 7 HRc 37
1.4006 X10Cr13 SUS410 alloyed steel / stainless and acidproof steel / for cold extrusion 380 45
1.4016 X6(8)Cr17 SUS430 alloyed stainless steel / acid proof / heat resistant F1 240 450~630 12~20 HB 130~170
1.4021 X20Cr13 SUS420J alloyed stainless steel / acid proof C1 800~1000 8~12 HRc 40
1.4024 X15Cr13 SUS410J1 alloyed steel / stainless and acidproof steel / for cold extrusion
1.4029 X29CrS13 SUS420 alloyed stainless steel / acid proof
1.4029 X29CrS13 SUS420F alloyed stainless steel / acid proof M
1.4031 X38Cr13 SUS420J2 alloyed stainless steel / acid proof C1 800
1.4034 X46Cr13 SUS420J2 alloyed stainless steel / acid proof C1 11
1.4057 X17CrNi16-2 SUS431 alloyed stainless steel / acid proof C3 800~950 12~14
1.4057 X17CrNi16-2 SUS431 alloyed stainless steel / acid proof 280 980 HB 280
1.4104 X12CrMoS17-2 SUS430F alloyed stainless steel / acid proof / heat resistant F 840
1.4112 X90CrMoV18 SUS440B alloyed stainless steel / acid proof C HRc >68
1.4113 X6CrMo17-1 SUS434 alloyed steel / stainless and acidproof steel / for cold extrusion F1 450~630 18
1.4125 X105CrMo17 SUS440C alloyed stainless steel / acid proof C3 QT 780 15 HRc 50
1.4131 X1CrMo26-1 SUSXM27 alloyed stainless steel 570 25
1.4301 X5CrNi18-10 SUS304 alloyed stainless steel / acid proof A2 190 540~750 45
1.4301 X5CrNi18-10 SUS304-CSP alloyed stainless steel / acid proof / spring steel / cold coild
1.4301 X5CrNi18-10 SUS304-D alloyed stainless steel / acid proof
1.4301 X5CrNi18-10 SUS304-H alloyed stainless steel / acid proof
1.4301 X5CrNi18-10 SUS304-TP alloyed stainless steel / acid proof
1.4301 X5CrNi18-10 SUS304-WPB alloyed stainless steel / acid proof
1.4301 X5CrNi18-10 SUS304-WPC alloyed stainless steel / acid proof / spring steel (>180 °C) 700
1.4301 X5CrNi18-10 SUS316-TP alloyed stainless steel / acid proof
1.4303 X4CrNi18-12 SUS305[J1] alloyed stainless steel / acid proof A2 500/650 45
1.4305 X10CrNiS18-9 SUS303 alloyed stainless steel / acid proof A1 520 40 HRc >68
1.4305 X8CrNi18-9 SUS303 alloyed stainless steel / acid proof A1 190 500~750 35
1.4306 X2CrNi19-11 SUS304L alloyed stainless steel / acid proof A2 520~670 40~45
1.4308 G-X6CrNi18-9 SCS13 stainless steel casting
1.4310 X10CrNi18-8 SUS301J1-[CSP] alloyed steel / stainless and acidproof steel / for cold extrusion A 195 500~750
1.4311 X2CrNiN18-10 SUS304LN alloyed stainless steel / acid proof A 270 550~760
1.4319 X3CrNiN17-8 SUS301 alloyed steel / stainless and acidproof steel / for cold extrusion A 500~750
1.4371 X2CrMnNiN17-7-5 SUS202 alloyed stainless steel 40
1.4401 G-X5CrNiMo17-12-2 SCS22 stainless steel casting
1.4401 X5CrNiMo17-12-2 SUS316 alloyed stainless steel / acid proof 220 520~700 40 HB 130~180
1.4401 X5CrNiMo17-12-2 SUS316-WPA alloyed stainless steel / acid proof / spring steel A (>290°C)
1.4401 X5CrNiMo17-12-2 SUS316-WPB alloyed stainless steel / acid proof / spring steel A (>290°C)
1.4404 X2CrNiMo17-12-2 SUS316L alloyed stainless steel / acid proof A4 530~680 40
1.4406 X2CrNiMoN17-12-2 SUS316LN alloyed stainless steel / acid proof A4
1.4429 X2CrNiMoN17-13-3 SUS316LN alloyed stainless steel / acid proof A4 220 500~700 40 HB 130~170
1.4435 X2CrNiMo18-14-3 SUS316L alloyed stainless steel / acid proof A4 500~700 40 HV 120
1.4436 X3CrNiMo17-13-3 SUS316 alloyed stainless steel / acid proof A4 550~700 40
1.4438 X2CrNiMo18-15-4 SUS316 alloyed stainless steel / acid proof A4 550~700 40
1.4438 X2CrNiMo18-16-4 SUS317L alloyed stainless steel / acid proof 550~700
1.4449 X3CrNiMo18-12-3 SUS317 alloyed stainless steel A
1.4460 X8CrNiMo27-5 SUS329J1 alloyed stainless steel / acid proof AF
1.4510 X6CrTi17 SUS430LX alloyed stainless steel / acid proof / heat resistant
1.4511 X8CrNb17 SUS430LX alloyed stainless steel / acid proof / heat resistant
1.4512 X5CrTi12 SUH409[L] alloyed stainless steel / acid proof / heat resistant F
1.4522 X2CrMoTi18-2 SUS444 alloyed stainless steel / valve steel / highly heat resistant / weldable without treatment 450 35
1.4541 X6CrNiTi18-10 SUS321 alloyed stainless steel / weldable without treatment / tough to subzero temperature A2 200 520~720 40 HB 130~190
1.4542 X5CrNiCuNb16-4 SUS630 alloyed stainless steel / acid proof / complete hardenable aged 1030~1300 10~11 HRc 41~42
1.4542 X5CrNiCuNb16-4 SUS630 alloyed stainless steel / acid proof / complete hardenable 800 14 HV 250
1.4550 X6CrNiNb18-10 SUS347 alloyed stainless steel / acid proof A2 520~720 40 HB 130~190
1.4550 X10CrNiNb18-9 SUS347 alloyed stainless steel / acid proof 520~750
1.4567 X3CrNiCu18-9-4 SUSXM7 alloyed stainless steel / acid proof / with special elements
1.4568 X7CrNiAl17-7 SUS631 alloyed stainless steel / acid proof / complete hardenable 1230
1.4568 X7CrNiAl17-7 SUS631J1-WPC alloyed stainless steel / acid proof / spring steel / complete hardenable (>340 °C) 1400~2200
1.4718 X45CrSi9-3 SUH1 alloyed valve steel / heat resistant C
1.4720 X6CrTI12 SUH409[L] alloyed stainless steel / acid proof / heat resistant F
1.4724 X10CrAl11-3 SUS405 alloyed stainless steel / acid proof / heat resistant F
1.4731 X40CrSiMo10-2 SUH3 alloyed high speed steel without Co
1.4742 X10CrAl(Si)18 SUS430 alloyed stainless steel / acid proof / heat resistant 270 500~700 15
1.4747 X80CrNiSi20 SUH4 alloyed stainless steel / acid proof / heat resistant C
1.4762 X10CrAlSi25 SUH446 alloyed stainless steel / acid proof / heat resistant F 280 520~720 10
1.4828 X15CrNiSi20-12 SUH309 heatresistant steel A 230~290 500~750 30~40 HB 130~220
JIS denomination is binding for orders. EN denominations are started as comparative material. (Partly there is no existing equivalent EN material for JIS material existing or contrary).
