ay ~ONYEDA (“MMM THE BOC GROUP Excel SE Anesthesia System Service ManualImportant Special Notice + Some information found in this manual may point the reader to electronic troubleshooting and component repair/replacement level. This information, when supplied, is only supplied to add clarity to service or troubleshooting statements. OHMEDA Service Personnel are mandated by Company Policy to service electronic equipment to a board level only. Component troubleshooting and replacement, if practiced, is the responsibility of the reader of this service and parts mara + Read completely through each step in every procedure before starting the procedure; any exceptions may result in a failure to properly and safely complete the attempted procedure. * Unless otherwise specified, values in this manual are nominal + Scetions in this manual begin on a right-hand (odd-numbered) page. If there is no information text on the preceding (even-numbered) page, itis labeled "Notes:” for your use if you wish. * All figure numbers and titles are at the bottom of the page. + Figures requiring more than one page have the title and main text on the left (even- numbered) page; additional figure information is on the facing (right, odd-numbered) page. * Pages titled “Notes:” are intentionally blank. ‘Some words used in this manual: Note: A Note provides additional information to clarify something in the text. Important: An Important statement is similar to a note but provides greater emphasis. WARNING: A Warning statement, with this symbol, is used when the possibility of injury to the patient or the operator exists. CAUTION: A Caution statement, with this symbol, is used when the possibility of damage to the equipment exists. ‘woos raneee iiImportant Notes: v uRe77-00 TaNaOFLEC a sy Important ‘introduction ‘2Theory Of Operation ‘3/Checkout Procedure. ii 4 1.1 What this manual includes 1-1 4.2Symbols 1-2 a 2.4 Pneumatic circuits 2-4 2.2 Pneumatic components 2-4 A. Gas supply modules 2-4 B. System master switch 2-5 C. Shutoff valves 2-5 D. Flow control Assembly 2-5 E. Vaporizer Manifold, Selectatec Series Manifold 2-9 F. Common Gas Outlet 2-10 G. Low O2 Pressure Alarm 2-10 H. Oz Power Outlet 2-10 |. Oe Flush Valve 2-10 J. Exhaust Block 2-10 2.3 7800 Ventilator systems 2-11 ‘A. Power Outlet Box (accessory) 2-11 8. Battery and power failure operation 2-11 C. Signal routing 2-14 2.4 7000 Ventilator and Monitor Pod systems 2-16 ‘A. Monitor Pod circuitry 2-16 B. Monitor switches 2-17 C. The batteries and power failure operation 2-19 34 3.1 Excel SE tests 3-1 3.2 System checkout 3-8 ‘A. System connections 3-8 B. GMS checks (Leak, APL Valve, and Check Valve tests) 3-17 C. Bellows checks (Retention, Pressure Relief, Leak tests) 3-18 D. Bellows (ABA) Pressure Leak test 3-19 E. Verify Monitor and Ventilator alarms 3-20 4/Calibration and Adjustments “1 4.4 Adjusting and testing Primary Regulators 4-1 4.2 Adjusting the Low Oz alarm 4-4 A. Is adjustment required? 4-4 B. Adjustment procedure 4-4 comer ara vTable of Contents 4.3 Adjusting and testing the N2O Secondary Regulator 4-7 44 Adjusting the NO and the Oe needle valves and Link System 4-10 ey A. ls adjustment required? 4-10 B. Adjustment procedure 4-12 4.5 Adjusting the third gas flow 4-20 A. ls adjustment required? 4-20 B. Adjustment procedure 4-21 4.6 Adjusting the Monitor Pod Power Supply 4-24 5/Repair Procedures. 5A 5.1 Tray Top removal 5-1 5.2 Replacing the O2 Power Outlet Check Valve 5-1 5.3 Replacing the Common Gas Outlet Pressure Relief Valve 5-3 5.4 Replacing Shut-Off valves 5-3 5.5 Replacing the System Master Switch 5-4 5.6 Replacing the Exhaust Block 5-7 5.7 Servicing or replacing the Low Oz Pressure Alarm 5-8 5.8 Servicing or replacing the Common Gas Outlet 5-10 . 5.9 Servicing or replacing the Flowmeter Module 5-12 » A. Complete replacement 5-12 B. To repair the Check Valve 5-14 C. To service Flowtube assemblies 5-16 5.10 Rebuilding secondary regulators 5-18 5.11 Replacing needle valves 5-22 A. Third Gas needle valves 5-22 B.NeO or Orneedle valves 5-22 5.12 Servicing the aas supply modules 5-23 A. Complete replacement 5-23 B. Replacing inlet filters 5-24 C. Replacing the Cylinder Non-Return Valve 5-26 D. Replacing the Pipeline Non-Return Valve 5-27 E, Replacing the Pressure Relief Valve 5-28 F. Rebuilding the Primary Regulator 5-29 5.13 Servicing the Vaporizer Manifold 5-32 ‘A. Manifold replacement 5-32 B. Vaporizer Port valves 5-33 5.14 Replacing or adjusting casters 5-34 oe) A. Excel 110 SE casters. 5-34 ” vi ‘vero eetTable of Contents 6/lilustrated Parts B. Excel 210 SE casters 5-36 5.15 Replacing drawers and drawer slides 5-39 A. Excel 110 SE drawer and slide 5-39 B. Excel 210 SE drawer (locking and non-locking) and slide 5-40 5.16 Replacing Excel 210 SE shelves 5-41 A. Excel 210 SE lower stationary shelf 5-41 B. Excel 210 SE lower sliding shelf 5-41 5.17 Removing the Vanity Panel 5-42 A Fixed vanity panel 5-42 B. Hinged vanity panel 5-42 5.18 Replacing Pod monitors 5-42 5.19 Replacing Monitor Pod circuit boards 5-44 5.20 Removing the ventilator for service 5-46 A, Excel 210 SE with a Mid Shelf 5-46 B. Excel 210 SE without a Mid Shelf 5-46 5.21 Maintenance 5-48 Minimum maintenance schedule 5-48 How to clean and sterilize this equipment 5-49 1 Table of contents for section 6/lllustrated Parts 6-1 6.1 Monitor Pod 6-4 6.2 Power Outlet Box 6-14 6.3 Pneumatic Components 6-16 6.4 Chassis Components 6-44 65 Accessories 6-80 A. Auxiliary Cylinder Kits 6-80 B. Module Rack Arm 6-82 C. Dovetail Mounted Tycos BP 6-86 D. Flowmeter Kit 6-88 E, Gas Scavenging System 6-89 F. Regulator & Trap Rall Mount Kit 6-90 G.RGM Mounting Kits 6-81 H. Shelf Kits 6-93 |. Utility Mounting Posts 6-95 J. Vaporizer Storage Bracket 6-99 K. Ventilator Mounting Arms 6-101 L. Bellows Mounting Kit 6-104 6.6 Label Sets 6-105 ‘oo1-877-000 rae vilTable of Contents 6.7 Test Fixtures 6-114 6.8 Miscellaneous Kit Stock Numbers 6-118 6.9 Tools, Touch Up Paint, Sealants, Etc, 6-120 6.10 Manuals for Excel System Components 6-121 ‘7/Schematics and Wiring Diagrams A 8/Specifications 7.1 Sensor Interface Board - Monitor Pod 7-1 7.2 Monitor Pod Power Supply 7-3 7.3 Monitor Pod wiring 7-5 7.4 Sensor Interface Board - 210 SE, 7750/7800 7-6 7.5 Outlet Box wiring 7-8 7.6 Pneumatic Schematic 7-10 : a4 Weight 81 Dimensions 8-1 Shelves 8-1 Excel 210 SE (With Mid Shelf) 8-1 Excel 210 SE (Without Mid Shelf) 8-2 Excel 110 SE 8-2 Drawers & shelves 8-2 Absorber & post 8-3 Casters 83 Pneumatics 8-3 Common gas outlet 83 Gas supplies 83 Shutoff valves 8-4 Flowmeter 8-4 Flow ranges 8-4 Calibration 8-4 Outlet relief 84 Low 2 alarm 8-4 Flush button 8-5 Pneumatic outlet pressures 8-5 Environmental specifications 8-6 Electrical specifications 8-6 VillTable of Contents List of Figures Figure 1-1 Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5, Figure 2-6 Figure 2-7, Figure 2-8, Figure 3-1 Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 3-6 Figure 3-7 Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5, Figure 4-6 Figure 4-7 Figure 4-8 Figure 4-9 Figure 4-10 Figure 4-11 Figure 4-12 Figure 4-13, Figure 4-14 Figure 4-15 Figure 5-1 Figure 5-2 Figure 5-3 Monitor Pod 8-6 7000 Ventilator 8-6 Outlet Box 8-6 7800 Ventilator 8-6 ‘Summary of ANSI Excel SE models 1-1 Excel 210 SE Gas Machine typical pneumatic connections (nominal values) 22 Minimum stops 2-6 Engaging the linkage 2-7 Maximum N:0 flow 2-8 Maximum third gas flow 2-9 Power Outlet Box exploded view and schematic 2-12 Excel SE system signal routing 2-14 Electrical circuitry - Excel SEs with Monitor Pods 2-18 Monitoring connections, 7000 Ventilator with GMS Absorber 3-11 Monitoring connections, 7800 Ventilator with GMS Absorber 3-12 Monitoring connections, 7000 Ventilator with non-GMS Absorber 3-13 Monitoring connections, 7800 Ventilator with non-GM Absorber 3-14 Ventilator and bellows assembly connections with absorber manifold 3-15 Ventilator and absorber connections without an absorber manifold 3-16, 7800 / Excel SE connection or Excel SE/Monitor Pod connection 3-17 Removing the gas supply cover 4-1 Primary regulator test connections 4-2 Primary regulator adjustments 4-3 Removing the tray top 4-5 Low O2 pressure alarm adjustment 4-6 ‘Accessing the secondary regulator test points 4-8 Secondary regulator adjustments 4-9 Removing the flowmeter shield (210 SE shown) 4-12 Adjusting the stop screw 4-14 Finding the minimum stop 4-15 Setting the kick-in point 4-16 Third gas needle valve components 4-20 Third gas needle valve function 4-22 Adjusting the Monitor Pod Power Supply 4-25 Removing the tray top 4-26 Replacing the check valve on the Oe power outlet 5-2 Replacing the pressure relief valve on the common gas outlet 5-2 Replacing the shut-off valve 5-3 aero 17994Table of Contents Figure 5-4 System Master Switch 5-5 Figure 5-5 Replacing the exhaust block 5-7 fe) Figure 5-6 Servicing the low Oz pressure alarm 5-9 “ Figure 5-7 Removing the common gas outlet 5-10 Figure 5-8 Servicing the common gas outlet 5-11 Figure 5-9 Flowmeter shield and rear flowmeter panel (Excel 210 SE) §-13 Figure 5-10 Removing the flowmeter module 5-14 Figure 5-11 Flowmeter module connections 5-15 Figure 5-12 Servicing the flowmeter check valve 5-16 Figure 5-13 Removing the flowtube assemblies 5-17 Figure 5-14 Accessing the secondary regulator test points 5-18 Figure 5-15, Rebuilding the secondary regulator 5-19 Figure 5-16 Servicing the cylinder inlet 5-24 Figure 5-17 Servicina the pipeline inlet 5-25 Figure 5-18 Replacing the cylinder non-return valve 5-26 Figure 5-19 Replacing the pipeline non-return valve 5-27 Figure 5-20 Replacing the pressure relief valve 5-28 Figure 5-21 Rebuilding the upper portion of the primary regulator 5-29 Figure 5-22 Rebuilding the lower portion of the primary regulator 5-31 Figure 5-23, Replacing the vaporizer manifold 5-32 Figure 5-24 Replacing a vaporizer port valve cartridge (three-vaporizer manifold shown) 5-33 Figure 5-25 Replacing a front caster (Excel 110 SE) 5-34 ) Figure 5-26 Replacing a rear caster (Excel 110 SE) 5-35 Figure 5-27 Replacing a caster (Excel 210 SE) 5-38 Figure 5-28 Separating the drawer slide members 6-39 Figure 5-29 Replacing a monitor 5-43 Figure 5-30 Replacing Monitor Pod circuit boards 545 Figure 6-1 Monitor Pod Front Panel assy. -U.S.A 6-4 Figure 6-2 Pod Shroud assy. 66 Figure 6-3 Middle Panel Monitor Pod 6-8 Figure 6-4 Accessory bracket components 6-9 Figure 6-5 Box, Electrical Panel Enclosure / Rear Panel Assy. 6-10 Figure 6-6 Pod Rear Panel assy. installation 6-12 Figure 6-7 ANSI Power Outlet Box for units w/ 7800 Ventilators 6-14 Figure 6-8 Pneumatic components (1) 6-16 Figure 6-9 Gas block assy. (cylinder and pipeline style) 6-18 Figure 6-10 Gas block assy. (cylinder regulator components) 6-20 Figure 6-11 Canadian pipeline fittings 6-22 Figure 6-12 Pneumatic components (2) 6-24 Figure 6-13 Common gas outlet assy. (Stk. no. 1001-7062-000) 6-26 Figure 6-14 Low Oe pressure alarm (Stk. no. 1001-8934-000 complete) 6-28 Figure 6-15 Fittings, adapters, tubing 6-30 Figure 6-16 Flowmeter modules (w/o labels) 6-32 Figure 6-17 Gas manifold assy. two and three gas ANSI (three-gas shown) 6-34 x ‘omar vaneTable of Contents Figure 6-18 Figure 6-19 Figure 6-20 Figure 6-21 Figure 6-22 Figure 6-23 Figure 6-24 Figure 6-25 Figure 6-26 Figure 6-27 Figure 6-28 Figure 6-29 Figure 6-30 Figure 6-31 Figure 6-32 Figure 6-33 Figure 6-34 Figure 6-35 Figure 6-36 Figure 6-37 Figure 6-38 Figure 6-39 Figure 6-40 Figure 6-41 Figure 6-42 Figure 6-43, Figure 6-44 Figure 6-45 Figure 6-46 Figure 6-47 Figure 6-48 Figure 6-49 Figure 6-50 Figure 6-51 Figure 6-52 Figure 6-53, Figure 6-54 Figure 6-55 Figure 6-56 Figure 6-57 Figure 6-58 Secondary regulator 6-36 Needle valve assy. Oo wo label 6-38 Needle valve assy. Nitrous Oxide w/o label (kit parts) 6-39 Needle valve assy. Air w/o label (kit parts) 6-40 Flowtube service kits, mounting hardware, and replacement parts 6-42 Chassis components, front view, Excel 110 SE 6-44 ‘Standard cabinet w/ two, four inch drawers (Stk no. 1001-8816-000) 6-46 Shelves, Excel 110SE 6-48 Chassis components, front view 1, Excel 210 SE 6-50 Chassis components, front view 2, Excel 210 SE 6-52 Framework components, front view, Exoel 210 SE 6-54 Front panels 6-56 Tray top 6-58 Excel 210 SE Lower Chassis customization parts 6-60 Excel 210 SE Drawer kit, (Locking - Stk. no. 1001-8819-000, 6-62 Excel 210 SE Stationary Shelf kit, (Stk. no. 1001-8821-000) 6-64 Excel 210 SE Sliding Shelf kit, (Stk. no. 1001-8822-000) 6-65 Excel 210 SE with Mid Shelf Upper Chassis 6-66 Excel 210 SE with Mid Shelf Upper Chassis Rear 6-70 Excel 210 SE Upper Chassis without Mid Shelf 6-72 Absorber Post assy. GMS Absorber 6-76 GMS Absorber mounting pin 6-78 Auxiliary cylinder kits DISS (Stk. nos. O2 1001-8968-000, NzO 1001-8970- 000) 6-80 Module mounting assy. Excel SE (Stk. no. 1001-8829-000) 6-82 Module Rack Arm assy. (Stk. no. 1001-8824-000) 6-84 Tycos Gauge and Arm (Stk. no. 1001-8957-000) 6-86 Rail-mounted Flowmeter (Stk. no. 1010-8017-000) 6-88, Gas Scavenging System (Stk. no. 0216-6739-872) 6-89 Regulator and Water Trap rail mount kit (Stk. no. 1010-8021-000) 6-90 RGM Tray kit (Stk. no. 1001-8954-000) Excel 110 SE only 6-91 RGM screen holder (Stk. no. 6050-0001-450) 6-92 Kit, Flip up Shelf assy. (Stk. no. 1001-8930-000) 6-93 Instrument Shelf assy. (Stk. no. 0216-6812-800) 6-94 Utiity Post assy. 1 x 3.5 x 6 in (Stk. no. 1600-9002-000) 6-95 Post, Utility 1 in x 3.5 in (Stk. no, 0216-6819-800) 6-96 Post, Utility 1 in x 20 in (Stk. no. 0216-6813-800) 6-97 IV Pole assy. (Stk. no. 0216-6814-800). 6-98 Vapor Sa Storage Bracket for Tec 5 (Stk. no. 1001-8904-000) Excel 110 SE Doveal mount vaporizer storage bracket kt fr Excel 210 SE (Stk. no. 1001- 8823-000) 6-100 Long Swivel Arm Platform assy. (complete, Stk. no. 1001-8903-000) 6-101 Short Arm and Platform assy. (Stk. no. 1001-8953-000) 6-103 ann ae %Table of Contents Figure 6-59 Figure 6-60 Figure 6-61 Figure 6-62 Figure 6-63 Figure 6-64 Figure 6-65 Figure 6-66 Figure 6-67 Figure 6-68 Figure 6-69 Figure 6-70 Figure 6-71 Figure 6-72 Figure 6-73, Figure 6-74 Figure 6-75 Figure 6-76 Figure 7-1 Figure 7-2 Figure 7-3 Figure 7-4 Figure 7-5 Figure 7-6 Figure 7-7 Figure 7-8 Figure 7-9 Figure 7-10 ABA to GMS mounting kit, 7800 and 7000 (Stk. no. 1500-8083-000) 6-104 Label Set, Monitor Pod Enclosure (Stk. no. 1001-3900-000) 6-105 y Label Bilingual Monitor Pod Canada (Stk. no. 1001-3637-000) 6-106 Label GND Main (Stk. no. 1010-3044-000) 6-107 Label Set, Power Outlet Box ANSI (Stk. no. 1001-3872-000) 6-108 Label Equipotentiality (Stk. no. 1001-3737-000) 6-109 Label Excel/Vent/Monitor Pod (Stk. no. 1001-3819-000) 6-110 Label Set, Regulator Needle Valve (Stk. no. 1001-3946-000) 6-110 Label Set Excel 110 SE w/ 02 Indicator (Stk. no. 1005-3915-000) 6-111 Label Set Excel 210 SE w/ 02 Indicator(Stk. no. 1002-3928-000) 6-111 Label Set Excel 210 SE SE Canada Eng / French 6-112 Label Flowtube Air Canada 6-112 Label Flowtube Or 6-113 Label Flowtube N20 6-113 Test fixture, low Oe pressure alarm adjustments 6-114 Test fixture, primary regulator adjustments 6-115 Test fixture, secondary regulator adjustments 6-116 Low pressure leak test device (Stk. no. 0309-1319-800) 6-117 Sensor Interface Board schematic, Monitor Pod 7-1 Sensor Interface Board assembly, Monitor Pod 7-2 Monitor Pod Power Supply schematic 7-3 Monitor Pod Power Supply Board 7-4 Monitor Pod wiring 7-5 ) Sensor Interface Board schematic, 210 SE, 7750/7800 7-6 ‘Sensor Interface Board assembly, 210 SE, 7750 / 7800 (1002-7921-000) 7-7 Outlet Box wiring, part one 7-8 Outlet Box wiring, part two 7-9 Pneumatic schematic, 210SE 7-10 xiiTTT) 1.1 What this manual includes This manual covers the ANSI Excel SE models shown in the summary table of figure 1-1. Data on monitors, ventilators and other Excel SE System components is limited to installation and removal instructions and system power distribution. Monitors, ventilators, and other system components each have their own service manuals. Consult section “G/lllustrated Parts” for a listing of related service manuals and stock numbers. Label] Light | Color Pipeline | Cyl Reg | Pipeline | Cylinder | Relat Valve Mode!