Calculo Ejemplo
Calculo Ejemplo
D of Tank = 8.5 m
ID of Tank = 8.5 m
CL of Tank = 8.51 m
Shell Height = 7.24 m
S.G of Contents = 1.01
S.G of Hydrotest = 1.03
Max Liq. Level = 7.24 m
Min Liq. Level = 1.2 m
Design Temperature = 48 °C
MDMT (Minimum Design Metal Temperature) = -5 °C
Tank Joint Efficiency = 1
Ground Snow Load = 0 kPa
Roof Live Load = 1.5 kPa
Additional Roof Dead Load = 0 kPa
Geometry
Rh = 4.25 m
slope = 3.24
slope/ 12
slope = 0.27
Weights
d= 7840 kg/m3
d-ins = 130 kg/m3
t= 9 mm
CA= 2 mm
t-ins = 0 mm
W=A*d*t
W = 58.78 * 7840 * 0.009
W= 4147.305 kg
W-corr = A * d * (t - CA)
W-corr = 58.78 * 7840 * (0.009 - 0.002)
W-corr = 3225.68 kg
DL = DL-plates + DL-ins
DL = 0.717 + 0.0
DL = 0.717 kPa
Loads
Fpe = 0.4
Lr = 1.5 kPa
Pe = 0.25 kPa
S= 0 kPa
Sb = 0.84 * S
Sb = 0.84 * 0.0
Sb = 0.0 kPa 0 kPa
e.1b = DL + MAX(Lr , Sb) + (Fpe * Pe)
e.1b = 0.7259 + MAX(1.5 , 0.0) + (0.4 * 0.25)
e.1b = 2.317 kPa
B = MAX(e.1b , e.2b)
B = MAX(2.3259 , 1.5759)
B = 2.3259 kPa 2.317 kPa
Erection Requirements
B-max = Max Gravity Load Based on Roof Actual Thickness (Balanced Snow Load) (kPa)
Pe-max-1 = MAWV Based on Gravity Loads Combination 1 per API 650 Section 5.2.2 (kPa)
t-calc-1 = Calculated Thickness Based on Balanced Snow Load (mm)
Required Thickness
th_corroded = th - CA_roof
th_corroded = 9 - 2
th_corroded = 7 mm
tc_corroded = tc - CA_shell
tc_corroded = 6 - 2
tc_corroded = 4 mm
DLS = Ws + W_framing
DLS = 87891.7941 + 3145.4478
DLS = 91037.2419 N
ID = 8.5 m
Size = l100x100x8
Wc = 78.2304 mm
Wh = 101.3497 mm
wc_reduced = Wc - l_vert
wc_reduced = 78.2304 - 100
wc_reduced = -21.7696 mm
A_roof = Wh * th_corroded
A_roof = 101.3497 * 7
A_roof = 709.4482 mm^2
Find combined moment of inertia about shell inside axis with negative value toward center
Erection Requirement
As per API-650 5.1.5.9, Minimum Size of Top Corner Ring (Size-min) = L50x50x5
Minimum Section Modulus per Erection Requirement (Sx-min) = 3.05 cm^3
A_roof = Compression region required area for self supported cone roof per API-650 5.10.5.2 (mm^2)
Fa = Least allowable tensile stress for the materials in the roof-to-shell joint (MPa)
Max-p = Maximum allowable load for the actual resisting area per API-650 5.10.5.2 (Pa)
Fa = 0.6 * Fy
Fa = 0.6 * 250
Fa = 150.0 MPa
A_actual >= A-roof-req ==> Compression region cross sectional area is sufficient.
