GHOTKI SUGAR MILL (JDW-III) Co-Gen Power

MONTHLY MAINTENANCE SCHEDULE (Electrical Package)

MONTH :- February 2015

Date Day Description
1 Sun Tools inspection cleaning and counting.
110 Volt DC battery bank battries inspection and volt measurement of all cells. Control room and
WTP DCS back up 360V DC battery bank inspection and voltage measurement
2 Mon Emergency Diesel Generator set 275 KVA routine inspection.
3 Tue Measurement of all earth pit resistance and flow current in switch yard.
4 Wed Measurement of all earth pit resistance and flow current surrounding TG hall and boiler.
Inspection of all motors power cable, earthing, cable glands and cleaning.
5 Thu Emergency Diesel Generator set 275 KVA routine inspection.
6 Fri All DOL operated running motors current measurement.
7 Sat All VFD operated running motors current measurement.
8 Sun Tools inspection cleaning and counting.
110 Volt DC battery bank battries inspection and volt measurement of all cells. Control room and
WTP DCS back up 360V DC battery bank inspection and voltage measurement
9 Mon Emergency Diesel Generator set 275 KVA routine inspection.
LV/MV panel visual inspection check list. LV room panels internal/external cleaning by vaccum
10 Tue cleaner.
Inspection and cleaning of convertor transformer # 1 & 2. MCC 4-5-9-10 panels internal/external
11 Wed cleaning by vaccum cleaner.
12 Thu Inspection of all motors power cable, earthing, cable glands and cleaning.
13 Emergency Diesel Generator set 275 KVA routine inspection.
14 Fri All DOL operated running motors current measurement.
Sat All VFD operated running motors current measurement.
15 Sun Tools inspection cleaning and counting.
110 Volt DC battery bank battries inspection and volt measurement of all cells. Control room and
Mon WTP DCS back up 360V DC battery bank inspection and voltage measurement
16 Emergency Diesel Generator set 275 KVA routine inspection.
17 Tue Measurement of all earth pit resistance and flow current in switch yard.
18 Wed Measurement of all earth pit resistance and flow current surrounding TG hall and boiler.
Inspection of all motors power cable, earthing, cable glands and cleaning.
Thu
19 Emergency Diesel Generator set 275 KVA routine inspection.
20 Fri All DOL operated running motors current measurement.
21 Sat All VFD operated running motors current measurement.
22 Sun Tools inspection cleaning and counting.
110 Volt DC battery bank battries inspection and volt measurement of all cells. Control room and
23 Mon WTP DCS back up 360V DC battery bank inspection and voltage measurement
Emergency Diesel Generator set 275 KVA routine inspection.
LV/MV panel visual inspection check list. LV room panels internal/external cleaning by vaccum
24 Tue
cleaner.
Inspection and cleaning of convertor transformer # 1 & 2. MCC 4-5-9-10 panels internal/external
25 Wed
cleaning by vaccum cleaner.
Inspection of all motors power cable, earthing, cable glands and cleaning.
26 Thu
Emergency Diesel Generator set 275 KVA routine inspection.
27 Fri All DOL operated running motors current measurement.
28 Sat All VFD operated running motors current measurement.
29 Sun Tools inspection cleaning and counting.
110 Volt DC battery bank battries inspection and volt measurement of all cells. Control room and
30 Mon WTP DCS back up 360V DC battery bank inspection and voltage measurement
Emergency Diesel Generator set 275 KVA routine inspection.
31 Tue Measurement of all earth pit resistance and flow current in switch yard.

DAILY ROUTINE ACTIVITIES.

Following activities will perform on daily bases.
Sr.# Job Descriptions
1 Inspection of all pumps, Motors and control equipments by Electrical staff and check vibration and abnormal sound.
2 Inspection of all lights at co-gen during night, send report to general shift for faulty lights.
3 Inspection and outside cleaning of STG along with auxliary
 4 Inspection and outside cleaning of station battery bank.
5 26.3 MW alternator rotor ground protection carbon brushes.
IMPORTANT ACTIVITIES TO BE PERFORMED FOR THE MONTH
Urgently required mechanical stethoscope for motors bearing abnormal sound, already demanded.
Greasing of all VCB J04 and J05 finger contacts when system available.
MCC-8 Control supply polarity will interchange i.e (Shufling of Phase and neutral) from both CB,s during shut down.

Manager E & I _____________

MILL (JDW-III) Co-Gen Power
NCE SCHEDULE (Electrical Package)

Frequency
Weekly

Weekly

Fortnight
Fortnight
Weekly
Weekly
Weekly
Weekly

Weekly

Fortnight

Fortnight
Weekly
3Days
Weekly
Weekly
Weekly

Weekly

Fortnight
Fortnight
Weekly
Weekly
Weekly
Weekly

Weekly

Fortnight

Fortnight

Weekly
Fortnight
Fortnight
Weekly

Weekly

Fortnight

pments by Electrical staff and check vibration and abnormal sound.

nd report to general shift for faulty lights.
th auxliary
y bank.
on brushes.

otors bearing abnormal sound, already demanded.

when system available.
e (Shufling of Phase and neutral) from both CB,s during shut down.