_| Language | Pkg. | Code Gases__| Pressure | Setting | Fittings | Fittings: | Setting 21086 | Enalich | Yoo [OzGreon | Ovcyl/pl | S45 nPa | 296-324 | DISS | pn | ropsig Nz0 oyl pt | (50 psig) | kPa M_ | indexed | (517.5 kPa) Air oyl/p! (43-47 yoke Heliox cyl sig) only: 110 SE | English Oe cyl pi | 345kPa | 295-324) DISS | Pn | _75psig N20 Blue | N&O oyl/ | (60 psig) | Ka a | indexed | (517.5 kPa) (43-47 yoke i) 20SE | English | No | OeGreen | Occyl/pi | 345 kPa | 296-324] DISS | Pin | 100psig Nz0 Ble | Ne cyl/pl| (0psig) | — kPa tu | indexed | (689 KPa) (Ine) AirYellow | Air oyl/ pt (43-47 yoke sig) OSE | English | No /O2Green | Or oyi/pt | 345kPa | 296-224] DISS | Pm | 100psig NeO Blue | NeO cyl/pl | (50.psig) | — kPa M | indexed | (689 kPa) (Inet) (43-47 ‘yoke sig) 240SE | English & | No | OzWhite | Oecyl/pl | 345KPa | 296-824 | Canadian 75 psig French’ NeO Blue | NO cyl/pl| (0psig) | kPa | ISS: (617.5 KPa) (Canada) Air Ar ov/ pl 347 | oF Black/White psig) * Optional gas Figure 1-1 Summary of ANSI Excel SE models voor aa TT1/introduction 1.2 Symbols We have used—both in the manual and on the device itsel!—symbols to represent some common terms, No one product or manual has every symbol listed. Refer to the following listing concerning symbols found on various products and manuals. | On (power) xm Lamp, lighting, illumination O om (power) Movement in one direction & _ Standby ‘Movement in both directions © standby or proparatory state fal Lock for a part of the equipment a Unlock Ow only for part of the equipment faee 4 Autoctavable O “OFF” onty tor part of he equipment pirect Current Non-autoclavabte a ia une Type B equipment ® Protective ear grouna eee Ho ea gaa Type CF equipment 7h Frame or chassis ground eerteee acorns AXA terion, consun accompany. ‘Alarm silence button ing documents, IEC 601-1 Y ——equipoteniat IL tue wayup —1 variabinity 4 Dangerous Voltage 200 Variability in steps ® Input + Plus, positive polarity ‘Output an Minus, negative polarity REF stock Number SN Serial Number 1-2 eovurronn vantPUR ear) 2.1 Pneumatic circuits Excel SE parts include: + The gas supply modules * The vaporizer assemblies * The system switch + The flush valve * The shutoff valves * The pneumatic alarm for Oz supply failure * The flowtubes and the flow controls Pneumatic outlets The standard gas supply module has two pneumatic circuits, pipeline and cylinder. The pipeline circuit has a pipeline connection, a filter and a pipeline pressure gauge. The cylinder circuit has a cylinder connection, afiter, a cylinder gauge, and the primary regulator. The two circuits use the same pressure relief valve. ‘Yoke plugs help prevent leaks when cylinders are not connected. The Excel can use cylinder and pipeline supplies at the same time. When you use pipeline supplies, close the cylinder valves to keep cylinder supplies for emergencies. Oe and Air flow directly to the pneumatic outlets to supply drive gas for pneumatic accessories. ‘Shutoff valves control the flow of NzO and the optional gas (Air or Heliox) to the flow contro! valves. Oxygen pressure at a control port opens the shutoff valves. When the system switch is set to OFF the vaives are closed. When the system switch is set to ON, Oz pressure opens the shutoff valves. As long as the Oz control pressure is higher than the minimum level, the shutoff valves stay ‘open. If pressure decreases to less than the minimum level, the shutoff valves close and flow stops. When the system switch is ON, a minimum 200 mL/min of O2 (approximate value) flows through the Excel. Secondary regulators decrease the Oz and N20 pressures to the levels necessary for the flow controls. The optional gas goes directly from the shutoff valve to the flow control. A chain linkage on the N2O and Oz flow controls helps Keep the Oz concentration higher than 25% (approximate value) at the common gas outlet for Oz and N.O mixtures. A system of mechanical stops limits the maximum and minimum flows. ‘The mixed gas output of the flowmeter assembly goes through the vaporizer that is ON to the common gas outlet and into the breathing circuit. A pressure relief valve on the common gas outlet sets the maximum outlet pressure. The flush valve supplies high flows of Oz to the common gas outlet when you push the flush button, This gas does not go through the system switch. The same pilot pressure that opens the shutoff valves fills the alarm canister. The alarm regulator keeps the Oe in the canister as long as supply pressure is higher than the alarm limit Ifthe O: supply pressure is less than the alarm limit, gas exits the canister through the alarm regulator to a flow regulator and a reed alarm. ‘onvser-0@ ana 242/Theory of Operation Key to Subassembly Abbreviations ‘Common Gas Outlet Cylinder Yoko Gas Supply Module (Oz, NzO, Air, Heliox) [AZ] Flowmeter [E22] Pheumatic Alarm (riggers between 27 and 33 psig, 186 to 228 kPa) Pipeline Connection (nominal 50 psig, 245 kPa) Power Outlet (Oe) Located on rear Vaporizer Manifold Key to Numbered Components 1. Pipeline Pressure Gauge sega ee eat 30 psig, 311-346 kPa) a. lator (45-50 psig, 311 ) EAlarm Regulator (cot reso) ¢. Flow Regulator (alarm duration) 6: Seconda Regulators (28 + 0.5 psig, 262.2885 kPa for NeO: , 20.75 3.75 psig, 145.2425,9 kPa for O2 at 2 min) 3. Oylinder Pressure Gauge PES pag (as 120 psig, dosed by a min of 65 {2.65 10 75 psig (448-517 kPa): open sig, amin of 65 psi 1088 poig (605-205 Hea) at SoD mmin a 5. Switches a, System Master Switch b. Vaporizer Selector Switch 6 AbimBesenor 7 Whistle & Shutoff Valve (Stops flow before Oe Pressure<20 psig, 138 kPa) 9. Secondary Regulator Test Points 40. Flow Control Needle Valves, (maximum Hows: Oz 10-14 Umin (10-12 Umin Canada NeO 10-12 Umin: Heliox 15-17 Vin; i 15-17 Umi (minimum flows: 176 to 225 ml Oz; 0 mi all other gases) 11. Flowtube Assembly 12, Anesthetic Vaporizer 18. Flush ButtonValve Key to Unnumbered Symbols Filter (Check Valve Gas Circuit Fiting Gas Circuit Connection AKK OO Direction of Gas Flow Figure 2-1 Excel 210 SE Gas Machine typical pneumatic connections (nominal values) 22 wovsereane ana9%2/Theory of Operation ovaer-o a9 232/Theory of Operation 2.2 Pneumatic components This section explains how certain pneumatic components work (for example the link proportion 7 2 limiting control system). ‘The major pneumatic components covered in this section are: + Gas supply modules + System master switch ‘* N20 and Air or Heliox shutoff valves ‘+ Flow control assembly. (includes the OHMEDA Link 25 Proportion Limiting Control System) + Vaporizer manifold and vaporizers * Common gas outlet * Low Os pressure alarm + Pneumatic power outlet * Flush valve + Exhaust block Tubing diameters and thread sizes are as follows. Gas fitting: | Accepts tube diameter: | if threaded: Air 8mm M11xt Heliox 4mm ‘M5x0.8 Oe 6mm RS¥% NO 5mm RS Ya ‘Mixed gas Yin YeNPT A. Gas supply modules WARNING: Always close the cylinder valve when you are using a pi res are equal, both supplies may he used simultaneously, leaving an i insufficient reserve in case of pipeline failure. Nate: Gas supply modules are labeled with the name of the appropriate gas. Gas enters the pneumatic circuitry through the gas supply module. A typical cylinder/pipeline gas supply module consists of: +A Diameter Indexed Safety System (DISS) pipeline fitting (in accord with the Compressed Gas Association Standards) with a filter to remove debris and a pipeline check valve to prevent back flow from the cylinder supply. * A pressure gauge for each pipeline supply. ‘+ A gas cylinder connection with a cylinder check valve to prevent flow from the cylinder when : 3 pipeline pressure is being used and a filter to remove debris. A yoke and tee handle attach the : 2-4 Toovet7-ao ve2/Theory of Operation cylinder. Pin indexing makes the blocks gas specific; only an Oz cylinder mates to an Oe yoke, etc. Note: Always replace the cylinder gasket when replacing cylinders. Always install a yoke plug and gasket In any empty hanger yokes. + A primary pressure regulator set to a nominal 45 psig (310.5 kPa), * A pressure relief valve that limits gas supply output to a nominal 75 psig (517.5 kPa); on Internationals: a nominal 100 psig (689 kPa). Conditions that may open the relief valve include an incorrectly adjusted or leaking regulator or a pipeline pressure that is too high. B. System master switch The system master switch controls pilot O2 pressure. Note: Oz power outlet and flush valve operation are completely independent of the system master ‘Switch. C. Shutoff valves ‘Shutoff valves stop N-O and the third gas (Air or Heliox) from entering the flowtubes unless adequate O2 pressure is available. The Oe pressure must reach 20 psig (138 kPa) for the valves to ‘open. This pressure is supplied through the system master switch. D. Flow control Assembly 1. General overview The flow control assembly consists ot: * Secondary Oz and N2O regulators: These regulators reduce gas pressures to the levels required by the Link 25 Proportion Limiting Control System: 38 0.5 psig (262.2 3.5 kPa) at 2 L/min flow for NeO; and 20.75 +3.75 psig (143.2 225.9 kPa) at 2 Limin for Oo. The secondary regulators also minimize float fluctuations from upstream pressure changes. * Needle valves (one for each gas): These valves adjust gas flows. A chain linkage between the NzO and the 02 flow control knobs helps maintain the minimum Oz concentration at a nominal 25% for NzO and O2 mixtures. Mechanical stops limit the minimum flows to 200 +25 mL/min for Oz and 0 mL/min forall other gases. * Flowmeter module: Flowtubes let you read gas flow rates. Filters at the entrance of each tube remove debris from ‘the gas stream. Flowtube labeling, calibration, and fittings are gas specific. Note: Always read flowtubes directly across from the top edge of the float. + The gas distribution manifold: Flowmeter output merges at the top of the gas distribution manifold, Oxygen is delivered downstream of all other gases with a check valve between O- and the other gases to prevent O2 ‘back flow into the other tubes. ‘001 8r-000 vea 2-52/Theory of Operation WARNING: The Link 25 Proportion Limiting Control System sets a minimum 02 A concentration in the fresh gas stream when only 02 and NO are used. Recirculating through an absorber or using a third gas may still cause a hypoxic mixture to be delivered, especially at low 0: flow rates. WARNING: OHMEDA strongly recommends the use of oxygen monitoring with every use of this machine. CAUTION: Sudden surges can damage the flow control assembly. Make sure that all flow controls are fully clockwise (minimum flow or OFF) before setting the ‘system master switch to ON. 2. Link Proportion Limiting Control System A variety of mechanical stops and a linkage system determine minimum flows, relative NaO and Or flows, and maximum flows. Minimum flows: A stop screw inside each flow control and a stop on the valve body set the minimum flows. Minimum flow occurs when the body stop and the stop screw prevent you from turning the flow control clockwise. The height of the stop screw is adjustable. The stop screw is set for maximum contact with the body stop. This means that when you rotate the flow control one turn counter clockwise and the valve stem moves out, the stop screw just clears the body stop. ; WY 1. Stop screw 2. Body stop Figure 2-2 Minimum stops Q 26 ov a7-00 ren2/Theory of Operation Kick-in point ‘The kick-in point is defined as the NzO flow at which the link system engages the Oz flow control when the Os flow control is set for minimum flow. Because the kick-in point adjusts link system tracking at low Oe flows, the nominal kick-in point, 500 mL/min of NzO, can vary significantly between Excel SE systems. Link system The link system helps maintain the minimum Oz concentration at a nominal 25% for NeO and Oz mixtures, The linkage consists of a chain that connects a sprocket on the N20 flow control to a sprocket on the Oz flow control. A stop screw on the collar of the Oz flow control knob engages and disengages the linkage. ‘When the N20 flow is below the kick-in point, the link system is not engaged and increasing the N20 flow turns the Oz sprocket without changing the Oz flow. At the kick-in point, the tab on the Oz sprocket catches the stop screw on the collar of the Oe flow control. This engages the link system. Once the link system is engaged, turning the NzO flow control counter-clockwise (increase flow) also increases the Or flow to maintain the minimum Oe concentration. 41..NeO flow control 4.02 flow contro! 2. Collar stop screw 5. Or sprocket 8. Kickin tab Figure 23 Engaging the linkage oor eer-00 Fara 272/Theory of Operation ‘The link system disengages when you decrease the NO flow or increase the Oe flow. Decreasing : the N20 flow rotates the tab on the Oz sprocket away from the stop screw on the collar. Increasing 9 the Oe flow rotates the stop screw away from the tab. Either action increases the Oz concentration above the minimum percentage. Sufficiently decreasing the Oe or increasing the N2O flow brings the tab and the stop screw back into contact and again engages the link system. The Oz knob and collar are attached to the valve stem. Increasing the Oz flow moves the valve stem out, away from the Oz sprocket. The stop screw must clear the tab after one turn. If the stop screw were to catch on the other side of the tab, incorrect proportioning could result. Maximum N20 flow Turning the N20 flow control counter-clockwise (increasing flow) also moves the Oz sprocket forward. The maximum N20 flow occurs when the Oz sprocket hits the shoulder on the 0 valve. ‘There should be between four and a half to five and a half NeO flow contro! rotations between the ‘minimum and the maximum flow. Maximum 02 flow A:stop inside the needle valve and the output of the secondary Oz regulator set the maximum Oz flow. The needle valve stop is fixed, but the regulator is adjustable. Secondary Oz regulator adjustment adjusts NeO/Oz tracking at high O2 flows, and sets the maximum Oe flow. ania N 1. 