P_uplift = P * pi * ((ID^2) / 4)
P_uplift = 0.0 * pi * ((8.5^2) / 4)
P_uplift = 0.0 N
P_F51 = Maximum allowable internal pressure for the actual resisting area per API 650 F.5.1 (kPa)
P_max_internal = Maximum allowable internal pressure (kPa)
P_F51 = ((Fy * TAN(Theta angle) * A_actual) / (200 * (D^2))) + ((0.00127 * DLR) / (D^2))
P_F51 = ((250 * TAN(15.1096) * 1381.2241) / (200 * (8.506^2))) + ((0.00127 * 41189.5686) / (8.506^2))
P_F51 = 7.166 kPa
D = 8.5 m
G = 1.01
Gt = 1.027
H = 7.24 m
HL = 7.24 m
Pe = 0.25 kPa
Pi = 0.0 kPa
V = 162.0 km/hr
CA = 2 mm
H = 7.24 m
JE = 1
Ma = A36
h1 = 2.38 m
loc = 0 m
t = 6 mm
W-1 = pi * D * t * h1 * d
W-1 = pi * 8.5 * 0.006 * 2.38 * 7840.0
W-1 = 2989.5999 kg
W-1-corr = pi * D * (t - CA) * h1 * d
W-1-corr = pi * 8.5 * (0.006 - 0.002) * 2.38 * 7840.0
W-1-corr = 1993.0666 kg
Erection Requirement
Design Condition
H' = H
H' = 7.24
H' = 7.24 m
Hydrostatic Test
Ht' = H
Ht' = 7.24
Ht' = 7.24 m
Course # 2 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid Level (kPa)
W-2 = Shell Course Nominal Weight (kg)
W-2-corr = Shell Course Corroded Weight (kg)
h2 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)
CA = 2 mm
H = 4.86 m
JE = 1
Ma = A36
h2 = 2.38 m
loc = 2.38 m
t = 6 mm
W-2 = pi * D * t * h2 * d
W-2 = pi * 8.5 * 0.006 * 2.38 * 7840.0
W-2 = 2989.5999 kg
W-2-corr = pi * D * (t - CA) * h2 * d
W-2-corr = pi * 8.5 * (0.006 - 0.002) * 2.38 * 7840.0
W-2-corr = 1993.0666 kg
Erection Requirement
Design Condition
H' = H
H' = 4.86
H' = 4.86 m
Hydrostatic Test
Ht' = H
Ht' = 4.86
Ht' = 4.86 m
Course # 3 Design
CA = Corrosion allowance per API-650 5.3.2 (mm)
H = Design Liquid Level per API-650 5.6.3.2 (m)
H' = Effective Design Liquid Level per API-650 F.2 (m)
H-max = Maximum Liquid Level for the Installed Thickness (m)
H-max-@-Pi = Maximum Liquid Level for the Installed Thickness @ Design Internal Pressure (m)
Ht' = Effective Hydrostatic Test Liquid Level per API-650 F.2 (m)
JE = Joint efficiency
Ma = Course Material
Pi-max-@-H = Maximum Allowable Internal Pressure for the Installed Thickness @ Design Liquid Level (kPa)
W-3 = Shell Course Nominal Weight (kg)
W-3-corr = Shell Course Corroded Weight (kg)
h3 = Course Height (m)
loc = Course Location (m)
t = Installed Thickness (mm)
td = Course Design Thickness per API-650 5.6.3.2 (mm)
tt = Course Hydrostatic Test Thickness per API-650 5.6.3.2 (mm)
CA = 2 mm
H = 2.48 m
JE = 1
Ma = A36
h3 = 2.38 m
loc = 4.76 m
t = 6 mm
W-3 = pi * D * t * h3 * d
W-3 = pi * 8.5 * 0.006 * 2.38 * 7840.0
W-3 = 2989.5999 kg
W-3-corr = pi * D * (t - CA) * h3 * d
W-3-corr = pi * 8.5 * (0.006 - 0.002) * 2.38 * 7840.0
W-3-corr = 1993.0666 kg
Erection Requirement
As per API-650 5.6.1.1, Required Thickness by Erection (t-erec) = 5 mm
Design Condition
H' = H
H' = 2.48
H' = 2.48 m
Hydrostatic Test
Ht' = H
Ht' = 2.48
Ht' = 2.48 m
(continued)
Design td Hydrotest tt t-actual
Course # Ht' (m) t-erec (mm) t-req (mm)
(mm) (mm) (mm)
3 2.48 5 2.5732 0.5453 5 6
2 4.86 5 3.1989 1.1407 5 6
1 7.24 6 3.8246 1.736 6 6
Intermediate Stiffeners Design
D = Nominal Tank Diameter (m)
H-top-girder = Top Wind Girder Elevation (m)
H1 = Intermediate Wind Girder Maximum Unstiffened Shell Height per API 650 Section 5.9.7.1 (m)
N = Actual Wind Girders Quantity
Ns = Intermediate Wind Girder Quantity per API 650 Section 5.9.7.3 and 5.9.7.4
V = Wind velocity (km/hr)
ts_min = Thickness of the thinnest shell course
D = 8.5 m
H-top-girder = nil
N=0
V = 162.0 km/hr
Stiffening Requirements
H1 = 9.47 * ts_min * SQRT(((ts_min / D)^3)) * ((190 / V)^2)
H1 = 9.47 * 6 * SQRT(((6 / 8.5)^3)) * ((190 / 162.0)^2)
H1 = 46.3529 m
Material = A36
t-actual = 8 mm
t-calc = t-min
t-calc = 8 mm
Calculation of Hydrostatic Test Stress & Product Stress (per API-650 Section 5.5.1)
Bottom-OD = 8.61 m
JE = 1
D-bottom = 0.00000784 kg/mm3
t-1 = 6 mm
ca-1 = 2 mm
G = 1.01
H = 7.24 m
H' = 7.24 m
St = 171 MPa
Sd = 160 MPa
Ca-bottom = 2 mm
S2 = (t-test-1 / t-1) * St
S2 = (1.74 / 6) * 171
S2 = 49.47 MPa
Vf = (Vs / 190)^2
Vf = (162 / 190)^2
Vf (Velocity Factor) = 0.73
PWS = 0.86 * Vf
PWS = 0.62 kPa
PWR = 1.44 * Vf
PWR = 1.04 kPa
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (0.62 * 61.54 * (7.24 / 2))
M-Shell = 139,280 N-m
DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and roof.
