PRODUCTION PROCESS

01
CUTTING
02
HEADING
03
CAGE MAKING
04
ASSEMBLING SPUN PILES
Piling on Quality for Performance
We specialise in providing high performance,
high strength pretensioned spun concrete piles
08 07 06 05
SPINNING PUMP FEEDING TENSIONING MOULDING

09 10 11
STEAM CURING DEMOULDING DELIVERY

STANDARDS
ITEM STANDARD
PHC Pile MS1314:Part 4:2004
Modified to suit BS 8004:1986 - Code of
Practice for Foundations and
BS8110:1997 - Structural Use of Concrete
JIS A5337:1987
Cement MS 522:2007
Prestressing JIS G 3137:1994
Steel
Aggregate 20mm granite for coarse aggregate and
washed mining or clean river sand
Spiral Wire Hard drawn wire

# MS = Malaysian Standard, SS EN = Singapore Standard,

JIS = Japanese Industrial Standard, BS = British Standard

SUNWAY SPUN PILE (M) SDN. BHD. (411837-T)

HEADQUARTER
#3.2, Level 3, Menara Sunway, Jalan Lagoon Timur, Bandar Sunway 47500 Selangor Darul Ehsan, Malaysia Tel: +603 5639 8282 Fax: +603 5639 9060/ 9600
Batang Kali Factory
Lot 10071, Mukim Batang Kali, 44300 Daerah Ulu Selangor, Selangor Darul Ehsan, Malaysia Tel: +603 6057 2407 Fax: +603 6057 2423
Information contained in this leaflet is correct at the time of printing (January 2016).
SUNWAY GROUP, THE LEADING CONGLOMERATE TECHNICAL SPECIFICATIONS

PROPERTIES OF STANDARD SPUN PILES (In compliance with MS 1314 : Part 4 : 2004)

GRADE 80 CONCRETE
CLASS A (EFFECTIVE PRESTRESS ≥ 4.0 N/mm²)
Outside Nominal Nominal Length Prestressing Bar Effective Area of Moment Section Bending Moment Allowable
Diameter Thickness Weight 7.1 mm 9.0 mm Prestress Concrete of Inertia Modulus Cracking Ultimate Axial Load
mm mm kg/m m No. No. N/mm² cm² cm² cm³ kNm kNm ton
300 60 118 6 - 12 6 - 4.9 452 35,694 2,380 21.2 34.4 87
350 60 142 6 - 12 6 - 4.1 547 61,415 3,509 28.5 40.1 106
400 65 178 6 - 12 8 - 4.3 684 102,165 5,108 61.2 86.0 132
450 70 217 6 - 12 10 - 4.4 836 160,333 7,126 60.3 86.0 161
500 80 274 6 - 12 12 - 4.2 1,056 247,954 9,918 81.9 114.7 204
600 90 376 6 - 12 - 12 4.9 1,442 500,346 16,678 148.9 221.1 276
CLASS B (EFFECTIVE PRESTRESS ≥ 5.0 N/mm²)