02 sprocket at minimum NzO flow 2. O2 sprocket at maximum NzO flow y Figure 2-4 = Maximum N20 flow 28 1or-oer7.000 rent2/Theory of Operation Maximum third gas flow Astop ring and a stop collar set the maximum third gas flow. At maximum flow, the stop hits the tab on the stop ring and prevents you from turning the knob counter-clockwise. As you decrease the flow, the valve stem moves in and the stop clears the tab. E. Vaporizer Manifold, Selectatec Series Manifold Gas flows from the flowmeter module to the vaporizer manifold. The flow enters a vaporizer to pick up anesthetic only if the vaporizer is switched on. The Excel vaporizer manifold holds two continuous flow vaporizers. Vaporizers aitach to port valve cartridges. Locking levers secure the vaporizers to the manifold. When vaporizers are correctly mounted, interlock rods (part of the vaporizer) prevent you from turning on more than one vaporizer at a time. == a 2 ‘At maximum flow the maximum stop Turning the knab clockwise moves the hits the tab and prevents you fram valve stem in so that the maximum ‘turning the knob counter clockwise, slop just barely clears the tab. 1, Maximum stop 3.Tab 2. Stop collar Figure 2-5 = Maximum third gas flow ‘ao 087-00 Yaa 292/Theory of Operation F. Common Gas Outlet ‘The mixed gas and any anesthetic selected flows from the vaporizer manifold to the common gas outiet. The common gas outlet is located below the flush button. The common gas outlet also contains a relief valve to limit outlet pressure and a check valve to prevent back flow. The outlet uses a latching bayonet connection to help prevent accidental disconnection and minimize leaks. G. Low 0: Pressure Alarm The low pressure alarm monitors the Oz supply pressure: ‘+ When the system master switch is On, the pilot Oe line pressurizes the alarm reservoir to the gas ‘supply output pressure. ‘As long as Oz pressure (pipeline or regulated cylinder supply) remains above approximately 30 psig (207 kPa); range: 27 to 33 psig (186 to 228 kPa), the alarm regulator prevents 02 from ‘lowing to the reed alarm. + When the O2 supply falls below the threshold, the canister vents to the reed alarm though a flow control regulator, which limits flow to maintain the alarm for at least seven seconds. + The alarm stops when the reservoir is empty. H. Oz Power Outlet The Oz power outlets provide drive gas. The power outlet has a male DISS fitting with an internal check valve to prevent flow when nothing is connected to the fitting. Oxygen delivered to the fitting ‘comes directly from the cylinder or pipeline supply regardless of the position of the system master switch. 1. 02 Flush Valve Pressing the flush button delivers approximately 45-75 L/min of 02 to the common gas outlet through the flush valve. Oxygen delivered through the flush valve comes directly from the cylinder or pipeline supply regardless of the position of the system master switch. J. Exhaust Block The exhaust block vents the system master switch to the atmosphere in the OFF position. A check valve in the exhaust block allows negative pressure leak testing. 2-10 ‘ooraHrraw xa2/Theory of Operation 2.3 7800 Ventilator systems WARNING: Any ventilator used with the Excel SE must have a high pressure A alarm and relief system for the patient circuit. WARNING: Shock Hazard. Always plug the Excel! SE power cord into a grounded, three wire, hospital grade receptacle. Do not touch any exposed wiring or conductive surfaces the system is energized. ‘Systems with the 7800 Ventilator use: * The ventilator to monitor inspiratory Oz, expiratory volume, and airway pressure. * The system switch to start gas flow and to turn ON the ventilator. +A battery in the ventilator to continue ventilator operation during a power failure. + An outlet box to supply electrical power to system components. A transformer in the box ‘supplies power for the light. A. Power Outlet Box (accessory) Figure 2-6 shows the power outlet box circuitry. The power outlet box on the rear of the Excel SE distributes power to the auxiliary outlets, The isolation transformer in the power outlet box generates a fused supply for the light package. The ower outlet box input voltage level (100, 120, 220 or 240) is set by pushing in and turning the Voltage Selector Switch with a screwdriver. ‘The 10 A circuit breaker reset button for the power outlets and Lhe Ligiil Package transformer is located on the front of the box. B. Battery and power failure operation A fully charged battery permits approximately 20 minutes of mechanical ventilation and monitor operation. To charge the battery: * Connect the ventilator power cable to an electrical supply. + Set the system switch to ON. * Close the Oe cylinder valve. Ifnot, the minimum Oe flow can empty the cylinder. + Turn all flow controls fully clockwise (minimum flow).. + The battery charges in approximately 24 hours. avon an388| 2-12/Theory of Operation sane To Light Package isolation ‘Transformer 7600 Ventitator Syetracar te, t ‘Auxiliary Outlets a + Monier ‘Signals/Power + fat 10 a1 @ 25 Circuit Breab =| § A a teen + —_——— se Power inlet 1. Isolation Transformer 3. Circuit Breaker 2. Fuse 4. Voltage Selector Switch Figure 2-6 — Power Outlet Box exploded view and schematic 2-12 ‘woraezeo9 ranaae2/Theory of Operation Notes:2/Theory of Operation C. Signal routing Oo Figure 2-7. Excel SE system signal routing 2-14 wovee7-ao rarase2/Theory of Operation Numbered Components 4. Op Sensor 2. Tidal Volume Sensor 3. Patient interface Connections 4, Cable Connection - Patient Interface to Excel 5. Excel Anesthesia Machine System Master Switch Excel/7800 Ventilator Connection Ventilator (the 7800 Ventilator is shown) S232 Connection LENO ‘Connector 1. 02 Sensor Signals~Routed through the Excel to the Ventilator ‘Signal Interpretation Application OSHLD Og Sensor Shield _ OAGND Og Sensor Analog Ground — ‘SENSA 2 Sensor Signal ‘Current proportional to 02 concentration SENSB. Not Used Peete scmmecneenes TMPCM Probe Thermistor Signal ‘Temperature Compensation Connector 2. Tidal Volume Sensor Signals—Routed through the Excel to the Ventilator Signal _ Interpretation Application HTRTN Return line from heater Used to detect presence of tidal volume sensor element SHLD Shield TOGND Digital Ground PULSEA — Sensor Pulses PULSEB Sensor Pulses inspiratory. B leading Ais expirat VHTR Nominal 5 VDC ‘Sensor Supply VCLIP Nominal 5 VDC ‘Sensor Supply Connector 6. ‘System Master Switch Signals—Routed through the Excel to the Ventilator Signal _ Interpretation Application ANC Relay A Normally Closed Required for 7750 ACOM ‘Common BNO Relay B Normally Open Continuity if “ON.” Serves as 7800 ON/OFF switch. BCOM ‘Common Connector 9. Ventilator Output ‘Signal Interpretation Application TXD ‘Transmit RXD Receive RSGND RS232 Ground AL_SIL Alarm Silence PRES: Analog Pressure PAGND Analog Pressure Ground g PSHLD Analog Pressure Shield 2 CONC = Analog O2 Concentration ‘wrarvon aioe 2-152/Theory of Operation 2.4 7000 Ventilator and Monitor Pod systems WARHING: Any ventilator used with the Excel SE must have a high pressure A alarm and relief system for the patient circuit. WARNING: Do not use the monitor pod to maneuver the Excel SE. Excessive force may dislodge the mounting blocks that attach the monitor pod. WARNING: Shock Hazard. Always plug the Excel SE power cord into a grounded, three wire, hospital grade receptacle. Do not touch any exposed wiring or ‘conductive surfaces when the monitor pod rear panel is OFF and the system is. energized. Systems with the 7000 Ventilator use: * Monitors that operate independently. ‘= The system switch to start gas flow and supply power to the monitors. « Batteries in the monitors to continue monitor operation during a power failure. * Batteries in the 7000 Ventilator and the Monitor Pod for power failure alarms. * The Monitor Pod to supply electrical power to system components. A transformer connects to one of the electrical outlets and supplies power to the light. Note: See figure 2-7 for information about the sensor signals. A. Monitor Pod circuitry WARNING: Shock Hazard, Always plug the Excel SE power card into a grounded, AN 1 , hospital grade receptacle. Do not touch any exposed wiring or Ganductive surfaces when the monitor pod rear panel is OFF and the system is energized. + Power enters through the ac input with a circuit breaker near the power inlet. * AC outlets on the rear panel distribute unfiltered ac power. + Monitor Pod power goes through an additional fuse, and a line filter before reaching the power supply. + The power supply (a transformer and two adjustable regulator circuits) generates +12 and +5 V supplies for the sensor interface board and the monitors. + The sensor interface board distributes power to the monitors, routes signals between the patient interface panel and the monitors, and provides a power failure alarm. The sensor interface board contains a 7.5 Vde rechargeable battery, a relay circuit, and a power failure alarm circuit. * The system master switch connects the sensor interface board power to a relay, also located on the sensor interface board. Switching on the Excel SE activates the relay. This connects the +5 Vdc and +12 Vdc supplies to the monitors and recharges the Pod battery from the +12 Vdc supply. + Power failure circuitry consists of four 555 CMOS timers and a transistor on the sensor interface board (figure 7-1, board schematic). The transistor (1) controls the timers. When power is present, the +12 Vdc supply at the base of the transistor holds the timers in their reset condition (output low). If the +12 Vac supply falls below +2 Vdc while the Excel SE is switched o 2-16 wo1er7200 rans2/Theory of Operation ‘on, the transistor switches off and the timer reset lines go high. One timer pulses the power fail LED. A second timer pulses the two remaining timers to generate an alternating two tone alarm. During the power failure alarm, the timer circuits run off the 7.5 volt NiCad battery on the sensor interface board. A fully charged battery can run the alarm LED and speaker for 1.25 hours at the normal volume and brightness and at reduced levels for an additional 45 minutes. Once the battery is discharged, it needs approximately 14 hours to charge. B. Monitor switches With the monitor switches in the usual positions, the system switch turns ON the monitors. Monitors: Usual switch posit Volume OW & OFF Airway Pressure ON With the switches in the power failure positions, each monitor uses its internal battery. Mechanical entilation stops during 2 power failure. Monitors: Power fall switch position: Volume Gycle Switch Standby ON O ON Airway Pressure ON ‘When power comes back ON: + The Volume monitor automatically changes back to system power. Set all other switches to the usual position, ‘aov-asr- 900 waa 2-172/Theory of Operation we Poe svat Ma iets sve remsony az # A 820 Fer 09 een Se © aoe Bats is cd aie Power nat Cones Productive 1.10 Circuit Breaker 4. Filter 2. Power Supply 5. Fuse 3. Isolation Transformer 6, Sensor Interface Board Figure 2-8 Electrical circuitry - Excel SEs with Monitor Pods 2-18 soonrson ease2/Theory of Operation C. The batteries and power failure operation Monitors: Battery life (new/full charge): __| Charge or replace: Volume 6 hours Charge battery a 4300 hours Replace battery Airway Pressure hour Charge battery Monitor Pod 1.25 hours at the maximum sound Charge (Power Failure Alarm | level; 45 minutes at decreased battery only) levels 7000 Ventilator hour Charge (Power Failure Alarm) minimum battery Replace the Oz monitor batteries. Refer to the O2 monitor Operation and Maintenance manual for instructions. To charge the other batteries, connect the applicable power cables to an electrical supply and set the necessary switches. Monitors: ‘Switch positions: Charge time: Volume ‘System Switch: ON Overnight Airway Pressure ‘System Switch: ON Overnight Monitor Pod System Switch: Approximately (Power Failure Alarm) ON or OFF 14 hours 7000 Ventilator 7000 Switch: Approximately {Power Failure Alarm ON 21 hours Only) | {orc aa 2-92/Theory of Operation Notes: aver rareCaer WARNING: After any repair or service of the Excel SE, the monitor pod, the A ventilator or the power outlet box, complete section “3.1 Excel SE tests” and ‘section “3.2 System checkout.” 3.1 Excel SE tests The tray top must be installed before starting this procedure. The flowmeter shield and rear panel and the gas supply cover, may be off to allow easier adjustments. 1. Prepare for the mechanical checks: Set the system master switch to OFF and unplug the power cord from the wall outlet. * Disconnect all pipeline hoses from the source and the Excel SE (leaving any hoses connected to the Excel SE will cause leaks in later steps). + Shut off all gas cylinders + Turn the flow controls fully clockwise. + Make sure that the flow control needle valves and knobs are secure. Ifa flow control needle valve or knob is loose, refer to section “4.4 Adjusting the NzO and the Oz Needle Valves and Link System’ or section "4.5 Adjusting Third Gas Flow.” 2. Check for external damage. Verify that: +The frame is in good condition, no bent or loose members, no rattling. + The casters are securely attached. + The drawers and slide shelves work smoothly and the end stops prevent you from pulling the drawers out of the cabinet. * With the brake off, the Excel SE rolls smoothly - Do Not lubricate the casters. * Setting the brake prevents you from moving the Excel SE. + An Operation and Maintenance manual and a Preoperative Checkout Procedure are stored with the machine. There is no evidence of water damage to the exterior of the machine. «There is no evidence of water in the flow tubes. « Shelves and accessories are securely attached. * The shelves are not overloaded. equipment on the top shelf is securely strapped in place. A ‘CAUTION: Bo not exceed the following shelf weight limits. Verify that all Middle Shelf Top Shelf Excel 210 SE with Mid Shelf:| 24.0 kg (75.0 th) | 45 kg (100 Ib) Excel 210 SE without Mid Shelf: iat 56 kg (125 Ib) Excel 110 SE:| 11 kg (24 Ib) 23 kg (50 Ib) nr-OR7000 Ya 343/Checkout Procedure 3, Remove all cylinders and check the gas supply modules. Check that: * The gas connections (yokes and pipeline inlets), gauges, and flowmeter module do not 9 appear damaged. A + All pressure gauges read zero. * Index pins are tight and property positioned. +The clamping screws and cross bars are in good condition. 4, Install the cylinders. Plug any empty yokes. 5. Check vaporizer mounting: ‘= The tops of the vaporizers must be aligned and level. “All locking levers must be in the locked position (fully clockwise) and all vaporizer concentration controls must be OFF. Note: To change the vaporizer concentration control setting, you must depress the contro Tolease, «Try to lift the vaporizers off the manifold. Ifa vaporizer lifts off, remount it, lock it in place and repeat this step. WARNING: Do not use a vaporizer that continuously lifts off of the manifold A when its locking lever is in the lack position. WARNING: Tec 6 Vaporizers will not align correctly unless the power cable goes A through the channel on the bottom of the vaporizer. Do not put the power cable ‘on top of the manifold. Note: Control locations on Tec 4 vaporizers differ slightly from those on the Tec 5. With a Tec 6 Vaporizer: » Make sure that the vaporizer is connected to an electrical outlet. * Hold down the alarm silence switch for a minimum of four seconds. * Make sure all indicators come ON and the alarm speaker starts. + Release the alarm silence switch. * Do hot continue until the operational indicator comes ON. The concentration control will not turn if the operational indicator is OFF. + Press the control release and turn one vaporizer concentration control to 1%. * Check interlock rod alignment. Verity that you cannot operate any of the other vaporizer concentration controls while another vaporizer is on. WARNING: Do not use the system if the vaporizer interlock system allows more A ‘than one vaporizer to be switched ON at a time. + Set the vaporizer to OFF. + Ifthe vaporizers have funnel fil ports, verity that the cap and the drain plug are tight. + ifthe vaporizers have keyed fll ports, make sure that the key lock lever points up and the valve control lever is flush against the front of the vaporize. 32 ‘eoatrone eae |3/Checkout Procedure WARNING: Follow the appropriate agent evacuation/collection safety measures. A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when appropriate vacuum systems are unavailable. Riken Gas Indicator Absorption Kit (stock number 7011-0004-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. CAUTION: Open the cylinder valves s-l-o-w-I-y to help avoid damaging the regulators. 