F-friction = Maximum of 40% of weight of tank
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any attached structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design pressure
Mw = Destabilizing wind moment
tb = Bottom plate required thickness less C.A. (shall not exceed bottom shell course thickness less C.A.)
wl = Circumferential loading of contents along shell-to-bottom joint
Mw = 391,745 m-N
DLR = 41,189.56 N
tb = 4 mm
MF = (D/2) * wl * Pi * D
MF = 4.25 * 4,332.41 * 3.14 * 8.5
MF = 491,686 m-N
Criteria 1
Criteria 2
Criteria 3
F-wind = Vf * 0.8342 * As
F-wind = 726.98 * 0.8342 * 61.54
F-wind = 37,321 N
Ac = Convective Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.1
Ac-min = Adjusted Convective Design Response Spectrum Acceleration Coefficient
Af = Acceleration Coefficient for Sloshing Wave Height per API 650 Sections E.7.2
Ai = per API 650 Sections E.4.6.1
Ai = Impulsive Design Response Spectrum Acceleration Coefficient per API 650 Sections E.4.6.1
Anchorage_System = Anchorage System
Av = Vertical Ground Acceleration Coefficient per API 650 Section E.6.1.3 and E.2.2
D = Nominal Tank Diameter (m)
Fa = Site Acceleration Coefficient
Fv = Site Velocity Coefficient
H = Maximum Design Product Level (m)
I = Importance Factor
K = Spectral Acceleration Adjustment Coefficient
Ks = Sloshing Coefficient per API 650 Section E.4.5.2
Q = MCE to Design Level Scale Factor
Rwc = Convective Force Reduction Factor
Rwi = Impulsive Force Reduction Factor
S1 = Spectral Response Acceleration at a Period of One Second
SD1 = Design Spectral Response Acceleration at a Period of One Second per API 650 Sections E.4.6.1 and E.2.2
SDS = Design Spectral Response Acceleration at Short Period per API 650 Sections E.4.6.1 and E.2.2
Seismic_Site_Class = Seismic Site Class
Seismic_Use_Group = Seismic Use Group
Ss = Spectral Response Acceleration Short Period
TL = Regional Dependent Transistion Period for Longer Period Ground Motion (sec)
Tc = Convective Natural Period per API 650 Section E.4.5.2 (sec)
SDS = Q * Fa * Ss
SDS = 0.6667 * 1.0 * 2.64
SDS = 1.76
SD1 = Q * Fv * S1
SD1 = 0.6667 * 1.5 * 0.667
SD1 = 0.667
Tc = 1.8 * Ks * SQRT(D)
Tc = 1.8 * 0.5791 * SQRT(8.5)
Tc = 3.039 sec
Ai = SDS * (I / Rwi)
Ai = 1.76 * (1.25 / 4)
Ai = 0.55
Tc <= TL
Av = (2 / 3) * 0.7 * SDS
Av = (2 / 3) * 0.7 * 1.76
Av = 0.8213
Af = K * SD1 * I * (1 / Tc)
Af = 1.5 * 0.667 * 1.25 * (1 / 3.039)
Af = 0.4115
Design
Ac = 0.2058
Af = 0.4115
Ai = 0.55
Anchor_Nominal_Root_Area = 1045.1503 mm^2
Anchorage_System = mechanically anchored
Av = 0.8213
D = 8.5 m
Event_Type = maximum considered earthquake mce
