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Burner Comparison

The document compares the plant operation parameters of an old Pillard burner to a Jet Flex burner. Some key differences are: 1) The Jet Flex burner has a slightly higher fine coal consumption but produces clinker with a higher average LSF of 90% compared to 89% for the old burner. 2) CO levels at the preheater are slightly higher for the Jet Flex burner. 3) The Jet Flex burner allows for more stable operation even at higher than 90% clinker LSF and fuel rates, whereas the old burner was more disturbed under those conditions.

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Irshad Hussain
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364 views2 pages

Burner Comparison

The document compares the plant operation parameters of an old Pillard burner to a Jet Flex burner. Some key differences are: 1) The Jet Flex burner has a slightly higher fine coal consumption but produces clinker with a higher average LSF of 90% compared to 89% for the old burner. 2) CO levels at the preheater are slightly higher for the Jet Flex burner. 3) The Jet Flex burner allows for more stable operation even at higher than 90% clinker LSF and fuel rates, whereas the old burner was more disturbed under those conditions.

Uploaded by

Irshad Hussain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Plant operation Old Pillard Jet Flex

Sr. No parameters burner Burner

MB=11.5~12.5tph, MB=13~13.5tph,
Fine coal consumption PC=23.5~26tph PC=23~25tph
1

O2 & CO at preheater 1.5~2.5%, 0.05% 1.5~2.5%, 0.08%


2

LSF=88~89.5%, LSF=89~90.5%,
Clinker Quality Avg=89% Avg=+90%

3
high peaks in grates Low peaks in
Cooler operation
4 load grates load
5 Kiln back end Temp 980~1050 C 980~1050 C
6 Secondary air temperature 1050~1150C 1050~1150C
7 Preheater exit Temperature 320~335 C 320~335 C
8 Preheater pressure drop 86~89mbar 87~89mbar
9 Cooler exit gas Temperature 120 ~160 C 120 ~150 C

CFB Temperatures an operation 270~400 C 330~450C


10
11 ID Fan current 315~325Amp 315~325Amp
Remarks

Total coal=36~37tph is same with


Clinker LSF=90% due to coating ring.

Co at preheater top is more with Jet


flex=0.6~0.12%

Clinker LSF is improved before if clkr


LSF just touch 90%, kiln disturbed
even feed reduced and high fuel rate
not controlled but now even +90% LSF
can be handled by increasing fuel.

Little improved cooler bed level

Same
Same
Same
Little improved
Little improved
CFB operation is stable with less
temperature peaks
No effect

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