6. Do the high pressure leak check: a. Set the system master switch to OFF. b. Verity all pipeline supplies are disconnected. . Open all oxygen cylinders (all cylinder pressure must be above 745 psi). 4. Close all oxygen cylinders. e. Gauge readings should not visibly drop in one minute. {. Turn the system master switch to the ON position. Open the axygen flow control valve to relieve high pressure. g. Close all flow control valves to minimum stop. h. Turn the system master switch to the OFF position. i. Reconnect the oxygen pipeline supply. J. Turn the system master switch to the ON position. k. Open all remaining cylinders (all cylinder pressure must be above 745 psi). |. Close all cylinders. m. Gauge readings should not visually drop in one minute. 1. Open flow control valves to relieve high pressure. . Turn the system master switch to the OFF position. p. If there is a high pressure leak: * With any cylinder: check for a damaged cylinder gasket, a loose tee handle, a stuck pressure relief valve. * With an Oe cylinder: also check for leakage through the Oz power outlet or the flush valve. CAUTION: Use one cylinder gasket per yoke. Extra gaskets may cause a leak. Riot using a oylinder gasket will also cause a leak. 4. Repeat steps b through p for each cylinder. r. Reconnect pipeline supplies. Note: Monitor or ventilator alarms may sound. 7. Gheck vaporizer back pressure: a. Plug the Excel SE in, set the system master switch to ON and adjust the Oz flow to 6 L/min. Verify that the Oz float does not oscillate or stick. Note: The pneumatic alarm sounds briefly when the Excel SE is switched on. b. Adjust vaporizer concentration from 0 to 1% click by click and observe the Oz flow. “eor-cerronn var 3-33/Checkout Procedure c. Return the vaporizer to OFF. If O2 flow dropped by more than 1 L/min during step b, move the vaporizer to a different port and repeat step b. If the problem follows the vaporizer, replace the vaporizer. Otherwise, replace the port valve cartridge (section “5.13 Servicing the Vaporizer Manifold”). d. Repeat steps b and ¢ for each mounted vaporizer. 8. Test the low pressure leak test device: * Block the inlet and squeeze the bulb until it is fully collapsed. If the bulb inflates in less than 60 seconds, replace the leak test device. 9. Do a low pressure leak check: ‘WARMING: A low pressure leak means that metabolic gases and anesthetic A agent are leaking into the atmosphere instead of going into the patient circuit. Low pressure leaks must be repaired before the Excel SE is used. a. Set the system master switch to OFF. Note: The pneumatic alarm sounds when the Excel SE is switched OFF. b. Verity that all vaporizers are OFF. c. Switch on each of the gas supplies, either by connecting pipeline input or by slowly opening the cylinder valve. 4. Turn the flow controls one and a half turns counter-clockwise. With the system master ‘switch set to OFF, there should be no flow. Any Oz flow indicates a leak through the system master switch. Note: The vacuum from the lek check device may cause the last rise slighty. This is normal. e. Connect the leak test device to the common gas outlet. Squeeze and release the hand-bulb until itis fully collapsed. If the bulb inftates in less than 30 seconds, there is a leak in the low pressure circuit or the vaporizer bypass. f. Set one of the mounted vaporizers to 1% and repeat step e. Remove the test device to relieve vaporizer pressure. Then switch the vaporizer OFF. Note: The vaporizers will not seal unless an external o-ring is installed on each port valve cartridge, Note: If a leak occurs only when a vaporizer is on, move the vaporizer to another port and see if the leak follows the vaporizer or stays with the port. Then, replace the implicated component (port valve cartridge or vaporizer). 9. Set the second vaporizer to 1% and repeat step e. Remove the test device to relieve vaporizer pressure. Then switch the vaporizer OFF. h. Store the test device with the Excel SE. i. Turn all flow controls fully clockwise (minimum flow). Do not over tighten. A CAUTION: Verify that all vaporizers are OFF before continuing. 10. Set the system master switch to ON, adjust the Oz flow to 2 L/min and purge the Excel SE with Oz for one minute. 34 ‘oor re3/Checkout Procedure anesthesia system until the system has been purged with oxygen. Using a system that has not been purged with oxygen may result in incorrect gas ures and injury to the patient. WARNING: Follow the appropriate agent evacuation/collection safety measures. Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when appropriate vacuum systems are ion Kit (stock number 7011-0004-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. A WARNING: After performing the low pressure leak test, do not use the 11. Turn all flow controls completely clockwise and verity the following minimum flows: Qe: 200 #25 mL/min NeO: 0 mL/min float rests on bottom of tube and does not spin) Third gas: 0 mL/min (float rests on bottom of tube and does not spin) Note: If minimum flows are out of tolerance, refer to section "4.4 Adjusting the NO and the Oe Needle Valves and Link System” or section “4.5 Adjusting Third Gas Flow.” 412. Verify that you can increase the Oz low to 10 L/min without changing the N20 flow. Note: Ifthe N20 flow changes or ifthe Oz flow cannot go this high, refer to section “4.4 ‘Adjusting the N2O and the O2 Needle Valves and Link System.” 13. In Canada, verify that you cannot turn the Oz flow control more than one additional turn counter-clockwise past the 10 L/min setting. In other locations, verify that you cannot turn the 2 flow contro! more than two additional turns counter-clockwise. 14. Set the N20 flow to 10 L/min. Verify that you cannot turn the NzO flow control more than one additional turn counter-clockwise. Note: f the N20 flow cannot go this high or if the flow control turns more than one rotation counter-clockwise when the fiow is set to 10 L/min, refer to section “4.4 Adjusting the N20 and the O2 Needle Valves and Link System.” 15. Verify that decreasing the N2O flow does not change the 0: flow. WARNING: ‘ion and test procedures are the only places where the N:O knob should be used to drive up the 0: flow. This should never be done while the Excel SE is being used on a patient. 16. Use the OHMEDA Link 25 Proportion Limiting Control System to check the N20 flow control. Observe the following precautions: + Adjust only the N20 flow control. * Start with the NO and Oe flow controls at the minimum setting. + Increase the NO flow as specified in the table and make sure that the Oe flow is in the allowed range. + If you overshoot a setting, turn the O- flow control clockwise until the N20 flow decreases to the previous level and continue with this step. ‘wor derr 460 rans 3-53/Checkout Procedure Step 16 Table: [Set the NO flow to: The Oe flow must read: XY 09min (0:24 fo 0.36 Limin 1.5. Umin (0.40 to 0.61 Limin 3.0 Umin (0.7910 1.22 Limin 6.0 Uimin 1.58 to 2.44 Umin 0 Umin 2.37 to. 3.66 Umin Note: If adjustment is required, refer to section “4.4 Adjusting the NO and the Oz Needle Valves and Link System." Deviations at low flows generally indicate a problem withthe kick-in point. Problems at high flows can be corrected by adjusting the secondary O2 regulator. 17. Use the OHMEDA Link 25 Proportion Limiting Control System to check the Qe flow control. Observe the following precautions: + Start with an initial Oc flow of 4 L/min and an initial NeO flow of 10 Limin. + Decrease the Oe flow as specified in the table and make sure that the NoO flow isin the allowed range. *If you overshoot a setting, turn the N20 flow control counter-clockwise until the Oe flow rises to the previous level and continue with this step. Step 17 Table : Set the O2 flow to: The NzO flow must read: 3.0 Umin 7.36 to 11.41 Umin 1.0 Umin 2.46 to 3.80 Limin 0.5 L/min 1.23 to 1.90 L/min 0.3 Limin 0.74 to 1.14 Limin Note: If adjustment is required, refer to section “4.4 Adjusting the NoO and the O> Needle Valves and Link System.” Deviations at low flows generally indicate a problem with the kickin point. Problems thigh flows can be coreced by adjusting the secondary Os regulator. WARNING: Do not use the anesthesia system if the OHMEDA Link 25 Proportion A Limiting Control System does not operate within the permitted ranges. Using an incorrectly operating control system may result in incorrect gas mixtures and injmy to the patient. 418. Check the flow controls. For each control: Note: Always check the maximum flowrate of the third gas with a full cylinder. Variations in supply pressure will affect flow. * Turn each flow control from minimum to maximum flow. Verity that the float moves Oo smoothly, without oscillating or sticking. 3-6 veovcerrann rere3/Checkout Procedure Ifa third gas is present, verify that with the flow set to 15 L/min, you cannot turn the flow control more than one additional turn counter-clockwise. If adjustment is required, tefer to section “4.5 Adjusting Third Gas Flow.” Note: A sticking or oscillating float most commonly indicates a needle valve problem or a dirty flowtube. Turn all flowcontrols fully clockwise (minimum flow). 19. Check the low Oz pressure alarm and the shut-off valves: Note: Electrical power failure alarms will sound, a. Connect the test fixture and gauge to the Oz power outlet. Refer to section “6.7 Test Fixtures” for test fixture information. b. Read through the rest ef this step before continuing, Steps f through j happen very quickly. c. Set the system master switch to ON. d. Verify the pipeline hose is disconnected from the source. Slowly open all gas cylinders. e. Set all flow controls for mid-range flow. f. Occlude the orifice on the test fixture. 4g. Close ail Oz cylinders. h. Watch the test gauge. Verify that the low Oz pressure alarm sounds when the test gauge reading is approximately 27 to 33 psig (186 to 228 kPa). i. Verify that the pneumatic alarm continues for at least seven seconds. Note: If the low Oe pressure alarm does not function properly (steps g and h), refer to section “4.2 Adjusting the Low Oz Alarm.” ) j. Verity that all floats except the Oe float begin to fall when the test gauge reads between 20 and 25 psig. . Verify that the Oe float is the last float to settle on the bottom. Note: If any other float stays up longer than the Oe float, replace the shut-off valve for that gas. Refer to section “5.4 Replacing Shut-Off Valves.” |, Disconnect the test fixture from the power outlet. 20. Check the flush valve: a, Remove any tubing connected to the common gas outlet. 'b. Connect a'flow test device to the common gas outlet. c. Open one Oe cylinder. , Press the flush button. Verify a flow rate of 45 to 75 L/min. For a respirometer the direct reading should be 12.15 to 20.25 liters over 15 seconds. e. Disconnect the flow test device from the common gas outlet. 21. Check the pressure relief valve (part of the common gas outlet): Note: The pressure maintained by the pressure relief valve changes slightly with flow rate. a. Verify that all flow controls are fully clockwise (minimum flow), an Oz cylinder is open and ‘the system master switch Is ON. b. Connect a 0-60 psig gauge or a digital manometer to the common gas outlet. ©. Verity that the gauge reading stabilizes at approximately 4 to 5.5 psig (205 to 285 mm Hg). Note: Refer to section “5.2 Replacing the Common Gas Outlet Pressure Relief Valve.” 22. Vent the Excel SE: * Close all gas cylinders. ‘wen. ae7.000 Yan 373/Checkout Procedure + Turn all flow controls fully clockwise (minimum flow). + Slowiy open an O2 cylinder valve. * Temporarily set all flow controls except 02 for maximum flow to bleed internal pressure. When all flows except O2 stop, turn the flow controls fully clockwise (minimum flow). i WARHING: Follow the appropriate agent evacuation/collection safety measures. Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when appropriate vacuum systems are unavailable. Riken Gas Indicator Absorption Kit (stock number 7011-0004-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects te personnel. * Close the Oz cylinder valve. + Set the system master switch to OFF. 23. Check the electrical connections for the system. 24, Reinstall the gas supply cover and the flowmeter shield and rear panel (if necessary). 25. Continue with section “3,2 System checkout.” 3.2 System checkout A. System connections The Excel SE must be completely reassembled at this point. Use this section as a quick reference if you are already familiar with individual monitor, ventilator, and absorber connections. For detailed information and accessory part numbers, refer to the individual operation and maintenance manual. Important: OHMEDA strongly recommends that you use Oz monitoring with this equipment. Refer to local standards for mandatory monitoring. Refer to the applicable operation and maintenance manuals for complete instructions. 1. Set the system switch to OFF. 2, Tighten the absorber and the bellows mounting knobs if necessary. 3. Make the monitoring connections. Refer to the figures 3-1, 3-2, 3-3 and 3-4. 4. If the Excel has a mid shelf, access the rear of the ventilator as follows. ‘* Move the latches on the ventilator shroud rear panel to the center. * Remove the rear panel by pulling the bottom out and down. 3-8 eo19877-009 Tanase3/Checkout Procedure os WARNING: To prevent incorrect values or equipment malfunctiot Use only QHMEDA cables, hoses, and tubing. Keep the sensor cables away from electromagnetic fields (high frequency surgical equipment, short wave therapy equipment, etc.). Drain the pressure sensing line regularly. ‘When you disconnect the 0: sensor, remove the cartridge and connect the circular contacts with the metal disk or the clip supplied with the cartridge. ‘This helps prevent incorrect 0: values (high). 5. If you disconnected the Oz sensor or replaced the sensor cartridge, stop here until the Oz concentration becomes stable. A CAUTION: To keep condensation out of the O: sensor, install the sensor with the cable end up. a. If you connected the contacts with a conductor (the metal disk or clip) or installed a new cartridge, the Oz concentration becomes stable in approximately five minutes. b, If not, the Oz concentration will not become stable for many hours. } ¢. If necessary, install a new cartridge. Use the metal disk or clip supplied with the new cartridge to connect the contacts on the used cartridge. * After 18 hours, test the used cartridge again. + If the O2 concentration continues to change or you cannot calibrate the sensor, discard the a used cartridge. WARNING: Use a ventilator that has a high pressure alarm and a relief system to help keep the airway pressure at a safe level. Use a reinforced OHMEDA tube between the ventilator and the bellows. Other tubes can close off or kink. Use a gas-scavenging valve that has a positive and a negative pressure relief valve. Make sure that the fresh gas hose is correctly attached to the common gas ‘outlet and the absorber. 6. Connect the ventilator. Refer to figures 3-5 and 3-6. a. One hose from the pneumatic power outlet to the ventilator. b. One hose from the ventilator to the bellows. ‘eoneer-0m rnas4 3-93/Checkout Procedure WARNING: If the 78DD/Excel interface cable is disconnected, monitor operation A and ventilation stop. ©. Connect the interface cable. (Figure 3-7.) 4. Connect all power cables to electrical outlets. e, On an Excel with a Mid Shelf replace the ventilator shroud rear panel: + Install the rear panel top into the shroud notches. * Move the rear panel latches to the center and push the panel bottom to the shroud. + Release the latches and check for the panel's proper attachment. 7. Connect the gas scavenging system. 