All information ist based on values and properties which are achieved typically and are only for assessment of materials (typical values). Properties herein shall not be located directly to a product and
there is no supposition that any product achieves these values. For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1796
Metal Table EN - JIS 3
2 -1797
EN Material EN JIS Material Ø Ø Re-Rp0,2 Rm A Hardness Hardness
Material Description Condition
No. Denomination No. min. max. in MPa in MPa in % Unit Value
CC762S CuZn25Al5 CAC304 bronce cast 450~480 750 10
CC766S CuZn37Al1 C6782 brass 170 450 25
CW004A Cu-ETP C1100 pure copper 50~150 245~300 45
CW008A Cu-OF C1020 pure copper / oxygen free 50~150 245~300 45
CW024A Cu-DHP (SF-Cu) C1220 pure phosphorous desoxidated copper
CW101C CuBe2 C1730 copper beryllium alloy for springs 1200 1300
CW452K CuSn6P C5191[B] phosphorus bronce (PBC2) 300~600 350~650 HB 75~190
CW505L CuZn30 C2600 brass 160~470 270~520 HB 55~150
CW505L CuZn30 C2600 brass 130~810 300~830 HB 65~200
CW508L CuZn37 C2700 brass 150~580 300~610 HB 55~190
CW509L CuZn40 C2801 brass 240~390 340~500 HB 75~130
CW509L CuZn40 C2801 brass 270~500 350~550 10
CW614N CuZn39Pb3 C3602[BD] brass F 315
CW614N CuZn39Pb3 C3604 brass F 37; 44, 51 250~390 360~500 90~145
CW617N CuZn40Pb2 C3771 brass 200 315~390 15
CW617N CuZn40Pb2 C3771 brass 510 HB 145
CW617N CuZn40Pb2 C3771 brass 300~570 380~610 HB 90~165
EN AC-42100 G-AlSi10Mg AC4A aluminium cast alloy T6 190~210 230~290 2~4
EN AC-42100 G-AlSi10Mg AC4A aluminium cast alloy T64 180 250 8 HB 75~90
EN AC-46100 G-AlSi12Cu ADC12 aluminium cast alloy (~ALSi11Cu2,5Fe) 186 296 2
EN AC-46100 G-AlSi12Cu ADC12 aluminium cast alloy (~ALSi11Cu2,5Fe) 80~150 150~220 1~4 HB 60~90
EN AC-51300 G-AlMg5 AC7A aluminium cast alloy F 105 245 5.3 HB 80
EN AC-51300 G-AlMg5 AC7A aluminium cast alloy 90~100 140~150 2 HB 55~70
EN AC-51400 AlMgSi0,7 A6N01 special alloy for extrusion moulding (~AlSi0,5Mg) T5 214.2 255 8
EN AC-51400 AlMgSi0,7 A6N01 special alloy for extrusion moulding (~AlSi0,5Mg) T6 261 277 8~12
EN AC-51400 AlMgSi0,7 A6N01 special alloy for extrusion moulding (~AlSi0,5Mg) O ca.48 ca.120
EN AW 6060 AlMgSi A6N01 special alloy for extrusion moulding (~AlSi0,5Mg)
EN AW-1050A Al99,5 A1050 pure aluminium / non heat-treatable O 20~60 60~95 23
EN AW-1050A Al99,5 A1050 pure aluminium / non heat-treatable 55~130 65~170 ~40 HB 20~45
EN AW-2011 AlCu6BiPb A2011 duraluminium / treatable T3 296 379 15 HB ca.105
EN AW-2011 AlCu6BiPb A2011 duraluminium / treatable T4 145 310 20 HB ca.95
EN AW-2017 AlCu4MgSi A2017 duraluminium / treatable T3 250 400 10
EN AW-2017 AlCu4MgSi A2017 duraluminium / treatable T4 240 390 12
EN AW-4032 AlSi12,5MgCuNi A4032 aluminium wrought alloy / non heat-treatable
EN AW-5052 AlMg2,5 A5052 aluminium wrought alloy / non heat-treatable H112 125 220 20 HB 65
EN AW-5052 AlMg2,5 A5052 aluminium wrought alloy / non heat-treatable O 90 193 25
EN AW-5056A AlMg5 A5056A aluminium wrought alloy / non heat-treatable O 152 290 35
EN AW-5056A AlMg5 A5056A aluminium wrought alloy / non heat-treatable H38 345 414 15
EN AW-5056A AlMg5 A5056A aluminium wrought alloy / non heat-treatable O 110 240 15 HB 55
EN AW-5083 AlMg4,5Mn0,7 A5083 aluminium wrought alloy / non heat-treatable H111 200 317 18
EN AW-5083 AlMg4,5Mn0,7 A5083 aluminium wrought alloy / non heat-treatable H112 125~140 275~300 12~15
EN AW-5083 AlMg4,5Mn0,7 A5083 aluminium wrought alloy / non heat-treatable O 110 270 12 HB 60
EN AW-6063 AlMg0,7Si A6063 aluminium wrought alloy / treatable O 50 100 27 HB 25
EN AW-6063 AlMg0,7Si A6063 aluminium wrought alloy / treatable T5 145 193 12
EN AW-6063 AlMg0,7Si A6063 aluminium wrought alloy / treatable T6 214 241 12
EN AW-7020 AlZn4,5Mg1 A7020 aluminium wrought alloy / treatable 140~270 320~350 9~15 HB 45~105
EN AW-7075 AlZn5,5MgCu A7075 aluminium wrought alloy / treatable O 103 228 17
EN AW-7075 AlZn5,5MgCu A7075 aluminium wrought alloy / treatable T6 500 570 10
EN AW-7075 AlZn5,5MgCu A7075 aluminium wrought alloy / treatable T651 490 550 12 HB 160
EN AW-7075 AlZn5,5MgCu (~) ANP79 AlZnMgCu aluminium alloy (Daido)
EN-AC 42200 G-AlSi7Mg AC4C aluminium cast alloy T5 170~230 210~270 4~7 HB 75~90
EN-JL1030 EN-GJL-200 (GG-20) FC200 grey cast iron; flake-graphite cast iron 210 200
EN-JL1030 EN-GJL-200 (GG-20) FC200 grey cast iron; flake-graphite cast iron Rp0.1/>165 200~300
EN-JL1040 EN-GJL-250 (GG-25) FC250 grey cast iron; flake-graphite cast iron 240 250
EN-JL1040 EN-GJL-250 (GG-25) FC250 grey cast iron; flake-graphite cast iron Rp0.1/>230 250~350
EN-JL1050 EN-GJL-300 FC300 grey cast iron; flake-graphite cast iron
EN-JM1130 (~~) EN-GJMB 350-10 (~~) FCMB270 black-heart malleable cast iron
EN-JS1040 EN-GJS400 (GGG-40) FCD450 nodular cast iron; ductile cast Iron 310 <450
EN-JS1060 EN-GJS600 (GGG-60) FCD600 nodular cast iron; ductile cast Iron 370 <600 3
ZC0400 ZnAl4 ZDC2 zinc die cast 230 300 7
(JIS) untranslateable DC53 general purpose cold work tool/mold steel (Daido)
(JIS) untranslateable NAK55 pre-hardened mold steel (Daido)
(JIS) untranslateable S12C unalloyed construction steel / for case hardening
