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Fuel Cost Comaparaision

The document compares the costs of producing clinker (a cement product) using different fuels: furnace oil, gas, and coal. It provides data on the fuel consumption, power consumption, fuel costs, power costs, total costs, running hours, and cost per hour for each fuel option for both kiln light up (startup) and total clinker production. Furnace oil has the highest fuel and total costs, while coal and gas have lower costs and may be more cost-effective options for clinker production.

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Irfan Ahmed
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480 views8 pages

Fuel Cost Comaparaision

The document compares the costs of producing clinker (a cement product) using different fuels: furnace oil, gas, and coal. It provides data on the fuel consumption, power consumption, fuel costs, power costs, total costs, running hours, and cost per hour for each fuel option for both kiln light up (startup) and total clinker production. Furnace oil has the highest fuel and total costs, while coal and gas have lower costs and may be more cost-effective options for clinker production.

Uploaded by

Irfan Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278.0 tons 59.74 9,174,000 896.10 9,174,896 24.00 382,287.34

2 Gas 3,43,000 m3 - 8,935,150 - 8,935,150 24.00 372,297.92

3 Coal 470.0 tons 12,416 3,993,120 186,240.00 4,179,360 24.00 174,140.00

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,496 /=
Furnace Oil / ton Rs. 33,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=

Fuel Kilo Calories:


Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7894
Kilo Watt -
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34.0 tons 59.74 1,122,000 896.10 1,122,896 16.00 70,181.01

2 Gas 42000 m3 - 1,094,100 - 1,094,100 16.00 68,381.25

3 Coal 60.0 tons 12,416 509,760 186,240.00 696,000 16.00 43,500.00

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,496 /=
Furnace Oil / ton Rs. 33,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34 tons 60 1,122,000 13,714 1,135,714 16 70,982

2 Gas 42000 m3 - 1,094,100 - 1,094,100 16 68,381

3 Coal 60 tons 14,886 510,000 223,290 733,290 16 45,831

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,500 /=
Furnace Oil / ton Rs. 33,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278 tons 60 9,174,000 13,714 9,187,714 24 382,821

2 Gas 3,43,000 m3 - 8,935,150 - 8,935,150 24 372,298

3 Coal 470 tons 14,886 3,995,000 223,290 4,218,290 24 175,762

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,500 /=
Furnace Oil / ton Rs. 33,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=
Fuel Kilo Calories:
Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7894
Kilo Watt -
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34 tons 59.74 918,000 13,714 931,714 16 58,232

2 Gas 42000 m3 - 1,094,100 - 1,094,100 16 68,381

3 Coal 60 tons 14,886 510,000 223,290 733,290 16 45,831

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,500 /=
Furnace Oil / ton Rs. 27,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278 tons 59.74 7,506,000 13,714 7,519,714 24 313,321

2 Gas 3,43,000 m3 - 8,935,150 - 8,935,150 24 372,298

3 Coal 470 tons 14,886 3,995,000 223,290 4,218,290 24 175,762

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,500 /=
Furnace Oil / ton Rs. 27,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=
Fuel Kilo Calories:
Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7894
Kilo Watt -
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34 tons 955.84 918,000 14,338 932,338 16 58,271

2 Gas 42000 m3 - 1,094,100 - 1,094,100 16 68,381

3 Coal 60 tons 14,886 480,000 223,290 703,290 16 43,956

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,000 /=
Furnace Oil / ton Rs. 27,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278 tons 1,434 7,506,000 21,506 7,527,506 24 313,646

2 Gas 3,43,000 m3 - 8,935,150 - 8,935,150 24 372,298

3 Coal 470 tons 14,886 3,760,000 223,290 3,983,290 24 165,970

Present Fuel/Kwh Rates:


Coal / ton Rs. 8,000 /=
Furnace Oil / ton Rs. 27,000 /=
Gas / m3 Rs. 26.05 /=
Kilo Watt Rs. 15.00 /=
Fuel Kilo Calories:
Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7894
Kilo Watt -
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34 tons 956 833,102 12,789 845,891 16 52,868