8. Connect the pipeline supply hoses or install cylinders as necessary. 9. Tum all flow controls fully clockwise (minimum flow). 10. Proceed to section B. GMS checks. 3-10 ‘oorae77-000 rena3/Checkout Procedure 1. Monitor Pod 5. Expiratory Flow Sensor 2, Inspiratory Pressure Sensing Line 6. Expiratory Port GMS Absorber 3. Expiratory Pressure Sensing Line 7. Oe Sensor 4, GMS Absorber 8. 7000 Ventilator (Rear View) Figure 3-1 — Monitoring connections, 7000 Ventilator with GMS Absorber coter.c00 raat 3-113/Checkout Procedure 1. 7600 Ventilator (Rear View) 5. Expratory Port GMS Absorber 2. Inspiratory Pressure Sensing Line 6. 02 Sensor 3. GMS Absorber 7. Patient Interface Panel (Left Side of Excel SE) 4, Expiratory Flow Sensor Figure 3-2 Monitoring connections, 7800 Ventilator with GMS Absorber 3-2 geee77ann 12343/Checkout Procedure 1. 7000 Ventilator (Rear View) 7. Expiratory Flow Sensor 2. Expiratory Pressure Sensing Line 8, Pressure Line Adapter 3. 02 Sensor 9, Oe Sensor Adapter 4. Inspiratory Port (Absorber) 10. Inspiratory Pressure Sensing Line 5. Absorber 14. Monitor Pod 6. Expiratory Port (Absorber) Figure 3-3 Monitoring connections, 7000 Ventilator with non-GMS Absorber ont wae 3-133/Checkout Procedure 10 1. 7800 Ventilator (Rear View) 6. Absorber 2. Patient Interface Panel 7. Expiratory Port (Absorber) 3. 02 Sensor 8. Expratory Flow Sensor 4, O2 Sensor Adapter 9. Pressure Line Adapter 5. Inspiratory Port (Absorber) 10. Inspiratory Pressure Sensing Line 2) Figure 3-4 — Monitoring connections, 7800 Ventilator with non-GMS Absorber 3-14 onan0 ana3/Checkout Procedure 7 6 5 4. Typical Ventitator (7800 Rear View) 5, Exhaust (to Waste Gas Scavenging System) 2. Bellows (removed from manifold for clarity) 6. Fresh Gas Hose (Attaches to Common Gas Outlet) 3. Interface Manifold (Attaches to Absorber) 7. Ventilator Orive Gas 4, Absorber 8. Verna Supt (Ataoes to Exca SE 2 Power ute) Figure 3-5 Ventilator and bellows assembly connections with absorber manifold 3-153/Checkout Procedure mt a g a 1. Ventilator Drive Gas. 5. Fresh Gas Hose (Attaches to Common Gas Outlet) 2. Bellows Assembly (remote mount) 6. Absorber Ventilator Port 3. Absorber 7. Ventilator Supply (Attaches to Excel SE O2 Power Outiet) 4. Exhaust (to Waste Gas Scavenging System) 8. Typical Ventilator (7800 Rear View) oO Figure 3-6 Ventilator and absorber connections without an absorber manifold 3-16 0 97-000 santu9e3/Checkout Procedure B. GMS checks (Leak, APL Valve, and Check Valve tests) Note: These checks are taken from the OHMEDA GMS Absorber Operation and Maintenance Manual. Refer to the GMS Absorber Operation and Maintenance Manual for any changes since the date this manual was published. Refer to the GMS Absorber Service Manual ifthe absorber fails any of these tests. Note: Ignore monitor/ventilator alarms during the following procedure. 11. Turn the Bag/APL-Ventilator switch to the Ventilator position. 12, Attach a breathing bag to the Bag Arm and a patient circuit to the inhalation and exhalation ports. WARNING: When occluding the breathing system for test purposes, do not use A any object small enough to slip completely into the system. Objects in the breathing system can interrupt or disrupt the delivery of breathing-system gases, possibly resulting in injury te the patient. Use the Ohmeda test plug, ‘stock number 2908-0001-008. Before using the breathing system on a patient, always check the breathing system components for foreign objects. panics Figure 3-7 7800 / Excel SE connection or Excel SE/Monitor Pod connection woro87-000 era 3473/Checkout Procedure 13. Occlude the “Y” connector of the patient circuit. 14. Ensure that the APL valve is open (knob fully counter-clockwise). Press the flush button. There should be no filling of the breathing bag. Any movement indicates unacceptable cross leakage between the Bag/APL and the Ventilator circuits. 16. Turn the Bag/APL-Ventilator switch to the Bag/APL position. 16. Remove the breathing bag and occlude the breathing bag port. 17. Close the APL valve by turning the APL. valve knob fully clockwise. 18. Ensure that the pipeline or cylinder supply is ON. 19. Set the system master switch to ON. 20. Set the anesthesia machine for an oxygen flow of 200 mL/min delivered to the breathing system. 21. Watch the absorber pressure gauge. The 200 mL/min oxygen flow from the gas machine should raise the breathing system pressure to at least 40 cm HO. The leakage of the Bag/APL circuit is then less than or equal to 200 mL/min at 40 em H20. 22. increase the Oz flow to 3.0 L/min. The pressure on the absorber’s pressure gauge should increase to between 68 and 78 cm Ha0. This checks the maximum pressure limit in the Bag/APL circuit. 23, Slowly turn the APL valve knob counter-clockwise in one-quarter turn increments. The pressure should drop, then stabilize, with each turn of the knob. This checks the adjustable pressure limiting function of the valve. 24. The APL valve knob should now be fully counter-clockwise. Remove the occlusion from the breathing bag port. 25. Connect a breathing bag to the bag arm on the absorber. The 3,0 L/min flow should fill the breathing bag to its nominal capacity. the pressure should stabilize between 1.0 cm H:0 and 5.0 cm HO, This ensures that the breathing bag wil fill for spontaneous breathing with the APL valve completely open, but will limit the positive pressure in the circuit 26. Rotate the APL valve knob one half tum clockwise. 27. Press the flush button to fill the breathing bag. 28. Squeeze and release the breathing bag in succession and observe the check valve dises. They should flutter with each contraction and expansion of the breathing bag. C. Bellows checks (Retention, Pressure Relief, Leak tests) Note: These checks are taken from the OHMEDA Ventilator Operation and Maintenance Manuals. Refer to the Ventilator Operation and Maintenance Manual for any changes since the date this manual was published. Refer to the Ventilator Service Manual if the system fails any of these tests. Note: Ignore monitor/ventilator alarms during the following procedure. 29. Occlude the patient end—at the “Y" connector—of the patient circuit. oO 3-18 ‘wor oerT4e0 ena3/Checkout Procedure WARNING: When occluding the breathing system for test purposes, do not use A any object small enough to slip completely into the system. Objects in the breathing system can interrupt or disrupt the delivery of breathing-system gases, possibly resulting in injury to the patient. Before using the breathing system on a patient, always check the breathing system components for foreign objects. 30. If applicable, turn the breathing system's Bag/APL-Ventilator switch to the Ventilator position. 31. Press the oxygen flush button to fill the bellows. 32. Occlude the Bellows Exhaust Outlet (19 mm or 30 mm). 33. Using Oe flow from the Excel SE, obtain a pressure of 15 cm Hz0 on the absorber pressure gauge. 34. Check the bellows for proper retention on the bellows base. 35. Remove the occlusion from the exhaust outlet. 36. Watch the pressure gauge and adjust the oxygen flow from 200 mL. per minute to 10 liters per minute and back. The pressure reading must stay within the range of 1.0 cm H20 to 5.0 cm He0. This tests the bellows assembly's pressure relief valve. 37. Shut off fresh gas flow, switch OFF the anesthesia machine. The bellows must not drop more ‘than 100 mL per minute. ifthe bellows drops more than 100 mL per minute, either the bellows is leaking or the pressure relief valve is not functioning properly. D. Bellows (ABA) Pressure Leak test ‘Note: ABA refers to the autoclavable bellows assembly. For non autoclavable bellows, use the ‘same procedure with an acceptable leak rate of 300 mL/min at 60 om H20. Check the ABA for leakage under pressure (250 mL/min at 60 cm HzO) using the breathing system pressure gauge and the anesthesia machine flowmeters. Breathing system leakage is determined arior ta connecting the ABA. Repeating the test after the ABA is connected determines the leakage of the ABA unit. Note: This check is taken from the OHMEDA Ventilator Operation and Maintenance Manual. Refer to the Ventilator Operation and Maintenance Manual or the Autoclavable Bellows Assembly. (ABA) ‘Addendum for any changes since the date this manual was published. Refer to the Ventilator Service Manual if the system fails any of these tests. Breathing system leakage — bellows out of circuit 38. Set the breathing system for the bag mode using the Bag/APL-Ventilator switch if present, Remove the breathing bag and occlude the bag port. Remove any gas sampling adapters or tightly cap off connections. 39. Tur the APL valve fully closed. Turn OFF any other device in the circuit that may leak in this mode at a pressure of 60 cm H:0. Consult your breathing system operation manual. 40. Turn ON the anesthesia machine and adjust Qs to its minimum flow. Turn OFF all other gases. wore. vara 3-93/Checkout Precedure 41. Occlude the patient connection port, e.g. the “Y” piece, while you watch the pressure gauge. Ignore or silence any alarms that may occur during the test. But, quickly unplug the port if the pressure approaches 100 cm H.0. 42. Using the Oe flow control valve, increase the Oe flow rate until the pressure approaches 60 cm H20. Then quickly reduce the flow rate to match the leak rate so that pressure is maintained at 60 cm H0. The pressure will continue to rise if the-leak rate of the breathing system is less than the minimum Oe flowmeter setting. 43, Remove the occlusion from the patient connection port and note the Oe flowmeter reading as the breathing system's leak rate. Return the Oe low to its minimum setting and remove any occlusions made during the test. Breathing System Leakage — Bellows Included In Circuit 44. Ensure that the bellows is empty and is at the bottom of the housing. Set the breathing system for the ventilator mode so the ABA is in the circuit. Disconnect the drive gas tube from the port labeled “Connect to bellows assembly inlet,’ located on the rear of the ventilator control module, and occlude the disconnected tube. 46, Set the Bag/Ventilator switch to the Ventilator mode. 46. Occlude the patient end—at the “Y" connector—of the patient circuit. 47. Observe the pressure gauge and slowly increase the O2 flow rate until the pressure reaches 60 cm H20. Quickly reduce the flow until the pressure stabilizes. 48. Record the O2 flowmeter reading. Adding the ABA to the circuit should not increase the leak rate by more than an additional 250 mL/min. Proceed to step 56 if the leak rate is acceptable. 49. An unacceptable leak (higher than noted in step 47) requires repair, do not use the ABA until repairs are made. Note: the housing seal, the pressure relief valve, base and tubing are the most likely areas to leak. Systematically replace these parts until the leak is corrected. 50, Remove the occlusion from the drive gas tube and connect it to the ventilator. Correct any alterations and remove any occlusions made to the breathing system during this test. E. Verify Monitor and Ventilator alarms 51. Set the ventilator controls as follows: For a 7800 Ventilator: Tidal Volume: 500 mL Rate: 10 breaths/min Inspiratory Flow: 100 Umin (maximum) Mechanical Ventilation: On Sigh: If applicable, set to OFF on the Setup page Reverse flow: On (setup page) Inspiratory Pause: Of 3-20 voocarroon rane3/Checkout Procedure For a 7000 ventilator: Minute Volume: 75 Umin Rate: 30 breaths/min TE Ratio: 13 Sigh Off Power: On Lamp Test Button: Press (alarm LEDs light) then release 52. If the Excel SE has a monitor pod, set monitor power switches and alarm limits as shown in the following table: Power Switch: ‘Alarm Limits: Volume Monitor: On Tow Min Vol 0.0 Limin High Min Vol: 50 L/min Oxygen Monitor: Off Low Ox: 18% High Os: 00% Airway Pressure Off High Pressure: 100 om HO Monitor: Sust Pressure: 30 om H20 53, If the Excel SE uses a 7800 ventilator, set the alarm limits: Low Min Vol: 0.0 Umin Low Ov: 18% High Oz 00% Inspiratory Pressure | 100. cmH:0 Limit: ‘Sustained Pressure Limit: | 30 cm HaO (Function of high pressure limit) 54, Set the system master switch to ON and adjust the Oz flow to 2 L/min. Turn all other flow controls fully clockwise (minimum flow). 55. Wait one minute. Then, verify that low drive gas pressure alarms do not trigger: * na 7000, the Oz Supply Pressure Low LED does not light up. + Ona 7800, a low gas supply pressure message does not appear in the ventilator display 56. Set the inspiratory flow to mid range (7800 only). 3-2 oven cn ae3/Checkout Procedure 57. Verify the following readings on the monitor pod or ventilator: For a 7800 ventilator: Tidal Volume: [ 500 mt Rate: 10 breaths/min Ve. SL Ou: 100% For a monitor pod: Tidal Volume: [ 500 mt Ve 18L Oz 100% 58. Verify that you cannot set the low Oz alarm below 18%. This generates a limit error message on the 7800 and lights the yellow indicator and sounds an audible alarm on the pod oxygen monitor. 69. Set the Low 0s limit to 50%, expose the sensor to room air and verify that a low O2 alarm activates, Return the low Oz alarm limit to 18%. 60. Plug the sensor back into the absorber and set the high O2 limit to 50%. Verify that a high Oz alarm activates. Return the high Oz alarm limit to 00%. 61. Adjust the low minute volume alarm to 9.9 L/min and verify that the low minute volume alarm w ) triggers. Adjust the low minute volume alarm to 0.0 L/min and verify that the alarm cancels. 62. Remove the volume sensor clip from the volume sensor cartridge and verify that an apnea alarm triggers after 30 seconds. Verify that the 7800 ventilator flashes the yellow LED, sounds the warble tone once and displays: “APNEA 31 SEC”. 63. Install the volume sensor clip with the arrows pointing away from the absorber (backwards) and verity that a reverse flow alarm triggers. 64. Install the volume sensor clip with the arrows pointing towards the absorber. Verify that the Apnea and Reverse Flow alarms clear after two breaths. 65. Remove the test lung and verify that a low pressure alarm sounds. 66. Plug the “Y” piece and verify that a high pressure alarm sounds. 67. Re-attach the test lung and verify that the alarms clear. 68. Unplug the electrical power cord from the Excel SE and verify that power failure alarms sound: * On systems with a monitor pod, verify that: tidal volume monitoring resumes after you ‘switch the monitor OFF and back ON; and oxygen and airway pressure monitoring resume when you switch the monitors on. * On systems with a 7800 ventilator, verify that the ventilator operates off battery power. 69. fdiust all flow control valves to minimum stop (fully clockwise). Set the system master switch to OFF. 70. Connect an approved test device (¢.9. UL, CSA, or AMM!) and verity that the leakage current is less than 100 WA (all configurations, reverse and normal potarity with ground wire closed and open) for 120V Excel SEs and 500 wA for 220/240V Excel SEs. 3-22 oor 0877000 tan3/Checkout Procedure 71. Perform a ground resistance check: + (7800 only) Use the electrical safety analyzer to measure the resistance between the ground pin on the AC line cord and exposed, grounded metal surfaces of the ventilator. The ground resistance must be less than 0.29 ohms. (7000 only) Use the electrical safety analyzer to measure the resistance between the ground pin in the power entry module and exposed, grounded metal of the ventilator. The ground resistance must be less than 0.10 ohms. 72. Equipotential resistance check. Use the electrical safety analyzer to measure the resistance between the equipotential lug on the rear of the ventilator and exposed, grounded metal of the ventilator. The resistance must be less than 0.10 ohms. *0-087-000 3-233/Checkout Procedure Notes: Oo 3-24 area a anaesImportant: * Calibration and adjustment procedures are listed in order of performance. * Depending on the repair, not all procedures are required. + A list atthe start of each procedure tells you if you can skip that procedure. + A list at the end of each procedure directs you to the next required procedure. * Individual procedures may also be used as diagnostic tests. + After completing the adjustments in this section, always complete the checkout procedure (sections 3.1 and 3.2). 