Fa = 1.0
Fv = 1.5
Fy = 250 MPa
G = 1.01
H = 7.24 m
H_shell = 7.24 m
Hrcg = 0.3849 m
I = 1.25
K = 1.5
Ks = 0.5791
MU = 0.4
Min_Anchor_Quantity = 9
Min_Anchor_Spacing = 3.0 m
P = 0.0 MPa
Q = 0.6667
S1 = 0.667
SD1 = 0.667
SDS = 1.76
Seismic_Site_Class = seismic site class d
Seismic_Use_Group = seismic use group ii
Ss = 2.64
TL = 4 sec
Tc = 3.039 sec
WT = 173719.0351 N
Wf = 35828.1719 N
Wfd = 0 N
Wg = 0 N
Wnr = 0.0 N
Wns = 0.0 N
Wp = 4.0691909643E6 N
Wr = 41189.5686 N
Wrs = 41189.5686 N
Ws = 91037.2419 N
Xnr = 7.6249 m
Xns = 3.62 m
Xs = 3.57 m
ca1 = 2 mm
ca_bottom = 2 mm
hs = 0 mm
nA = 12
site_ground_motion_input_mode = asce7 mapped ss and s1
t_bottom = 8 mm
tb = 10 mm
ts1 = 6 mm
Weff = Wi + Wc
Weff = 3.0277253763E6 + 1.0945680452E6
Weff = 4.1222934216E6 N
Design Loads
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.55 * (91037.2419 + 41189.5686 + 35828.1719 + 3.0277253763E6)
Vi = 1.7576791973E6 N
Vc = Ac * Wc
Vc = 0.2058 * 1.0945680452E6
Vc = 225262.1037 N
V = SQRT(((Vi^2) + (Vc^2)))
V = SQRT(((1.7576791973E6^2) + (225262.1037^2)))
V = 1.7720550714E6 N
Xr = H_shell + Hrcg
Xr = 7.24 + 0.3849
Xr = 7.6249 m
Overturning Moment
Mrw = SQRT((((Ai * ((Wi * Xi) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xc))^2)))
Mrw = SQRT((((0.55 * ((3.0277253763E6 * 2.821) + (91037.2419 * 3.57) + (41189.5686 * 7.6249)))^2) + ((0.2058 * (1.0945680
Mrw = 5.1791407284E6 N.m
Ms = SQRT((((Ai * ((Wi * Xis) + (Ws * Xs) + (Wr * Xr)))^2) + ((Ac * (Wc * Xcs))^2)))
Ms = SQRT((((0.55 * ((3.0277253763E6 * 4.13) + (91037.2419 * 3.57) + (41189.5686 * 7.6249)))^2) + ((0.2058 * (1.094568045
Ms = 7.3272431888E6 N.m
Ge = G * (1 - (0.4 * Av))
Ge = 1.01 * (1 - (0.4 * 0.8213))
Ge = 0.6782
wa_max = 201.1 * H * D * Ge
wa_max = 201.1 * 7.24 * 8.5 * 0.6782
wa_max = 8393.1313 N/m
wa = 99 * tb * SQRT((Fy * H * Ge))
wa = 99 * 6 * SQRT((250 * 7.24 * 0.6782))
wa = 20811.4797 N/m
wa > wa_max
wa = wa_max
wa = 8393.1313
wa = 8393.1313 N/m
Tank Stability
Sc = ((((wt * (1 + (0.4 * Av))) + wa) / (0.607 - (0.18667 * (J^2.3)))) - wa) * (1 / (1000 * ts1_c))
Sc = ((((4951.6589 * (1 + (0.4 * 0.8213))) + 8393.1313) / (0.607 - (0.18667 * (6.1174^2.3)))) - 8393.1313) * (1 / (1000 * 4))
Sc = -2.426 MPa
Sc < Fc
NOT(((J <= 1.54) AND (V <= Vs))) ==> Tank is not stable, anchoring is required
Freeboard
DELTAs = 0.42 * D * Af
DELTAs = 0.42 * 8.5 * 0.4115
DELTAs = 1.4691 m
[Required]
Sliding Resistance
V > Vs
Vmax = (2 * V) / (pi * D)
Vmax = (2 * 1.7720550714E6) / (pi * 8.5)
Vmax = 132720.6231 N/m
ns E.4.6.1 and E.2.2
.2.2.1 (MPa)
ection E.6.2.2.1 (MPa)
cipating Snow Load (N)
