02.03 NC Liner Scale System New 2017 2
02.03 NC Liner Scale System New 2017 2
Linear Encoder
NC Linear Scale Systems
Instrumental error
Linear Scale
2
NC Linear Scale Systems
System Diagram
ABS AT1100————————————————— 54-59
Applications
NC Linear Scale Systems – Overview——————————— 7
ABS AT500 Series (0.001μm/0.005μm/0.01μm)——— 60–71
Separate Type ST Series ABS AT500 Series (0.05μm)————————— 72–79
ST36— ——————————————————— 8–11 Discontinued models and succession models —————— 80
ST46-EZA— ————————————————12– 22 specification compatibility tables
Linear Scale is a registered trademark of Mitutoyo Corporation for its linear encoder products.
Applications
AT Series - Reference
Semiconductor fabrication equipment Various NC machine tools
Interface Unit
Dicing saw positioning High-precision fully closed loop control
Workpiece Cutting blade
Sliding table
ST Series - Reference
Lithography equipment Electronic component inserter
Scanning stage positioning High-speed, high-precision mounting of electronic
components Linear scale
Linear scales
Technical Information
ST Series - Reference
Electron microscope FPD inspection equipment
Mask observation, circuit pattern measurement, Defect inspection and repair position
defect inspection, etc. determination Linear scales
Electron beam
Silicon wafer
CCD camera
XY table
(with integrated linear scales) Work chamber
Monitor
XYテーブル駆動方式
Vacuum pump
3
Detection Principle
NC Linear Scale Systems
Light-emitting diode
(LED) Collimator lens Glass scale Resolution
2-phase square wave signals
The assembly type linear scale uses a graduated glass scale as measuring length reference. A light-emitting diode
(LED) and light-receiving device mounted on opposite sides of the scale serve to detect produce and detect changes in
light intensity and output a value representing the displacement magnitude. Because the change in transmitted light
intensity of the glass scale is converted into an electrical signal, the setup is called a transmission photoelectric system.
A parallel light beam generated by the LED and collimator lens is directed through the scale gratings. A light-receiving
device consisting of a photodiode array on the other side of the scale receives the parallel light beam and produces
interference fringes with a cycle that corresponds to the scale grating pitch. When the glass scale is displaced in the
measuring direction, the interference fringes shift, and a 2-phase sinusoidal signal with a cycle that corresponds to the
20µm pitch of the scale gratings is output by the light-receiving device.
An interpolation circuit electrically divides the output sinusoidal signal, resulting in a square wave (pulse) signal
representing the limiting resolution.
Main scale
Collimator lens
Index scale
The separate type photoelectric linear scale also uses a graduated glass scale as measuring length reference. An LED
and light-receiving device together with gratings on an index scale produce and detect changes in light intensity and
output a value representing the displacement magnitude. Because the change in reflected light intensity of the glass
scale is converted into an electrical signal, the setup is called a reflective type photoelectric system.
A parallel light beam generated by the LED and collimator lens is directed onto the index scale gratings and the glass
scale gratings. The light reflected from the scale gratings produces interference fringes on the photodiode array of the
light-receiving device. When the glass scale is displaced in the measuring direction, the interference fringes shift, and a
sinusoidal signal with a cycle that is the same as, or one-half of, the scale grating pitch is output by the light-receiving
device.
4
NC Linear Scale Systems
Detection principle of electromagnetic induction system (ABS ST700, ABS AT1100)
System Diagram
Basic operation principle of
electromagnetic induction system
Electromagnetic induction is a phenomenon that occurs, for
Applications
Coil A L I1
1 example, when two coils are arranged facing each other, as
∼ shown in Figure 1, and a time-varying current (I1) is passed
I2 through coil A. This will cause an induced current (I2) to flow
V2 V in coil B, in a direction that cancels out the magnetic field.
L2 The electromagnetic induction type linear scale uses this
Coil B phenomenon to convert a displacement magnitude into
an electrical signal. The operational principle of the sensor
[Figure 1] Electromagnetic induction system
encoder principle section is shown in Figure 2. A number of scale coils are
When a current (I1) that changes over time is passed through coil A, a arranged with precise spacing on the main scale. The
magnetic flux is created in the vicinity of coil A. moveable sensor section that detects displacement carries
This causes an inductive current (I2) to flow in coil B, in a direction that
cancels out the magnetic field. an exciter coil and a corresponding detector coil. A current
Magnetic permeability between coils is largely identical in air, water, or oil. is sent through the exciter coil, thereby creating a magnetic
flux that induces a current in the facing scale coil. The
Electromagnetic induction type sensor has magnetic flux created in turn by that current induces a
excellent water resistance and oil resistance.
P current in the facing detector coil. The degree of inductive
Voltage (V) coupling between the coils changes according to the
displacement magnitude of the sensor section, allowing a
Displace- Sensor Displacement magnitude
ment section
sinusoidal signal with a cycle that corresponds to the pitch
Multi-track design allows
Exciter coil
Scale coil configuration of absolute encoder of the scale coils to be obtained.
By using an electrical circuit that performs interpolation
Coils arranged at constant
pitch on scale
(division) of this sinusoidal signal, displacement can be
P measured with fine resolution.
[Figure 2] Electromagnetic induction scale
detection principle
Z Two-sided telecentric
Light source + optical system
X Two-sided telecentric optical
system Z
Y
X
Scale Deep focal depth
Scale
Wide imaging range
Detection Principle
・The scale grating is captured as an image with the two-sided telecentric optical system and its displacement is detected with a light-
receiving device.
Features
・Adoption of a two-sided telecentric imaging optical system ⇒ Improves the robustness of the encoder.
• The deep focal depth ⇒ Extends allowance for gap variation (scale waviness and stage orientation variation, detector mounting
variation, etc.).
• The wide imaging range ⇒ Extends allowance for contamination, slight damage, etc. on the scale.
5
NC Linear Scale Systems – System Diagram
NC Linear Scale Systems
Scale Unit
System Diagram
Separate Type
Assembly Type
6
NC Linear Scale Systems – Overview
: Compatible (with limitations)
Scale name Reference Absolute Output signal cycle Signal unit No. of divisions Resolution Maximum Maximum Minimum edge
System Diagram
ST36B − 200 0.02μm 150mm/s
ST36C
Applications
Yes No 4μm (PSU-200) 3000mm 125ns P8 - 11
(ST36A) 80 0.05μm 260mm/s
(ST36D)
40 0.1μm 720mm/s
Separate Type Linear Scales
0.001μm
ABS ST1300 − Yes − − − 12000mm 8m/s*3 − P48 - 53
0.01μm
20 1μm 250ns
2000mm/s
8 2.5μm 500ns
4 5μm 1000ns
200 0.1μm 333mm/s
AT203 Yes No − − 40 0.5μm 6000mm 1833mm/s 250ns P34 - 37
20 1μm 2000mm/s
AT217-TL/ Yes No 20μm − 20 1μm 1500mm 833mm/s 800ns P38 - 39
AT217-TL-B
− 0.005μm
ABS AT500*5 − Yes − − 2200mm 2500mm/s*4 − P60 - 79
− 0.05μm
ABS AT1100 − Yes − − − 0.05μm 3040mm 3000mm/s − P54 - 59
*1 Maximum response speed of pulse output type uses the logical value (IC specification) with a margin of about 10%.
*2 For information on minimum edge interval, see "Explanation of Terms" on page 86.
The guaranteed value for minimum edge interval is +0%, -10%.
For some models, values other than shown above can also be selected.
*3 It depends on the interface.
*4 Maximum response speed of H type with 0.005μm resolution is 1200mm/s.
*5 Resolution and maximum response speed of Siemens IF are different from the above table.
7
Separate Type ST Series
Sinusoidal siqnal & Square-Wave Signal Output Scale Unit (High Accuracy Type)
ST36
Separate Type ST Series
Features
• High accuracy type, 0.5μm class (effective range up to 300mm)
• Has a thinner detector head (thickness 11.5mm).
• The maximum effective measurement length of 3000mm enables use on large machines.
• 4 different types available for each signal output specification.
ST36
Reset input
Head cable Connect the alarm reset input circuit so that the current is 3 to 10mA. Also, the
device has an internal resistor (1.2kΩ), so by applying 5 to 12V with a pulse width
Scale retaining spring of at least 10ms across AL (anode)-AL (cathode), the alarm can be reset. When
applying 12V or more, add an external resistance to limit the current to within the
Output connector range stated above.
I/F Box
(included)
8
Output signal waveform
• 2-phase sinusoidal signals (Type A, C) • 1Vp-p differential sinusoidal siqnals (Type D)
Output signal pitch = 4µm = 360°
Phase A Vref
0.2-0.6V
VPP
Phase A Vref
0.2-0.6V
VPP
Phase XA Vref
ST36
• Scale reference point 200±100µm
0.2-0.6V
Phase B Vref
VOH = 2.4V min.
PZ VOL = 0.4V max. Phase difference 90° ±10°
(Note) The phase difference between the PZ signal and the Phase A signal
(and the Phase B signal) are not defined.
0.2-0.6V
Phase XB Vref
• 2-phase square wave signals (Type B, C)
VOH
PA 180°±90°
VOL
0.15-0.35V
PA Phase Z Vref
PB
0.15-0.35V
Phase XZ Vref
PB
( )
td VOH = 2.5V (min.) Vref =˙ . 2.5V
VOH = 2.5V (max.)
PZ td: Edge interval, resolution = 100%
Output specification
1 8 1. Output connector specification (Type A, B, C) 2. Output connector specification (Type D)
• Output connector (pin type): RDAD-15P-LNA(05) (Hirose • Output connector (pin type): RDAD-15P-LNA(05) inch screws (Hirose
9 15 Electric or equivalent) Electric or equivalent)
• Applicable connector (standard accessory): D15-403N-110 • Applicable connector (standard accessory): D15-403N-150 inch
(Technical Electron or equivalent) screws (Technical Electron or equivalent)
Pin No. Type A Signal Type B Signal Type C Signal Type D Signal
1 0V (GND) 0V (GND) 0V (GND) Phase XA
2 0V (GND) 0V (GND) 0V (GND) Phase XB
3 +5V +5V +5V Phase Z
4 +5V +5V +5V +5V (VDD)
5 Phase A Reset input (anode) Phase A +5V (VDD)
6 Phase B Reset input (cathode) Phase B N.C
7 Vref Vref Vref N.C
8 PZ (scale reference point) PZ (scale reference point) PZ (scale reference point) N.C
9 N.C ALM (alarm, negative logic) ALM (alarm, negative logic) Phase A
10 Vref PA PA Phase B
11 N.C PA PA Phase XZ
12 N.C PB PB 0V (GND)
13 N.C PB PB 0V (GND)
14 N.C PZ PZ N.C
15 F.G F.G ( = 0V) F.G ( = 0V) 0V (GND)
9
Specification
• There is an extensive selection of specifications for ST36.
• Choose the appropriate numbers and letters below
according to specification required.
Selection Method
If standard specifications (recommended items marked
with / symbols below) meet your requirements, please
order using the code numbers shown on page 11.
Signal output
Code Output
A Sinusoidal signal
ST36
10
Mounting dimensions
• 10 to 80mm (Adhesive fixing type) • 100 to 3000mm Unit: mm
A00001 No.
6.6
(12.1)
(12.1)
7±0.2
7±0.2
6.6
5.5±0.2
ø2 (Hole for adjusting pin) Center of detector 2×M3, depth 4
Center of detector L1/2 Mounting surface
17.8
2×M3, depth 4
6
9±0.2
10
10
ST36
22 or more
22
A00001
6
22
22
A00001
8
2.8±0.1
// 0.01/100 G
12+0.5
32±0.2 2
0
36 0.01/100
A 4.8+0.2
(L2-L1)/2 Effective range L1 L3 L3 0
// 0.01/100 G
Overall length L2 G: Machine guideway 0.01/100
A
4× G: Machine guideway
R4
R4
35
4
25±0.2 5
42±0.2
5
ø22
ø5
50
21
Model ST36
A00001
06ABZ763 B No.
Mitutoyo Corporation
2×ø4.5
R4
MADE IN JAPAN
(9)
5
5
19
21
No. A00001
11
Separate Type ST Series
Sinusoidal siqnal & Square-Wave Signal Output
Scale Unit (Compact Type)
Features
• Includes an automatic adjusting function for the signal (EZA function) at the push of a button.
• Detector head mounting and signal adjustment possible without oscilloscope or PC.
• A setup indicator for checking signal strength is included.
• I/F circuit integrated in connector shell reduces volume to 60% compared to conventional interface.
• The thickness of the detector head is only 7.5 mm. The metal tape scale type has a mounting surface area of 12.5 by 9.325
mm, allowing use in applications where a space-saving design is important.
Specifications
Item Code ST46-EZA
Detection method Reflective photoelectric linear encoder
Scale specifications Grating pitch: 20µm, Material: glass
Main scale grating pitch 20μm
Type B: 2-phase square wave signals, reference point pulse, external reset input
Output signal
Type C: 2-phase square wave signals, reference point pulse, 2-phase sinusoidal signals
Effective range 10 to 3000mm
Effective range 10 to 300mm: ±1µm
Effective range 350 to 500mm: ±2µm
Accuracy (20°C)
Effective range 600 to 1000mm: ±3µm
Effective range 1100 to 3000mm: ±3µm/m
Thermal expansion coefficient ≈ 8 x10-6 / K
Scale reference point With scale reference point
(50mm pitch, 10 to 80mm: Center point)
Maximum response speed 2.6m/s (at sine wave amplitude -3dB)
Power supply voltage 5VDC±5%
Maximum current consumption 250mA
Operating temperature/humidity 0 to 40°C, 20 to 80%RH (no condensation)
Storage temperature/humidity -20 to 60°C, 20 to 80%RH (no condensation)
System Configuration
Main scale
Output connector (included)
Feedback cable
Detector unit
Controller
12
Output specification 1 8 Output signal waveform and specification
• Connector pin assignment Applicable connector • 2-phase square wave signals
(Type B) (included)
(Type B) VOH
9 15 HDAB-15S PA
VOL
Pin No. Signal Pin No. Signal
PA
1, 2 0V (GND) 10 PA (main signal pulse_Normal phase)
3, 4 +5V (Vcc) 11 PA (main signal pulse_Reverse phase) PB
ST46-EZA
3、4、11 +5V PZ9 PZ VOH = 2.5V (min.)
• Connector pin assignment 1 8 5 PA 10 PZ VOL = 0.5V (max.)
6 PA 12、14 未使用
(Type C) Applicable connector 7 PB
Traveling direction
PZ15 F.G
of detector head td: Edge
Scale track interval, resolution
(included)
適合コネクタ(CN4):HDAB-15S(ヒロセ又は相当品(Dsubシリーズ) Z-phase使用可)
pulse width
9 15 HDAB-15S 0.8±0.4mm
Pin No. Signal Pin No. Signal • 2-phase sinusoidal signals, 2-phase square wave signals
1, 2 0V (GND) 10 PA (main signal pulse_Normal phase) Reference point mark
(Type C)
3, 4 +5V (Vcc) 11 PA (main signal pulse_Reverse phase)
5 Phase A (sinusoidal siqnal) 12 PB (main signal pulse_Normal phase) 最小エッジ間隔 100∼800ns
VPP
7 Vref ( Vcc / 2) 信号ケーブル部コネクタ
14 PZ (reference (CN3)
point pulse_Reverse phase) (オス)
8 PZ (reference point pulse_Normal phase) 15 F. G (注意) PZ信号とPA信号(又はPB信号)
ピンNo. 信号名 ピンNo. 信号名
9 ALM (alarm) Output signal との位相差は関係しません。
pitch 20µm
1、2、13 0V 8 PB
3、4、11 +5V 9 PZ
5 PA 10 PZ
6 PA 12、14 未使用
Phase B VDC
VPP
7 PB 15 F.G
適合コネクタ(CN4):HDAB-15S(ヒロセ又は相当品(Dsubシリーズ)使用可)
• Application program (Option, Part No.06AEF800)
Phase difference 90° Vpp=2v VDC=V ref. (Vcc/2 =˙ . 2.5V)
Connector control unit (Typ)
has setup indicator VOH
PA
VOL
PA
PB
PB
NC side td
Detector head
VOH = 2.5V (min.)
PZ
Micro USB VOL = 0.5V (max.)
Connector shell td: Edge interval, resolution
PZ
Z-phase pulse width
0.8±0.4mm
※検出ヘッドが上図のように移動した際の波形です。
13
Specification • There is an extensive selection of specifications for the
ST46-EZA.