4.1 Adjusting and testing Primary Regulators ‘Complete this procedure before reassembling if you have repaired or replaced a: + Primary regulator. 1. Set the Excel SE system master switch to OFF. 2. Verity that al pipeline hoses are disconnected from the Excel SE and the wall 3. If only the Oe primary regulator requires testing, connect the test fixture to one of the Os power outlets and skip to step 8. Refer to section “6.7 Test Fixtures” for test fixture information. 4, Remove all cylinders, 5. Using a 2.5 mm hex head wrench, remove the gas supply cover (figure 4-1). sartont 1. Serews M4X6 2. Gas Supply Cover Figure 4-1 — Removing the gas supply cover- “oscar wae aa4/Calibration and Adjustment 6. Disconnect the elbow fitting from the gas supply outlet. 7. Make test connections (figure 4-2). Refer to section “6.7 Test Fixtures” for test fixture information. 8. Install a cylinder and test the primary regulator. If a reserve cylinder is present for the gas in question, test one primary regulator at a time: WARNING: Wear safety glasses while the test fixture is connected to a regulator test port (on flowmeter module) or primary regulator output. a. Verify that a cylinder wrench is available. b. Slowly open the cylinder valve. If there is a backup cylinder, make sure that only one cylinder valve is open. ©. Check regulator output. Read the expected regulator output from the following table. Use the cylinder gauge reading that is closest to the actual value. Do not block the orifice in the test fixture. Cylinder Gauge Reading: | Expected Test Gauge Reading. 2000 psig 47.0 +1 psig 1500 psig 45.0 +1 psig 1000 psig 44.021 psig 750 psig 43.0 +1 psig 1. Disconnect this tube 2. Connect test device to Output Figure 4-2 Primary regulator test connections 4-2 ons-anr7-000 ae4/Calibration and Adjustment 9, Check for leakage across the regulator seat. Block the 0.025 inch orifice (in the test fixture). If the pressure rise exceeds 7 psig (48 kPa), the regulator stem/seat are leaking. Rebuild or replace the gas supply module, Refer to section "5.12 Servicing Gas Supply Modules.” 10. If regulator adjustment is required: a. Locate the adjustment holes in the pan. One is located under each regulator. b. Release the locknut. Use a 13 mm hex nut driver or similar tool. c. Turn the adjustment screw until the test gauge reading (orifice open) is within the allowed range (Step d. Tighten the locknut on the adjustment screw. 8. Check that the test gauge reading is correct. 11. Repeat step 9. 12. Close the cylinder valve, disconnect the test device and reconnect the gas supply output. 13. Repeat steps 6 through 12 for each primary regulator that requires testing. 14, Install the gas supply cover and the oylinders. 18. Complete sections: “3.1 Excel SE tests” “3.2 System checkout” ° WEB ——é A 1 a 1. Lock nut 2. Adjustment screw Figure 4-3. Primary regulator adjustments - oan eas 74/Calibration and Adjustment 4.2 Adjusting the Low 0: alarm YX Complete this procedure before reassembling if you have repaired or replaced the: * Low Oz pressure alarm A. ls adjustment required? Skip this section if the checkout procedure or a similar test indicates a need for adjustment. 1. Connect the test fixture and gauge to one of the Oz power outlets. Refer to section “6.7 Test Fixtures” for test fixture information. 2. Set the system master switch to ON. 3. Slowly open an Oe cylinder. 4, Occlude the orifice on the test fixture. 5. Close all O2 cylinders. 6. Watch the test gauge. Verify that the low Oz pressure alarm sounds when the test gauge reading is approximately 27 to 33 psig (186 to 228 kPa). 7. Verity that the pneumatic alarm continues for at least seven seconds. 8. Ifthe alarm fails to sound within the allowed range or if the alarm sounds for less than seven seconds, adjust the alarm (section 4.2.B). 9 9. If no adjustment is required, complete sections: “3.1 Excel SE tests” ‘3.2 System checkout” B. Adjustment procedure Important: This procedure requites a 30 psig (207 kPa) Qe supply. Either adjust the O2 primary regulator to deliver the required pressure, or connect an externally regulated supply to the Oz pipeline inlet. 1. Set the Excel SE system master switch to OFF, 2. Remove the tray top. (Refer to section 5.1 for tray top removal.) 3. Disconnect all pipeline hoses from the Excel SE and the wall, except the 30 psig (207 kPa) Or supply (if applicable). 4. If an external 30 psig (207 kPa) O2 supply is not available, adjust the primary O2 regulator to 30 psig. Refer to section “4.1 Adjusting and Testing Primary Regulators.” 5, Close all cylinders and set the system master switch to OFF. 6. Connect the test gauge to one of the Oz power outlets. 7. Set the system master switch to ON. If you readjusted the primary regulator for the 30 psig supply (207 kPa), also open an Oz cylinder. a4 paren)4/Calibration and Adjustment Excel 110 SE Excel 210 SE Excel 110 SE: Excel 210 SE: 1. Tray retainer 5. Tray top 2. Tray top 6. Mounting nut 3. Spacer 4, Screw Figure 4-4 Removing the tray top ‘omr2ur-000 wana 454/Calibration and Adjustment Refer to figure 4-5. 8. Using a ¥4 in open-end wrench, loosen the lock-nut on the flow regulator adjustment screw. (Item 2.) A CAUTION: Do not force (over tighten) the flow regulator adjustment screw. 9. Turn the flow regulator adjustment screw (item 1) all the way in. Then, back it out three full tums. 10. Using a*%/s in open-end wrench, release the lock-nut (item 5) on the alarm regulator adjustment knob. 11. Using a7 in open-end wrench, turn the alarm regulator adjustment knob (item 6) in all the way. 12, With the system master switch set to ON, the alarm should sound continuously. 13. Adjust the flow regulator (item 3): a. Turn out the adjustment screw (item 1) until the alarm just stops. b. Turn in the adjustment screw one half turn. The alarm should sound continuously. ©. Tighten the lock nut on the adjustment screw. 1. Adjustment screw 4, Alarm regulator 2. Locknut (iow regulator) 5. Locknut 3. Flow regulator 6. Adjustment knob Figure 4-5 Low Oz pressure alarm adjustment 4-6 oo-onr.000 erate4/Calibration and Adjustment 14. Adjust the alarm regulator: a. Turn out the adjustment knob (item 4) until the alarm just stops. b. Turn in the adjustment knob until the alarm just starts. ¢. Tighten the lock nut on the adjustment knob 46, If necessary, adjust the Oz primary regulator. Refer to section "4.1 Adjusting and Testing Primary Regulators.” 16. Test the alarm system (section 4.2.A). 17. Set the system master switch to OFF. 48. Remove the test fixture. 19, Reinstall the tray top. 20. Complete sections: "3.4 Excel SE tests” "3,2 System checkout” 4.3 Adjusting and testing the N20 Secondary Regulator WARNING: Follow the appropriate agent evacuation/collection safety measures. A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the car ister when appropriate vacuum systems are unavailable. Riken Gas Indi r Absorption Kit (stock number 7011-0004-000). Failure to do so could rest excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. Important: Do not use this section to adjust the O2 regulator. Adjusting the Oz secondary regulator is part of section “4.4 Adjusting the NzO and the Oz Needle Valves and Link System.” Complete this section if the checkout procedure or a similar test indicates that adjustment is required or if you have serviced the: ‘NO Secondary regulator Note: If you rebuitt the secondary regulator, reset it to the same output pressure as before to minimize linkage adjustment. 1. Set the Excel SE system master switch to OFF. 2. Using a 2.5 mm hex head wrench, remove the access panel covering the secondary regulator test ports. See figure 4-6. You may have to remove the Outlet Box. 3, Assemble the test fixture. Refer to section “6.7 Test Fixtures” for test fixture information. 4, Plug the test fixture into the test fitting. WARNING: Wear safety glasses while the test fixture is connected to a regulator test port (on flowmeter module) or primary regulator output. 5. Supply Oz and N2O to the Excel SE (open cylinder valves or connect pipeline supplies). 6. Set the system master switch to ON. 7. Apply leak detection solution to the test connection to check for leaks. ‘outer 7200 273K 4-74/Calibration and Adjustment 8, Adjust the NzO flow to 2 L/min. Occlude the orifice on the test fixture and check the gauge reading. If the reading is outside the allowed range, 38 +0.5 psig (262.2 £3.5 kPa), adjustment is required. XY 9. If adjustment is required: * Using a 2.5 mm hex head wrench, remove the rear flowmeter panel. You may have to Temove the Outlet Box. + Remove the label from the NeO secondary regulator. * Occlude the test fixture orifice and, using a 3 mm hex head wrench, turn the NeO regulator adjustment screw until the gauge reads 38 + 0.5 psig (262.2 + 3.5 kPa). 10. If you have adjusted the NeO secondary regulator: a. Set the N2O flow to 10 L/min. Verify that you cannot turn the NzO flow control more than ‘one additional turn counter-clockwise. b. If minimum or maximum NeO flows are out of range, refer to section “4.4 Adjusting the N20 and the Oz Needle Valves and Link System.” ¢. If minimum and maximum N:O flows are acceptable, disconnect the test fixture. 1. NO secondary regulator ts point 3. Access pane! ~ 2 Oe secondary regulator test point a) Figure 4-6 Accessing the secondary regulator test points 48 orgerratn vane4/Calibration and Adjustment 11. Check link system tracking: + Adjust only the N20 flow control. * Start with the N2O and Oe flow controls at the minimum setting. * Increase the NzO flow as specified in the table and make sure that the Oe flow is in the allowed range. + If you overshoot a setting, turn the O2 flow control clockwise until the NzO flow decreases to the previous level and continue with this step. Set the N20 flow to: ‘The Oz flow must read: 0.9 Limin 0.24 to 0.36 L/min 1.5 Umin 0.40 to 0.61 L/min 3.0 min 0.79 to 1.22 Uimin 6.0 Umin 1.58 to 2.44 Umin 9.0 Limin 2.37 to 3.66 Lmin Note: If necessary, refer to section “4.4 Adjusting the NzO and the Oz Needle Valves and Link System.” 12. Set the system master switch to OFF and close all cylinders. 18. Install the label on the NeO secondary regulator. 14. Reinstall the access and the rear flowmeter panels. 15, Complete sections: “3.1 Excel SE tests” "3.2 System checkout” 1. Adjustment screw 2. Hex key wrench, 3 mm Figure 4-7 Secondary regulator adjustments, 1-77-00 121804 4-94/Calibration and Adjustment 4.4 Adjusting the N:0 and the 02 needle valves and Link System WARNING: Follow the appropriate agent evacuation/collection safety measures. A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when ppropriate vacuum: 104-008). Failure to do so could it in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. WARNING: Each piled you do this proce © Step screw inside third gas knobs © Setscrews used to attach flow control knob. hd ‘you must replace the: flow) ‘Make sure that you have new setscrews before starting this procedure. You may also have to replace the flow contro! labels if they are damaged in the process. Refer to section “6/lilustrated Parts” for label and setscrew kit stock numbers. Proceed directly to the adjustment procedure if you have serviced the: * Secondary Oz regulator *N:0 or Oe needle valves (including knob removal) A. |s adjustment required? ‘Skip this section and continue with the actual adjustment (section 4.4.B) if the checkout procedure or similar test results indicate adjustment is required, or if you are replacing a N2O or O: needle valve. 1, Connect a gas supply and set the system master switch to ON. 2. Check maximum O2 Flow: a, Adjust the O2 flow to 10 L/min. b. In Canada, verify that you cannot turn the O2 flow control more than one additional turn counter-clockwise. ¢. In other locations, verify that you cannot turn the O: flow control more than two additional turns counter-clockwise. Nate: If this step fails, begin the adjustment procedure (section 4.4.B) at step 1. 3. Check Maximum NeO Flow: . Adjust the N20 flow to 10 L/min. . Verify that you cannot turn the N20 flow control more than one additional turn counter- clockwise. Note: If this step fails, begin the adjustment procedure (section 4.4.B) at step 1. 4, Turn all flow controls clockwise and verify minimum flows: 0: minimum flow: 200 +25 mL/min N20 minimum flow: 0 mL/min (float rests on bottom and does not spin) 4-10 ‘otoerooe vars4/Calibration and Adjustment Note: If this step fails, continue with steps 5 through 8 in this section to determine which adjustments are required. If the maximum flows and tracking are acceptable, remove the flowmeter shield (see figure 4-8) and begin the adjustment procedure (section 4.4.8) at step 6. 6. Verify that you can increase the O2 flow to 10 L/min without changing the N2O flow. Nate: If the N20 flow changes, remove the flowmeter shield and adjust the height ofthe collar stop screw so that it does not catch on the back side of the kick-in tab. Refer to step 45, adjusting the height of the collar stop screw, in the adjustment procedure (section 4.4.8). Then, repeat this section (Is Adjustment Required”). 6. Verify that decreasing the N20 flow does not change the Oe flow. Note: Ifthe N20 flow changes, remove the flowmeter shield and adjust the height of the collar stop screw so that it does not catch on the back side of the kick-in tab. Refer to step 45, adjusting the height of the collar stop screw, in the adjustment procedure (section 4.4.8). Then, repeat this section (Is Adjustment Required?). 7. Test link system tracking. Observe the following precautions: + Adjust only the N20 flow control. + Start with the NzO and O2 flow controls at the minimum setting. * Increase the N20 flow as specified in the table and make sure that the Oe flow is in the allowed range. + Ifyou overshoot a setting, turn the Oe flow control clockwise until the N20 flow decreases to the previous level and continue with this step. Set the NeO flow to: _| The O2 flow must read: 0.9 L/min 0.24 to 0.36 Uimin 1.5 Umin 0.40 to 0.61 min 3.0 Umin 0.79 to 1.22 Limin Note: If O2 flows are out of range at low N20 flows, the kick-in point may need to be adjusted. Locate the kick-in point on your system. Then, loosen the collar on the Oz flow control and start the adjustment procedure (section 4.4.B) at step 37. Use the current kick-in point as a guide to set the new kick-in point. ‘Set the NO flow to: | The Oz flow must read: 6.0 min 1.58 to 2.44 Uimin 9.0 Lmin 2.37 to 3.66 L/min Note: If 02 flows are consistently too high or too low, begin the adjustment procedure {section 4.4.B) at step 1. 8. If no adjustments are required, complete sections: “3.1 Excel SE tests” “3.2 System checkout” ‘wiser 34/Calibration and Adjustment B. Adjustment procedure 2 WARNING; Follow the appropriate agent evacuation/collection safety measures. : i) A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when approj vacuum systems are unavailable. Riken Gas Indicator Absorption Kit (stock number 7011-0004-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. WARNING: Each time you do this procedure you must replace the: * Stop screw inside the O2 and N20 knobs (minimum flow) © Setscrews used to attach flow control knob. 1. Set the Excel SE system master switch to OFF and unplug the Light Package power cord from the Power Outlet Box. 2. Using a 2.5 mm hex head wrench, remove the flowmeter shield. (See figure 4-8.) 