ISO TC140 SK1 unalloyed tool steel for cold work
ISO TC120 SK2 unalloyed tool steel for cold work
ISO TC90 SK4 unalloyed tool steel for cold work
(JIS) untranslateable SKD8 unalloyed tool steel
(JIS) untranslateable SKS11 unalloyed tool steel for cold work
(JIS) untranslateable SKS21 unalloyed tool steel for cold work
(JIS) untranslateable SKS44 unalloyed tool steel for cold work
(JIS) untranslateable SKS5 unalloyed tool steel for cold work
(JIS) untranslateable SKS7 unalloyed tool steel for cold work
(JIS) untranslateable SKS93 unalloyed tool steel for cold work
(JIS) untranslateable SKS94 unalloyed tool steel for cold work
(JIS) untranslateable SKS95 unalloyed tool steel for cold work
(JIS) C43 (~~) SMF5040 sintered carbon mould steel
(JIS) untranslateable SNCM625 alloyed construction steel / for quenching and tempering / for heat treatment
(JIS) untranslateable SNCM630 alloyed construction steel / for quenching and tempering / for heat treatment QT 1150 10 HRc 35
(JIS) untranslateable SSPR structural steel
(JIS) untranslateable SSPSR structural steel
(JIS) untranslateable STPS2 seamless pipe for hydraulic fluids 180 450 30
(JIS) untranslateable SUH11 alloyed valve steel / heat resistant M
(JIS) untranslateable SUH37 alloyed stainless steel / acid proof / heat resistant
JIS denomination is binding for orders. EN denominations are started as comparative material. (Partly there is no existing equivalent EN material for JIS material existing or contrary).
All information ist based on values and properties which are achieved typically and are only for assessment of materials (typical values). Properties herein shall not be located directly to a product and
there is no supposition that any product achieves these values. For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1798
Metal Table EN - JIS 5
JIS denomination is binding for orders. EN denominations are started as comparative material. (Partly there is no existing equivalent EN material for JIS material existing or contrary).
All information ist based on values and properties which are achieved typically and are only for assessment of materials (typical values). Properties herein shall not be located directly to a product and
there is no supposition that any product achieves these values. For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1799
Metal Table JIS - EN 1
2 -1800
Metal Table JIS - EN 2
2 -1801
JIS Material EN Material EN Ø Ø Re-Rp0,2 Rm A Hardness Hardness
Material Description Condition
No. No. Denomination min. max. in MPa in MPa in % Unit Value
SKS44 (JIS) untranslateable unalloyed tool steel for cold work
SKS5 (JIS) untranslateable unalloyed tool steel for cold work
SKS7 (JIS) untranslateable unalloyed tool steel for cold work
SKS8 1.2008 140Cr3 (~~) unalloyed tool steel for cold work
SKS93 (JIS) untranslateable unalloyed tool steel for cold work
SKS94 (JIS) untranslateable unalloyed tool steel for cold work
SKS95 (JIS) untranslateable unalloyed tool steel for cold work
SKT3/SKT4 1.2713 55NiCrMoV6 unalloyed tool steel for cold and hot work 930~1420 HRc 55~60
SMF5040 (JIS) C43 (~~) sintered carbon mould steel
SMn420[H] 1.1160 22Mn6 structural / heat treatment steel [increased Carbon content]
SMn433[H] 1.1165 30Mn5 structural / nitriding steel / heat treatment steel [increased Carbon content] <900
SMn433[H] 1.1166 34Mn5 structural / nitriding steel / heat treatment steel [increased Carbon content] 750~950
SMn438[H] 1.1167 36Mn5 structural / heat treatment steel [increased Carbon content] 800
SMn443[H] 1.1175 41Mn4 structural / heat treatment steel [increased Carbon content]
SMnC420[H] 1.1133 20Mn5 structural / heat treatment steel [increased Carbon content] <800
SMnC420[H] 1.7147 20MnCr5 structural / heat treatment steel [increased Carbon content] 685 1080~1370 8 HB 215
SNB16 1.7711 40CrMoV4-7 alloyed construction steel / for quenching and tempering / for heat treatment QT 470~700 850~1000 14
SNB21 [1-5] 1.7223 41CrMo4 alloyed construction steel / for quenching and tempering / for heat treatment QT 880 980~1180
SNB22 [1-5] 1.7223 41CrMo4 alloyed construction steel / for quenching and tempering / for heat treatment QT 450~700 700~900
SNB23 [1-5] 1.6562 40NiCrMo8-4 alloyed construction steel / for quenching and tempering / for heat treatment
SNB7 1.7225 42CrMo4 alloyed construction steel / for quenching and tempering / for heat treatment 16 40 QT 650~900 900~1200 11 HRc 38
SNC236 1.5710 36NiCr6 alloyed structural steel
SNC415[H] 1.5732 14NiCr10 alloyed construction steel / case hardening steel / higher carbon content 575
SNC631[H] 1.5736 36NiCr10 alloyed construction steel / for quenching and tempering / for heat treatment / higher carbon content 40 QT 780 1030~1180
SNC631[H] 1.5736 36NiCr10 alloyed construction steel / for quenching and tempering / for heat treatment / higher carbon content 40 100 QT 690 880~1030
SNC631[H] 1.5736 36NiCr10 alloyed construction steel / for quenching and tempering / for heat treatment / higher carbon content 100 250 QT 590 740~880
SNC815[H] 1.5752 14NiCr14 alloyed construction steel / case hardening steel / higher carbon content 930~1230