2 Gas 42000 m3 - 1,103,340 - 1,103,340 16 68,959

3 Coal 60 tons 14,886 475,500 199,175 674,675 16 42,167

Present Fuel/Kwh Rates:


Coal / ton Rs. 7,925 /=
Furnace Oil / ton Rs. 24,503 /= (without GST)
Gas / m3 Rs. 26.27 /=
Kilo Watt Rs. 13.38 /=

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278 tons 1,434 6,811,834 19,184 6,831,018 24 284,626

2 Gas 3,43,000 m3 - 9,010,610 - 9,010,610 24 375,442

3 Coal 470 tons 14,886 3,724,750 199,175 3,923,925 24 163,497

Present Fuel/Kwh Rates:


Coal / ton Rs. 7,925 /=
Furnace Oil / ton Rs. 24,503 /= (without GST)
Gas / m3 Rs. 26.27 /=
Kilo Watt Rs. 13.38 /=
Fuel Kilo Calories:
Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7874
Kilo Watt -
KILN LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

1 Furnace Oil 34 tons 956 855,746 12,789 868,535 16 54,283

2 Gas 42000 m3 - 1,103,340 - 1,103,340 16 68,959

3 Coal 60 tons 14,886 475,500 199,175 674,675 16 42,167

Present Fuel/Kwh Rates:


Coal / ton Rs. 7,925 /=
Furnace Oil / ton Rs. 25169 /=
Gas / m3 Rs. 26.27 /=
Kilo Watt Rs. 13.38 /=

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours

1 Furnace Oil 278 tons 1,434 6,996,982 19,184 7,016,166 24 292,340

2 Gas 3,43,000 m3 - 9,010,610 - 9,010,610 24 375,442

3 Coal 470 tons 14,886 3,724,750 199,175 3,923,925 24 163,497

Present Fuel/Kwh Rates:


Coal / ton Rs. 7,925 /=
Furnace Oil / ton Rs 25169/=
Gas / m3 Rs. 26.27 /=
Kilo Watt Rs. 13.38 /=
Fuel Kilo Calories:
Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7874
Kilo Watt -
KILN-II LIGHT UP ON DIFFERENT FUELS

COMPARISION STATEMENT

S.NO FUEL Consumption Power Cons. Fuel Cost Power Cost Total Cost Light up Hrs Cost / Hrs

Furnace Oil
1 34.00 956 713,728 12,789 726,517 16 45,407
(Tons)

2 Gas (M3) 42,000 - 1,103,340 - 1,103,340 16 68,959

3 Coal (Tons) 60.00 14,886 498,000 199,175 697,175 16 43,573

Present Fuel/Kwh Rates:


Coal / ton Rs. 8300
Furnace Oil / ton Rs. 20992
Gas / m3 Rs. 26.27
Kilo Watt Rs. 13.38

CLINKER PRODUCTION (2865 Tons/Day) ON DIFFERENT FUELS

COMPARISION STATEMENT

Power Running
S.NO FUEL Consumption Fuel Cost Power Cost Total Cost Cost / Hrs
Consumption Hours
Furnace Oil
1 278.00 1,434 5,835,776 19,184 5,854,960 24 243,957
(Tons)

2 Gas (M3) 343,000 - 9,010,610 - 9,010,610 24 375,442

3 Coal (Tons) 470.00 14,886 3,901,000 199,175 4,100,175 24 170,841

Present Fuel/Kwh Rates:


Coal / ton Rs. 8300
Furnace Oil / ton Rs. 20992
Gas / m3 Rs. 26.27
Kilo Watt Rs. 13.38

Fuel Kilo Calories:


Coal / kg 5728
Furnace Oil / Kg 9700
Gas / m3 7874
Kilo Watt -

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