• Choose the appropriate numbers and letters below
Maximum response
Code Resolution Minimum edge interval
speed
Phase B VDC
VPP
14
(Glass Scale Type)
ST46-EZA Scale unit mounting dimensions
• Effective range 10 to 80mm (No aluminum base) • Effective range 10 to 80mm (With aluminum base)
Unit: mm
2×M2.5, depth 3
5.5±0.2
14.4±0.1
(9.3)
26±0.2
7.5 (1.8)
30
ST46-EZA
12.1±0.1 26±0.2
5.5±0.2
26±0.2 // 0.05 A
(9.3)
0.2±0.2
26±0.2
2
// 0.05 A
2×M2.5, depth 3
12.5
3.3±0.2
20
// 0.02 G
23
2
8.5±0.2
S/N B0700001
12.5
L3 L4 5.1
2.8 G: Machine guideway
8.5±0.2
21±0.2
44
44
26
(2.8)
26
Scale drawing
8.5
7
1.5
2×ø2.8 2×ø2.8
1
20
23
25 25
// 0.02/100 G S/N B0700001
63 63
0.02/100 2 0.4
L4 L3 3.8
2×3.4
16.3
16.3
S/N B0700001 S/N B0700001
Scale mounting diagram,
13.5
Order No. Code Effective range Overall length Order No. Code Effective range Overall length L3 L4
L1 (mm) L2 (mm) L1 (mm) L2 (mm) (mm) (mm)
579-665-12 ST46EZAB-10B 10 30 579-665-13 ST46EZAB-10C 10 30 15 7.5
579-666-12 ST46EZAB-25B 25 45 579-666-13 ST46EZAB-25C 25 45 25 10
579-667-12 ST46EZAB-50B 50 70 579-667-13 ST46EZAB-50C 50 70 40 15
579-668-12 ST46EZAB-75B 75 90 579-668-13 ST46EZAB-75C 75 90 60 15
579-669-12 ST46EZAB-80B 80 100 579-669-13 ST46EZAB-80C 80 100 70 15
579-665-22 ST46EZAC-10B 10 30 579-665-23 ST46EZAC-10C 10 30 15 7.5
579-666-22 ST46EZAC-25B 25 45 579-666-23 ST46EZAC-25C 25 45 25 10
579-667-22 ST46EZAC-50B 50 70 579-667-23 ST46EZAC-50C 50 70 40 15
579-668-22 ST46EZAC-75B 75 90 579-668-23 ST46EZAC-75C 75 90 60 15
579-669-22 ST46EZAC-80B 80 100 579-669-23 ST46EZAC-80C 80 100 70 15
15
• Effective range 100 to 3000mm 2×M2.5, depth 3
Unit: mm
S/N B0000777
(9.3)
26±0.2
5.5±0.2
Overall length L2 14.1±0.1
(20) Effective range L1 (20) 7.5 (1.8)
30
2×M2.5, depth 3 // 0.05 A
Separate Type ST Series
26±0.2
0.9±0.2
2
B
12.5
// 0.02 G
22
8.5±0.2
ST46-EZA
12+0.5
0
Mounting pitch L3 Mounting pitch L3 G: Machine guideway
2×R2.75 4.8
A
0.02
// 0.02 G
21±0.2
44
26
2×ø2.8
21
21
25
5
5
63
25 1.5 0.4 25 1.5 0.4
2×ø4.5 2×ø4.5
16.3
S/N B0700001
35
13.5
16
Separate Type ST Series
Sinusoidal siqnal & Square-Wave Signal Output
Scale Unit (Compact Type)
Features
• Includes an automatic adjusting function for the signal (EZA function) at the push of a button.
• Detector head mounting and signal adjustment possible without oscilloscope or PC.
• A setup indicator for checking signal strength is included.
• I/F circuit integrated in connector shell reduces volume to 60% compared to conventional interface.
• The thickness of the detector head is only 7.5 mm. The metal tape scale type has a mounting surface area of 12.5 by 9.325
mm, allowing use in applications where a space-saving design is important.
SPECIFICATIONS
Model ST46-EZA
Detection method Reflective photoelectlic linear encoder
Scale type Metal tape
Main scale grating pitch 20µm
Type B: 2-phase square wave signals, reference point pulse, external reset input.
Output signal Type C: 2-phase square wave signals, reference point pulse, 2-phase sinusoidal signals.
Effective range 10 to 3000mm
Effective range 10 to 1000mm: ±5μm
Accuracy (20°C) Effective range 1100 to 3000mm: ±5μm/m
(The above accuracy applies to individual scales. For double-end mounting designs, perform
point-to-point correction after ensuring the metal tape is tensioned correctly.)
Maximum response speed 2.6m/s (With sinusoidal signal amplitude of -3dB)
Scale reference point 50mm pitch, 10 to 80mm: Center point
Power supply voltage 5VDC±5%
Operating temperature/ humidity range 0 to 40°C, RH 20 to 80% (no condensation)
Storage temperature/ humidity range –20 to 60°C, RH 20 to 80% (no condensation)
System Configuration
Main scale
Output connector (included)
Feedback cable
Detector unit
Controller
17
Output specification 1 8 Output signal waveform and specification
• Connector pin assignment Applicable connector • 2-phase square wave signals
(Type B) (included)
(Type B) VOH
9 15 HDAB-15S PA
VOL
Pin No. Signal Pin No. Signal
PA
1, 2 0V (GND) 10 PA (main signal pulse_Normal phase)
3, 4 +5V (Vcc) 11 PA (main signal pulse_Reverse phase) PB
5 Reset input AL (anode) 12 PB (main signal pulse_Normal phase)
6 Reset input AL (cathode) 13 PB (main signal pulse_Reverse phase)
PB
7 NC 14 PZ (reference point pulse_Reverse phase)
信号ケーブル部コネクタ (CN3)
(オス)
8 PZ (reference point pulse_Normal phase) 15 F. G td
ピンNo. 信号名 ピンNo. 信号名
9 ALM (alarm) 1、2、13 0V 8 PB
3、4、11 +5V PZ9 PZ VOH = 2.5V (min.)
• Connector pin assignment 1 8 5 PA 10 PZ VOL = 0.5V (max.)
6 PA 12、14 未使用
(Type C) Applicable connector 7 PB
Traveling direction
PZ15 F.G
of detector head td: Edge
Scale track interval, resolution
(included)
適合コネクタ(CN4):HDAB-15S(ヒロセ又は相当品(Dsubシリーズ) Z-phase使用可)
pulse width
Separate Type ST Series
9 15 HDAB-15S 0.8±0.4mm
Pin No. Signal Pin No. Signal • 2-phase sinusoidal signals, 2-phase square wave signals
1, 2 0V (GND) 10 PA (main signal pulse_Normal phase) Reference point mark
(Type C)
3, 4 +5V (Vcc) 11 PA (main signal pulse_Reverse phase)
ST46-EZA
VPP
7 Vref ( Vcc / 2) 信号ケーブル部コネクタ
14 PZ (reference (CN3)
point pulse_Reverse phase) (オス)
8 PZ (reference point pulse_Normal phase) 15 F. G (注意) PZ信号とPA信号(又はPB信号)
ピンNo. 信号名 ピンNo. 信号名
9 ALM (alarm) Output signal との位相差は関係しません。
pitch 20µm
1、2、13 0V 8 PB
3、4、11 +5V 9 PZ
5 PA 10 PZ
6 PA 12、14 未使用
Phase B VDC
VPP
7 PB 15 F.G
PB
NC side PB
td
Detector head
VOH = 2.5V (min.)
Micro USB PZ
Connector shell VOL = 0.5V (max.)
td: Edge interval, resolution
PZ
Z-phase pulse width
0.8±0.4mm
※検出ヘッドが上図のように移動した際の波形です。
18
Specification • There is an extensive selection of specifications for the
ST46-EZA.
• Choose the appropriate numbers and letters below
ST46-EZA
0080 80 0800 800 2200 2200
0100 100 0900 900 2400 2400 Code Details
0150 150 1000 1000 2500 2500 S Alarm signal
0200 200 1100 1100 2600 2600 H High impedance
0250 250 1200 1200 2800 2800
0300 300 1300 1300 3000 3000 Direction
0350 350 1400 1400 Code Details
0400 400 1500 1500 1 Normal
Note: For the standard specification, the indicated effective range 2 Reverse
depends on the product code.
Example of standard specification When the direction is normal, the sinusoidal signal, the 2-phase square wave output
Effective range 10mm: ST46EZA -0010 signal (Phase A, Phase B) and the reference point signal waveform are as shown below.
Effective range 250mm: ST46EZA -0250
Traveling direction of detector head Scale track
Maximum response
Code Resolution Minimum edge interval
speed
Phase B VDC
VPP
19
(Metal Tape Scale Type)
6.5
1.5
4.8
12.4
ø6.4 A
5.5±0.2
2×M2.5 Depth 3 26±0.2
// 0.2 A // 0.05 G
(8) (6.5) 0.05/1000
Scale holder A length L4
Scale length L3 ø5 G:Machine Guide
6.6
8
16
2×ø3.4 Cutting
29 ø6.5 Depth of counterbore 3.5 2×ø3.4 Cut 52.5
Fixed block mounting dimensions // 0.05 A (14)
30 Tension block A mounting dimensions 7.5 1.5±0.1
B Output position of scale origin signal
2×M2.5 Depth 3 26±0.2 X 0.2
Separate Type ST Series
12.5 2.5±0.2
2
17.1
15.6
13.2
(16)
16
13
8.5±0.2
2×R2.75
21±0.2
44
26
2×ø2.8
25
63
16.3
S/N B0700001
13.5
20
• Double-end mounting design (effective range 1100 to 3000mm)
Unit: mm
(5.9)
1.3
1.5
6.5
2.4
(7)
12.4
ø6.5
ø3.4
ø6.4 2×M2.5 Depth3 A
5.5±0.2
26±0.2
Scale length L3 // 0.2 A // 0.05 G
ø5 0.05/1000
6.6
ø3.4
ø6.5
1.3
8
16
2×ø3.4 Cutting (4.8)
29 ø6.5 Depth of counterbore 3.5 2×ø3.4 52.5 Middle-fixed block mounting dimensions
Fixed block mounting dimensions Tension block A mounting dimensions
1000×m Scale holder A length L4
Output position of scale origin signal // 0.05 A
50mm pitch 966 (5) 24 (5) 2×M2.5 depth 3 Scale holder A (14)
B Middle-fixed block 30 7.5 1.5±0.2
8.5
12.5 2.5±0.2
Scale 26±0.2 // 0.05 B 0.2
// 0.1 G holder B
17.1
15.6
13.2
(16)
8
16
13
1.3
11.5±0.2
8.5±0.2
X' (0.6)
(68) Effective range L1 (74) 5.9
Overall length L2 Cross-section X-X'
ST46-EZA
2×R2.75
ø3.4
21±0.2
26
44
2×ø2.8
25
63
16.3
13.5
S/N B0700001
06ADY287 Kawasaki,Japan
21
• Double-sided tape mounting design
Unit: mm
5.5±0.2
2×M2.5 Depth 3 26±0.2
// 0.2 G // 0.05 G
*The output position of the scale origin signal is only the center point, if the effective length of the scale is less than 75mm. 0.05/1000
G:Machine guideway
Scale length L3
// 0.05 A (9.325)
*Output position of scale origin signals 30 X
End cap // 0.1 G End cap 7.5 1.5±0.1 1.45
12.5 1±0.2
50mm pitch 2×M2.5 Depth 3 26±0.2
13
2
13
20
X' 10
8.5±0.2
10 End cap
30 30
0.2 (tape scale)
(50) Effective range L1 (50)
Overall length L2 (0.125)
(double-sided tape)
2×R2.75
Cross-section X-X'
Separate Type ST Series
21±0.2
26
2×ø2.8 44
25
ST46-EZA
63
16.3
S/N B0700001
13.5
22
Assembly Type AT Series
1Vpp Differential Signal Output Type Scale Unit
AT402E
Features
• Ideal for machine tools for heavy cutting as well as linear motors.
• Has multi-point elastic fixing for excellent vibration resistance (200m/s2),shock resistance (400m/s2),
and temperature characteristics.
• The adoption of the Absolute Interval Code has enabled a simplified, low-cost ABS system.
Specifications
AT402E
Effective range 140 to 3040mm
Output signal Signal: 1Vpp differential Sinusoidal signal, differential reference point pulse: Absolute Interval Code compatible
Signal output pitch 20μm
Maximum response speed 120m/min (with Sinusoidal signal amplitude of -3db)
Effective range 140 to 540mm : ±2μm
Accuracy (20°C) Effective range 640 to 940mm : ±3μm
Effective range 1040 to 3040mm : ±3μm/m
Thermal expansion coefficient ≈ 8 x10-6 / K
Operating temperature/humidity 0 to 45°C 20 to 80% RH (no condensation)
Storage temperature/humidity -20 to 70°C 20 to 80% RH (no condensation)
Vibration resistance 200m/s2 (55 to 2000Hz)
Shock resistance 400m/s2 (half-sine 11ms)
Power supply voltage 5VDC±5%
Maximum current consumption 120mA
Maximum sliding force 4N
Air supply hole With air supply hole (end of scale frame/detector head)
Note 1: For details regarding the applicable system, please consult with the individual manufacturer.
Cable configuration
Signal conversion adapter
Ref. (Optional accessories)
Overall scale
23
Interface Unit (Optional accessories)
Signal Conversion Adapter
PSU-400EA
PSU-400E
PSU-400EV
Features
• The PSU-400E series interface unit converts the 1Vp-p differential signal output by AT402E, so that NC feedback systems or
measurement control devices can be used with linear scales in order to achieve highly accurate positioning.
• PSU-400EA interface unit converts the 1Vp-p differential signal output by AT402E to the 11μA differential signal.
Assembly Type AT Series
• PSU-400EV interface unit splits the 1Vp-p differential signal output by AT402E into a minimum of 20 and a maximum of 4000
divisions, and converts the signal to a square wave.
Specifications
AT402E
(1) 80 (2)
31
40
150
150
71 (3)
No. Name
(1) INPUT connector Connector for connecting with Linear Scale AT402E
(2) OUTPUT connector Connector for connecting with external device
(3) ALM lamp Lights red when alarming (Normally lights green)
24
Pin assignment Output signal waveform
(1) Signal cable A (single wire specification) Signal period = 20µm = 360°
Wire color Signal Wire color Signal
0.4-0.6V
White +5V Yellow Phase XB Phase A Vref
Black GND Green Phase Z
Brown Phase A Blue Phase XZ
Red Phase XA Shield FG
Orange Phase B
0.4-0.6V
Note 1: Ground the shield to the earth bar Phase XA Vref
0.4-0.6V
Pin Signal Pin Signal Phase B Vref
2,12 +5V 1 Phase XB
0.4-0.6V
8 Phase B 7,9 Not used Phase XB Vref
AT402E
(3) Signal cable C (FANUC LTD. specification) 180°±90°
12-pin Type Connector
Pin Signal Pin Signal
0.15-0.35V
Phase Z Vref
1,2 +5V 8 Phase XB
3,4 GND 9 Phase Z
0.15-0.35V
5 Phase A 10 Phase XZ
Phase XZ Vref
6 Phase XA 11, shell FG
7 Phase B 12 Not used
Note 1: Connector used: RM15WTP-12P Vref = 2.5±0.5V
Note 2: Applicable connector: RM15WTR-12S nominai = 100%
(Hirose Electric or equivalent product)
8 Blue IZ-
9 Pink F.G. (shell)
ⅠZ 0 2-8.5µA
25
AT402E scale unit mounting dimensions
Maximum effective length L3=L0+10
R �Surface of aluminum frame (Effective range L 0 )
// 0.1 G L2 = (L0/2) +65
0.05/500 P100×n
35 P100 ±0.2 6 (hole), through hole (Aluminum frame)
6
58.5
X
S/N 7200001
62 ±0.1
Ref.
AT402E
MADE IN JAPAN
Longitudinal direction
10.4
ø6.5
25 40±0.2
(Detector head) 90 (19)
19±2 Effective range L0 ø7, through hole
Overall length L1 = L0+119
Assembly Type AT Series
5
ZP1 ZP2 ZP3 ZP4
=10.02 =10.04 =10.06 =10.08 ZPn=10+0.02×n
Absolute Interval Code Elastically secured portion
ZP=20 ZP=20 ZP=20 ZP=20 ZP=20 2×M5, depth 5 M5×0.8, length 25
Special leaf spring
7 76±0.2 (spring washer and flat round washer)
P * Mounting mating surface
// 0.1 G
AT402E
0.05/500
5 25±0.2
S/N 7200001
Kawasaki , JAPAN
[Notes]
1. G indicates the machine guideway.
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface for mounting the detector head.
3. Q and R indicate the datum surfaces for mounting this linear scale.
Ref.