Manager E & I ___________________

 GHOTKI SUGAR MILLS (JDWIII)
Consumeable parts List For The Year 2015

Sr.# Item Description Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct
Qty 15 15 15 15 15 15 15 15 15 15
1 Cotton Rags
Unit Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg
Qty 2 2 2 2 2 2 2 2 2 2
2 Cotton Gloves
Unit Dozen Dozen Dozen Dozen Dozen Dozen Dozen Dozen Dozen Dozen
Rubber Gloves Qty 1 1
3
Electrical Tested 1000V Unit Pair Pair
Rubber Gloves Qty 1 1
4
Electrical Tested 10KV Unit Pair Pair
Qty 1
5 Lather Gloves
Unit Pair
Qty 2 2 2 2 2 2 2 2 2 2
6 Flat Bross Brush
Unit No No No No No No No No No No
Qty 3 3 3 3 3 3 3 3 3 3
7 Silicon Sealent
Unit No No No No No No No No No No
Qty 1 1 1 1 1 1 1 1 1 1
8 WD-40
Unit No No No No No No No No No No
Qty 2 2 2 2 2 2 2 2 2 2
9 Contact Cleaner
Unit No No No No No No No No No No
Qty 4 4 4 4 4 4 4 4 4 4
10 PVC Tape
Unit No No No No No No No No No No
Qty 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
11 Detergent
Unit KG KG KG KG KG KG KG KG KG KG
Qty 2 2
12 Paint Brush 4"
Unit No No
Qty 2 2
13 Paint Brush 2"
Unit No No
Qty 1 1
14 Permanent Marker
Unit Set Set
Qty 1 1 1
15 White Paint Marker
Unit No No No
Qty
16 Cable Tie 6"
Unit
Qty
17 Cable Tie 8"
Unit
Qty
18 Cable Tie 10"
Unit
Qty
19 Cable Tie 12"
Unit
Heavy duty Cable Tie Qty
20
Black 16" Unit
Grease Shell gadus S2 Qty
21
V100.3 Unit
Qty
22 Grease Polyrex EM
Unit
Qty
23 Grease Mobilux EP2
Unit
Qty
24 Grease Mobilux EP3
24 Grease Mobilux EP3
Unit
Grease For VCB Qty
25
contact Unit
Qty
26 Energy Saver 35 watt
Unit
Qty
27 Energy Saver 24 watt
Unit
Sodium Vapour Lamp Qty
28
250 watt Unit
Qty
29 Light Choke 250 watt
Unit
Qty
30 Ignitor for 250 watt light
Unit
Qty
31 Tube light Rod 14 watt
Unit
Tube light choke 14w*2 Qty
32
Philips Unit
Tube light Holder 14w*2 Qty
33
Philips Unit
Qty
34 PVC connector 15 Amp
Unit
Qty
35 PVC connector 30 Amp
Unit
Universal Power Plug Qty
36
15 Amp Unit
Power Plug 3 Pin Qty
37
30Amp Unit
Qty
38 03 Pin Shoe 30Amp
Unit
Qty
39 02 Pin Shoe
Unit
Qty
40 Piano Switch
Unit
Qty
41 Piano Socket
Unit
Qty
42 Bulb Holder Screw Type
Unit
Qty
43 Bulb Holder Pin Type
Unit
Miniature CB 10 Amp Qty
44
1Pole Unit
Miniature CB 10 Amp Qty
45
2pole Unit
Miniature CB 16 Amp Qty
46
1pole Unit
Miniature CB 20 Amp Qty
47
1pole Unit
Miniature CB 32 Amp Qty
48
2pole Unit
Miniature CB 32 Amp Qty
49
1pole Unit
Earth Leakage CB Qty
50
40Amp 02Pole Unit
 Qty
51 Miniature CB 32 Amp
Unit
Receptical (Welding Qty
52
Socket) 16 Amp 3pin Unit
Receptical (Welding Qty
53
Socket) 32 Amp 5pin Unit
Receptical (Welding Qty
54
Socket) 63 Amp 5pin Unit
Panel Light 230 Volt AC Qty
55
Red Unit
Panel Light 230 Volt AC Qty
56
Green Unit
Panel Light 230 Volt AC Qty
57
Yellow Unit
Panel Light 230 Volt AC Qty
58
Blue Unit
Panel Light 110 Volt DC Qty
59
RED Unit
Panel Light 110 Volt DC Qty
60
Yellow Unit
Panel Light 110 Volt DC Qty
61
Blue Unit
Panel Light 110 Volt DC Qty
62
White Unit
Panel Light 110 Volt DC Qty
63
Green Unit
Qty
64 ON Push Button Single
Unit
Qty
65 OFF Push Button Single
Unit
5

Nov Dec Total

15 15 180
Kg Kg Kg
2 2 24
Dozen Dozen Dozen
1 3
Pair Pair
1 3
Pair Pair
1
Pair
2 2 24
No No No
3 3 36
No No No
1 1 12
No No No
2 2 24
No No No
4 4 48
No No No
0.5 0.5 6
KG KG Kg
4
No
4
No
2
Set
3
No
6
Pkt
6
Pkt
5
Pkt
5
Pkt
2
Pkt
2
Kg
3
Kg
4
Kg
4
 Kg
100
Gram
350
No
50
No
12
No
6
No
6
No
100
No
10
No
25
Set
6
Strip
6
Strip
12
No
12
No
12
No
24
No
20
No
40
No
12
No
12
No
10
No
10
No
10
No
10
No
10
No
10
No
10
No
 10
No
6
No
4
No
4
No
100
No
100
No
20
No
20
No
6
No
6
No
6
No
6
No
6
No
12
No
12
No