1. Flowmeter shield retainer 3. Flowmeter shield 2. Screws 4.Light Package Figure 4-8 Removing the flowmeter shield (210 SE shown) 4-12 aoa eat4/Calibration and Adjustment 3. Set the Excel SE system master switch to ON and connect Oe and N2O supplies. 4, Adjust the maximum Oe flow: a. Turn the Oz flow control completely counter-clockwise. b. In Canada, turn the O2 flow control one turn clockwise. Elsewhere, turn the flow control ‘one to two turns clockwise. ¢. Remove the rear flowmeter panel and the access panel covering the secondary regulator test points. d. Remove the label from the secondary 02 regulator. e. Using a 3 mm hex head wrench, adjust the secondary Oz regulator until the O2 flow reads 10 Limin: WARNING: Wear safety glasses while the test fixture is connected to a regulator A test port (on flowmeter module) or primary regulator output. f. Adjust the O2 flow to 2 L/min. Connect the test fixture (figure 4-6) and verify that the O2 secondary regulator pressure is 20.75 +3.75 psig (143.2 25.9 kPa). 4. Ifthe pressure is out of range, return to step a. Vary how far clockwise you turn the flow control in step b. Do not exceed the one or two turn limits. h. Reapply the secondary 02 regulator label and install the flowmeter rear panel. 5. Repeat section “4.4.A Is Adjustment Required?” to determine if you need to continue this procedure. 6. Set the system master switch to OFF. 7. Using a 1.5 mm hex head wrench, remove and discard the three setscrews that attach the O2 flow control knob and remove the knob. 8. Carefully remove the label from the O2 flow control knob. Save the label for reuse. 9. Remove the stop screw from inside the Oz flow control knob. Then, apply Loctite 242 to anew stop screw and install it. Note: To adjust only the minimum Oz flow, complete steps 17-20 (adjust O- flow control only), 22 and 33 through 51. 10. Loosen the Oz needle valve (clockwise direction). 11. Using a 1.5 mm hex head wrench, remove and discard the three setscrews that attach the N20 flow control knob. Remove the knob, the Oz needle valve, and the link chain as an assembly. 12. Carefully remove the label from the N20 flow control knob. Save the label for reuse. 43. Using a 2 mm hex head wrench, remove the stop screw from inside the N2O flow control knob. Then, apply Loctite 242 to a new stop screw and install it. 14. Make sure that the Oz sprocket is screwed onto the Oz needle valve with the kick-in tab pointing out. 15. Lightly coat the needle valve o-rings with KRYTOX. Do not apply KRYTOX to the Oz sprocket threads on the Oz needle valve. 16. Screw the N2O and the O2 needle valves into the flowmeter module and tighten. Do not install the flow control knobs or the chain. 17. Set the system master switch to ON and supply NzO and Oz to the Excel SE. van Be 4-134/Calibration and Adjustment CAUTION: Always start the N:0 zero adjustment with a small flow through the ¢ A HO needle valve. This helps avoid adjusting the N20 needle valve clockwise 9) below zero flow, which will permanently damage the valve. 18. Start with a small flow through the NzO needle valve. Adjust the needle valve stems for minimum flows (0 L/min for NO; 200 +2 mL/min for 02) and note the position of the stop on the needle valve body. Note: At minimum flow, the N20 float rests on the bottom of the flowtube and does not spin. 19. Verify absolutely no N20 flow. Disconnect the nylon tube from the top fitting on the NzO flowiube. Insert a length of 5mm tubing into the fitting and apply a leak detection solution to the end of the tubing. Reconnect the tube and reinstall the flowmeter rear panel after verifying zero flow. 20. Locate the stop screw inside both knobs. Test fit the knobs to verify that the stop screw will catch the needle valve body stop: a. Verity that you have removed the setscrews. b. Slide the knob all the way onto the shaft. c. Turn the knob clockwise and verity that the stop screw catches on the body stop (figure 4- 10). d. If the stop screw does not catch, turn the stop screw clockwise and repeat step c. e. Remove the knobs. 21. Set the system master switch to OFF and remove the Oz needle valve. 22. Loosely thread the new setscrews into the NO and O2 tlow control knobs. Make sure that the selscrews will nol engaye lhe slvall. Important: Do not rotate the shaft. If you rotate the shaft, you have disturbed the minimum. stop position and must repeat step 18. 1. Body stop 2. Stop serew Figure 4-9 Adjusting the stop screw a4 vanaerz om wana4/Calibration and Adjustment 23. Install the Oz needle valve - link chain - and N20 knob together. Then tighten the needle valve. Note: The Oz needle valve has left hand threads, turn it counter-clockwise to screw in the valve. 24. Pull the N20 knob back so the stop screw does not contact the stop and turn the knob counter clockwise until the Oz sprocket touches the shoulder of the Oz needle valve. 25. Turn the N2O knob five turns clockwise, 26. Push in the N2O knob and engage the stop screw against the body stop. The direction that you turn the knob depends on the relative position ofthe stop screw and the body stop. Refer to figure 4-11. ‘a. Turn the knob clockwise up to one half turn. Stop if the stops make contact. b. Ifyou do not find the body stop in one half turn, turn the knob counter-clockwise until the stops make contact. This contact is on the wrong side of the body stop. Pull out the knob far enough to clear the body stop and turn the knob counter-clockwise over the body stop. Then, push in the knob and turn it clockwise until the stops make contact. ¢. Evenly tighten the three setscrews that attach the NO flow control knob enough to turn the needle valve shaft. 27. Tum the gas on and verify that there is minimum flow through the needle valves, O L’min for N20 (float rests on bottom without spinning) and 200 +25 mL/min for O2 ‘The stop serew is more Tura the knob counter and lift the knob than one half torn from clockwise until you hit over. clockwise contact with the stop the body stop. ‘The stop serew is less ‘Turn the knob clot ‘than one half turn from wise until you hit the clockwise contact with stop. the body stop. 1. Body stop 2. Stop screw Figure 4-19 Finding the minimum stop 100} 0877-00 Tai3 4-154/Calibration and Adjustment 28, Turn the N20 flow control one turn counter-clockwise and verify that the stop screw rubs against or contacts the stop. If necessary, slightly turn in the stop screw, turn the flow control Cy clockwise one turn and repeat this step. CAUTION: It is absolutely essential that there is paper thin clearance between A the top of the needle valve body stop and the stop screw on the first counter- clockwise turn. Otherwise, the stop screw has insufficient contact with the body stop when the knob is set to minimum flow. 29. Back off the stop screw to just eliminate the rubbing. Then, turn the N20 flow control completely clockwise and verify that the stop screw still hits the stop. 30. Rotate the N20 flow control one and a half turns counter-clockwise to verify that the stop screw Clears the body stop. ‘31. Set the NzO flow to 10 L/min. Verify that you cannot turn the N20 flow control more than one ‘turn counterclockwise. Note: If this step falls, turn the N2O and the O2 flow controls completely clockwise (minimum. flow), loosen the N2O knob setscrews, and repeat steps 24 through 31. In step 25, vary ‘the number of turns between the minimum and the maximum N20 flow. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 32. Using the flow control knob torque adapter (stock number 0397-2190-035) torque the N20 S ) flow control knob setscrews ta 5 Ih-in (2.3 Kg-cm) in ‘33. Adjust the N20 flow to 0 mL/min (float rests on bottom and does not spin). 34. If necessary, adjust the O2 needle valve stem for minimum flow (200 + 25 mL/min). Push Here 1. Cote sto sew 2. Kkimiab OO) Figure 4-11 Setting the kick-in point 4-16 ‘eov‘cerr-on 129584/Calibration and Adjustment 35. Remove the stop screw from the collar on the Or flow control. Then, apply Loctite 242 to a new stop screw and install it. 36. Using a 1.5 mm hex head wrench, loosen the collar on the Oz knob. Place the knob on the shaft. Push in the Oz knob and turn it clockwise unti! the stop screw contacts the body stop. 37. Turn the collar clockwise until the collar stop screw rests against the kick-in tab. Note: You may have to adjust the height of the collar stop screw (step 45) at this point. GAUTION: Do not move the O: valve stem. If the minimum O2 flow goes out of A tolerance (200 +25 mL/min), you must repeat this procedure from the beginning. 38. Hold the Oz knob at the minimum stop and increase the N20 flow to approximately 500 mL/min (kick-in point). Verity that the collar and knob shoulder are flush. To maintain their relative position, tighten one of the three collar setscrews. Remove the knob and collar as an assembly. Note: 500 mL/min is a good starting point for this adjustment. If later steps indicate tracking is off, repeat this step using a different kick-in point, If you cannot find a kiok-in point between 700 and 300 mL/min that gives good tracking at iow flows, the needle valves are mismatched, Replace either the N2O or the Oe needle valve and repeat this procedure (section 4.4.B)-from step 1. WARNING: Failure to property torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 39. Torque the three collar setscrews to 5 Ib-in (2.3 Kg-em). 40. Slide the Oz flow control knob back onto the shaft with the collar stop screw against the kick-in tab (figure 4-11) and the knob stop screw against the body stop. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 41. Using the flow control knob torque adapter (stock number 0397-2190-035) torque the three Oz ‘flow control knob setscrews to 5 Ib-in (2.3 Kg-cm). ‘the top of the needle valve body stop and the stop screw on the first counter- elockwise turn. Otherwise, the stop screw has insufficient contact with the body stop when the knob is set to minimum flow. A CAUTION: It is absolutely essential that there is paper thin clearance between 42. Turn the O2 flow control one turn counter-clockwise and verify that the stop screw rubs against or contacts the body stop. If necessary, turn in the stop screw slightly. Then, turn the knob clockwise one turn and repeat this step. 43. Back off the stop screw until the rubbing just stops. Then, turn the O2 flow control completely clockwise and verify that the stop screw still hits the stop. 9877-400 121395 4-174/Calibration and Adjustment 44, Rotate the 02 flow control one and a half turns counter-clockwise to verify that the stop screw Clears the body stop. f WARNING: If the collar stop screw does not clear the back sit of the tab, increasing the O2 flow will alse increase the N20 flow. 45, Adjust the height of the collar stop screw: a. Start with the NzO and O2 flow controls at the minimum setting. b. Turn the N20 flow control counter-clockwise until the O2 knob turns with the N20 flow: control (kick-in tab engages). c. Continue to turn the N2O flow control counter-clockwise until the kick-in tab is aligned between the NO and the O2 flow controls (figure 4-11). 4, Turn the Oz knob one turn counter-clockwise, until the collar stop screw is directly above the kick-in tab. . Remove any play from loose thread engagement on the sprocket. Push on the sprocket opposite the kick in tab (figure 4-11) and adjust the height of the collar stop screw so that it just touches the kick-in tab as the Oz knob turns forth and back over the tab. {. Turn the collar stop screw counter-clockwise, very slightly (10 to 15 degrees). g. Turn the O2 knob one turn clockwise and verify that the stop screw still hts the kick-in tab. 1h, Rotate the 02 flow control one and a half tums counter-clockwise to verify thatthe collar stop screw clears the kick-in tab. 46. Test link system tracking. Observe the following precautions: + Adjust only the N20 flow contol. * Start with the N20 and O2 flow controls at the minimum setting. * Increase the N2O flow as specified in the table and make sure that the Os flow isin the allowed range. + If you overshoot a setting, turn the Os flow control clockwise until the NO flow decreases to the previous level and continue with this step. Set the NzO flow to: _| The O2 flow must read: 0.9 Limin 0.24 to 0.36 min 1.5 Umin 0.40 to 0.61 L/min 3.0 L/min 0.79 to 1.22 min Note: if all of the previous three Oz flows were either too high or too low, adjust the kick-in point. Locate the kick-in point on your system. Then, loosen the collar on the Oz flow control and start the adjustment procedure at step 37. Use the current kick-in point as a uide to set the new kick-in point. Set the NeO flow to: _| The Oz flow must read: 60 Umin 1.58 to 2.44 Uimin 9.0 Uimin 2.37 to 3.66 Umin 4-18 ‘covers vanes4/Calibration and Adjustment Note: If 02 flows are too high or too low, adjust the Oz secondary regulator (step 4). Then, recheck the Oz flows. 47. Test link system tracking. Observe the following precautions: * Adjust only the Oz flow control. Leave the N20 flow control set to 9.0 L/min. + Start with an initial O2 flow of 4.0 L/min and go from higher to lower flow rates. If you overshoot a setting, turn the N2O flow contro! counter-clockwise until the Q2 flow rises to the previous level and continue with this step. Set the Oz flow to: The N20 flow must read: 3Umin [7.36 to 11.41 Limin Note: If N20 flows are too low or too high, adjust the O2 secondary regulator output (step 4). Then, check Oz flows. Set the 0: flow to: NeO flow must read: 1.0 Limin 2.46 to 3.80 Limin 0.5 Umin 1.23 to 1.90 Umin 0.3 min 0.74 to 1.14 Limin Note: If any of the previous three N2O flows were either too high or too low, adjust the kick-in point. Locate the kick-in point on your systern. Then, luusen Lie collar on the O2 flow control and start the adjustment procedure at step 37. Use the current kick-in point as a uide to set the new kick-in point. Note: If atter repeated adjustments, N20 flows are out of range in different directions for high and iow flow rates, too high at low flows and too low at high flows (or vice versa) the NeO and Oz needle valves may be mismatched. Replace one of the needle valves and repeat this procedure. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 48. Using the flow control knob torque adapter (stock number 0397-2190-035), verify that all flow control knob setscrews are torqued to 5 Ib-in (2.3 Kg-cm). 49, Reinstall the flowmeter shield, unless the third gas flow also requires adjustment. If the third gas flow also requires adjustment, continue with section “4.5 Adjusting the Third Gas Flow.” 50. Reapply the flow control labels. 51. Complete sections: "3.1 Excol SE tests” "3.2 System checkout” {0%-0077.000 SE 4-194/Calibration and Adjustment 4.5 Adjusting the third gas flow g WARNING: Each time you do this procedure you must replace the: A ‘© Stop screw inside third gas knobs (minimum flow) © Setscrews used to attach flow control knob, Make sure that you have new set and stop screws before starting this procedure. You may also have to replace the flow control label if it is damaged in the process. Refer to section “6/lilustrated Parts” for label and setsorew kit stock numbers. Continue with the adjustment procedure if you have serviced the: * Third gas needle valve A. Is adjustment required? Skip this section and continue with the actual adjustment (section 4.5.8) if the checkout procedure or similar test results indicate a problem or if you are replacing a third gas needle valve. Note: Always check the maximum flowrate of the third gas with a full cylinder. Variations in supply pressure will affect flow. le Use Screws. 