(19) (45)
64±2 5
ZP1 ZP2 ZP3 ZP4
1.5±0.1 (Clearance between the detector head and aluminum frame)
First reference point output position =10.02 =10.04 =10.06 =10.08 ZPn=10+0.02×n
Reference point signal output position
ZP=20 ZP=20 ZP=20 ZP=20 ZP=20
27.6 Effective range
G
(14.8)
*Surface of aluminum frame Maximum travel length
13
Air purge
MS×0.8, depth 5
C/N. 539-375-00
C/N. 539-375-00
)
M/N. AT402E-440
M/N. AT402E-440
M/N. AT402E-440
*Surface// of0.1
aluminum
R frame Mounting example 2 Mounting example 3
85
13
1.5±0.1 head and aluminum frame
Air purge
Longitudinal direction
Vertical direction M5×0.8, depth 5
25
39.8
M6 nut
2±0.1 AIR AIR
C/N. 539-375-00
C/N. 539-375-00
37
M/N. AT402E-440
M/N. AT402E-440
(
(Clearance
head and aluminum frame )
between the detector 37
S * Mounting mating surface
M5 bolt
// 0.1 P
* Longitudinal direction
* Vertical direction
26
Dimensions of scale units
Effective range Overall length Maximum travel length
Code L 2 (mm) n (pcs)
L0 (mm) L1 (mm) L 3 (mm)
AT402E-140 140 259 135 150 2
AT402E-240 240 359 185 250 3
AT402E-340 340 459 235 350 4
AT402E-440 440 559 285 450 5
AT402E-540 540 659 335 550 6
AT402E-640 640 759 358 650 7
AT402E-740 740 859 435 750 8
AT402E-840 840 985 485 850 9
AT402E-940 940 1059 535 950 10
AT402E-1040 1040 1159 585 1050 11
AT402E-1140 1140 1259 635 1150 12
AT402E-1240 1240 1359 685 1250 13
AT402E
AT402E-1840 1840 1959 985 1850 19
AT402E-2040 2040 2159 1085 2050 21
AT402E-2240 2240 2359 1185 2250 23
AT402E-2440 2440 2559 1285 2450 25
AT402E-2640 2640 2759 1385 2650 27
AT402E-2840 2840 2959 1485 2850 29
AT402E-3040 3040 3159 1585 3050 31
27
Assembly Type AT Series
Square-Wave Signal Output Type Scale Unit (Slim/High-speed types)
AT211
Mounting method: Multi-point fixing (excellent vibration and shock resistance)
Scale alarm display LED
Assembly Type AT Series
Features
• This is a slim, sealed scale that can be directly connected to the control unit.
• High speed response up to 120m/min, making it compatible with a wide range of resolutions
from 0.1 to 5μm.
• The multi-point fixing type has excellent vibration resistance.
• Scale alarm display makes for easy maintenance.
• Wide range of specifications enables easy choice to best suit your application.
Single head cable type (no connector)
Specifications
Item Code AT211
Effective range (L0) 100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 750, 800, 900, 1000, 1100, 1200, 1300, 1400, 1500 mm
Scale reference point 50mm pitch, center point, left end, right end (fixed when shipped)
(3+3L0/1000) μm〔(For L0≦500mm, we can also fabricate a high-accuracy type: (2+2L0/1000) μm)〕
Accuracy (20°C) L0: Effective range (mm)
Vibration resistance 200 m/s2 (Conditions: 55 to 2000Hz) (Multi-point fixing type)
Shock resistance 250 m/s2 (Conditions: half-sine, 11ms) (Multi-point fixing type)
Air supply hole With air supply hole (Multi-point fixing type)
Type PA/PA, PB/PB, PZ/PZ
Output signal
Electrical specifications Conforms to RS422
Main scale grating pitch 20μm
Minimum resolution 0.1, 0.2, 0.5, 1, 2.5, 5μm (fixed when shipped)
Minimum edge interval 125, 250, 333, 500, 1000ns (fixed when shipped)
Maximum response speed 5.4 to 120 m/min (Determined by minimum resolution and minimum edge interval)
Power supply voltage 5VDC±5%
Maximum current consumption 200 mA
Sliding force 5N max.
Operating temperature 0 to 45°C
Storage temperature -20 to 70°C
Operating/storage humidity 20 to 80%RH (no condensation)
Direction switching Standard/Reverse (set when shipped)
Alarm detection Over-speed, scale signal error
Alarm function Alarm output Output for PA/PA, PB/PB, and PZ/PZ are all high-impedance
Alarm display Red LED on NC side connector of signal cable turns on (this does not include single head cable types)
28
Mounting dimensions for multi-point fixing type Unit: mm
ø5 (hole), countersunk ø8.6 on both sides, depth 6
Fixing screw: Hex bolts M4×25
20 // 0.1 G
A
14.3
(4.8) Overall length L 3 (4.8)
AIR
40
AT211
46±0.2
MADE IN JAPAN
58
G: Machine guideway
Air supply hole (M5)
0.5±0.2 19 80±0.2 2×M6×1.0, through hole
(On both sides)
ø9, both sides countersunk,
94 depth 4.5
// 0.1 A
Effective range L 0
(19)
(30)
(ø9)
AT211
0.03/100
10
Scale unit mounting surface
(Standard mounting direction)
Note: If the head cable is required to lead from the opposite direction, the scale unit can be installed upside down.
(47.4) (56.4)
(50)
(ø10.5)
(41.2)
ALARM
29
Mounting dimensions for double-end fixing type Unit: mm
Overall length L4
22 9 Mounting hole pitch L2 9
A
1
Middle support L5
// 0.2 G
// 0.1 G Middle support L7 Scale unit mounting surface
5
Middle support B A ø5 (hole) C
(Fixed) (Fixed) (Fixed)
21.5
17.5
35
AT211
52
28±0.2
10
17
7 Both sides countersunk,
14 depth 6.5
80 ±0.2 2×M6×1.0, through hole G: Machine guideway
1.5±0.2 19
94 ø9, both sides countersunk,
depth 4.5
// 0.1 A
Effective range L0
(19)
(50)
(30) 17 Mounting hole pitch L3 17
Assembly Type AT Series
1
(34)
11
15
B A ø5 (h C
1
(Fixed) ole)
Middle support (Fixed) (Fixed)
5
1 Middle support L7
Middle support L6
Note: If the head cable is required to lead from the opposite direction, the scale unit can be installed upside down.
(47.4) (56.4)
(50)
(ø10.5)
(41.2)
30
Cable pattern Unit: mm
(ø10.5)
(50) (30) (L is 0.3 or 1m) (50) (30)
(ø6.5)
(ø6.5)
(ø9)
(41.2)
(41.2)
(34)
(34)
ALARM
ALARM
(45)
(ø6.5)
(ø6.5)
(4)
(41.2)
(34)
ALARM
AT211
(L is 3, 5, or 7m) Single head cable type (no connector)
Connector for feedback cable (L is 3, 5, or 9m)
(Included accessory)
Wires (pre-soldered)
User provides the cable and NC side connectors.
31
Specification
• There is an extensive selection of specifications for the AT211.
• Choose the appropriate numbers and letters below
according to specification required.
Selection Method
If you don't have a specification in mind, choose the
option with the .
* For special applications not shown in the specifications, please contact us.
Additionally, we are also able to meet the 1VP-P Sinusoidal signal output
specification.
Mounting method
Code
A Multi-point fixing
B Double-end fixing
Scale reference point 50mm pitch interval When the scale reference point is at the center point
(midpoint of effective range)
Code When the scale reference
point is at the left end When the scale reference
Pitch: 50 point is at the right end
1 50mm pitch 10 10
2 Center point
3 Left end
4 Right end
AT211
Accuracy (20°C)
Code
S (3+3L0/1000) μm Note 1: L0 is the effective range (mm).
H (2+2L0/1000) μm Note 2: Type H is used for effective ranges of 500mm or less.
Specification combination table (resolution, response speed, and minimum edge interval)
Minimum edge interval
(ns)* 125 250 333 500 1000
Resolution (μm)
0.1 A: 43 (710) B: 22 (360) C: 16 (260) D: 11 (180) E: 5.4 (90)
0.2 F: 86 (1400) G: 43 (710) H: 32 (530) J : 22 (360) K: 11 (180)
0.5 L:120 (2000) M:110 (1800) N: 81 (1300) P: 54 (900) Q: 27 (450)
1.0 — R:120 (2000) S:120 (2000) T:110 (1800) U: 54 (900)
2.5 — — — W: 120 (2000) X:120 (2000)
5.0 — — — — Y:120 (2000)
* Codes A to Y show the maximum response speed in m/min, values in ( ) are mm/s.
Note: The minimum edge interval varies 0 to -10% based on the operating environmental conditions.
32
(Example) AT211 - 1 5 0 0 A 1 S - P 1 - A B
Effective range
1500mm Signal cable
Length3m
Mounting method No flexible metal conduit
Multi-point fixing
Scale reference point Head cable
50mm pitch Direction Length 0.3m
Standard: PA goes ahead With flexible metal conduit
Accuracy
(3+3Lo/1000) μm Resolution 0.5μm
Response speed 54m/min
Minimum edge interval: 500ns
Signal cable
Flexible metal
Code Length (L) conduit*1 Scale alarm display LED
A 3m Yes Not waterproof Waterproof connector (special) Scale unit
B 3m No
NC device
MODEL AT211
C 5m Yes
D 5m No (CN5) (CN4) (CN3) (CN2) (CN1)
E 7m Yes Feedback cable Signal cable Head cable
(Provided by user)
F 7m No
AT211
PB
*2 The connector (CN3) for signal cables 5 PA 10 PZ Phase B
AM26C31 PB
6 PA 12, 14 Not used PB
G, H, and J are half-pitch connectors. 9 15 7 15 Minimum edge interval
PB F.G t t t t
t = 125 to 1000ns
Applicable connector (CN4): PZ
PZ
HDAB-15S (Hirose Electric or equivalent product (D-sub series) may be used) Phase Z
PZ
PZ
60±10µm
Head cable
Flexible
Code Length metal Connector (CN1)
(L) conduit Scale alarm display LED
Not waterproof Waterproof connector (special) Scale unit
A 0.3m Yes Special waterproof
No Special waterproof
NC device
C 1m No Special waterproof
D 3m (CN5) (CN4) (CN3) (CN2) (CN1)
E 4m Feedback cable Signal cable Head cable
(Provided by user) Included connector (when a signal cable is used)
F 5m
No No
H 7m
J 8m
K 9m
Connector provided by user
Note: The cable is enclosed in a flexible Scale unit
(CN5)
metal conduit or else is PVC sheathed.
NC device
AT211
4
Detector head
45 L Head cable
ALM signal for single head cable type (no connector) Wire color Signal Wire color Signal
White, black 0V Blue
AT211
1k PB
High Brown, red +5V Purple PZ
Alarm circuit ALM
Orange Gray
PATraveling directionPZ
of detector head
Low (when alarm occurs) Pink
Equivalent to TC7S08 (Toshiba C-MOS) Yellow PA ALM
Green PB
Direction
Code
1 Standard: PA goes ahead Standard: PA
2 Reverse: PB goes ahead PA goes ahead PB
AT211
33
Standard: PA
PA goes ahead PB
Assembly Type AT Series
Square Wave Signal Output Type Scale Unit (Standard type)
AT203
Features
• The maximum effective measurement length of 6000mm enables use on large machines (such as for LCD production).
• The travel length of the linear scale is output with 2-phase square wave signals, which can be used as a feedback signal for
NC machine tools.
• The pulse signal unit (PSU) is no longer needed, and the AT203 can be directly connected to the NC machine tool.
• The maximum response speed is 2000mm/s. (When resolution is 1μm and the minimum edge interval is 250ns)
Assembly Type AT Series
Specifications
Item Code AT203
Detection method Photoelectric type transmission linear encoder
Output Two 90° phase-shifted square wave signals
AT203
34
Maximum response speed*
Maximum response speed (m/min)
Minimum edge interval Resolution 1 µm 0.5 µm
AT203
0.1 µm
500ns 110 (50) 54 (50) 11 (11)
250ns 120 (50) 110 (50) 22 (22)
Traveling direction of detector head
The indicates the setting when shipped
* Values in ( ) are for effective ranges of 3250mm and more.
* The minimum edge interval varies 0 to -10% based on the operating environmental conditions. AT203
AT203
Standard: PA
PA goes ahead
AT203
PB
Reverse: PA
Traveling direction of detector head PB goes ahead
PB
* This is in the standard direction when shipped.
AT203
Wiring example
Relay cable NC device
R1
5 PA
R2 A
6 PA
R1R1
7 PB PA
Standard: R2 B
PA goes8 ahead
PB
R1 R1
9 PZ PB
R2 C
10 PZ
Scale unit
R1
3 +5V
Reverse: PA
4 +5V +5V
PB goes
11 ahead
+5V PB
1 0V
2 0V * This is in the standard direction when shipped.
GND
13 0V Note 1: When the shield has a drain wire, connect it to Pin 15.
Shell F.G
(Note 2) Note 2: Always ground the shield for relay cables by, for example,
15 F.G
(Note 1) FG connecting it to an earth conductor.
R1 = 560
R2 = 150
Recommended receiver: SN75ALS195(TI)
35
AT203 scale unit mounting dimensions
• AT203-100 to 3000 Unit: mm
Overall length L3
27
37
49.5
1.5±0.2
AT203
31±0.3
80
10
MADE IN JAPAN
X
7
29
(46.3) 10
8
12.6
10.5
Assembly Type AT Series
10 90 7
// 0.2 G
10
AT203
7
20
20
Countersunk, depth 5
View in X direction
Order No. Code Effective range Maximum travel length Mounting hole pitch Overall length L4 (mm) L5 (mm) L6 (mm)
L0 (mm) L1 (mm) L2 (mm) L3 (mm)
539-411-30 AT203-100 100 120 248 268
539-412-30 AT203-150 150 170 298 318
539-413-30 AT203-200 200 220 348 368
539-414-30 AT203-250 250 270 398 418
539-415-30 AT203-300 300 330 458 478
539-416-30 AT203-350 350 380 508 528
539-417-30 AT203-400 400 430 558 578
539-418-30 AT203-450 450 480 608 628
539-419-30 AT203-500 500 540 668 688
539-421-30 AT203-600 600 650 778 798
539-423-30 AT203-700 700 760 888 908
539-424-30 AT203-750 750 810 938 958
539-425-30 AT203-800 800 860 988 1008
539-426-30 AT203-900 900 960 1088 1108
539-427-30 AT203-1000 1000 1060 1188 1208 594
539-428-30 AT203-1100 1100 1160 1288 1308 644
539-429-30 AT203-1200 1200 1260 1388 1408 694
539-430-30 AT203-1300 1300 1360 1488 1508 744
539-431-30 AT203-1400 1400 1460 1588 1608 794
539-432-30 AT203-1500 1500 1560 1688 1708 844
539-433-30 AT203-1600 1600 1690 1818 1838 610
539-434-30 AT203-1700 1700 1790 1918 1938 650
539-435-30 AT203-1800 1800 1890 2018 2038 670
539-436-30 AT203-2000 2000 2100 2228 2248 740
539-437-30 AT203-2200 2200 2300 2428 2448 800
539-438-30 AT203-2400 2400 2500 2628 2648 1314 1300 650
539-439-30 AT203-2500 2500 2600 2728 2748 1364 1340 670
539-440-30 AT203-2600 2600 2700 2828 2848 1414 1400 700
539-441-30 AT203-2800 2800 2900 3028 3048 1514 1500 750
539-442-30 AT203-3000 3000 3100 3228 3248 1614 1600 800
36
• AT203-100 to 3000
10 L4
L5 Unit: mm
Middle support
L6 L6
20
6 Adjustable
Mounting surface method A
Middle support
6
B A C
28.5
10 L4
Mounting surface method B L5
2.1
L6 L6
20 Adjustable
Middle support 6
6
B A C
23.5
AT203
Effective range (mm) Middle support
1000 to 1500 A (1 place)
1600 to 2200 B, C (2 places)
2400 to 3000 A, B, C (3 places)
• AT203-3250 to 6000
Overall length L2
L3
7 L4 L4 L4 L4 7
32.5
A Elastically secured portion le) Elastically Elastically
80 ho
23 Air supply hole (M5)
60 ø 8( Elastically secured portion Mounting block Rigidly fixed portion secured portion // 0.2 G secured portion
2×
7.5
C1
15
15
66±0.3
50.5
95.5
AT203
MADE IN JAPAN
X
29
(0.5)
1.5±0.2
12.6
8
(46.3)
7
Countersunk, depth 6.5
1.5±0.2 36 11.6
60±0.2
41.2
// 0.2 G
Countersunk, depth 5
11 (hex)
View in X direction
Scale unit
2.5
37
Assembly Type AT Series
Slim Sealed Type
AT217-TL / AT217-TL-B
Features
• The displacement of the scale is output in 2-phase square wave signals and it can be used as feedback signal.
• Can be connected directly to NC machine tools.
• Since cable can be separated from the detector head, it is excellent in maintenance.