Established in 1974 as a tin-mining company, Sunway has Sunway Group holds leadership positions in a multitude of 300 60 118 6 - 12 8 - 6.3 452 36,062 2,404 24.8 45.9 85
thrived and become one of Malaysia’s largest and most industries, chiefly driven by its core businesses of property 350 70 160 6 - 12 9 - 5.3 616 66,364 3,792 35.4 60.2 117
formidable property-construction groups with a combined and construction. With a vision of becoming the region’s
400 80 209 6 - 15 12 - 5.4 804 113,280 5,664 53.4 91.8 153
market capitalisation of close to RM12 billion. With 12 leading property-construction group, we constantly innovate
business divisions, Sunway spans 50 locations worldwide to deliver value, build synergistic and sustainable 450 80 242 6 - 15 - 8 5.1 930 172,214 7,654 69.5 110.6 178
with a 14,000 strong employee base. Sunway has built a solid relationships and achieve the highest standards of quality and 500 90 301 6 - 15 - 10 5.1 1,159 264,403 10,576 96.1 153.6 221
foundation on three core values: Integrity, Humility and excellence.
600 100 408 6 - 15 - 14 5.2 1,571 530,275 17,676 163.3 258.0 299
Excellence.
As a master community developer, Sunway continues to CLASS C (EFFECTIVE PRESTRESS ≥ 7.0 N/mm²)
The 12 business divisions are Property, Construction, Retail, build connected communities where people live, learn, work,
Hospitality, Leisure, Healthcare, Education, Trading & play, stay healthy and safe through our construction, property, 300 60 118 6 - 12 - 6 7.4 452 36,063 2,424 27.6 55.3 84
Manufacturing, Quarrying, Building Materials, Commercial retail, leisure, health care, education components among 350 70 160 6 - 15 - 8 7.2 616 67,341 3,848 43.3 86.0 114
and Real Estate Investment Trust (REIT). others. 400 80 209 6 - 15 - 12 8.1 804 115,682 5,784 70.2 147.4 147
450 80 242 6 - 15 - 14 7.2 930 175,078 7,781 87.2 165.9 173
SUNWAY SPUN PILES 500 90 301 6 - 15 - 15 7.2 1,159 269,008 10,760 120.8 230.4 215
600 100 408 6 - 15 - 20 7.1 1,571 538,857 17,962 199.9 368.6 292
Sunway started its spun pile factory in the year 2008 in Our Batang Kali plant uses state of the art machinery and
Zhuhai, China; producing large diameter spun pile of 700 mm technology from Japan, the front-runner in the spun pile GRADE 90 CONCRETE
to 1400 mm, and up to 55 meters in length. Many of industry. Our production is able to produce Grade 80 and 90
CLASS A (EFFECTIVE PRESTRESS ≥ 4.0 N/mm²)
Sunway’s experiences are landmark projects such as Tanjung High Performance High Strength Pretensioned Spun
Priok in Jakarta, ZZY Oil & Gas Terminal in Guangzhou, Concrete Pile (PHC Piles). Outside Nominal Nominal Length Prestressing Bar Effective Area of Moment Section Bending Moment Allowable
COSCO Shipyard in Dongguan and West Port in Shenzhen to Diameter Thickness Weight 7.1 mm 9.0 mm Prestress Concrete of Inertia Modulus Cracking Ultimate Axial Load
name a few. Equivalently important, our people bring together more than mm mm kg/m m No. No. N/mm² cm² cm² cm³ kNm kNm ton
40 years of accumulative working experience in this industry. 300 60 118 6 - 12 6 - 4.9 452 35,636 2,376 21.8 34.4 98
In 2015, Sunway built its first Malaysian spun pile plant at
Combined with Sunway’s core values of Integrity, Humility 350 60 142 6 - 12 6 - 4.1 547 61,335 3,505 29.4 40.1 120
Batang Kali, Selangor, bringing together Asia, Southeast Asia
and local Malaysian experiences to benefit its clients locally and Excellence we believe in giving nothing but the best to 400 65 178 6 - 12 8 - 4.4 684 102,026 5,101 61.2 86.0 149
and globally. our clients and the industry. 450 70 217 6 - 12 10 - 4.5 836 160,098 7,115 62.1 86.0 182
500 80 275 6 - 12 12 - 4.3 1,056 247,592 9,904 84.4 114.7 231
OUR STRENGTHS APPLICATION FOR SUNWAY SPUN PILES 600 90 375 6 - 12 - 12 4.9 1,442 499,443 16,648 153.2 221.1 313
CLASS B (EFFECTIVE PRESTRESS ≥ 5.0 N/mm²)
• Our piles are produced with stringent QC control at each • Marine, ports and wharfs 300 60 118 6 - 12 8 - 6.3 452 35,984 2,399 25.4 45.9 96
process and complies with the industry and country
standards. • Bridges 350 70 160 6 - 12 9 - 5.3 616 66,244 3,785 35.4 60.2 133
400 80 209 6 - 15 12 - 5.4 804 113,072 5,654 54.9 91.8 173
• Our piles can be customised to suit each project’s • Flood defences
requirement. Grade 80 or 90 allows for flexibility. 450 80 242 6 - 15 - 8 5.1 930 171,912 7,641 71.4 110.6 201

• Building and high-rise foundations 500 90 301 6 - 15 - 10 5.1 1,159 263,919 10,557 98.8 153.6 251
• Hydraulic jacking method is enviromentally friendly
with low noise, vibration and air polution. 600 100 408 6 - 15 - 14 5.2 1,571 529,221 17,641 167.8 258.0 339
• Civil works
CLASS C (EFFECTIVE PRESTRESS ≥ 7.0 N/mm²)
• The prestressing process enables the piles to have higher
bending moment capacity as compared to just 300 60 118 6 - 12 - 6 7.4 452 36,270 2,418 28.3 55.3 95
reinforced concrete. 350 70 160 6 - 15 - 8 7.3 616 67,169 3,838 44.4 86.0 130
• The spinning process compacts the concrete and allows 400 80 209 6 - 15 - 12 8.2 804 115,347 5,767 71.8 147.4 168
for even distribution of aggregate; resulting in a strong, 450 80 242 6 - 15 - 14 7.2 930 174,626 7,761 89.4 165.9 196
durable and high corrosion resistant end-product.
500 90 301 6 - 15 - 15 7.3 1,159 268,281 10,731 123.8 230.4 245
• The steam curing process enables the concrete to mature 600 100 408 6 - 15 - 20 7.2 1,571 537,351 17,912 204.8 368.6 332
faster, thus cutting down the delivery period.