SNC836 1.3565 48CrMo4 unalloyed bearing steel 1080
SNC836 1.5755 31NiCr14 alloyed bearing steel 40 QT 840 980~1130 11
SNC836 1.5755 31NiCr14 alloyed bearing steel 40 100 QT 740 880~1030 12
SNC836 1.5755 31NiCr14 alloyed bearing steel 100 250 QT 590 790~930 14
SNCM220[H] 1.6523 20NiCrMo2-2 alloyed construction steel / for quenching and tempering / for heat treatment / higher carbon content 590 980~1270 10
SNCM240 1.6546 40NiCrMo2-2 alloyed construction steel / for quenching and tempering / for heat treatment
SNCM415 1.7262 16CrMo4 alloyed construction steel / for quenching and tempering / for heat treatment
SNCM420[H] 1.6587 17CrNiMo8 alloyed construction steel / for quenching and tempering / for heat treatment / higher carbon content
SNCM431 1.6580 30CrNiMo8 alloyed construction steel / for quenching and tempering / for heat treatment QT 1050 1250~1450
SNCM439 1.6582 34CrNiMo6 alloyed construction steel / for quenching and tempering / for heat treatment QT 700~900 1000~1200 11
SNCM447 1.6511 36CrNiMo4 alloyed construction steel / for quenching and tempering / for heat treatment QT 800~1000 1100~1300 10
SNCM447 1.6511 36CrNiMo4 alloyed construction steel / for quenching and tempering / for heat treatment QT ≥1000 1200~1400 9 HB 355~410
SNCM616 1.6565 40NiCrMo6 alloyed construction steel / for quenching and tempering / for heat treatment
SNCM625 (JIS) untranslateable alloyed construction steel / for quenching and tempering / for heat treatment
SNCM630 (JIS) untranslateable alloyed construction steel / for quenching and tempering / for heat treatment QT 1150 10 HRc 35
SNCM815 1.6657 14NiCrMo34 alloyed construction steel / for quenching and tempering / for heat treatment
SPCC[SD] 1.0330 DC01 (St.12) unalloyed steel / deep drawable / [solid drawn] 140~280 270~410 28~39 HB 90~120
SPHC 1.0320 St.22 unalloyed steel / deep drawable / [hot coiled] 270 27~31
SS330 1.0028 S205G1T (USt.34) unalloyed mild steel 195 330~430 26
SS400[D] 1.0040 Ust.42.2 unalloyed structural steel unkilled 400~510
SS400[D] 1.0042 RSt.42.2 unalloyed mild steel 400~510
SS400[D] 1.0136 St.42.3 unalloyed mild steel 400~510
SS490 1.0050 E295 (St.50.2) unalloyed mild steel 265~295 470~610 20
SS540 1.0060 E335 (St.60.2) unalloyed mild steel >540
SSPR (JIS) untranslateable structural steel
SSPSR (JIS) untranslateable structural steel
STKM11A 1.0034 S205G2T (RSt.34) unalloyed mild steel
STKM12[A/C] 1.0038 S235JRG2 (RSt.37.2) unalloyed mild steel killed 215 340~470 HB 120
STKM13A 1.0480 H240LA unalloyed construction steel / pipe steel 240~310 340 27
STPG370 1.0254 S235 (St.37) unalloyed construction steel / pipe steel
STPS2 (JIS) untranslateable seamless pipe for hydraulic fluids 180 450 30
STPT370 1.0255 St.37-4 unalloyed construction steel / pipe steel for high temperature (<350°C)
STPT370 1.0305 P235G1TH (St.35.8) unalloyed construction steel / pipe steel for high temperature (<350°C)
SUH1 1.4718 X45CrSi9-3 alloyed valve steel / heat resistant C
SUH11 (JIS) untranslateable alloyed valve steel / heat resistant M
SUH3 1.4731 X40CrSiMo10-2 alloyed high speed steel without Co
SUH309 1.4828 X15CrNiSi20-12 heatresistant steel A 230~290 500~750 30~40 HB 130~220
SUH31 1.4873 X45CrNiW18-9 alloyed stainless steel / valve steel / heat resistant
SUH310 1.4841 X15CrNiSi25-20 alloyed stainless steel / acid proof / heat resistant A 230~300 550~750 30~40
SUH310 1.4845 X12CrNi25-21 alloyed stainless steel / acid proof / heat resistant A 230~300 550~750 30~40
SUH35/SUH36 1.4871 X53CrMnNiN21-9 alloyed stainless steel / valve steel / highly heat resistant
SUH37 (JIS) untranslateable alloyed stainless steel / acid proof / heat resistant
SUH38 (JIS) untranslateable alloyed stainless steel / acid proof / heat resistant
SUH4 1.4747 X80CrNiSi20 alloyed stainless steel / acid proof / heat resistant C
SUH409[L] 1.4512 X5CrTi12 alloyed stainless steel / acid proof / heat resistant F
SUH409[L] 1.4720 X6CrTI12 alloyed stainless steel / acid proof / heat resistant F
SUH446 1.4762 X10CrAlSi25 alloyed stainless steel / acid proof / heat resistant F 280 520~720 10
SUH600 (JIS) untranslateable alloyed construction steel / for quenching and tempering / for heat treatment / heat resistant M
SUH616 1.4935 X20CrMoWV12-1 alloyed stainless steel / valve steel / highly heat resistant C
SUH660 1.4943 X4NiCrTi25-15 alloyed stainless steel / valve steel / highly heat resistant / weldable without treatment A
SUH661 1.4971 X12CrCoNi21-20 alloyed stainless steel / valve steel / highly heat resistant A
SUJ1 (JIS) untranslateable unalloyed tool steel (~SUJ2 however 0.9-1.2%cr)
SUJ2 1.2067 102Cr6 unalloyed tool steel / ball bearing steel annealed 675 HB 230
SUJ2 1.3505 100Cr6 unalloyed tool steel / ball bearing steel annealed 675 HB 230
SUJ2 1.3505 100Cr6 unalloyed tool steel / ball bearing steel hardened ≤850 HRC 58~65
SUJ3 (JIS) untranslateable unalloyed tool steel (~SUJ2 however 0.4-0.7%Si)
JIS denomination is binding for orders. EN denominations are started as comparative material. (Partly there is no existing equivalent EN material for JIS material existing or contrary).