Specifications
Model AT217-TL /AT217-TL-B
Effective range 100 to 1500mm (20 models)
Assembly Type AT Series
Resolution 1μm
AT217-TL/AT217-TL-B
AT217-TL Effective range Signal cable length AT217-TL-B Effective range Signal cable length
Order No. Model L0 (mm) (m) Order No. Model L0 (mm) (m)
529-461-5 AT217-100TL 100 (4") 529-461-7 AT217-100TL-B 100 (4")
529-462-5 AT217-150TL 150 (6") 529-462-7 AT217-150TL-B 150 (6")
529-463-5 AT217-200TL 200 (8") 529-463-7 AT217-200TL-B 200 (8")
529-464-5 AT217-250TL 250 (10") 529-464-7 AT217-250TL-B 250 (10")
529-465-5 AT217-300TL 300 (12") 529-465-7 AT217-300TL-B 300 (12")
529-466-5 AT217-350TL 350 (14") 529-466-7 AT217-350TL-B 350 (14")
529-467-5 AT217-400TL 400 (16") 529-467-7 AT217-400TL-B 400 (16")
529-468-5 AT217-450TL 450 (18") 529-468-7 AT217-450TL-B 450 (18")
529-469-5 AT217-500TL 500 (20") 529-469-7 AT217-500TL-B 500 (20")
529-471-5 AT217-600TL 600 (24") 529-471-7 AT217-600TL-B 600 (24")
5 5
529-473-5 AT217-700TL 700 (28") 529-473-7 AT217-700TL-B 700 (28")
529-474-5 AT217-750TL 750 (30") 529-474-7 AT217-750TL-B 750 (30")
529-475-5 AT217-800TL 800 (32") 529-475-7 AT217-800TL-B 800 (32")
529-476-5 AT217-900TL 900 (36") 529-476-7 AT217-900TL-B 900 (36")
529-477-5 AT217-1000TL 1000 (40") 529-477-7 AT217-1000TL-B 1000 (40")
529-478-5 AT217-1100TL 1100 (44") 529-478-7 AT217-1100TL-B 1100 (44")
529-479-5 AT217-1200TL 1200 (48") 529-479-7 AT217-1200TL-B 1200 (48")
529-480-5 AT217-1300TL 1300 (52") 529-480-7 AT217-1300TL-B 1300 (52")
529-481-5 AT217-1400TL 1400 (56") 529-481-7 AT217-1400TL-B 1400 (56")
529-482-5 AT217-1500TL 1500 (60") 529-482-7 AT217-1500TL-B 1500 (60")
38
AT217-TL/AT-217-TL-B scale unit mounting dimensions Unit: mm
L4 (Overall length)
9 (.354) L2 (Mounting hole pitch)
Hole on both
sides 6.5 deep
17.5 (.689)
28 (1.102) L1 (Maximum travel range)
22 (.866) 0.2 G
L0 (Effective range)
10 (.393)
17 (.669)
AT217-TL/AT217-TL-B
53.5 (2.106)
35
7
(.275)
28±0.4 (1.102)
14 80±0.2 (3.150)
1.5±0.4 19 1.5 (.551) 2- through hole,
(.059) (.748) (.059) 94 (3.701) ø9 hole on both sides,
4.5 deep
0.1 A 170.3 (6.705)
Scale unit
Main unit mounting face L3 (Mounting hole pitch)
ø5
Middle support (B) (A) (C)
5
(.846)
21.5
Mounting method A
15 (.591)
1 (.039)
39
Absolute Scale Unit
Scale Format
Resolution
Applicable Systems*1
0.005μm 0.05μm 0.1μm 0.01μm 0.001μm
FANUC Ltd. FS-i Series, POWER Mate i ABS AT553
ABS AT555
NC control device Serial αi interface ABS AT1153 ABS ST758 ABS ST1351 ABS ST1352
Specifications
Series Scale Type Maximum effective Maximum response Accuracy (20°C)*4
range speed
ABS ST700 Compact Type Series Separate Type 6000mm 5m/s (5+5L0/1000) μm
ABS ST1300 Series Separate Type 12000mm 8m/s ±5μm
SC Type 2200mm 2.5m/s (3+3L0/1000) μm
ABS AT500 Series HC Type Assembly Type 1000mm
2.5m/s (1.2m/s*3) (2+2L0/1000) μm
HR/HL Type 350mm
(3+5L/1000) μm L=140 to 2040mm
ABS AT1100 Series Assembly Type 3040mm 3m/s (5+5L/1000) μm L=2240 to 3040mm
*3 Maximum response speed of 0.005μm resolution type
*4 L0=effective range (mm); scale base type accuracy for the ST700 compact type series
40
Absolute system, linear scale principle (e.g. ABS AT500 Series)
[Figure 1]
AT500
MADE IN JAPAN
3768mm
As shown in Figure1, when power is supplied to the linear scale the COA signal position is detected, and based on this the MED
wavelength and position is detected.
In the same way, from the microprocessor that detects the FIN and OPT signal positions, an ultimate absolute value of
resolution of 0.05μm/0.005μm is obtained.
The data will increase when the detector moves in this direction. The data will increase when the detector moves in this direction.
AT500
CL
CL
The data will increase when the detector moves in this direction. The data will increase when the detector moves in this direction.
41
Separate Type ABS ST Series
Absolute Scale Unit (High environmental resistance type)
4: Mitsubishi Electric Corporation high-speed serial 8: Shape 50mm (W) × 28mm (D) × 11mm (H)
ABS ST748A, ST748AL
ABS ST748, ST748L Resolution 0.1μm
5: FANUC Ltd. high-speed serial
ABS ST758, ST758L
7: Panasonic Corporation, Motor business unit high-speed serial
ABS ST778A, ST778AL
8: Yaskawa Electric Corporation high-speed serial
ABS ST788A, ST788AL
Applicable interfaces
FANUC Ltd. FS-i Series, POWER Mate i Series
Mitsubishi Electric Corporation MELSERVO MR-J4/MR-J3 Series
Mitsubishi Electric Corporation CNC Series MDS-D/MDS-DH Series
Yaskawa Electric Corporation -VII Series
Applicable interfaces*1 Panasonic Corporation, Motor business unit MINAS-A5, A5L, A5N, A5NL Series, MINAS-A4, A4P, A4N, A4NL
Series
Mitutoyo Corporation ENSIS*2
Nikki Denso Co., Ltd. VC / VC/ VPS Series
Servoland Corporation SVF Series
PMAC JAPAN Co., Ltd. UMAC-Turbo PMAC2
*1 For details (connectivity) regarding the applicable system, please consult with the individual manufacturer.
*2 ENSIS is a registered trademark of Mitutoyo Corporation.
42
Specifications
Item Scale Type Scale base type
Resolution 0.1μm (0.05μm: special order)
Detection method Electromagnetic induction Absolute position detection method*
Shape Separate type scale
Effective range (accuracy guarantee range) 100 to 3000mm / 3200 to 6000mm
Accuracy (20°C) (5+5L/1000) μm L: Effective range mm
Maximum feed speed 5 m/s
Thermal expansion coefficient (12.0±1.5) ×10-6 /°C
(when attached to material equivalent to steel)
Temperature 0 to 50°C
Operating conditions
Humidity 20 to 80%RH
Temperature −20 to 70°C
Storage conditions
Humidity 20 to 80%RH
Power supply voltage 5V±10% (at the detector head)
(Ripple and spike noise should not exceed 100mV)
Current consumption 270mA (Max.)
Vibration resistance 300m/s2 (55 to 2000Hz)
Shock resistance 500m/s2 (half-sine, 11ms)
Length/cable diameter 1m / ø3.8mm (high-flex cable)
Head cable 1) D-sub (15-pin pin type) connector (not waterproof)
Connector 2) D-sub (9-pin socket type) connector (not waterproof): for ST788A
Maximum signal cable length Up to 29m (head cable length included) (Please consult the user's manual)
Detector mounting 1 location each on top and sides
Direction of cable outlet 4 sides (top, bottom, left, right) can be selected
EMC standard CE mark standard
Note: If considering using in an environment in which cutting fluid, etc., is used, please consult our nearest sales department.
Output specifications
• ST788A (L) • ST748A (L), ST778A (L), ST708A (L) • ST748 (L), ST758 (L)
Output connector (socket type) 5 1 Output connector (pin type) 1 8
Output connector (pin type) 1 8
D-sub 9-pin D-sub 15-pin D-sub 15-pin
Applicable connector 9 6 Applicable connector 9 15 Applicable connector 9 15
17JE-23090-02 (D2C) (DDK) HDAB-15S (Hirose Electric) HDAB-15S (Hirose Electric)
Alternately, an equivalent product (D-sub series) can Alternately, an equivalent product (D-sub series) can Alternately, an equivalent product (D-sub series) can
be used be used be used
Pin No. Signal Pin No. Signal Pin No. Signal
1 +5V (VCC) 1 0V (GND) 1 0V (GND)
2 RQ/DT (S) 2 0V (GND) 2 0V (GND)
3 +5V (VCC) 3 +5V 3 +5V
4 N.C 4 +5V 4 +5V
5 0V (GND) 5 N.C 5 DT
6 RQ/DT (/S) 6 N.C 6 DT
7 N.C 7 RQ/DT 7 RQ
8 N.C 8 RQ/DT 8 RQ
9 0V (GND) 9 N.C 9 N.C
Connector shell F.G 10 N.C 10 N.C
Note: Leave test terminals (Pin No. 7 and 8) 11 +5V 11 +5V
disconnected during use. 12 N.C 12 N.C
13 0V (GND) 13 0V (GND)
14 N.C 14 N.C
15 F.G 15 F.G
Connector shell F.G Connector shell F.G
Note: Leave test terminals (Pin No. 9 and 10) Note: Leave test terminals (Pin No. 9 and 10)
disconnected during use. disconnected during use.
43
Mounting dimensions 50 Unit: mm
• Scale base type (100 to 3000mm) 42±0.2 2×M3×0.5, depth 5
7±0.2
30
22±0.2
28±0.2
(25.6)
R4 Model ST7 8A
* S/N F0012345
S/N F0012345
le)
(ho 8 2×M3×0.5, depth 3 +count
4.6
Z× Scale base
Detector head
// 0.1 G
(41.2)
Output connector shape
0.1/1000
ST788A
G: Machine guideway
(32.2)
Up: U Head cable: 1m
(Select) (46.4)
Left: L Right: R
(Select) (Standard) (45.3)
ST7*8A // 0.05 G
(16)
Model S/N F0012345
0.05/1000
(15)
Down: D
(Select) Cable outlet diagram
2.4±0.2
(0.7)
11
C/N. 579-***R08
2.5
M/N. ST7*8A-****A-R
0.4±0.1
-0.05
6.5 +0.1
Distance from scale
surface to detector head
Dimensions
Effective range Maximum L1 L2 L3 L4 No. of
Absolute Scale Unit
(mm) Z
579-301* 8 ST7 8 (A) -100A-* 100 110 180 90 80
579-302* 8 ST7 8 (A) -200A-* 200 210 280 140 130
— 3
579-303* 8 ST7 8 (A) -300A-* 300 310 380 190 180
579-304* 8 ST7 8 (A) -400A-* 400 410 480 240 230
2
579-305* 8 ST7 8 (A) -500A-* 500 510 580 290 80
579-306* 8 ST7 8 (A) -600A-* 600 610 680 340 130
5
579-307* 8 ST7 8 (A) -700A-* 700 710 780 390 180
579-308* 8 ST7 8 (A) -800A-* 800 810 880 440 230
579-309* 8 ST7 8 (A) -900A-* 900 910 980 490 80
579-310* 8 ST7 8 (A) -1000A-* 1000 1010 1080 540 130
4 7
579-311* 8 ST7 8 (A) -1100A-* 1100 1110 1180 590 180
579-312* 8 ST7 8 (A) -1200A-* 1200 1210 1280 640 230
579-313* 8 ST7 8 (A) -1300A-* 1300 1310 1380 690 80
579-314* 8 ST7 8 (A) -1400A-* 1400 1410 1480 740 130
6 9
579-315* 8 ST7 8 (A) -1500A-* 1500 1510 1580 790 180
579-316* 8 ST7 8 (A) -1600A-* 1600 1610 1680 840 230
579-317* 8 ST7 8 (A) -1700A-* 1700 1710 1780 890 80
200
579-318* 8 ST7 8 (A) -1800A-* 1800 1810 1880 940 130
8 11
579-319* 8 ST7 8 (A) -1900A-* 1900 1910 1980 990 180
579-320* 8 ST7 8 (A) -2000A-* 2000 2010 2080 1040 230
579-321* 8 ST7 8 (A) -2100A-* 2100 2110 2180 1090 80
579-322* 8 ST7 8 (A) -2200A-* 2200 2210 2280 1140 130
10 13
579-323* 8 ST7 8 (A) -2300A-* 2300 2310 2380 1190 180
579-324* 8 ST7 8 (A) -2400A-* 2400 2410 2480 1240 230
579-325* 8 ST7 8 (A) -2500A-* 2500 2510 2580 1290 80
579-326* 8 ST7 8 (A) -2600A-* 2600 2610 2680 1340 130
12 15
579-327* 8 ST7 8 (A) -2700A-* 2700 2710 2780 1390 180
579-328* 8 ST7 8 (A) -2800A-* 2800 2810 2880 1440 230
579-328* 8 ST7 8 (A) -2900A-* 2900 2910 2980 1490 80
14 17
579-330* 8 ST7 8 (A) -3000A-* 3000 3010 3080 1540 130
The code indicates the interface specification (0,4,5,7,8). ST708A: 0
The Order No. and the * code indicate the direction of the head cable (R, L, U, D). ST748A: 4
The in the Order No. is as described below. ST748: 3
ST758: 5
ST778A: 7
ST788A: 8
44
Mounting dimensions 50
42±0.2
• Scale base type (3200 to 6000mm) 30 2×M3×0.5, depth 5
7±0.2
Unit: mm
22±0.2
(25.6)
S/N F0012345
)
(hole 8 2×M3×0.5, depth 3 +count
4.6 Detector head
Z× Scale base
// 0.1 G
(41.2)
0.1/1000 Output connector shape
G: Machine guideway ST788AL
Up: U
(32.2)
Head cable: 1m
(Select) (46.4)
Left: L Right: R
(Select) (Standard)
(45.3)
ST7*8AL
(16)
Model S/N F0212345
(15)
Down: D // 0.05 G
(Select) Cable outlet diagram 0.05/1000
2.4±0.2
(0.7)
11
C/N. 579-***R08
2.5
M/N. ST7*8AL-****A-R
0.4±0.1
6.5 -0.05
Distance from scale
+0.1
surface to detector head
Dimensions
Maximum
45
Signal Adjusting Method When Mounting ABS ST700 Series
• In order to perform signal adjustment and confirmation after the unit is mounted, conditioning is necessary using a PC and
application software (ABS ST700 Signal Adjustment Program). (For conditioning, allow a travel distance of at least 60mm.)
The following settings and confirmation are possible with this software:
1) Scale signal automatic adjustment ➞ It is necessary to mount the scale base and detector head detector with specified
dimensions.
2) Scale signal amplitude (signal strength) confirmation
3) Scale origin (absolute position data of zero) setting
4) Absolute position data confirmation
5) Error history clear
6 ABS resultant error checking (effective range 3200mm to 6000mm)
• Connection method
Connection cable A Feedback cable
USB port (USB cable) (Supplied by user) Head cable Detector head Scale base
Absolute Scale Unit
ABS ST700 Series
USB-485
PC (422)DS15P
Connection cable B
(RS-485 cable or RS-422 cable) ABS ST700 Series
Grounding
* To prevent the possibility of electric shock the device must be grounded.
* When using Part No.06ADZ751, connect the head cable and the connection cable B together.
* The conversion unit's power source is supplied via connection cable A from the PC USB port.
* In the “Applicable model” column, 1,2,3,4,8,9 apply to . Prepare the appropriate conversion unit and connection cable B for the scale to be used.
46
MEMO
47
Separate Type ABS ST Series
Absolute Scale Unit (High environmental resistance type)
ABS ST138 A
Available Interfaces
Mitutoyo ENSIS*2
Mitsubishi Electric Corporation, MELSERVO MR-J4 Series
Applicable interfaces*1 FANUC Ltd.
Panasonic Corporation, Motor Business Unit MINAS-A5 Series
Yaskawa Electric Corporation, -VII Series
*1 Be sure to contact each manufacturer for details of the applicable systems (availability of connection).
*2 EENSIS is a registered trademark of Mitutoyo Corporation.
