GEA Flow Components
GEA Flow Components
Pharma/Biotech
Pharmaceuticals, biotechnology products, GEA Group Aktiengesellschaft
cosmetics & health care … GEA is one of the largest suppliers of process technology for
the food industry and for a wide range of other industries.
Chemicals As an international technology group, the company focuses
Fine chemicals, bulk chemicals, on world-leading process solutions and components for
cleaning chemicals … sophisticated production processes.
GEA Flow Components meet the highest hygienic standards The hygienic pump range from GEA includes centrifugal
where required, such as EHEDG and 3-A standards. pumps (single-stage, multi-stage and self-priming), as well
as rotary lobe pumps.
Hygienic valves and components from GEA form the core
component of matrix-piped process plants. GEA cleaning devices – whether index, orbital, rotary or
static – achieve optimum cleaning results in multiple
When it comes to sterile applications, GEA offers both UltraClean industries. GEA product recovery systems help to recover
and Aseptic valves and systems. The hermetic sealing of the valuable products and reduce both waste disposal costs
product area provides a maximum level of process line isolation as well as water and detergent consumption.
and thus contributes to process and product safety.
Cleaning Technology
Index, orbital, rotating and static cleaners in a complete
range, developed with special emphasis on saving
valuable resources in the cleaning process.
Hygienic Valve Technology · 5
The VARIVENT® system is a flexible, modular system that has many advantages:
for instance standardized parts that go with various valve types. The result: cost-
effectiveness for the plant owner, optimized stock keeping, favorably priced spare parts
and low parts diversity.
Our valve program includes single-seat shut-off valves, single-seat divert valves,
mixproof valves, mixproof divert valves, mixproof bottom valves, vacuum valves and
sampling valves. Modulating control valves, safety valves, constant pressure valves and
overflow valves then complete this wide program. Many of these valve types are EHEDG
certified and meet the 3-A standards. Mixproof valve
VARIVENT® valves are characterized by their special sealing technique. The metallic
stop of the valve disk is the core element for a defined deformation of the seal. With
this technique a longer service life in the process plant is reached – leading to shorter
downtimes and continuous production.
All of our valve series can be combined with T.VIS® control tops. They integrate and
combine our valves into the automated process plant.
Sizes
Sizes
Seat valves:
Shut-off, divert, mixproof, tank bottom
and double-seal valves.
Butterfly valves:
Standard and mixproof butterfly valves.
10 · Hygienic Valve Technology
Sizes
Metric Inch OD
Sizes
Sizes
Metric Inch OD
Sizes
Safety valves
• Spring-loaded safety valves
• Against overpressure for steam, gases and liquids Installation using a central connection
Sizes
Metric Inch OD
Vacuum valves
• For securing tanks against vacuum pressure
• Valve opens upwards
Sizes
The hermetically sealing diaphragm gives the D-tec® stem diaphragm valve
a higher hygienic standard that ensures higher product quality and longer
shelf-life of products as often demanded from customers with UltraClean
applications. The innovative connection between valve stem and diaphragm in
the product area and the minimized mechanical stress of the diaphragm
during switching procedures should be noted. The D-tec® diaphragm sets
standards for the service life at proven temperature resilience and
cleaning ability.
All of our D-tec® valves can be equipped with T.VIS® control tops. They
integrate and combine our valves into the automated process plant. Shut-off valve
Sizes
GEA Aseptomag®
aseptic valves
Aseptomag® aseptic valves are designed to meet
the highest demands for aseptic processes in
Shut-off valve
the dairy, food and beverage industry.
valves can be combined with T.VIS control and can therewith seamlessly be integrated
®
Sizes *
Additional valve sizes and connection standards (i.e. ISO) available upon request
*
Divert valve
Back-pressure valve
Double-chamber valve
Sampling valve
22 · Aseptic Valve Technology
Sizes
Valve type Metric Inch OD ISO
Tank bottom valves DN 10 – DN 100 0.5" – 4" ISO 13.5 – ISO 114.3
Block valve
Multiport
24 · Aseptic Valve Technology
The IBCfill® filling system is a plug & play solution for the
aseptic filling of IBC modules (Intermediate Bulk Containers)
and is especially distinguished by its compact design, the easy
connection to industrial processes as well as the smooth
adjustment of process parameters to the product to be filled.
GEA Smartpump
Standard applications
with low complexity
System pressures up to 16 bar,
low media temperatures,
non-critical conveying media,
standard requirements regarding
surface quality and materials
Characteristics of the
GEA VARIPUMP line:
• Developed for advanced application
conditions
• Project-specific customization
• Surface roughness up to R a ≤ 0.4 μm
• Selection of materials in contact
with product according to specific
requirements
GEA SmartPUMP
The GEA SMARTPUMP line covers
common applications at standard
conditions. The pumps are highly
standardized, attractively priced, easy
to select and ready for fast delivery.
Characteristics of the
GEA SMARTPUMP line:
• Application for common and clearly
defined “standard” process tasks
• Simple selection and configuration,
fast delivery
• Standardized spare parts
30 · Hygienic Pump Technology
Single-stage end-suction
centrifugal pumps
GEA SmartPUMP
GEA Hilge TP
GEA Hilge TP
The GEA Hilge TP is the smart solution for
standard applications. The single-stage centrifugal
pump suits a wide range of applications and
offers uncompromising hygiene and quality.
Technical data 50 Hz 60 Hz
Flow rate 80 m /h
3
65 m /h3
Flow rate 40 m /h
3
35 m /h
3
Cavity volume 1.29 l/U
Flow rate 125 m3/h 155 m3/h Flow rate 8 m3/h 8 m3/h
Cleaning technology
We offer economical, flexible and service-oriented solutions. has been developed for sustainable application, with special
Our wide range of orbital, index, rotating, static and retractable emphasis on saving valuable resources in the cleaning process.
cleaners achieve optimal cleaning results in many different We do reach this target by hygienic design and the accurate
industries – thus for your application, too. Our cleaning equipment selection of the cleaner type for the required task.
Orbital Cleaners
• Liquid-driven
• Working pressure 4 to 10 bar
• Cleaning diameter up to 33 m
• Flow rate 2.5 to 48 m³/h
Tempest Jumbo 6
Index Cleaners
• Working pressure 4 to 90 bar
• Cleaning diameter up to 27 m
• Flow rate 1.2 to 25 m³/h
Rotating Cleaners
• Controlled rotating or Free rotating
• Working pressure 1 to 20 bar
• Cleaning diameter up to 12 m
• Flow rate 0.9 to 30 m³/h
Turbo SSB Chemidisc Torus
Static Cleaners
• 3-A optional
• Working pressure 1 to 2.5 bar
• Cleaning diameter up to 8 m
• Flow rate 0.9 to 67 m³/h
Spray balls
Retractor
• Retractable cleaning devices
for special cleaning applications
• Working pressure 1.8 to 2.5 bar
IS 25
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity
GEA is a global technology company with multi-billion euro sales operations in more than 50 countries. Founded in
GEA Germany
GEA Tuchenhagen GmbH
Am Industriepark 2–10 Tel +49 4155 49-0 sales.germany@gea.com
21514 Büchen, Germany Fax +49 4155 2035 gea.com