All information ist based on values and properties which are achieved typically and are only for assessment of materials (typical values). Properties herein shall not be located directly to a product and
there is no supposition that any product achieves these values. For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1802
Metal Table JIS - EN 4
2 -1803
JIS Material EN Material EN Ø Ø Re-Rp0,2 Rm A Hardness Hardness
Material Description Condition
No. No. Denomination min. max. in MPa in MPa in % Unit Value
SUS440 (JIS) X100CrMo17 (~) alloyed stainless steel / acid proof
SUS440B 1.4112 X90CrMoV18 alloyed stainless steel / acid proof C HRc >68
SUS440C 1.4125 X105CrMo17 alloyed stainless steel / acid proof C3 QT 780 15 HRc 50
SUS444 1.4522 X2CrMoTi18-2 alloyed stainless steel / valve steel / highly heat resistant / weldable without treatment 450 35
SUS630 1.4542 X5CrNiCuNb16-4 ‚alloyed stainless steel / acid proof / complete hardenable aged 1030~1300 10~11 HRc 41~42
SUS630 1.4542 X5CrNiCuNb16-4 alloyed stainless steel / acid proof / complete hardenable 800 14 HV 250
SUS631 1.4568 X7CrNiAl17-7 alloyed stainless steel / acid proof / complete hardenable 1230
SUS631J1-WPC 1.4568 X7CrNiAl17-7 alloyed stainless steel / acid proof / spring steel / complete hardenable (>340 °C) 1400~2200
SUSXM27 1.4131 X1CrMo26-1 alloyed stainless steel 570 25
SUSXM7 1.4567 X3CrNiCu18-9-4 alloyed stainless steel / acid proof / with special elements
SWB (JIS) untranslateable universal spring steel Ø 0,8 Ø 1,4 (> 110°C) 2010~1620
SWB (JIS) untranslateable universal spring steel Ø 1,6 Ø 2,6 (> 110°C) 1570~1420
SWB (JIS) untranslateable universal spring steel Ø 2,9 Ø 4,5 (> 110°C) 1620~1320
SWB (JIS) untranslateable universal spring steel Ø5 Ø7 (> 110°C) 1520~1180
SWC (JIS) untranslateable universal spring for high quality springs Ø5 Ø7 (> 110°C) 1720~1370
SWC (JIS) untranslateable universal spring for high quality springs Ø 0,8 Ø 1,4 (> 110°C) 2300~1860
SWC (JIS) untranslateable universal spring for high quality springs Ø 1,6 Ø 2,6 (> 110°C) 2060~1520
SWC (JIS) untranslateable universal spring for high quality springs Ø 2,9 Ø 4,5 (> 110°C) 1860~1520
SWCH8[A] (JIS) untranslateable cold formed steel / for steel wires 450
SWO-A (JIS) untranslateable heat treaded spring steel for general purpose springs (>120°C)
SWO-B (JIS) untranslateable heat treaded spring steel for general purpose springs (>120°C)
SWOCV-V (JIS) untranslateable heat treaded Q&T / Cr-V spring and valve steel for impact load (>220°C)
SWOSC-V (JIS) untranslateable heat treaded Q&T / Cr-V spring and valve steel for impact load (>245°C)
SWO-V (JIS) untranslateable heat treaded Q&T spring steel for general purpose springs (>120°C)
SWP-A (JIS) untranslateable hight strength cold drawn spring steel (> 110°C)
SWP-B (JIS) untranslateable hight strength cold drawn spring steel (> 110°C)
SWRCH 1.0303 C4C (QSt.32.3) cold formed steel / for steel wires
SWRH42A (JIS) C43 (~~) carbon spring steel hardened
SWRH57 (JIS) C43 (~~) carbon spring steel hardened
SWRH6 (JIS) C43 (~~) carbon spring steel hardened
SWRH62 (JIS) C43 (~~) carbon spring steel hardened
SWRM (JIS) untranslateable contstructional steel wire
TP340 3.7035 Ti99.5 (Ti2) titanium min.215 390~540 22
ZDC1 ZPO401 (2.2141) ZnAl4Cu1 zinc die cast
ZDC2 ZC0400 ZnAl4 zinc die cast 230 300 7
JIS denomination is binding for orders. EN denominations are started as comparative material. (Partly there is no existing equivalent EN material for JIS material existing or contrary).
All information ist based on values and properties which are achieved typically and are only for assessment of materials (typical values). Properties herein shall not be located directly to a product and
there is no supposition that any product achieves these values. For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1804
Plastic Table 1
iPlastics
Abreviation
common denomination typical technical values
(DIN ISO 1629)
CR (ISO) Chlorbutadien-Rubber Operating Temperature: -40°C ~ +110°C (short time use +130°C), Density: 1.25 g/cm³
Good resistance against mineral oil, very good resistance against ageing by exposure to exposure to ozone, resistance against acid and alkalines, good abrasion resistance,
high flame resistant, restricted lightwigthed fuel resistance. (Similar to NBR in chem. and phys. area: smaller resistance against mineral oil, better resistance against ageing by
exposure to ozone, resistance against acid and alkalines).
CFK
Carbon Reinforced Plastic
CRP (ISO)
Carbon fibres are Fibres with very high strength and rigidity and very small elongation at break. Carbonization temperatures for the fibres are in the area from 1300 - 1500 °C,
whereby the carbon content is increasing to 96% -%98%. In cooperation with thermoset resin or thermoplastic resin CFK‘s enable to create light, stiff and high strength
composite materiale with small elongation. The properties of composite materiales are adjustable in a wide range depending on typ of plastic, lenth of fibres and thickness of
fibres. Temperature resistance is primary depending on the basic plastic.
Exelent resistance against weathering, agening, exposure to ozone, chemicals, hot water and vapour. good resistance against medium like acetone, mathanol, acids, alkaline
solutions, ketones and flame resistant hydraulic fluids. Small permeability to vapour, good thermal stability, excessively deep embrittlement temperature. very good electr.
insulating properties.
EPM (ISO) Operating Temperature: -25 °C~+200°C, short time use +250°C, (-40°C at static load),
Ethylen Propylen Rubber
EPR Density: 1.8 g/cm³
Properties as far as possible same to EPDM. EPR. Often used as insulator for wires and conduction.
Fluorcarbon
FPM (ISO) Operating Temperature: -25°C~+200°C, short time use +250°C (-40°C at static load),
Fluorrubber
FKM (ASTM) Density: 1.8 g/cm³
Polyfluoralkylmethylen
Very good Oil- and Chemical resistance, very good heat resistance, exelent exposure to ozone-, agening- and weathering resistance, high resistance against inflammation.
very small elasticity, middlesized mechanical strength. Permeability to gas ist very small and similar to permeability of Butylrubber.
GFK Operating Temperature: 120°C+180°C max. 2h, bis 500A for high temperature resistant types
glass reinforced plastic
GRP (ISO) (Epoxy basic), Density: 1.8 - 2.2 g/cm³
Glasfibres are fibres with high strength and stiffness and small elongation at break. In cooperation with thermoset resin or thermoplastic resin light, stable and strength
composite materials with small elongation. The properties of composite materiales are adjustable in a wide range depending on typ of plastic, lenth of fibres and thickness of
fibres. Temperature resistance is primary depending on the basic plastic.
