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Kima Process'S Smartfill+Millmaster: Production Estimated New Production Estimated Percentage Increase 2.0%

The document summarizes the estimated benefits of upgrading a production process with a new SmartFill+MillMaster system. It estimates the system will increase annual production by 10,954 tons per year and save 28,748 euros per year in power costs. The payback period for the 90,000 euro system cost is calculated to be 3.13 years, with an internal rate of return of 29.5% per year.

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Junaid Mazhar
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421 views9 pages

Kima Process'S Smartfill+Millmaster: Production Estimated New Production Estimated Percentage Increase 2.0%

The document summarizes the estimated benefits of upgrading a production process with a new SmartFill+MillMaster system. It estimates the system will increase annual production by 10,954 tons per year and save 28,748 euros per year in power costs. The payback period for the 90,000 euro system cost is calculated to be 3.13 years, with an internal rate of return of 29.5% per year.

Uploaded by

Junaid Mazhar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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0 0

KIMA Process's SmartFill+MillMaster

Enter Data Results


Please fill in the yellow spaces. Blue spaces are results.

Production Estimated New Production


Production per hour tons/hr 140 Estimated Percentage Increase % 2.0%
operation time per day hours 24 Estimated New Production per hour tons/hr 143
Operation days days 163 Estimated New Production per Year tons/year 558,634
Production per Year tons/year 547,680 Production Increased tons/year 10,954
Hours Saved to achieve original product hours/year 77
Power
Power Consumption kWH/ton 61
Power Cost cents/kWh 4.36 0.18
0.04368932 4.36893204
Product Price
Product Sales Price €/ton 80
Production Cost €/ton 50
Profit €/ton 30

Annual Benefit Selection Select for benefit due to:


tons/year 547,680 ● Power savings
Estimated New Production
tons/year 558,634 Additional sales

Maintenance
Total maintenance cost € -
Maintenance savings cents/kWH - 1

Savings/Profits
Power Savings €/year 28,748
Product Sales Profit €/year -

Payback Period Calculation


Cost of SmartFill/MillMaster € 90,000 *incl. Commissioning
Payback Period Years** 3.13
Rate of Return % 29.5% per annum*
2.5% per month approx*

* assumes operating life of 10 years Version 2020


Percentage Increase 2.0%
Production
Actual Production 547,680 ton/year
New Production 558,634 ton/year

Month 0 1 2 3
0.00 2,395.69 2,395.69 2,395.69
(90,000.00)
Cash Flow (90,000.00) 2,395.69 2,395.69 2,395.69
SUM (90,000.00) (87,604.31) (85,208.62) (82,812.93)

ROR -18.9%
Payback Period 3.76 years
1,371 days

NPV 10.00% (158,435.94)


600
1200

4 5 6 7 8
2,395.69 2,395.69 2,395.69 2,395.69 2,395.69

2,395.69 2,395.69 2,395.69 2,395.69 2,395.69


(80,417.25) (78,021.56) (75,625.87) (73,230.18) (70,834.49)
9 10 11 12 13 14
2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69

2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69


(68,438.80) (66,043.12) (63,647.43) (61,251.74) (58,856.05) (56,460.36)
15 16 17 18 19 20 21
2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69

2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69 2,395.69


(54,064.67) (51,668.99) (49,273.30) (46,877.61) (44,481.92) (42,086.23) (39,690.54)
22
2,395.69

2,395.69
(37,294.86)
Percentage Increase 2.0%
Production
Actual Production 547,680 ton/year
New Production 558,634 ton/year

Year 0 1 2
0.00 28,748.26 28,748.26
(90,000.00)
Cash Flow (90,000.00) 28,748.26 28,748.26
SUM (90,000.00) (61,251.74) (32,503.48)

Discount rate 15.00%


Discounted Cash Flows -90,000 24,998 21,738

NPV 54,281
ROR 29.5%
3 4 5 6
28,748.26 28,748.26 28,748.26 28,748.26

28,748.26 28,748.26 28,748.26 28,748.26


(3,755.22) 24,993.04 53,741.30 82,489.56

18,902 16,437 14,293 12,429


7 8 9 10
28,748.26 28,748.26 28,748.26 28,748.26

28,748.26 28,748.26 28,748.26 28,748.26


111,237.82 139,986.08 168,734.34 197,482.60

10,808 9,398 8,172 7,106

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