Control device*
Electric connector
48
Specifications
Item Model ABS ST1300
Detection method Optical reflection type linear encoder
Metal tape
Scale type
Double-end fixation Double-stick tape fixation
Maximum effective length 12m 3m 3m*1
Fixing part material — Equivalent to iron Other than equivalent to iron
Indication accuracy (20ºC) ±5µm (1m or less) ±5µm (1m or less)
±5µm/m (1.1m or more) *4 ±5µm/m (1.1m or more)
Resolution 0.001µm/0.01µm (switched at shipment)
Maximum response speed 8m/s or less
Applicable Interfaces Mitutoyo ENSIS, Mitsubishi Electric Corporation I/F, FANUC Ltd. I/F, Yaskawa Electric Corporation I/F, Panasonic Corporation I/F
Expansion coefficient ≈ 10x10–6 / K *5 ≈ 10x10–6 / K *2
GAP allowance Initial: ±0.1mm Kinetic: ±0.2mm
Cable length 1m (Highly curved cable)
Detector size 40 (D) × 22 (W) × 23 (H) mm
Operation temperature 0 - 50ºC 0 - 50ºC*1
When mounting: ±10ºC
Storage temperature −20 - 70ºC −20 - 70ºC*3
*1: Double-sided tape fixing type, careful for the condition of operating temperature range, in case that the sealing surface material is except for Fe equivalent.
*2: Thermal expansion coefficient occasionally change, as the difference between scale material’s and sealing surface material’s is excessive.
*3: Double-sided tape fixing type, the accuracy compensation occasionally change, in case that the sealing surface material is except for Fe equivalent and
stored in environment over operating temperature range. Imaging these conditions, double-end fixing type is adopted.
*4: Tension fix is adopted to be stable the temperature property. Because scale tension is longer 250 µm/m, the accuracy compensation is needed over the system.
*5: Thermal expansion coefficient after mounted conform to expansion/contraction of mounted surface by changing outer temperature(Double-end fixing type).
Relation between resolution for each supported interface, maximum effective length, and maximum response speed
Maximum effective length (mm)
Resolution Maximum response speed
Double-end fixation Double-stick tape fixation
10nm 12000mm 3000mm 8m/s
Mitutoyo ENSIS
1nm ±2100mm * ±1500mm * 8m/s
10nm 12000mm 3000mm 4m/s
Mitsubishi Electric Corporation
1nm ±2100mm * ±1500mm * 4m/s
10nm 12000mm 3000mm 8m/s
FANUC Ltd.
1nm ±2100 mm * ±1500mm * 8m/s
Output specification Pin assignment for Mitsubishi Electric Corporation MELSERVO Pin assignment for FANUC Ltd. α/αi
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal
1, 2 0V (LG) 10 N.C 1, 2 GND 10 N.C
Compatible connector 1 8
3, 4 +5V(P5) 11 +5V (P5) 3, 4 +5V 11 +5V
HDAB-15S
5 N.C 12 N.C 5 SD or SD/REQ 12 N.C
(Standard accessory) 9 15
6 N.C 13 0V (LG) 6 _SD or _SD/_REQ 13 GND
7 MR (RQ/DT) 14 N.C 7* REQ or TEST 14 N.C
8 MRR (_RQ/_DT) 15 F.G 8* _REQ or _TEST 15 F.G
9 N.C Connector shell F.G 9 N.C Connector shell F.G
* TEST/_TEST signal: Used as a communication line when checking signal.
Pin assignment for Panasonic Corporation MINAS Pin assignment for Yaskawa Electric Corporation Σ Series
Pin No. Signal Pin No. Signal Pin No. Signal Pin No. Signal
1, 2 GND 10 N.C 1, 2 GND 10 N.C
3, 4 +5V 11 +5V 3, 4 VCC 11 VCC
5 N.C 12 N.C 5 N.C 12 N.C
6 N.C 13 GND 6 N.C 13 GND
7 +REQ/+SD 14 N.C 7 S 14 N.C
8 -REQ/-SD 15 F.G 8 /S 15 F.G
9 N.C Connector shell F.G 9 N.C Connector shell F.G
49
External View
• Double-end fixation type (Effective length: 500 to 1000mm)
14.8±0.2
// 0.05 G
0.05/1000
2×M3 depth 5 35±0.2 M4×5 G:Machine guideway
M4×5 (Same shape in the rear side) Scale holder "A" length L4 // 0.2 G (4)
(4) (Plain washer combined with hex-nut)
(Plain washer combined with hex-nut)
Scale length L3 M4×5
M4×5 (Sleeve washer combined with hex-nut)
(Sleeve washer combined with hex-nut) 40 30.1
4±0.2
B 2.5 35±0.2 // 0.05 B 15
// 0.1 G X
2.5
17.1
16
16
2×M3 depth 6
17±0.2
X'
(70) Effective length L1 (103)
Overall length L2 30.1
// 0.05 A 23 2±0.1
4±0.2
2×R2.75 0.3
8
22
16
(44)
21
1.3
2×ø2.8 1.2 5.9
25 Section view X-X'
(68) (16.3)
(13.5)
S/N B0700001
ABS ST1340A MADE IN JAPAN
06AEN655 Kawasaki,Japan
Dimensions
• Resolution: 0.01μm
Effective length Scale length Scale length Scale holder A No. of Mass
Order No. Code
L1 (mm) L2 (mm) L3 (mm) L4 (mm) mounting holes (g)
Dimensions
• Resolution: 0.001μm
Effective length Scale length Scale length Scale holder A No. of Mass
Order No. Code
L1 (mm) L2 (mm) L3 (mm) L4 (mm) mounting holes (g)
50
External View
• Double-end fixation type (Effective length: 1100 to 12000mm)
(5) 10±0.2 65±0.2 ((100±0.2) ×n) ±0.3 50.5±0.2 31.5±0.2 (11) M4×8
(33) 44 12±0.2 (44) (13) 7.5 10±0.2 M4×14
M4×10 (33) (33) (Plain washer combined with hex-nut)
M3×6 M4×8
14.8±0.2
M3×6 // 0.05 G
M4×5 M4×5 0.05/1000
(Plain washer combined with hex-nut) 2×M3 depth 5 35±0.2 (Plain washer combined with hex-nut) G:Machine guideway
Scale length L3 (Same shape in the rear side) // 0.2 G M4×5
M4×5
(Sleeve washer combined with hex-nut) 1000×m Scale holder "A" length L4 (Sleeve washer combined with hex-nut)
966 (5) 24 (5) 40 30.1
B 2.5 35±0.2 15
4±0.2
5.2
8.7
// 0.1 G // 0.05 B X
2.5
17.1
16
16
B0700001
11.5±0.2
17±0.2
X'
(70) Effective length L1 2×M3 depth 6 (103)
Overall length L2
30.1
(5.9) 2×R2.75 // 0.05 A 23 2±0.1
3.5 0.3
4±0.2
ø3.4
(44)
21
ø6
8
22
16
ø6
2×ø2.8
25
ø3.4
3.5 1.3
(5.9) (68)
1.2 5.9
中間固定部 取付寸法図 Section view X-X'
(16.3)
(13.5)
S/N B0700001
ABS ST1340A MADE IN JAPAN
06AEN655 Kawasaki,Japan
Dimensions
• Resolution: 0.01μm
Effective Scale Scale Scale No. of Effective Scale Scale Scale No. of Mass
Mass Order No. Code length length length holder A mounting
Order No. Code length length length holder A mounting
L1 (mm) L2 (mm) L3 (mm) L4 (mm) holes (g) L1 (mm) L2 (mm) L3 (mm) L4 (mm) holes (g)
579-440- 1 ST13 1A-01100D 1100 1273 1200 146 11 659 579-485- 1 ST13 1A-09200D 9200 9373 9300 246 92 2538
579-441- 1 ST13 1A-01200D 1200 1373 1300 246 12 680 579-486- 1 ST13 1A-09400D 9400 9573 9500 446 94 2581
579-442- 1 ST13 1A-01300D 1300 1473 1400 346 13 702 579-487- 1 ST13 1A-09600D 9600 9773 9700 646 96 2625
579-443- 1 ST13 1A-01400D 1400 1573 1500 446 14 724 579-488- 1 ST13 1A-09800D 9800 9973 9900 846 98 2668
579-444- 1 ST13 1A-01500D 1500 1673 1600 546 15 745 579-489- 1 ST13 1A-10000D 10000 10173 10100 1046 100 2711
579-445- 1 ST13 1A-01600D 1600 1773 1700 646 16 767 579-490- 1 ST13 1A-10200D 10200 10373 10300 246 102 2770
579-446- 1 ST13 1A-01700D 1700 1873 1800 746 17 788 579-491- 1 ST13 1A-10400D 10400 10573 10500 446 104 2814
51
External View
• Double-end fixation type (Effective length: 10 to 3000mm)
14.8±0.2
A
// 0.05 G
2×M3 depth 5 35±0.2 0.05/1000
(Same shape in the rear side) // 0.2 G
Same shape in the rear side L3 G:Machine guideway
40
2.5 35±0.2
// 0.1 G X (1.45)
2.5
20
S/N B0700001
0.5
17±0.2 2×M3 depth 6
10
10 X' 30
30 30
(50) Effective length L1 (50)
Overall length L2
2×R2.75
// 0.05 A (25.45)
ø3.5
5.5±0.2
23 2±0.1
21
44
26
2×ø2.8
22
13
25
63
0.3(Tape scale)
(0.15)
16.3
13.5
(double-sided tape)
S/N B0700001
ABS ST1340A MADE IN JAPAN
06AEN655 Kawasaki,Japan
Dimensions Dimensions
• Resolution: 0.01μm • Resolution: 0.001μm
Effective Scale Scale Effective Scale Scale
Mass Mass
Absolute Scale Unit
Order No. Code length length length Order No. Code length length length
ABS ST1300 Series
(g) (g)
L1 (mm) L2 (mm) L3 (mm) L1 (mm) L2 (mm) L3 (mm)
579-401- 1 ST13 1A-00010E 10 110 70 300 579-401- 2 ST13 2A-00010E 10 110 70 300
579-402- 1 ST13 1A-00025E 25 125 85 300 579-402- 2 ST13 2A-00025E 25 125 85 300
579-403- 1 ST13 1A-00050E 50 150 110 301 579-403- 2 ST13 2A-00050E 50 150 110 301
579-404- 1 ST13 1A-00075E 75 175 135 302 579-404- 2 ST13 2A-00075E 75 175 135 302
579-405- 1 ST13 1A-00100E 100 200 160 303 579-405- 2 ST13 2A-00100E 100 200 160 303
579-406- 1 ST13 1A-00150E 150 250 210 305 579-406- 2 ST13 2A-00150E 150 250 210 305
579-407- 1 ST13 1A-00200E 200 300 260 307 579-407- 2 ST13 2A-00200E 200 300 260 307
579-408- 1 ST13 1A-00250E 250 350 310 309 579-408- 2 ST13 2A-00250E 250 350 310 309
579-409- 1 ST13 1A-00300E 300 400 360 311 579-409- 2 ST13 2A-00300E 300 400 360 311
579-410- 1 ST13 1A-00350E 350 450 410 313 579-410- 2 ST13 2A-00350E 350 450 410 313
579-411- 1 ST13 1A-00400E 400 500 460 315 579-411- 2 ST13 2A-00400E 400 500 460 315
579-412- 1 ST13 1A-00450E 450 550 510 317 579-412- 2 ST13 2A-00450E 450 550 510 317
579-413- 1 ST13 1A-00500E 500 600 560 319 579-413- 2 ST13 2A-00500E 500 600 560 319
579-414- 1 ST13 1A-00600E 600 700 660 323 579-414- 2 ST13 2A-00600E 600 700 660 323
579-415- 1 ST13 1A-00700E 700 800 760 327 579-415- 2 ST13 2A-00700E 700 800 760 327
579-416- 1 ST13 1A-00800E 800 900 860 331 579-416- 2 ST13 2A-00800E 800 900 860 331
579-417- 1 ST13 1A-00900E 900 1000 960 335 579-417- 2 ST13 2A-00900E 900 1000 960 335
579-418- 1 ST13 1A-01000E 1000 1100 1060 339 579-418- 2 ST13 2A-01000E 1000 1100 1060 339
579-419- 1 ST13 1A-01100E 1100 1200 1160 343 579-419- 2 ST13 2A-01100E 1100 1200 1160 343
579-420- 1 ST13 1A-01200E 1200 1300 1260 346 579-420- 2 ST13 2A-01200E 1200 1300 1260 346
579-421- 1 ST13 1A-01300E 1300 1400 1360 350 579-421- 2 ST13 2A-01300E 1300 1400 1360 350
579-422- 1 ST13 1A-01400E 1400 1500 1460 354 579-422- 2 ST13 2A-01400E 1400 1500 1460 354
579-423- 1 ST13 1A-01500E 1500 1600 1560 358 579-423- 2 ST13 2A-01500E 1500 1600 1560 358
579-424- 1 ST13 1A-01600E 1600 1700 1660 362 579-424- 2 ST13 2A-01600E 1600 1700 1660 362
579-425- 1 ST13 1A-01700E 1700 1800 1760 366 579-425- 2 ST13 2A-01700E 1700 1800 1760 366
579-426- 1 ST13 1A-01800E 1800 1900 1860 370 579-426- 2 ST13 2A-01800E 1800 1900 1860 370
579-427- 1 ST13 1A-02000E 2000 2200 2060 378 579-427- 2 ST13 2A-02000E 2000 2100 2060 378
579-428- 1 ST13 1A-02200E 2200 2400 2260 386 579-428- 2 ST13 2A-02200E 2200 2400 2260 386
579-429- 1 ST13 1A-02400E 2400 2500 2460 394 579-429- 2 ST13 2A-02400E 2400 2500 2460 394
579-430- 1 ST13 1A-02500E 2500 2600 2560 398 579-430- 2 ST13 2A-02500E 2500 2600 2560 398
579-431- 1 ST13 1A-02600E 2600 2800 2660 402 579-431- 2 ST13 2A-02600E 2600 2800 2660 402
579-432- 1 ST13 1A-02800E 2800 3000 2860 409 579-432- 2 ST13 2A-02800E 2800 3000 2860 409
579-433- 1 ST13 1A-03000E 3000 3100 3060 417 579-433- 2 ST13 2A-03000E 3000 3100 3060 417
indicates the interface specification (0,4,5,7,8).
indicates the interface specification (0,4,5,7,8).
52
ABS ST1300 Signal Verification Program
• When the ST1300 signal verification program has been installed in a PC, the program allows signal verification and
maintenance work of the scale by connecting the conversion unit and the PC to the ABS ST1300 series. (The signal
verification work is indispensable. For details, refer to the User's Manual.)
• Description of signal verification program
Item Description Screen photo
(5) Clearing error records Allows records of error detection in the scale to be cleared.
(6) Writing system parameters Allows system parameters to be written to the detector head.
Allows a check of the acquired data over the total length of the
(9) Signal monitor tape scale.
PC Conversion unit
Connecting cable B
(RS-485 cable or RS-422 cable) ABS ST1300 series
Ground
Note: To avoid the risk of electric shock, all exposed metalwork in the system must be grounded.
53
Assembly Type ABS AT Series
Absolute Scale Unit (Standard Type)
Features
• This series has adopted a new structure not easily subject to infiltration of coolant and a dust-proof rubber highly resistant to coolant
attack.
It offers a field support type linear scale with higher reliability than before.
• The sensor-to-scale air gap in this newly developed implementation of Mitutoyo's unique electromagnetic induction method is
approximately 0.4mm – around 4 times as wide as that of a conventional optical or electromagnetic sensor. This much larger
gap makes problems due to the ingress of foreign bodies, etc. unlikely to occur, and is the world's largest in a machine tool-
oriented scale.
• The de facto standard frame multipoint mounting method has been adopted to provide high resistance to vibration and shock.
• The improvement of signal processing technology in the electromagnetic induction type absolute linear encoder has achieved
approximately 6 times higher accuracy than that of previous scales.
• This series is compatible with the high-speed serial interface from leading machine-tool companies, allowing direct connection
to an NC controller.