Butyl-Rubber
Isopren-Rubber
IIR (ISO) Operating Temperature: -40°C~+130°C, short time use +150°C, Density: 1.5 g/cm³
Isobutylen-Rubber
Polyisobutylen-isoprene
Good resistance against acids and alkaline solutions, very good agening resistance, exposure to ozone, very good electric insulating properties, small permeability to gas.
Low elasticity and no resistance against oil and grease. Extremly damping properties for aperiodic vibrations. Middlesized mechanical properties.
All information is based on values and properties which are achieved typically and are only for assessment of materials (typical values).
Properties herein shall not be located directly to a product and there is no supposition that any product achieves these values.
For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1805
Abreviation
common denomination typical technical values
(DIN ISO 1629)
Acrylnitrilbutadiene Rubber
Acrylnitril Rubber Operating Temperature: Fluids up to +70°C, air up to +90°C, temp. depending on
NBR (ISO)
Nitrilrubber ACN-content max. -50°C, Density: 1.6 g/cm³, Elongation at Break: 100~350%
Polyacrylnitrilbutathen
Acrylnitril content (small, middle, high). High Acrylnitril content = high Resistance against aromatic hydrocarbon. Small Acrylnitril content = high flexibility at low temperatures.
The typ with normaly best combination in normal using areas has a middlesized Acrylnitril content. Permeability to gas nearly same to IIR. Very good resistance against mineral
oil.
Natural Rubber
NR (ISO) Operating Temperature: -45°C~+100°C, Density: 1.2 g/cm³
Polyisoprene
Good mechanical properties(very high strength, high elongation at break and very high impact resilience, good abrasion resistance). No resistance against mineral oil and
mineral grease; poor exposure to ozone and agening. Natural rubber is comparable to with Polyisoprene. Permeability to gas for NR is approx 20 times higher IIR.
PA (ISO) Polyamide Operating Temperature: +80°C~+110°C (short time use +140°C~+170°C), Density: 1.17 g/cm³
Semicrystalline thermoplastic resin, i.e. PA 6 and PA 6,6. The number is representing the amount of carbon atomes within amine- and acid monomeres.
Low temperature resistance, shock restistant and impact resistant, even on rough surfaces abrasion resistant, high internal working capacity.
Polbutylenterephthalat
PBT (ISO)
Dimethyl Terephthalat und Butandiol Operating Temperature: -30°C~+100°C (160°C short time use), Density: 1.3 g/cm³
PBTP
Polyester
Small tendency for leakage current, very high stability for dimensions (better than POM), low slip friction, high strength and stiffness (smaller than POM and PET, but higher
impact resistance), very good abrasion resistance.
Polycarbonate
PC (ISO) Operating Temperature: -130°C~+130°C, Density: 1.2 g/cm³, Elongation at Break: 90~120%
Lexan
Extremly high impact resistance, high strength, high temperature resistance, good optical properties and self-extinguishing. Sensibel against chemicals and sensible for stress
cracking, not usable for continunous endurance above 20 Mpa, under temperature effect continuous load up to maximum 10 MPa, unusable at higher dynamic load , at edges
and stepped shapes with small and sharp edges very notch sensitive.
Operating Temperature: ~+80°C (short time use +100°C), Density: hard condition: 0.95 g/cm³,
PE (ISO) Polyethylene
soft condition: 0.92 g/cm³ / HDT/A42-49 (HDUHMW)
Waxy and non adhasive surface. Low density high tenacity, low strength and hardness, exelent chemical resistance, poor temperature resistance for steam and permeable for
Oxygen, Carbon dioxide and aromatic substances.
Polyethylenterephthalat
PET (ISO) Poly(ethylendioxytereftaloyl) Operating Temperature: -50°C~+110°C (short tim use 180°C), Density: 1.34 g/cm³
Polyester
Dimensionally stable (better than POM), low sliding resistance, high strength and stiffness (worse than POM), very good abrasion resistance.
All information is based on values and properties which are achieved typically and are only for assessment of materials (typical values).
Properties herein shall not be located directly to a product and there is no supposition that any product achieves these values.
For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1806
Plastic Table 3
Abreviation
common denomination typical technical values
(DIN ISO 1629)
Phenolformaldehyd
PF (ISO) -50~+100, up to 2h at 130°C, at 180°C breakdown, Density: 1.4 g/cm³
Bakelite
Hard and brittle, insoluble, infusible, flame-resistant, self-extinguishing, resistant against agening. By Polycondensation from carbolicum acidum with formaldehyde manfactured
phenoplast.
Operating Temperature: -40°C~+90°C (short time use +100°C), Density: 1.2 g/cm³, HDT/A 95,
PMMA (ISO) Polymethylmethacrylate
HDT/B 100
Lightfast, glas clear, nearly unbreakable, sensitive against dust, scratch-resistant, UV-resistant, resistantant against weak acids and alkaline solutions, resistant against mineral
oil and gasoline, partially resistant to solvent.
Polyolefine
Polymer out of hydrocarbon (formula CnH2n) built up in one double link. (polymerized alkene). Polyolefines are semikrisalline thermoplastic resins, distinguished by good
chemical resistance and good electrical insulation properties. This group is very reasonable in price and can be manufactured by conventional procedures. That’s the reason for
often use and that they are one of the most important group of plastics. In polymeric conditon the Polyolefine are robust and flexible plastics with numerous possibilities in use.
Inherent plastics: PE (Polyethylene), PP (Polypropylene), PB (Polybenzimidazol), PMP (Poly-4-methylpenten), PB (Polybuten-1), PIB (Polyisobuten). {Olefine = artificial word from fr.
olefiant which is built out of lat. oleum and fiacre. Alkene = unsuturated, aliphatic hydrocarbon with one double link inside molecule}
Polyformaldehyd
POM (ISO)
Polyoxymethylen Copolymer Operating Temperature: -40°C~+110°C (short time use +150°C), Density: 1.4 g/cm³
POM-C
Polyacetal
Low frictional resistance, good abrasion resistance, very good endurance limit, high insulating strength, good chemical resistance (especially against solvents), robust against
stress fracturing.
Higher stiffnes, hardness and strength than PE, however lower than PA, average value for impact strength, low density, very good chemical resistance, high bending stress
fatigue limit, good stress fracturing resistance(better than PE), very limited properties in cold condition, very good dielectric strength.
PPO (ISO) Operating Temperature: -20°C~+90°C (short time use -35°C~ +130°C), HDT/A 88A, HDT/B
Polyphenyleneoxide
PPE 93°C
Stiff, high strength and dimension stable, good electrical and thermal properties, good hydrolysis- and chemical resistance, resistance against deformation at high temperatures
and high humidity. For parts where humidity and temperature is a criterion but on the other hand difficult to machine.