ting ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
uting slab overturning moment per API 650 Section E.6.1.2.2 (m)
ng ringwall overturning moment per API 650 Section E.6.1.2.1 (m)
ing slab overturning moment per API 650 Section E.6.1.2.2 (m)
Fy = Min(Sy , 380)
Fy = Min(250 , 380)
Fy = 250 MPa
W1 = W-shell-corroded + Shell Insulation + W-roof-corroded
W1 = 58,608.32 + 0 + 32,036.33
W1 = 90,644.65 N
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead Load Supported by Shell
W2 = 58,608.32 + 0 + 32,036.33 + 0
W2 = 90,644.65 N
U = [P * D^2 * 785] - W1
U = [0 * 8.5^2 * 785] - 90,644.65
U = -90,644.657250003 N
bt = U/N
bt = -7,553.72143750025 N
sd = 104.16 MPa
Shell-sd-at-anchor = 166.66 MPa
bt = U/N
bt = -10,756.78022849476 N
sd = 138.88 MPa
Shell-sd-at-anchor = 208.33 MPa
sd = 200 MPa
Shell-sd-at-anchor = 208.33 MPa
A-s-r = bt / sd
A-s-r = 2,856.01 / 200
A-s-r = 14.28 mm^2
bt = U/N
bt = 198,127.09 N
sd = 200 MPa
Shell-sd-at-anchor = 208.33 MPa
A-s-r = bt / sd
A-s-r = 198,127.09 / 200
A-s-r = 990.63 mm^2
bt = U/N
bt = -112.66100581050098 N
sd = 138.88 MPa
Shell-sd-at-anchor = 208.33 MPa
sd = 200 MPa
Shell-sd-at-anchor = 208.33 MPa
A-s-r = bt / sd
A-s-r = 198,127.09 / 200
A-s-r = 990.63 mm^2
Not applicable since if there is a knuckle on tank roof, or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
ANCHORAGE REQUIREMENTS
Entered Parameters
Since bottom t <= 10 mm, and Seismic anchorage required (J) > 1.45,
or Wind Speed is > 160.93 kph,
h-min is 305 mm.
e-min = 0.886 * d + 15
e-min = 0.886 * 42 + 15 = 52.21 mm.
g-min = d + 26
g-min = 42 + 26 = 68 mm.
f-min = d/2 + 4
f-min = 42/2 + 4 = 25 mm.
c-actual = 32 mm.
j-actual = 26 mm.
b-min = e-min + d + 7
b-min = 52.21 + 42 + 7 = 101.21 mm.
Repad-t = 6 mm
t-shell-1 = 6 mm
yields F5 = (8 / 12)^2
F5 = 0.44
yields F4 = (0.177 * 300 * 8) / SQRT(4,250 * 12)
F4 = 1.88
yields z = 26 / (1.88 * 0.44 + 26)
z = 0.96
yields F7 = (4 * 300 * 350^2)^(1/3)
F7 = 527.76
yields F6 = (1.43 * 300 * 350^2) / (4,250 * 12)
F6 = 1,030.44
yields F1 = (1.32 * 0.96) / (1,030.44 + 527.76)
F1 = 0
now F2 = 0.031 / SQRT(r * t)
yields F2 = 0.031 / SQRT(4,250 * 12)
F2 = 0
yields F3 = 0 + 0
F3 = 0
yields S-actual-ChairHeight = 297,190.64 * 102 / 12^2 * 0
yields S-actual-ChairHeight = 201.67 MPa
New New
Corroded Corroded
Component Condition Condition
(N) (Kg)
(N) (Kg)
SHELL 87,892 8,963 58,609 5,977
ROOF 41,190 4,201 32,037 3,267
RAFTERS 0 0 0 0
GIRDERS 0 0 0 0
FRAMING 0 0 0 0
COLUMNS 0 0 0 0
BOTTOM 35,829 3,654 26,872 2,741
STAIRWAYS 0 0 0 0
SURFACE AREAS
Roof : 59.52 m^2
Shell : 193.33 m^2
Bottom : 58.25 m^2