ABS AT11 3 -
Effective length
Absolute Scale Unit
Interface specifications
ABS AT1100 Series
Scale configuration
[ABS AT1100 Series]
ABS origin, datum point position for length
ABS AT1153
ABS AT1143
ABS AT1123
20
ABS origin (20mm left from edge of effective length) (4) Siemens connector specifications
54
Specifications
Items Model ABS AT11 3
Detection method Electromagnetic induction
Mounting method Frame multipoint
Reference position for expansion due Refer to the External View diagram (L5)
to temperature variation
Detection method 24 types: 140,240,340,440,540,640,740,840,940,1040,1140,1240,1340,1440,1540,1640,1740,1840,2040,2240,2440,2640,2840,3040
Resolution 0.05µm
Maximum response speed 3m/sec
Effective length L0=140 - 2040mm: 3+5L0/1000 (μm)
Indication accuracy (20ºC)
Effective length L0=2240 - 3040mm: 5+5L0/1000 (μm)
Expansion coefficient ≈8x10 –6 / K
Vibration resistance 196m/s2 (20G) (55 - 2000Hz)
Shock resistance Effective length L0=140~2040mm: 343m/s2 (35G) Effective lengthL0=2240~3040mm: 294m/s2 (30G) (1/2sin 11ms)
Power supply voltage ABS AT1153/1143: DC5V±10% ABS AT1123: DC24V (Conforming to DRIVE-CLiQ)
Maximum current consumption AT1153: 300mA (Max) AT1143: 290mA (Max) AT1123: 140mA (Max)
Operational temperature/humidity ranges 0 to 50ºC 20 to 80%RH (non-condensing)
Storage temperature/humidity ranges -20 to 70ºC 20 to 80%RH (non-condensing)
[ABS AT1123]
To Siemens AG
Signal cable: Siemens I/F specification (optional) DRIVE-CLiQ compatible
controller
Connection example (2) Signal cable Extended connecting cable (2) To Siemens AG
Extended connecting cable (1)
DRIVE-CLiQ
ABS AT1123 compatible
Total length 29m controller
• Extended connecting cable (1) SIEMENS AG Model No. 6FX8002-2DC34 -
• Extended connecting cable (2) SIEMENS AG Model No. 6FX8002-2DC30 -
(NOTE)
1. The extended connecting cable(s) should be constructed by the client.
2. Keep the total length of signal cable and extended connecting cable(s) less than 29m.
3. For the signal cable specification and how to obtain, contact Siemens AG.
55
Output specifications
• ABS AT1153/1143((discrete-wire) • ABS AT1143
Wire color Signal Mitsubishi connector specifications (MDR)
Brown SD Pin No. Signal 10 . . . 2
Red *SD 1 5V
Orange RQ (REQ) 2 GND
Yellow *RQ (REQ) 3 RQDT
White (2P) +5V 4 RQDT 9 ... 1
Black (2P) GND 7 DT
Shield wire F.G 8 DT
* Cable to be constructed by the client (A total of 29 5.6.9.10 Not used
meters with the signal cable). Connector shell F.G
• ABS AT1153
FANUC connector specifications (FI-20)
Pin No. Signal 10 . . . . . . . . 1
1 SD
2 *SD
5 RQ(REQ)
6 *RQ(REQ) 20 . . . . . . . . 11
12.14 GND
18.20 +5V
16 F.G
3.4.7. - 13.15.17.19 Not used
56
Cable Dimensions Unit: mm
ø6.5
16.5 (27) (21) L: Cable length 50 06AFG596-6 AT1100F/M discrete-wire cable 6m 6
06AFG596-9 AT1100F/M discrete-wire cable 9m 9
06AFG596-12 AT1100F/M discrete-wire cable 12m 12
* Discrete-wire cable can not be used for ABS AT1123 (SIEMENS I/F).
30
ø6.5
Detector head (custom) side: Waterproof NC (M12) side: Non-waterproof Code No. Model Cable length (m)
06AFL121-1 AT1100S Cable M12 1m 1
ø20
21
57
External View Overall length L2=L0+119 Unit: mm
• ABS AT1153/AT1143 62.5 L5
(L4= (L0/2)+65)
L3= (L0/2) +30: Overall length
R
0.1 G
P100×n
0.05/500
35 P100±0.2 (n+2 or 3) – ø7through hole A B C
Y
6
58.5
X
62±0.2
ø6.5
40±0.2 2×ø7
ABS origin point 94 (45) Hex (both sides), depth 6.5
Datum point
Effective length L0 (M6x1.0, L40)
Maximum travel length L1
*Opposite side of mounting surface
9 76±0.2 2×M5 depth 5
25±0.2
P
0.1 G
0.05/500
7
25 head and aluminum frame
Aluminum frame
Fixing example 1 SUS bushings
12.5
Air purge
M5×0.8 depth 5 Special plate
spring
1.5±0.1
41.8
(Both directions)
17.2
0.1 R
(
Effective length Maximum travel length Overall length Mounting pitch No. of mounting holes
Order No. Model
L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L5 (mm) n
559-100- 3 AT11 3-140 140 148 259 100 135 90 2
559-101- 3 AT11 3-240 240 248 359 150 185 147.5 3
559-102- 3 AT11 3-340 340 348 459 200 235 190 4
559-103- 3 AT11 3-440 440 448 559 250 285 247.5 5
559-104- 3 AT11 3-540 540 548 659 300 335 290 6
559-105- 3 AT11 3-640 640 648 759 350 385 347.5 7
559-106- 3 AT11 3-740 740 748 859 400 435 390 8
559-107- 3 AT11 3-840 840 848 959 450 485 447.5 9
559-108- 3 AT11 3-940 940 948 1059 500 535 490 10
559-109- 3 AT11 3-1040 1040 1048 1159 550 585 547.5 11
559-110- 3 AT11 3-1140 1140 1148 1259 600 635 590 12
559-111- 3 AT11 3-1240 1240 1248 1359 650 685 647.5 13
559-112- 3 AT11 3-1340 1340 1348 1459 700 735 690 14
559-113- 3 AT11 3-1440 1440 1448 1559 750 785 747.5 15
559-114- 3 AT11 3-1540 1540 1548 1659 800 835 790 16
559-115- 3 AT11 3-1640 1640 1648 1759 850 885 847.5 17
559-116- 3 AT11 3-1740 1740 1748 1859 900 935 890 18
559-117- 3 AT11 3-1840 1840 1848 1959 950 985 947.5 19
559-118- 3 AT11 3-2040 2040 2048 2159 1050 1085 1047.5 21
559-119- 3 AT11 3-2240 2240 2248 2359 1150 1185 1147.5 23
559-120- 3 AT11 3-2440 2440 2448 2559 1250 1285 1247.5 25
559-121- 3 AT11 3-2640 2640 2648 2759 1350 1385 1347.5 27
559-122- 3 AT11 3-2840 2840 2848 2959 1450 1485 1447.5 29
559-123- 3 AT11 3-3040 3040 3048 3159 1550 1585 1547.5 31
* in Order No. and Model indicates the interface specification as follows:
AT1143: 4
AT1153: 5
58
External View Overall length L2=L0+119 Unit: mm
• ABS AT1123 62.5 L5
(L4 = (L0/2)+65)
L3 = (L0/2) + 30: Recommended
R
0.1 G
P100×n
0.05/500
35 P100±0.2 (n+2 or 3) – ø7through hole A B C
6 Y
58.5
X
62±0.2
ø6.5
direction can be changed 40±0.2
2×ø7 94 (45)
Hex (both sides), depth 6.5 Effective length L0
(20)
M6X1.0, length 40 ABS origin point Maximum travel length L1
Hex (both sides), depth 6.5
P * Opposite side of
0.1 G
mounting surface (M6x1.0, L40)
0.05/500
9 76±0.2 2–M5 depth 5
7 25±0.2
19
25 head and aluminum
Aluminum frame
Gap between detector
Air purge
M5×0.8depth 5 SUS bushings
1.5±0.1
41.8
(Both directions)
Special plate spring
85
0.1 R
(
59
Assembly Type ABS AT Series
Absolute Scale Unit (Slim Spar Type)
• This scale achieves the Absolute Linear Scale's highest level resolution of 0.001 µm
• The ABS AT500-S Series realizes vibration resistance of 196m/s2 (20G) and shock-resistance of 343m/s2 ABS AT500-H Series
(35G), suitable for use with heavy cutting equipment and for high-speed machining.
• The ABS AT500-H Series has high repeatability, excellent temperature characteristics, and enables
highly accurate and stable positioning.
• Slim shape is suitable for space-saving designs.
• Compatible with servo amplifiers from a range of companies (high-speed serial interfaces).
How to read the code
ABS AT5 5 - -
Effective range
Interface specification Base position (the 'zero elongation' point)*
Applicable systems Scale code C: Midpoint of effective range
FANUC Ltd. control devices FS-i Series POWER Mate i ABS AT555 L: End of effective range (+ side end)
Mitsubishi Electric Corporation control devices MITSUBISHI CNC Series R: End of effective range (– side end)
ABS AT545 Note: L and R are only for the high-accuracy type
MDS-D/MDS-DH Series
* This refers to the fixed point on the scale around which
Mitsubishi Electric Corporation MR-J4/MR-J3 Series ABS AT545A clamping arrangements ensure that any expansion or
ABS AT505 contraction due to temperature change occurs.
Amplifier compatible with the Mitutoyo ENSIS interface ABS AT505A
Siemens AG DRIVE-CLiQ ABS AT524 AT527 Scale unit specifications
Note: ABS AT5 5 S: High-rigidity type
Communication method H: High-accuracy type
Resolution Blank: Full-duplex communication
7: 0.001μm *only for AT524 A: Half-duplex communication
5: 0.005μm (20μm/4096) AT524/527: DRIVE-CLiQ communicationcommunication
4: 0.01μm *only for AT524
Note: For details regarding the applicable system, please consult with the individual
Absolute Scale Unit
manufacturer.
ABS AT500 Series
60
Specifications
High-rigidity type High-accuracy type
Item Code ABS AT -SC ABS AT -HC ABS AT -HL/HR
AT5 5/AT5 5A AT524 AT527 AT5 5/AT5 5A AT524 AT527 AT5 5/AT5 5A AT524 AT527
Detection method Electrostatic capacitance type / photoelectric type composite ABS linear encoder
Scale mounting method Multi-point elastic fixing 3 or 5-point elastic fixing 3 or 4-point elastic fixing
End of effective range
Base position Midpoint of effective range HL: (+ side of absolute value)
HR: (– side of absolute value)
Effective range 100 to 2200mm 100 to 1000mm 100 to 350mm
Resolution 0.005μm (20μm/4096)* 0.01μm 0.001μm 0.005μm (20μm/4096)* 0.01μm 0.001μm 0.005μm (20μm/4096)* 0.01μm 0.001μm
Maximum response speed 150m/min (2.5m/s) 72m/min (1.2m/s)
(3+3L 0/1000) μm (2+2L0/1000) μm
Accuracy (20ºC) L0: Effective range (mm) L0: Effective range (mm)
Thermal expansion coefficient ≈ 8.5 x 10 -6 / K
Vibration resistance 2
196m/s (20G) (55 to 2000Hz) 147m/s2 (15G) (55 to 2000Hz)
Shock resistance 343m/s2 (35G) (1/2sin 11ms) 196m/s2 (20G) (1/2sin 11ms)
DC24V (Conforms to DC24V (Conforms to DC24V (Conforms to
Power supply voltage DC5V±5% DRIVE-CLiQ) DC5V±5% DRIVE-CLiQ) DC5V±5% DRIVE-CLiQ)
Maximum current consumption 270mA (Max) 110mA (Max) 270mA (Max) 110mA (Max) 270mA (Max) 110mA (Max)
Maximum sliding force 4N
Operating temperature/humidity 0 to 45ºC 20 to 80%RH (no condensation)
Storage temperature/humidity -20 to 70ºC 20 to 80%RH (no condensation)
Alarm indication Scale alarm indicated by LED on I/F Box
Head cable length 2m
Signal cable length 3m
61
System configuration (See instruction manual)
Configuration example 1
I/F Box
Scale unit Connector A
Signal cable
Connector A
Part No. 06ACRXXX
Connector A
Part No. 06ACRXXX
Signal cable
Connector C Feedback cable (Grounding conductor)
(Control device)
Connector B
Head cable
Model AT5XX-X
Part No. 06ACRXXX
3. When fabricating a feedback cable, ensure that the total cable length is 29m orConnector
less. However,
C the maximum head cable length is 10m and the maximum
signal cable length is 5m. Feedback cable (Grounding conductor)
I/F Box
Scale unit Connector B Connector A
Signal cable
ABS AT545A Mitsubishi Electric Corporation
I/F Box MR-J4/MR-J3
Scale unit Head cable
Model AT5XX-X
Connector B Connector A
Part No. 06ACRXXX
Signal cable
Feedback cable (Grounding conductor) Mitsubishi Electric Corporation
Head cable
Model
Part No.
AT5XX-X
06ACRXXX
MR-J4/MR-J3
I/F Box
Absolute Scale Unit
[ABS AT524/527]
CL
AT500
Scale unit CL
I/F Box
M12 connector
Siemens AG
Control device
Head cable
Signal cable
MOTION-CONNECT DRIVE-CLiQ cable (M12 connector specification)
Notes
1. Siemens signal cable is to be used. MOTION-CONNECT DRIVE-CLiQ cable (M12 connector specification)
2. Signal cable is to be prepared by the user.
*A total length of head cable and signal cable should be 29 meters or shorter. However, maximum head cable length is 10m.
62
Output specification
• ABS AT555/AT545/AT505 (discrete-wire) • ABS AT505A (discrete-wire)
Wire color Signal Wire color Signal
Brown/Red +5V Brown/Red +5V
White/Black GND White/Black GND
Orange DT Orange N.C
Yellow DT Yellow N.C
Green REQ Green REQ/DT
Blue REQ Blue REQ/DT
Purple Phase A Purple Phase A
Gray Phase B Gray Phase B
Shield FG Shield FG
Notes Notes
1: Phase A and Phase B are used as test signals. 1: Phase A and Phase B are used as test signals.
Keep them disconnected during use. Keep them disconnected during use.
2: Connect the shield wire to the grounding conductor. 2: Connect the shield wire to the grounding conductor.
06ACRXXX
AT5X5-S
Part No.
Model
43
41.2
ø16
50
42
ø6.5
14
ø6.5
Head cable 2m
06ACRXXX
AT5X5-S
Part No.
Model
43
41.2
19.2
ø16
50
42
ø6.5
19
16
14
Head cable 2m
63
Mounting dimensions (SC Type) Unit: mm
15.2
0.2
0.2
16
Rigidly fixed portion Elastically secured portion
(4.8) L2 (4.8)
*Aluminum frame L4 L5±0.3 (P±0.2×n)
R surface (L3) ø5, through hole
0.1 G ø4.5, through hole, ø8.3 countersunk, depth 9 Hex socket headed screw M4×25
0.05/500 (small round plain washer, spring washer)
Hex socket headed screw M4×16
5.5±0.2
Q (small round plain washer, spring washer) *Special leaf spring used (long dashed double-dotted line)
*Aluminum 15.7 (Aluminum frame)
20±0.2
frame surface
Air purge M5×5
30.2
45.2±0.2
44.5
(Both) AIR
63.5
0.1 R
*Vertical direction *Longitudinal direction
1.5±0.2 M6, through hole ø8 countersunk, depth 5
1±0.1 (Gap between detector Hex socket headed screw M4×25
head and aluminum frame) *Longitudinal 66±0.2 (small round plain washer, spring washer)
(Step between detector 23 *Adjusted with special jig direction ABS zero point, base position
head and aluminum frame) 84
S *Mounting mating surface 92 (Detector head)
0.1 P Interface box Effective range L0
*Vertical direction (Note: Not waterproof) Maximum travel length L1
*Longitudinal direction (5.5) 80 (23.1)
Aluminum frame Stainless steel bushing
4
Notes
14
Dimensions
No. 1234567
Effective range Maximum travel length Overall length Distance to center Mounting pitch No. of mounting holes
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L5 (mm) P (mm) n
100 120 225 112.5 37.5 150 75 2
200 220 325 162.5 37.5 250 125 2
300 320 425 212.5 37.5 350 175 2
400 420 525 262.5 62.5 400 200 2
500 520 625 312.5 62.5 500 125 4
600 620 725 362.5 62.5 600 150 4
700 720 825 412.5 62.5 700 175 4
800 820 925 462.5 62.5 800 200 4
900 920 1025 512.5 62.5 900 150 6
Absolute Scale Unit
64
Mounting dimensions AT524/527-SC Unit: mm
0.2
15.2
0.2
16
Rigidly fixed portion Elastically secured portion
(4.8) L2 (4.8)
L4 L5±0.3 (P±0.2×n)
*Aluminum frame (L3) ø5, through hole
R surface Hex socket headed screw M4×25
0.1 G (small round plain washer, spring washer)
Q ø4.5, through hole, ø8.3 countersunk, depth 9 20±0.2 *Special leaf spring used (long dashed double-dotted line)
5.5±0.2
15.7 0.05/1000
*Aluminum Hex socket headed screw M4×16 (Aluminum frame)
frame surface (small round plain washer, spring washer)
Air purge M5×5
30.2
45.2±0.2
44.5
(Both) 0.1 R
63.5
*Vertical direction *Longitudinal
direction M6, through hole ø8 countersunk, depth 5
1.5±0.2
(Gap between detector (20) Hex socket headed screw M4×25
1±0.1 ABS zero point, 66±0.2 (small round plain washer, spring washer)
(Step between detector 23 head and aluminum frame) base position
*Adjusted with special jig 84 (Detector head)
head and aluminum frame) 92
S *Mounting mating surface
0.1 P *Longitudinal Effective range L0
*Vertical direction direction Maximum travel length L1
*Longitudinal direction Aluminum frame
Head cable Stainless steel bushing
ø6.5
(10.2) 100 (7.7) 28
92±0.2 4 20 Special leaf spring
4
Dimensions
Effective range Maximum travel length Overall length Distance to center
Hex socket headed screw M4×28 Mounting pitch No. of mounting holes
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm)
(small 4 (mm)
round plain washer, springLwasher) L5 (mm) P (mm) n
100 120 225 112.5 37.5 150 75 2
200 220 325 162.5 37.5 250 125 2
300 320 425 212.5 37.5 350 175 2
400 420 525 262.5 62.5 400 200 2
500 520 625 312.5 62.5 500 125 4
600 620 725 362.5 62.5 600 150 4
700 720 825 412.5 62.5 700 175 4
800 820 925 462.5 62.5 800 200 4
900 920 1025 512.5 62.5 900 150 6
65
Mounting dimensions (HC Type) 29 Unit: mm
8
Q *Mounting block (Mounting block) (Mounting block) (Mounting block) (Mounting block)
17.5
0.6
surface
23
R *Aluminum frame surface fixed portion secured portion secured portion
0.1 G
(4.3) 0.05/1000 L2 (4.3)
8 L3±0.3
L4±0.3 ø4.6
17.9±0.1 3.2±0.1
L5±0.2 L6±0.2 L6±0.2 Hex socket headed screw M4×25
11.6
(6.7)
7.2
35.8
(Scale unit)
0.5
for L5 and L6: ±0.3 0.1 R spring washer)
(Both)
27.8
36.8
*Vertical direction
(62)
54.8
1.6±0.1 22
1.5±0.2
66±0.2
aluminum frame
Hex socket headed screw M6×25 direction
Gap between
24 84 Detector head
Step between detector (small round plain washer, spring washer)
92 ABS zero point, base position
head and aluminum frame S *Mounting mating surface Effective range L0
0.1 P
Interface box Maximum travel length L1
*Vertical direction
*Longitudinal direction (Note: Not waterproof)
(5.5) 80 (23.1)
4
ø6.5
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface
P *Mounting mating surface for mounting the detector head.