PPS (ISO) Polyphenylensulfid Operating Temperature: +200°C~+240°C (short time use +300°C), Density: 1.6 g/cm³
High hardness and stiffness, good abrasion resistance, low absorbtion of humidity, favorable insulation properties, small dielectric loss, high flame resistance, high chemical
resistance.
Polytetrafluorethylen
Operating Temperature: -270°C~+260°C (short time use +300°C, over 400°C toxic outgassing!),
PTFE (ISO) Polytetrafluorethen
Density: 2.17 g/cm³
Polytetrafluoräthylen
Resistant against nearly all organic and inorganic chemicals (except elementary fluor under pressure at high temperatures, lowest coefficient of friction
(stat. 0.03; dyn. dry 0,05 - 0,20), not in any way adhasiv.
All information is based on values and properties which are achieved typically and are only for assessment of materials (typical values).
Properties herein shall not be located directly to a product and there is no supposition that any product achieves these values.
For proof values own checks are necessary or you may request the direct related value from Misumi.
2 -1807
Plastic Table 4, Ceramics Table
Abreviation
common denomination typical technical values
(DIN ISO 1629)
PU (ISO) Polyurethan Esterbase Operating Temperature: -40°C (from approx. -20°C increasing stiffness) ~+80°C (+120°C short
AU (ISO) Polyurethan Etherbase time use), charing at +500°C, Density: 1.2 g/cm³, Elongation at Break: 350-700%
Very good wear resistance, high resilience, good up to very good resistance against weathering, good UV-resistance and good exposure to ozone (Yellowing due to influnce of
wathering over longer time incl. small surface brittleness and small reduction of mechanical values), flexible in a wide temperature range, high bucckling strength and tensile
strength(high tear growth resistance), good dynamic load properties, hydrolysis- and mikrobe resistance (for polyether typ), oil resistant, grease resistant, solvent resistant
(especially at higher aromatic content). No resistance to hot water! There is an endangering for typ without microbe resistance, to be destingerated by longer existing infestation
by microbes. Humidity together with heat and a higher amount of organism can push up this process. Due to released enzymes the Ester links will be divided and the material
will be destroyed. Mostly there is a selective infestation, in opposite to hydrolytic infestation, which takes place on the whole surface. (Hydrolys
PVAC (ISO) Polyvinylacetate Operating Temperature: +30°C, max. 80°C afterwards softening, Density: g/cm³
Soft, at normal temperatures elastic up to hard, resistant against weathering and light resistant, no solubility in water, oil and paraffines, soluble in organic solvent, aromatic and
halogenated hydrocarbon).
Silicon (SIR)
SIR (ISO) Silicon Rubber Operating Temperature: -90°C~+180°C (short time use +250°C), without influence of water
MVQ (ISO) Styrol - Isopren - Rubber or steam, Density: 1.2 g/cm³
Polysiloxan (MVQ)
High heat resistance, soft and high flexibility, exelent properties in cold use , very good resistance against oxygen, very good exposure to ozone and resistance against UV and
weathering, very good electrical insulation properties, no physiological effect, bad gas tightness, normal mechanical properties, low abrasion resistance.
All information is based on values and properties which are achieved typically and are only for assessment of materials (typical values).
Properties herein shall not be located directly to a product and there is no supposition that any product achieves these values.
For proof values own checks are necessary or you may request the direct related value from Misumi.
iCeramics
Abreviation
Familar denominations and names Typical technical values
(DIN ISO 1629)
Operating Temperature: max. 1200°C, Density: 3.7 g/cm³, Compression Strength: 1450~2450
Al2O3 Aluminiumoxide N/mm², Resistance to Bending 250~350 N/mm², Hardness: 2300 HV, Thermal Conductivity:
8Nt,
0INtDN
High strength and hardness, high wear resistance, very good chemical resistance and corrosion resistance, high thermal conductivity, high thermal shock resistance, high
electric insulation values.
Operating Temperature: max. 800°C, Density: 6.0 g/cm³, Compression Strength: 2100 N/mm²,
ZrO2 Zirkonoxide Resistance to Bending 900~1000 N/mm², Hardness: 1300 HV, Thermal Conductivity:
8Nt,
0INtDN
High strength and hardness, high wear resistance, very good chemical resistance and corrosion resistance, high thermal conductivity, high thermal shock resistance, high
electric insulation values.
2 -1808
Surface Treatments
Industrial chromium-plating:
Black Oxiding Chromium-plating without pretreatment and copper-plate is referred to here.
A matte surface (light gray) can also be the result of chromium-plating. A
In black oxiding a dense, black and adhesive iron oxide layer is created on a relatively inexpensive process, since the cost-intensive work is eliminated. Hard
steel surface. After subsequent immersion in oil, the shine is highlighted and an chromium-plating is the direct deposit of thicker chromium layers without an
optically appropriate corrosion protection is achieved, which is, however, limited in intermediate layer.
its protective effectiveness. Black oxided surfaces do not change the dimensional
accuracy of the workpiece. Black oxiding is a chemical process. The workpiece is Black chromium-plating:
immersed in a 135-145°C alkali and oxidizing solution (sodiumhydroxide solution Using a very high current density, black chromium can be deposited at room
and oxidizing agent) a thin oxide layer of black iron oxide (Fe3O4) is created on temperature. The deposited layers have a high oxygen content. It is assumed that
the surface of the part. they contain approx. 60% chromium and approx. 40% chromium(III)-oxide.
Properties:
Type: Oxide layer Dicoat
Color: black surface
Layer thickness: ~ 0.5 to 2 Om. Refer to: TD coating (Toyota diffusion)
Chromating and passivating are secondary treatment methods (often after zink The nickel is dissolved in the electrolyte and is not available as a metal plate.
plating) in which the workpiece is treated without an external electrical supply. The advantage is in the contour definition. Chemical nickel-plating is a process in
This process creates transparent, shiny, yellow, olive-green, blue, black and which the workpiece can be coated with high contour conformity and dissolved
other color top coats. They are used as corrosion and tarnish protection layers nickel penetrates everywhere. In contrast to electroplated deposited nickel, the
or for improving adhesion of subsequent painting. Passivated conversion layers layer in this process is applied absolutely uniformly, even in less accessible
occur from a chemical reaction with chrome containing acids, where a reaction areas. This layer distribution therefore guarantees an exceptionally high corrosion
occurs between the workpiece surface and the solution. Chromates are salts resistance. Chemical nickel-plating is carried out without external power supply,
from chromic acid H2CrO4 and are derived from CrO3 (chromium (VI) oxide). normally with sodium-hypophosphite as a reducing agent. The bath temperature
They are highly poisonous. Chromating and passivating are differentiated visually is approx. 95°C. The chemical nickel-layer contains 6-10% phosphorous, which
according to color (e.g. blue, yellow chromating and olive-green passivating). In results in high hardness and outstanding corrosion protection. The disadvantage
technical terms typically only III-value bonds are used for passivating and only is in the significantly higher price. Today layers to 50 Om thick can be deposited
VI-value bonds for chromating. Looked at closely, however, even chromates can with 5 μm accuracy.
