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Sagar Cement Limited 18 MW CPP Boiler Log Book: Design Value 100% BMCR

This document contains boiler log book data for an 18 MW CP boiler including key parameters such as: 1. Generation, steam flow, pressures, temperatures and drum levels which should be monitored throughout boiler operation. 2. Secondary parameters including flue gas and air temperatures at different locations, pressure differentials, and fan/pump operations. 3. Emission levels including O2, SOx, NOx, CO and SPM that must meet environmental regulations. 4. Bed and furnace temperatures that indicate proper combustion and operation of air pollution control devices. The log book is used to record hourly readings within the design values to ensure safe and efficient boiler performance.

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175 views8 pages

Sagar Cement Limited 18 MW CPP Boiler Log Book: Design Value 100% BMCR

This document contains boiler log book data for an 18 MW CP boiler including key parameters such as: 1. Generation, steam flow, pressures, temperatures and drum levels which should be monitored throughout boiler operation. 2. Secondary parameters including flue gas and air temperatures at different locations, pressure differentials, and fan/pump operations. 3. Emission levels including O2, SOx, NOx, CO and SPM that must meet environmental regulations. 4. Bed and furnace temperatures that indicate proper combustion and operation of air pollution control devices. The log book is used to record hourly readings within the design values to ensure safe and efficient boiler performance.

Uploaded by

Mani Sun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAGAR CEMENT LIMITED 18 MW CP

Boiler Log Book


DESIGN VALUE
S.N TAG DESCRIPTION UNIT 100% BMCR 6AM 7AM 8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM

1 Generation MW 0-18
2 Steam Flow TPH 80
3 Main Steam Pressure Kg/cm2 109
4 Main Steam Temperature Deg. C 540 ± 5
5 Drum Level % 50%
6 Drum Pressure kg/cm2 < 120
7 Feed Water Flow TPH < 90

8 W.W O/L TEMP Deg. C 360 - 380


9 PSH-1 O/L TEMP Deg. C 380 - 400
10 PSH-2 I/L TEMP Deg. C 360 - 380
11 PSH-2 O/L TEMP Deg. C 430 - 450
12 SSH-2 I/L TEMP Deg. C 420 - 440

13 Make Up Water Flow TPH


14 DEAERATOR PRESS kg/cm2 5.3
15 DEAERATOR TEMP Deg. C 160
16 DEAERATOR LEVEL 45-70 45-70
17 BFP No
18 BFP VFD % 50 - 100%
19 BFP RPM RPM 1500 - 3000
20 BFP Current A
21 BFP Suction DP mmwc < 1800
22 BFP Discharge Pressure Kg/cm2 42 -180
23 Attemperator-1 Flow TPH < 3.7
24 Attemperator-2 Flow TPH < 1.6
25 FD WTR TEMP at HP Heater I/L Deg. C 160
26 ECO I/L FD WTR PRESS Kg/cm2 115 - 125
27 ECO I/L FD WTR TEMP Deg. C < 240
28 ECO O/L FD WTR TEMP Deg. C < 290

29 TOT PA FLOW TPH < 46.2


30 VFD Command % 10 - 100
31 PA FAN RPM RPM
32 PA FAN Current A
33 PA FAN DISC Press mmwc 1100 - 1400
34 PA PR APH O/L mmwc 1050 - 1350
35 PA HOT AIR TEMP Deg. C < 240
36 PA TO WB FLOW TPH < 45
37 WB Pressure mmwc 1050 - 1300
38 PA TO MDC airslide HDR Press mmwc 1050 - 1350

39 TOT SA FLOW TPH < 58


40 VFD Command % 10 - 100
41 SA FAN RPM RPM
42 SA FAN Current A
43 SA FAN DISC Press mmwc 960 - 980
44 SA APH O/L PR mmwc 910 - 930
45 SA HOT AIR TEMP Deg. C < 228
46 SA TO OFA FLOW TPH < 34
47 SA TO BURNER FLOW TPH < 4.5
48 SA TO Bed Ash Coolers FLOW TPH < 12
49 SA TO DCF seal air Press mmwc > 500

50 ID FAN RPM RPM 150 - 900


51 ID FAN Current A
52 VFD Command % 10 - 100
DESIGN VALUE
S.N TAG DESCRIPTION UNIT 100% BMCR

53 O2 LVL % 3.2 - 5
54 SOX LVL %
55 NOX LVL %
56 CO ppm < 150
57 SPM mg/Nm3 < 50
58 BED TMP-1 Deg. C 875 - 890
59 BED TMP-2 Deg. C 875 - 890
60 BED TMP-3 Deg. C 875 - 890
61 BED TMP-4 Deg. C 875 - 890
62 BED TMP-5 Deg. C 875 - 890
63 BED TMP-6 Deg. C 875 - 890
64 FUR BM Row-1 Avg.TEMP Deg. C 890 - 910
65 FUR BM Row-2 Avg.TEMP Deg. C 890 - 910
66 FLU GAS TEMP SSH I/L Deg. C 830 - 850
67 FLU GAS TEMP PSH-2 I/L Deg. C 680 - 700
68 FLU GAS TEMP PSH-1 I/L Deg. C 520 - 540
69 FLU GAS TMP ECO I/L Deg. C 450 - 470
70 FLU GAS TEMP MDC I/L Deg. C 280 - 300
71 FLU GAS TMP APH I/L Deg. C 280 - 300
72 FLU GAS TMP ESP I/L Deg. C < 145
73 FLU GAS TMP ESP o/L Deg. C < 130
74 FUR PR mmWC -5
75 FLU GAS PR U beam O/L mmWC -28
76 FLU GAS PR ECO O/L mmWC -60
77 FLU GAS PR MDC O/L mmWC -70
78 FLU GAS PR APH O/L mmWC -221
79 FLU GAS PR ESP O/L mmWC -226
80 FLU GAS PR IDF O/L mmWC 9
81 WB Lower DP mmWC 380 - 400
82 WB LOW-MID DP mmWC 700 - 750
83 WB MID- UP DP mmWC 100 - 150
84 WB Pressure mmwc 1050 - 1300
85 DCF-1 SPEED % 10-80
86 DCF-2 SPEED % 10-80
87 DCF-3 SPEED % 10-80
88 DCF-4 SPEED % 10-80
89 MDC-COMMAND % 0-45
90 MDC-1 RPM
91 MDC-2 RPM

DCS Engineer Shift Engineer


A A Plant Manager

B B

C C
MW CPP

5PM 6PM 7PM 8PM 9PM 10PM 11PM 12AM 1AM 2AM 3AM 4AM 5AM

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