0.1 G 3. Q and R indicate the datum surfaces for mounting this linear scale.
0.05/1000
SERIAL
No. 1234567
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L5 (mm) L6 (mm)
100 120 265 249 124.5 — —
150 170 315 299 149.5 — —
200 220 365 349 174.5 — —
250 270 415 399 199.5 — —
300 320 465 449 224.5 — —
350 370 515 499 249.5 — —
Absolute Scale Unit
66
Mounting dimensions AT524/527-HC 29 Unit: mm
8
Q *Mounting block (Mounting block) (Mounting block) (Mounting block) (Mounting block)
17.5
0.6
surface
23
Elastically
fixed portion secured portion secured portion
R *Aluminum frame surface
0.1 G
(4.3) 0.05/1000 L2 (4.3)
8 L3±0.3
L4±0.3 ø4.6
11.6 L5±0.2 L6±0.2 L6±0.2 Hex socket headed screw M4×25
7.2
35.8
spring washer)
0.5
for L5 and L6: ±0.3 0.1 R
(Both)
27.8
36.8
*Vertical direction
(62)
54.8
(small round plain washer, spring washer)
aluminum frame
ø7.5, through hole, *Longitudinal
1.5±0.2
66±0.2
Gap between
Step between detector 24 ø14 countersunk, depth 9.5 direction
84 (Detector head)
head and aluminum frame Hex socket headed screw M6×25 92
(small round plain washer, spring washer)
Effective range L0
S *Mounting mating surface ABS zero point, Maximum travel length L1
0.1 P
base position
ø6.5
*Vertical direction
*Longitudinal direction
Head cable
(10.2) 100 (7.7) 28 Notes
92±0.2 4 20 1. G indicates the machine guideway.
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface
32±0.2
3. Q and R indicate the datum surfaces for mounting this linear scale.
M6, through hole
Alarm display LED Hex socket headed screw M4×28
(spring washer)
P *Mounting mating surface
0.1 G
0.05/1000
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L5 (mm) L6 (mm)
100 120 265 249 124.5 — —
150 170 315 299 149.5 — —
200 220 365 349 174.5 — —
250 270 415 399 199.5 — —
300 320 465 449 224.5 — —
350 370 515 499 249.5 — —
67
Mounting dimensions (HR Type)
Unit: mm
29
8 (Mounting block)
Q *Mounting (Mounting block) (Mounting block)
0.6
17.5
block surface
23
Rigidly fixed portion
Elastically ø4.6 ø7.5, through hole, ø14 countersunk, depth 9.5
secured portion Hex socket headed screw M4×25 (small round plain washer, spring washer)
Hex socket headed screw M6×25
(4.3) L2 (small round plain washer, spring washer) (4.3)
8 L3±0.3 8
(L4) *Aluminum
17.9±0.1 3.2±0.1
74.5±0.2 (L5) L6±0.2 R frame surface
Air purge M5×5 11.6
(6.7)
35.8
Cumulative tolerance (Scale unit) 0.1 G
7.2
0.5
(Both) for L5 and L6: ±0.3 0.1 R
0.05/1000
27.8
36.8
(62)
*Vertical direction
M6, through hole, ø8 countersunk, depth 5
24.1±0.1
detector head
Gap between
Step between detector 24 direction 84
head and aluminum frame 92
S *Mounting mating surface ABS zero point (Detector head)
0.1 P Effective range L0
*Vertical direction Interface box Maximum travel length L1
*Longitudinal direction (Note: Not waterproof)
(5.5) 80 (23.1)
4
ø6.5
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L6 (mm)
100 120 265 249 124.5 —
150 170 315 299 149.5 100
Absolute Scale Unit
68
Mounting dimensions AT524/527-HR
Unit: mm
29
8 (Mounting block)
Q *Mounting (Mounting block) (Mounting block)
17.5
0.6
block surface
23
Rigidly fixed portion Elastically secured portion
Elastically ø7.5, through hole, ø14 countersunk, depth 9.5
secured portion ø4.6 Hex socket headed screw M6×25
Hex socket headed screw M4×25 (small round plain washer, spring washer) (small round plain washer, spring washer)
(4.3) L2 (4.3)
8 L3±0.3
(L4)
74.5±0.2 (L5) L6±0.2 *Aluminum
11.6 R frame surface
17.9±0.1 3.2±0.1
(6.7)
7.2
35.8
0.1 R
0.5
*Vertical direction
(62)
54.8
(small round plain washer, spring washer)
1.5±0.2
24 ABS zero point 66±0.2
detector head
Gap between
Step between detector 84 (Detector head)
head and aluminum frame *Longitudinal direction
92
S *Mounting mating surface Effective range L0
0.1 P
Maximum travel length L1
*Vertical direction
*Longitudinal direction
ø6.5
Head cable
(10.2) 100 (7.7) 28 Notes
92±0.2 4 20 1. G indicates the machine guideway.
4
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface
32±0.2
3. Q and R indicate the datum surfaces for mounting this linear scale.
M6, through hole
Alarm display LED Hex socket headed screw M4×28 (spring washer)
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L6 (mm)
100 120 265 249 124.5 —
150 170 315 299 149.5 100
69
Mounting dimensions (HL Type) Unit: mm
29
8
Q *Mounting block (Mounting block) (Mounting block) (Mounting block)
0.6
17.5
surface
(Mounting block) Elastically secured portion Rigidly fixed portion Elastically secured portion
23
Elastically secured portion ø4.6
Hex socket headed screw M4×25 (small round plain washer, spring washer)
(4.3) L2 (4.3)
8 L3 8
R *Aluminum frame surface (L4)
17.9±0.1 3.2±0.1
0.1 G L6±0.2 74.5±0.2 (L5)
11.6 0.05/1000
(6.7)
35.8
Cumulative tolerance
7.2
(Scale unit)
0.5
(Both) 0.1 R for L5 and L6: ±0.3
27.8
36.8
*Vertical direction
(62)
24.1±0.1
detector head
Gap between
24 Hex socket headed screw M6×25 84 (small round plain washer, spring washer)
Step between detector (small round plain washer, spring washer) ABS zero point
head and aluminum frame 92
(Detector head)
S *Mounting mating surface Effective range L0
0.1 P Maximum travel length L1
*Vertical direction Interface box
*Longitudinal direction (Note: Not waterproof)
(5.5) 80 (23.1)
4
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface
P *Mounting mating surface for mounting the detector head.
0.1 G 3. Q and R indicate the datum surfaces for mounting this linear scale.
0.05/1000
SERIAL
No. 1234567
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L6 (mm)
100 120 265 249 124.5 —
150 170 315 299 149.5 100
Absolute Scale Unit
70
Mounting dimensions AT524/527-HC 29
単位:mm
8
Q *Mounting block (Mounting block) (Mounting block) (Mounting block) (Mounting block)
17.5
0.6
surface
23
Elastically
fixed portion secured portion secured portion
R *Aluminum frame surface
0.1 G
(4.3) 0.05/1000 L2 (4.3)
8 L3±0.3
L4±0.3 ø4.6
11.6 L5±0.2 L6±0.2 L6±0.2 Hex socket headed screw M4×25
7.2
35.8
spring washer)
0.5
for L5 and L6: ±0.3 0.1 R
(Both)
27.8
36.8
*Vertical direction
(62)
54.8
(small round plain washer, spring washer)
aluminum frame
ø7.5, through hole, *Longitudinal
1.5±0.2
66±0.2
Gap between
Step between detector 24 ø14 countersunk, depth 9.5 direction
84 (Detector head)
head and aluminum frame Hex socket headed screw M6×25 92
(small round plain washer, spring washer)
Effective range L0
S *Mounting mating surface ABS zero point, Maximum travel length L1
0.1 P
base position
ø6.5
*Vertical direction
*Longitudinal direction
Head cable
(10.2) 100 (7.7) 28 Notes
92±0.2 4 20 1. G indicates the machine guideway.
2. P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface
32±0.2
3. Q and R indicate the datum surfaces for mounting this linear scale.
M6, through hole
Alarm display LED Hex socket headed screw M4×28
(spring washer)
P *Mounting mating surface
0.1 G
0.05/1000
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L5 (mm) L6 (mm)
100 120 265 249 124.5 — —
150 170 315 299 149.5 — —
200 220 365 349 174.5 — —
250 270 415 399 199.5 — —
300 320 465 449 224.5 — —
350 370 515 499 249.5 — —
71
Assembly Type ABS AT Series
Absolute Scale Unit (Slim Spar Type)
ABS AT503
ABS AT500 Series
AT��� Model
Base position
ABS zero point
ABS AT5 3-HL
ABS AT5 3A-HL AT500
MADE IN JAPAN
72
Specifications
High-rigidity type High-accuracy type
Item Code
ABS AT5 3-SC ABS AT5 3-HC ABS AT5 3-HL/HR
Detection method Electrostatic capacitance type / photoelectric type composite ABS linear encoder
How to mount the scale unit Multi-point elastic fixing 3 or 5-point elastic fixing 3 or 4-point elastic fixing
End of effective range
Base position Midpoint of effective range HL: (+ side of absolute value)
HR: (– side of absolute value)
Effective range 100 to 2200mm 100 to 1000mm 100 to 350mm
Resolution 0.05μm
Maximum response speed 150m/min (2.5m/s)
(3+3L0/1000) μm (2+2L0/1000 ) μm
Accuracy (20°C) L0: Effective range (mm) L0: Effective range (mm)
Thermal expansion coefficient ≈ 8.5 x 10-6 / K
Vibration resistance 196 m/s2 (20G) (55 to 2000Hz) 147 m/s2 (15G) (55 to 2000Hz)
2
Shock resistance 343m/s (35G) (half-sine 11ms) 196m/s2 (20G) (half-sine 11ms)
Power supply voltage 5VDC±5%
Maximum current consumption 270mA (Max)
Maximum sliding force 4N
Operating temperature/humidity 0 to 45°C, 20 to 80%RH (no condensation)
Storage temperature/humidity -20 to 70°C, 20 to 80%RH (no condensation)
Alarm indication Scale alarm indicated by LED on I/F Box
Head cable length 2m
Signal cable length 3m
AT500
MADE IN JAPAN
(Control device)
ALARM 1234567 No.
SERIAL
AT��� Model
(Control device)
ALARM 1234567 No.
SERIAL
AT∃∃∃ Model
Head cable
Connector C Feedback cableConnector B
(Grounding conductor)
(Control device)
ALARM 1234567 No.
SERIAL
AT∃∃∃ Model
1234567
AT∃∃∃
No.
SERIAL Mitsubishi Electric Corporation
MR-J4/MR-J3
Model
Head cable
Notes Feedback cable (Grounding conductor)
1. Connectors A/B and the feedback cable are to be prepared by the user.
2. Connectors A/B and the grounding conductor are to be connected
Scale unit by the user. Signal cable
I/F Box Connector B Connector A
3. A Mitsubishi Electric Corporation encoder cable can be used as the feedback cable.
Model: MR-JCCBL M-H is the cable length (2 or 5m) ALARM
MADE IN JAPAN Mitutoyo Corporation
1234567
AT∃∃∃
No.
SERIAL Mitsubishi Electric Corporation
MR-J4/MR-J3
Model
* When using the encoderHeadcable, ensure that the total cable length is 10m or less.
cable
* The feedback cable configuration depends on the system. Please contact Mitsubishi Electric Corporation for details.
Feedback cable (Grounding conductor)
73
Output specification
• ABS AT553/AT543/AT503 (discrete-wire) • ABS AT573A/AT503A (discrete-wire)
Wire color Signal Wire color Signal
Brown/Red +5V Brown/Red +5V
White/Black GND White/Black GND
Orange DT Orange N.C
Yellow DT Yellow N.C
Green REQ Green REQ/DT
Blue REQ Blue REQ/DT
Purple Phase A Purple Phase A
Gray Phase B Gray Phase B
Shield FG Shield FG
Notes Notes
1: Phase A and Phase B are used as test signals. 1: Phase A and Phase B are used as test signals.
Keep them disconnected during use. Keep them disconnected during use.
2: Connect the shield wire to the grounding conductor. 2: Connect the shield wire to the grounding conductor.
• ABS AT545A
Output connector (pin type): Tyco Electronics Japan
Mini-Universal Mate-N-Lock Connector 9P
172169-9 (Housing: Black)
Applicable connector: 172161-9 (Housing: Black)
Pin No. Signal 1 3
1 MR (REQ/DT)
2 MRR (REQ/DT)
4 (DT)
5 (DT)
7 PS (+5V)
8 LG (GND)
9 F.G
50 L=3m 43 Round waterproof connector
3.6 N.C
15 7 9 L=2m
ø17
ø6.5
ø6.5
19.4 0.8 103 Head cable (minimum bend radius R=50 [fixed], R=100 [moving])
Signal cable (minimum bend radius R=50 [fixed], R=100 [moving]) 13.4 80 PVC sheathed
PVC sheathed
4.5
Cable dimensions
31±0.2
40
Model AT���
SERIAL
No. 1234567 ALARM
15 L=2m
ø17
ø6.5
ø6.5
19.4 0.8 103 Head cable (minimum bend radius R=50 [fixed], R=100 [moving])
Signal cable (minimum bend radius R=50 [fixed], R=100 [moving]) 13.4 80 PVC sheathed
PVC sheathed
4.5
31±0.2
40
Model AT���
SERIAL
No. 1234567 ALARM
• ABS AT543A
Mini•Universal Mate-N-Lock Connector 9P (pin type)
Applicable housing: 172161-9 (Tyco Electronics Japan or equivalent)
40 L=3m 43 Round waterproof connector
L=2m
ø17
19.2
ø6.5
ø6.5
19.4 0.8 103 Head cable (minimum bend radius R=50 [fixed], R=100 [moving])
13.4 80 PVC sheathed
19.6
4.5
Model AT���
SERIAL
1234567 ALARM
PVC sheathed
No.
ø6.5
ø6.5
19.4 0.8 103 Head cable (minimum bend radius R=50 [fixed], R=100 [moving])
13.4 80 PVC sheathed
19.6
4.5
Model AT���
SERIAL
1234567 ALARM
PVC sheathed
No.
15.2
0.2
0.2
16
Rigidly fixed portion Elastically secured portion
(4.8) L2 (4.8)
*Aluminum L4 L5±0.2 (P±0.2×n)
R frame surface (L3) ø5, through hole
0.1 G ø4.5, through hole, ø8.3 countersunk, depth 9 Hex socket headed screw M4×25
0.05/500 (small round plain washer, spring washer)
45.2±0.2 5.5±0.2
Hex socket headed screw M4×16 20±0.2
Q (small round plain washer, spring washer) *Special leaf spring used (long dashed double-dotted line)
*Aluminum 15.7 (Aluminum frame)
frame surface
Air purge M5×5
30.2
63.5
44.5
(Both) AT500
AIR
0.1 R
*Vertical direction *Longitudinal direction M6, through hole, ø8 countersunk, depth 5
Hex socket headed screw M4×25
(Gap between detector head
ø6.5
0.1 P (103)
19.4 0.8
*Vertical direction 13.4 80
31±0.2 4.5
AT���
1234567
Mitutoyo Corporation
ALARM
(small round plain washer, spring washer)
M6, through hole Details of elastically secured portion
4.5 71±0.2 Notes
Hex socket headed screw M4×16 1. G indicates the machine guideway.