also be from group III bonds. Yellow chromates are the most common and in them
the chromium is usually in the group VI bonding form. However, recently also Properties:
yellow chromates are on the market based on group III bonds. Blue chromates Type: metallic pore-free
are usually based on group III chromium bonds, however some are also group Color: light shiny
IV bonds. Thick film passivates (olive-green chromates) are foodstuff compatible Hardness: 600 HV (In deposited condition significantly
“chromates” . Here the layer is formed from chrome-III ions (Cr2O3 [chromium harder than electroplated nickel and other
(III) oxide]). Therefore, on the basis of the color or designation alone, no definite layers), through thermal treatment up to 1200 HV
conclusion is possible. Phosphorous contents: 10-12 %
Resistance: 60-70 Oq (insulating layer function)
Properties:
Type: Non-metallic coating, conversion layer
Layer thickness: ~ 15 Om.
2 -1809
KANIGEN® (chem. Nickel) Nickel plating
KaNiGen: Catalytic nickel generation. KANIGEN coating was originally a process Nickel electroplating is used for corrosion protection reasons and also for
developed by the General American Transportation Company (GATC in USA). (It decorative purposed. Basically: The thicker the nickel layer the more reliable the
is currently patented in many countries). In comparison to other mech. coating corrosion protection. Nickel is a prized coating material because of its specific
processes hydrogen embrittlement is avoided with this chem. nickel deposition. chemical and physical properties and is today perhaps the most significant metal
The process is comparatively expensive, offset by a high degree of corrosion deposited by electroplating.
resistance and the better soft satin finish appearance.
Properties:
Microstructure: shapeless, amorphous, (amorphous layer which Higher degree of gloss
crystallizes when heated over 300°C). Increased corrosion resistance
Density: 7.75 kg/dm³ Very good ductility (without separating particles)
Melting point: 890°C Low tarnish
Coercivity/magnetism: Magnetism does not exist at room temperature, Good resistance to acids and alkali
but can occur by heating the part over 300°C. Can passivate in the air (significantly higher resistance against corrosive
Hardness: 500HV; (HRC 49) after coating at 20°C, 900HV influences)
(HRC 67) after heat treatment at 400°C and 1hr, Weldable, magnetic and can be polished
1100 HV (HRC 70) maximum. Hardness is located between 450 - 600HV, depending on the layer thickness
Coefficient of friction: KANIGEN against steel; 0.13 lubricated, 0.4 (with good formability)
unlubricated. (It prevents scoring and burning-in
based on friction between metals such as titanium
and austenitic stainless steel). Phosphating
Attachment/adhesion: It does not chip off like electroplated nickel. Even
if a part is bent after coating the layer stays adhered. In phosphatizing a phosphoric acid solution is used to form a thin, finecrystalline,
The same applies to heating. Max. adhesion is water insoluble phosphate on part surfaces. Depending on the solution used, iron,
240 N/mm² for soft steel (up to 400 N/mm² max.). manganese, zinc or zinc/calcium-phosphate layers are formed on the surface.
Layer thickness: Particular emphasis should be placed on the uniformity These light to dark grey phosphate layers have pores and capillaries because
of the layer, similar to chemical nickel plating. of their fine-crystalline structure, which in the next step fill with oil or wax. High
Corrosion resistance: The corrosion resistance is outstanding. The reason corrosion resistance results. Besides high corrosion resistance, phosphatizing
is that it is available as an alloy. It is not attacked is also used to reach an optimum paint adhesion. Furthermore, frictional forces
by most organic liquids and demonstrates high which occur with pulling and forming processes are reduced.
resistance especially to organic acids, salts,
alkaline etching fluids and dilute inorganic acids. Properties (Manganese phosphate process):
It protects iron and steel from oxidation at high Type: Phosphate based, fine-crystalline
temperatures. In particular, spot corrosion is avoided. Color: dark gray to black
Other properties: It effectively prevents material removal due to Corrosion protection: significantly improved by oiling or waxing
cavitation. Friction: improved sliding properties
Wear resistance/abrasion: Much better than nickel plating. Better wear Miscellaneous: Corrosion protection by oil absorption
resistance results after heat treatment at 650°C,
similar to hard chrome. In general heat treatment
above 400°C is recommended. TD coating (Toyota diffusion)
Development by Toyota Central Research Institute Co. Ltd. Coating with properties
LTBC Plating similar to TiCN, however coating process is carried out by heat treatment
diffusion at 1020°C and an insoluble surface layer (typically vanadium carbide)
Low Temperature Black Chrome Plating forms. Common names: Dicoat, TD-VC COATING, TD thermoreactive diffusion.
Coating technology by which an alloyed surface is formed by an electrochem. In this process the part is immersed in a salt bath. Active vanadium combined
reaction below 0°C. A part of this surface forms an alloy like time diffusion with C atoms in steel now form the vanadium carbide layer and simultaneously
layer in the periphery of the metal. This way the base material and layer are an enormous adhesion of the layer occurs. Layer thickness can be precisely
completely integrated into each other and are joined “permanently”. Through controlled by processing times, bath temperature and substrate composition.
this total integration into the base material, the layer can neither flake or peel off. This multiple step coating process consists of a pre-heat to a given temperature,
The resulting surface consists of a uniform film and forms an rust protection film coating, ultrasonic cleaning and heat treating. TD coatings are found in similar
based on chromium ceramic. areas of application as CVD coatings due to their similar properties. However,
there are areas where their advantages are put to full use, e.g. for Al and Zn die
Advantages: casting, hot forging tools and forming die for stainless steel.
No hydrogen embrittlement, no tempering process necessary (material’s original
properties are retained completely)/ improved relationship between hardness Properties:
and elasticity/ most suitable film for carbon steels (C45)/ most resistant and Coated parts can be coated again multiple times (up to 9 times is known of).
effective rust protection layer of all conventional processes/ in friction or wear Hardness: Surface harden between 3200 HV and 3800 HV
resistant applications no peeled particles occur/ ideal option to increase service Layer thickness: from 5μm ~ 10μm are common
life of parts in rust protection and abrasion applications. Miscellaneous: Particularly resistant to abrasion and wear. TD
coatings increases ductility (in hardened steel even
LTBC as some general treatment is avaible in 2 layer versions. the toughness)
Layer thickness: 1~2 µm (without fluoropolymer layor on top)
Layer thickness: 5μm (with fluoropolymer layer on top)