(small round plain washer, spring washer) 2. P indicates the mating surface for mounting the aluminum frame. S indicates
the mating surface for mounting the detector head.
P *Mounting mating surface 3. Q and R indicate the datum surfaces for mounting this linear scale.
0.1 G 4. For the values of L0 to L5, P, n in the figure, refer to the table below.
0.05/500
1234567
Dimensions
Effective range Maximum travel length Overall length Distance to center Mounting pitch No. of mounting holes
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L5 (mm) P (mm) n
100 120 225 112.5 37.5 150 75 2
200 220 325 162.5 37.5 250 125 2
300 320 425 212.5 37.5 350 175 2
400 420 525 262.5 62.5 400 200 2
500 520 625 312.5 62.5 500 125 4
600 620 725 362.5 62.5 600 150 4
700 720 825 412.5 62.5 700 175 4
800 820 925 462.5 62.5 800 200 4
75
Mounting dimensions (HC Type) Unit: mm
29
Q *Mounting block 8
(Mounting block) (Mounting block) (Mounting block) (Mounting block)
17.5
0.6
surface
(Mounting block)
23
R *Aluminum frame surface Elastically secured portion Elastically secured portion
0.1 G Rigidly fixed portion
(4.3) 0.05/1000 L2 (4.3)
8 L3±0.3
L4±0.3
7.2
0.1 R
35.8
0.5
for L5 and L6: ±0.3 (small round plain washer, spring washer)
(Both)
27.8
*Vertical direction
(62)
AT500
54.8
1.6±0.1 22 *Longitudinal
1.5±0.2
66±0.2
Notes
1. G indicates the machine guideway.
40
AT���
1234567 ALARM
2. P indicates the mating surface for mounting the unit. S indicates the mating
Mitutoyo Corporation
Dimension
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L5 (mm) L6 (mm)
100 120 265 249 124.5 — —
150 170 315 299 149.5 — —
200 220 365 349 174.5 — —
250 270 415 399 199.5 — —
Absolute Scale Unit
76
Mounting dimensions (HR Type) Unit: mm
29
8 (Mounting block)
Q *Mounting (Mounting block) (Mounting block)
17.5
0.6
block surface
23
Rigidly fixed portion Elastically secured portion
Elastically secured portion ø4.6 ø7.5, through hole, ø14 countersunk, depth 9.5
Hex socket headed screw M4×25 (small round plain washer, spring washer) Hex socket headed screw M6×25
(4.3) L2 (small round plain washer, spring washer) (4.3)
8 L3±0.3
(L4)
Cumulative tolerance
(Scale unit) 0.1 G
7.2
0.1 R
35.8
0.5
for L5 and L6: ±0.3
(Both) 0.05/1000
27.8
36.8
*Vertical direction
(62)
AT500
54.8
1.6±0.1 22 Base position
1.5±0.2
head and aluminum frame
*Longitudinal 66±0.2 (small round plain washer, spring washer)
Notes
1. G indicates the machine guideway.
40
AT���
1234567 ALARM
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L6 (mm)
100 120 265 249 124.5 —
150 170 315 299 149.5 100
200 220 365 349 174.5 130
250 270 415 399 199.5 160
77
Mounting dimensions (HL Type) Unit: mm
29
Q *Mounting 8
(Mounting block) (Mounting block) (Mounting block)
17.5
0.6
block surface
(Mounting block)
23
Elastically secured portion Rigidly fixed portion Elastically secured portion
ø4.6
Elastically secured portion
Hex socket headed screw M4×25 (small round plain washer, spring washer)
(4.3) L2 (4.3)
L3±0.3 8
(L4)
24.1±0.1 17.9±0.1 3.2±0.1
*Aluminum
11.6 R frame surface L6±0.2 74.5±0.2 (L5)
Air purge M5×5 0.1 G
36.8 (6.7)
7.2
0.1 R
35.8
(Both) 0.5 0.05/1000 for L5 and L6: ±0.3
27.8
*Vertical direction
(62)
AT500
54.8
1.6±0.1
1.5±0.2
22
detector head
Gap between
ø7.5, through hole,
and aluminum frame *Mounting ø14 countersunk, depth 9.5 92 Detector head
Effective range L0 ABS zero point, base position
S mating surface Hex socket headed screw M6×25
0.1 P (small round plain washer, spring washer) Maximum travel length L1
*Vertical direction
*Longitudinal direction
ø6.5
19.4 0.8 (103)
13.4 80
31±0.2 4.5
Notes
40
2. P indicates the mating surface for mounting the unit. S indicates the mating
4.5 71±0.2 Hex socket headed screw M4×16 surface for mounting the detector head.
*Mounting (small round plain washer, spring washer) 3. Q and R indicate the datum surfaces for mounting this linear scale.
P mating surface Alarm display LED 4. For the values of L0 to L4 and L6 in the figure, refer to the table below.
0.1 G
0.05/1000
1234567
Dimensions
Effective range Maximum travel length Overall length Mounting pitch
L0 (mm) L1 (mm) L 2 (mm) L 3 (mm) L4 (mm) L6 (mm)
100 120 265 249 124.5 —
150 170 315 299 149.5 100
Absolute Scale Unit
78
ABS AT500 Series
Structural Features
• ABS AT500-S Series combines high vibration resistance with shock resistance
1. Example of vibration resistance characteristics 2. Vibration resistance
15 20
(µm / 2G)
15
10
10
5
20
0 0
0 500 1000 1500 2000
0 10 20 30 40 50 60 70
Vibration frequency (Hz)
Shock (G)
• ABS AT500-H Series combines outstanding thermal characteristics with high repeatability
1. Structural concept 2. Example of thermal characteristics
Temperature (°C)
Parallel leaf spring function
Scale output fluctuation (µm)
(Middle block)
4 25
Flexible mechanism 20
2 20
15
0 15
10
Frame elongation -2 10
20
0 10 20 30 40
0 Elapsed time (h)
0 10 20 30 40 50 60 70
Flexible mechanism Note: This refers to the fixed pointShock
on the
Fixed Fixed (G) scale around which clamping
arrangements ensure that any expansion or contraction due to
temperature change occurs.
79
Discontinued models and succession models specification compatibility
: Compatible (with limitations)
Discontinued models Current model Interface Resolution Maximum response Mounting dimensions specification pin
speed assignment
AT3 2 ABS AT3 3 Yes *5 Yes No *6
ABS AT500-S series Yes Yes Yes No *7
AT500 series
ABS AT500-H series Yes Yes Yes No *7
*5 You can control this by changing the NC parameter settings. For details, contact your NC manufacturer.
*6 Check that pins No. 9 and 10 of the AT353 output connector are not connected before you make the connection.
*7 The AT543A is compatible. Other current models have discrete-wire specifications.
80
Handling linear scales
Mounting scales
1. AT scale mounting posture 3. Cautions regarding mounting the ST scale
The scale unit is designed so that it is difficult for (excluding the ABS ST700)
contamination to enter the unit, but determine the • Mount the main scale so that the detector head is facing
mounting posture after considering the arrival directions of the scale front surface (the surface on which rainbow colors
coolant and dust so that these substances do not come into are visible when light strikes the surface at an angle).
direct contact with the aperture. Also, be sure to prepare a (Models that have the Mitutoyo logo on the main scale are
scale cover. mounted correctly when the logo can be read from the
Coolant, dust, etc. Coolant, dust, etc.
detector head side.)
• Ambient light entering from the back of the main scale will
cause incorrect operation, so the scale mounting design
must ensure that ambient light does not enter.
AT211
Rubber lip
AT211
toyo
M i tu
Main scale Direction from which
the Mitutoyo logo can be read
Vertical mounting Horizontal mounting Perpendicular mounting Detector head
Coolant, dust, etc. Coolant, dust, etc.
Coolant, Coolant,
dust, etc. dust, etc.
• Use a tool such as a lever type indicator or dial gage to move
the head bracket and the scale mounting relatively in order
Recommended Do not install Possible to install like this to check whether the scale mounting surface has been
mounting direction like this
*When using the device in
an environment with
prepared as shown in the mounting diagram.
Possible to install Do not install
coolant or cutting oil mist,
do not mount the device like this like this • Use flexible adhesive with adhesive type scales.
in the vertical direction.
We recommend that you use KE441T manufactured by
Shin-Etsu Chemical Co, Ltd.
2. Mounting the AT scale unit • Remove the protective tape attached to the glass scale and
detector head when you install the device.
As shown in the following figure, use dial gauges or similar
devices close to the two effective range marks to check and
adjust their parallelism with the machine guideway.
To adjust the parallelism: (1) move the mechanically movable G
parts such as the slide table to adjust the parallelism of the 0.01
scale unit or (2) measure the position from the mechanism's
Technical Information
guide rail or from a corresponding reference.
G G indicates the
• Permissible parallelism value: Less
M i tu
toyothan 0.1mm or less than 0.2mm 0.01 machine guideway Main scale
scale
Main Direction from
(This varies depending onwhich
the scale model.) is the reference surface
the Mitutoyo logo can be read
Detector head yo
uto
M it
Effective range
Dial gauge
ALE
R SC
EA
LIN
Mitu
toyo
Remove the scale protective tape
Lever type dial gauge
81
Specifications of Air Supply Unit for AT Scale
Supplying clean compressed air to the scale unit is important 3. Air Supply Unit
as a means of improving the environmental resistance [For a typical linear scale]
(resistance to coolant and dust ingress) of assembly-type Be sure to use dry compressed air through an air dryer and a main line air filter
linear scales. Provide piping to either of the two M5 screw without directly supplying air from the compressor. Replace each filter element
every year. Mount the fixed reducer on the scale side.
holes situated on both sides of the scale unit to enable
compressed air delivery. • CKD Corporation air supply unit
Air dryer and main line air filter
Note: AT211 (multipoint fixed), AT203, ABS AT500 series, AT1100 series and
AT402E are standard equipped with the air supply connector.
Note: This air supply method is an auxiliary measure. The orientation of air-
supply piping is a matter of importance. Observe the piping orientation
described in the manual to implement piping. After the air supply has been Compressor side Scale side
started, the air filter must be replaced periodically depending on the degree
of contamination of the air source to be used. If a contaminated filter Optional configuration Optional configuration
continues to be used this will allow contamination of the scale unit, resulting
in failure. [For ABS AT1100 series]
1. Air quality specifications The ABS AT1100 series does not need an air dryer and a high-performance
ISO 85731-1 Class 1.4.1 or equivalent oil mist filter. Be sure to use dry compressed air through a main line air filter
Maximum particle diameter (μm) 0.1
Minimum-pressure dew point (°C) +3 without directly supplying air from the compressor.
3
Oil concentration (mg/m ) 0.01
• CKD Corporation air supply unit
2. Air flow rate 10 to 20 L/min (per axis) Main line air filter
IMPORTANT: This flow rate should be maintained to the degree that air leaks
out slightly past the dustproof rubber.
2.1 Using the Mitutoyo-spec fixed reducer (fixed reducer diameter: ø0.9)
Adjust air pressure so that the air flow rate becomes 10 to 20 L/min (per axis). Optional configuration Scale side
(TIP) When air pressure is 0.1 MPa for one axis, the airflow rate will be approx. 12.7 Optional configuration Optional configuration
L/min.
When air pressure is 0.2 MPa, the airflow rate will be approx.19 L/min.
2.2 Using any other fixed reducer
Adjust air pressure so that the air flow rate becomes 10 to 20 L/min (per axis).
For the relation between flow rate and air pressure, refer to the flow rate
characteristics (relation between flow rate depending on fixed reducer diameter and
pressure) published by pneumatic device makers.
2.3 Using a flow regulating valve
Adjust air pressure so that the air flow rate becomes 10 to 20 L/min (per axis).
However, be careful not to supply a large flow of air before adjustment. Otherwise
damage may occur, resulting in a failure.
Part No.
No. Configuration element Specifications Order No. Maker’s model No.
(Mitutoyo) (Maker name)
• Used fluid: Compressed air • Maximum allowable working pressure: 1.0MPa
F1000-8-W
① Air filter • Guaranteed safe pressure: 1.5MPa • Maximum particle diameter (filterability): 5μm —
(CKD)
Technical Information
82
• Air Unit Dimensions 4. Connection Method
Unit: mm Be sure to use dry compressed air through an air dryer and a main line air filter
without directly supplying air from the compressor.
Also, mount the fixed reducer on the scale side.
40
(69)
T-joint
(181)
(173) Linear scale (optional)
(18) 119.6
(58) 40 Air unit mounting hole × 4 (M5 screw used) Fixed reducer
ø6 tube
11
(10)
5.5
Output pressure
Air unit 0.1MPa
(27)
10
T-joint
(142)
141
0.5
0
1.0
MPa
OUT
(Maintenance space: 60mm or more)
Output pressure
Air unit 0.1MPa
O S O S O S
(Order No.06ACJ154)
ø6 tube Fixed reducer
60
Technical Information
(extra-cost)
06ACJ163 Accessory set for 3 axes / Fixed reducer: 3 pcs, ø6 urethane tube: 20m, T-joint (3 pcs, one is a spare)
06ACJ159*1 Air filter element (CKD) / F1000-ELEMENT-ASSY (for the first step)
Maintenance parts
(extra-cost)
06ACJ160*1 Mist separator element (CKD) / M1000-MANTLE-ASSY (for the second step)
06ACJ161*1 Micro-mist separator element (CKD) / MX1000-MANTLE-ASSY (for the third step)
83
Technical Information
Note 1: The test data stated above does not represent guaranteed values.
Depending on the bend conditions, the number of times that the cables can bend
without failure may be less than indicated.
Note 2: When bending cables, the recommended bend radius is 100mm or more.
84
Alarm functions 5. Detection of momentary power failures
A momentary power failure or voltage drop greater than the
1. Detection of detector disconnection and short-circuit errors
allowable range occurring in the power supply that is being
Disconnection of and short circuits to 0V of the phase A and supplied to the PSU, counter, or other device (devices that
phase B signal lines from the linear scale as well as other use an AC power supply) is detected as an error.
similar errors are detected.
2. Detection of excess response speed of detector feed (over-speed) 6. Detection of scale errors
The feed speed of the linear scale (detector) exceeding the Errors that occur inside the linear scale are detected.
maximum feed speed as well as other similar errors are 7. Detection of detector circuit errors
detected. Errors caused by the incremental count or absolute count in
3. Detection of input signal errors absolute linear scales are detected.
The amplitude voltage, DC voltage, or phase difference of the 8. Detection of CPU errors (detection of internal errors)
phase A and phase B signals from the linear scale being outside of For linear scales, counters, and other devices that use CPUs,
the corresponding allowable range as well as other similar errors
are detected. the CPU stopping operating normally is detected as an error.
4. Drop in line voltage Note: The alarm functions vary according to the product. For
The line voltage supplied to the linear scale, PSU, and other details, see the alarm functions available with each product.
devices (particularly devices that use a DC power supply) Also note that the allowable ranges used to detect alarms
dropping below the allowable range is detected as an error. vary according to the product.
Alarm function
Detected inside the scale Detected inside the PSU
Detection Disconnection
Input or short
Scale error Over-speed of scale
signal error circuit in
errors signal cable
Scale code
PSU
AT103 Yes PSU
AT113 Yes
AT112 No (4) Alarm functions on the ST scales (square wave signal output type)
PSU-200 Yes Yes Yes PSU-200
Yes
PSU-250 series Yes Yes Yes Yes I/F
I/F
(2) Alarm functions on the AT scales (square wave signal output type) Alarm function
Detected inside the I/F
PSU
Alarm function
Alarm function Detected inside the I/F
Detected inside the scale Detected inside the PSU
85
Technical Information
so that it can perform readings with greater detail than the straight-line scale by
interpolating this sine wave signal with an electronic circuit. Interpolation means
that these 2-phase sinusoidal signals are interpolated, and the result is divided
into pulse signals corresponding to the resolution. For example, if the graduation
pitch is 20μm, readings can be performed with a resolution of 1μm.
Here, error within the graduation pitch range will occur according to the accuracy of
this interpolation processing. This is called interpolation accuracy.
The accuracy standard value of a linear scale includes the aforementioned errors
inspected at fixed intervals and interpolation accuracy.
Accuracy chart (error plot)
Error Accuracy: a (µm)
a
0
Effective range X: Measurement position
[Figure 2-1] Accuracy notation method (1)
86
MEMO
87
310 1706(2)A-(CH)NE, Printed in Japan
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Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8533, Japan
T +81 (0) 44 813-8230
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technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. http://www.mitutoyo.co.jp
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