4.Tab 5. Stop collar 2. Setscrews 6. Valve 3. Label 7. Stop ting 4, Stop screw Figure 4-12 Third gas needle valve components 4-20 vorarrons rast4/Calibration and Adjustment 1. Connect 02 and third gas supplies and set the system master switch to ON. 2. Turn the third gas flow control completely clockwise. If the float spins or does not come to rest ‘on the bottom of the flowtube, continue with the adjustment procedure (section 4.9.8). 3. Adjust the third gas flow to 15 Lmin and verify that you cannot turn the flow control more than one additional turn counter-clockwise. 4, Ifa 15 L/min flow cannot be achieved, or if you can turn the flow control more than one additional turn counter-clockwise, continue with the adjustment procedure (section 4.5.8). 5, If adjustment is not required, complete sections: "3.4 Excel SE tests” "3,2 System checkout” B. Adjustment procedure 1. Sot the Excel SE system master switch to OFF. 2. Using a 2.5 mm hex head wrench, remove the flowmeter shield. (Figure 4-6.) 3. Remove and discard the three setscrews that attach the third gas knob. Remove the knob. (Figure 4-12.) 4. Carefully remove the label from the knob. 5. Using a 2 mm hex head wrench, remove the stop screw from inside the third gas flow control knob. Then, apply Loctite 242 to a new stop screw and install it. Note: Stop screws are single use. 6. Using a 1.5 mm hex head wrench, loosen the setscrews that attach the stop collar to the knob. 7. Set the system master switch to ON and supply Oz and the third gas to the Excel SE. i CAUTION: Always start the third gas zero adjustment with a small flow through ‘the third gas needle valve. This helps avoid ing the needle valve clockwise below zero flow, which will permanently damage the valve. 8, Starting with a nominal flow, turn the third gas needle valve clockwise until the float rests on the bottom of the flowtube and does not spin. Note the position of the stop on the needle valve body. 9, Remove the third gas flowtube assembly, apply a leak detection solution to the manifold hole and verify that no bubbles appear. If necessary, slowly tur the flow control knob clockwise until flow stops, 10. Locate the stop screw inside the knob. Test ft the knob to verify that the stop sorew will catch the needle valve body stop: a. Verify that you have removed the setscrews normally used to attach the knob to the shaft. b. Position the knob so that the stop screw turns clockwise into the stop. c. Slide the knob all the way onto the shaft. d. Turn the knob clockwise and verify that the stop screw catches on the body stop. e. Turn in the stop screw if it does not catch, and repeat this step. f. Remove the knob. erro waaae 4-214/Calibration and Adjustment 11. Loosely thread the new setscrews into the knob. Make sure that the setscrews will not engage the shaft. gf 12. Slide the knob onto the shaft. Rotate the knob clockwise until the stop screw engages the body oe stop. 13. Evenly tighten the setscrews that attach the knob enough to turn the needle valve shaft. CAUTION: It is absolutely essential that there is paper thin clearance between A ‘the top of the needle valve body stop and the stop screw on the first counter- clockwise turn. Otherwise, the stop screw is too high and body stop when the knob is in the minimum position. ll cut into the 14, Adjust the height of the minimum stop screw (inside the knob). a, Turn the knob one turn counter-clockwise and verity that the stop screw rubs against or contacts the body stop. If there is no rubbing, tur in the stop screw slightly. Then, turn the knob clockwise one turn and repeat this step. b. Back off the stop sorew until the rubbing just stops. Then, turn the knob completely clockwise and verify that the stop screw still hits the body stop. ¢. Rotate the knob one and a half tums counter-clockwise to verify that the stop sorew clears the body stop. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. w) 15. Using the flow control knob torque adapter (stock number 0397-2190-035) torque the knob setscrews to 5 Ib-in (2.3 Kg-cm). 1 1 2 2 3 3 8 a Al maximum flow the maximum stop Turning the knob clockwise moves the hits the tab and prevents you trom vaive stem in so that the maximum turning the knob counter clockwise. stop just barely clears the tab. 1. Maximum stop 3.Tab 2. Stop callar Figure 4-13 Third gas needle valve function Tz o0rom700 ras4/Calibration and Adjustment 16. Apply alight coat of KRYTOX to all external third gas flowtube assembly o-rings and reinstall the assembly. 17. Turn the knob counter-clockwise until the flow reaches 15 L/min. 18. Rotate the maximum flow stop collar counter-clockwise until it contacts the tab on the stop ring. Slide the stop collar along the knob for maximum contact. 19, Evenly tighten the collar setscrews just enough to hold the collar in place. 20. Turn the third gas flow control clockwise one turn and verify that the stop collar rubs against or contacts the back of the stop ring tab. 21. Loosen the setscrews on the maximum flow stop collar and adjust the collar position to just eliminate the rubbing. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 22. Using the flow control knob torque adapter (stock number 0397-2190-035) torque the stop collar setscrews to 5 Ib-in (2.3 Kg-cm).. 23, Verify that turning the knob completely clockwise yields a minimum flow of O L/min (the float rests on the bottom and does not spin). Note: If the stop collar catches when you decrease the flow, adjust the stop collar height. 24. Verify that when the flow is 15 L/min, the knob cannot be turned more than one turn counter- clockwise. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 25. Using the flow control knob torque adapter (stock number 0397-2190-035) torque all knob setscrews to 5 Ib-in (2.3 Kg-cm). 26. Reinstall the flowmeter shield. 27. Reapply the flow control label. 28. Complete sections: "3.1 Excel SE tests” "3,2 System checkout” oro rae 4-284/Calibration and Adjustment 4.6 Adjusting the Monitor Pod Power Supply XY This procedure applies only to those Excel SEs with Monitor Pods. Complete this section: If you have replaced the Power supply board * At annual maintenance WARNING: Shock Hazard. Always plug the Excel SE power cord into a grounded, A three wire, hospital grade receptacle. Do not touch any exposed or conductive surfaces when the monitor pod rear panel is OFF and the system is. energized. CAUTION: The monitor pod contains static sensitive circuitry. Observe standard anti-static precautions including a wrist strap and an electrostatic work station. 1. Access the power supply board: a, Set the system master switch to OFF and unplug the Excel SE b. Using a 2.5 mm hex head wrench, remove the eight screws that attach the rear panel of the monitor pod. . Carefully let the top of the panel swing down and out. Do not let go of the panel until you are sure that it will not fall. 2. Plug the Excel SE in and set the system master switch to ON. XA 3. Check voltage readings at the power supply connector (P1). Ifa reading is out of range, adjust the indicated potentiometer to obtain the correct reading. Important: If the +5 Vd supply exceeds 6.2 Vdc, over voltage protection circuits clamp the output at 0.7 Vdc. To restore normal power, set the system master switch to OFF and turn R7 fully counter-clockwise. Switch the Excel SE back on and readjust R7 for 5 20.25 Vdc. Power Supply Test Connector P1: Voltage: Potentiometer: Pin 3 (+12 Vdc) & pin 1 (+12 Vde rin) +12 40.4 Vde R13 Pin 7 (+5 Vdc) & pin § (+5 Vde rtn) +5 40.25 Vde R7 4. Set the system master switch to OFF, unplug the Excel SE and reinstall the monitor pod rear panel. 5. Complete sections: “3.1 Excel SE tests” “3.2 System checkout” 4-24 ‘seorgarrcon rant4/Calibration and Adjustment : ° © S/o 3 es 3 i O a Or 4 fioye ° fl : r 2 oO lo |e To EM Filter 3 1. Adjust, 12 Vde, R13 3. Power Supply connector Pt 2. Adjust, 5 Vde, R7 4. Isolation transtormer: Figure 4-14 Adjusting the Monitor Pod Power Supply aceon vara 4-54/Calibration and Adjustment Excel 110 SE Excel 210 SE Excel 110 SE: Excel 210 SE: 1. Tray retainer 5. Tray top 2.Tray top 6. Mounting nut 3. Spacer 4 Screw c a) Figure 4-15 Removing the tray top 4-26 santero erBLT laa sey A WARNING: This manual specifies KRYTOX as an oxygen service Iu! icant. Do not use any lubricant on the Excel SE that is not specifically approved for use on anesthesia or oxygen equipment. Oil and grease based lubricants burn violently and may explode when exposed to oxygen. GAUTION: Apply Teflon® tape as follows: wrap it clockwise (looking at the thread end); hold enough tension on the tape so that it lays into the threads; do not use too much tape (1% layer Is adequate); do not wrap the first thread. CAUTION: The disconnect collars on the fittings must be used correctly to avoid leaks, Remove the tubing by pushing in the collar and pulling. Prying out the tubing or pulling on the collar can damage te fitting. CAUTION: Damaged, deformed, or partially seated tubing can cause leaks. Before you connect a tube, make sure that the outside of the tube is not scratched or damaged, the end is cut straight, and the tube is not pinched or deformed. Push the tube completely into the connector. Then, pull gently on ‘the tube to make sure it stays seated. 5.1 Tray Top removal Procedures in other sections require tray top removal as described here. 1. Disconnect all pipeline hoses from the wall and the Excel SE and close all gas cylinders. 2. Unplug the power cord and set the Excel SE system master switch to OFF. 9. * On the Cxcel 210 SE, use a 7 mm socket wrench to remove the two underside corner nuts which hold the front of the tray top. * On the Excel 110 SE, use a 4 mm hex head wrench to remove the two underside corner screws and spacers which attach the front corner tray top retainers. Lift off the retainers. 4, Lift the front of the tray and pull it forward. Use a 7 mm socket wrench to disconnect the ground wire from the tray top. (The tray top shown in figure 4-15.) 5.2 Replacing the 02 Power Outlet Check Valve ‘The Excel SE has two O2 Power Outlet Check Valves. The power outlet check valve has no serviceable parts. Refer to section “6/Illustrated Parts” for the stock number. 4. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. Depress the Oz Flush Valve to relieve residual O2 pressure. 2. Using a 16 mm open end wrench, unscrew the check valve under repair. See figure 5-1. ’ CAUTION: Apply Teflon® tape as follows: wrap it clockwise (looking at the thread end); hold enough tension on the tape so that it ays into the threads not use too much tape (1% layer is adequate); do not wrap the first thread, ‘3. Wrap the threads on the new check valve with Teflon tape. 0-07-00 vata 5-15/Repair Procedures 1. OePower Outlet Check Valve Figure 5-1 Replacing the check vaive on the Oz power outlet 1. Common Gas Outlet 2, Pressure Relief Valve Figure 5-2 Replacing the pressure relief valve on the common gas outlet (110 SE shown) 5-2 ‘Wo. C87r-000 129%5/Repair Procedures 4, Screw in and tighten the new check valve. 5. Complete sections: "3.1 Excel SE tests” and “3.2 System checkout.” 5.3 Replacing the Common Gas Outlet Pressure Relief Valve ‘The pressure relief valve on the common gas outlet has no serviceable parts. Refer to section “6 Illustrated Parts” for the stock number. 4. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. 2. Using a 25 mm open end wrench, unscrew the pressure relief valve from the common gas outlet. 3. Center the seal on the new pressure relief valve. Note: if the seal is not centered, it will leak. 4, Screw in and tighten the new pressure relief valve. 5, Complete sections: “3.1 Excel SE tests” “3.2 System checkout” 5.4 Replacing Shut-Off valves ‘The shut-off valves are gas specific and have no serviceable parts. Refer to section “6/lllustrated Parts” for the stock numbers. 4. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. Depress the Oz Flush Valve to relieve Oz residual pressure. 4. Hex nut 4.0ut 2. Control Port Sin 3, Shut Off Valve Figure 5-3 Replacing the shut-off valve ~ 101-007 0 Ha 5-3)5/Repair Procedures 2, Remove the tray top. (See section 5.1.) 3. To replace a shut-off valve: a. Disconnect all tubing from the valve. b. Loosen the hex nut (adjustable wrench) and slide the shut-off valve out of the bracket. WARNING: Shut-off valves are polarized. The port labeled “OUT” connects to the A put of the flowmeter module. The port labeled “IN” connects to the gas ‘supply module, ¢. Orient the shut-off valve (figure 5-3). The port labels (“OUT” and “IN”) face down with the “OUT” port closest to the flowmeter module. . Slide the new shut-off valve into the bracket, tighten the hex nut, and connect the tubes (figure 5-3): Port: Fitting type: Connects to: iN Gas Specific Gas Supply Module OUT Gas Specific Input of Flowmeter Module Controt_| Oxygen (6 mm) Tee Piece from switch e. Reinstall the tray top. 4, Complete sections: "3.1 Excel SE tests” 3) “3.2 System checkout” 5.5 Replacing the System Master Switch The system master switch has no serviceable parts. Refer to section “6/lilustrated Parts” for the ‘stock numbers. 1. Disconnect all pipeline hoses from the.wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. 2. Remove the tray top. (See section 5.1.) 3. To replace the system master switch (shown in figure 5.4): a. Remove the switch: * On the switch, press in on the collar and pull the tubing out of the fitting. + Disconnect the wiring harness from the switch. * Set the switch to OFF. * Remove the mounting screws. * Release the knob. Support the switch, push the knob in and turn it counter-clockwise. * Pull the knob out from the front of the Excel SE. =) B-4 Tooronra wae5/Repair Procedures ror ‘oneon tas Sndogeist ‘Typioal Excol 210 SE pins eT Pin a 1. Mounting Screws Figure 5-4 System Master Switch se0ne7-000 ran 5-55/Repair Procedures b. Install the switch: + Reconnect the tubing and the wire harness. ‘Wire Harness: | Switch Connection: Port: Connection: Pin 4 Pin 1 (ANC) Port 1 Tee from Gas Supply Module Pin 2 Pin 2 (ACOM) Port2 | Shut-Off Valves and Port 3 w/ tee Pin3 Pin 3 (BNO) Port3 | Shut-Off Valves and Port 2 w/ tee Pin4 Pin 4 (BCOM) Port 4 Exhaust Block * Start the mounting screws. * Push the knob in and turn it clockwise until it locks. * Tighten the mounting screws. c. Test the switch: * Connect an oxygen supply and plug the Excel SE into an electrical outlet. * Set the system master switch to ON. * Make sure that the monitor pod has power or the 7800 ventilator is on. This checks the electrical connections to the switch, «Make sure that you do not hear or feel any large leaks. + Make sure that with the O2 flow control fully clockwise, the Oz flowtube shows minimum flow (200 +25 mL/min). * Set the switch to OFF. = Make sure that monitor pod power is OFF or the 7800 ventilalur is switched OFF. ‘* Make sure that the O2 flow stops. d. Reinstall the tray top. 4. Complete sections: “3.1 Excel SE tests” “3.2 System checkout” 56 ov os720 ase5/Repair Procedures 5.6 Replacing the Exhaust Block The exhaust block has no serviceable parts. Refer to section “6/Illustrated Parts” for the stock number. 1. Do the following: a. Disconnect all pipeline hoses from the wall and the Excel SE. b. Close all gas cylinders. c. Set the Excel SE system master switch to OFF. 4, Unplug the power cord. 2, Remove the tray top. (See section 5.1.) 3. On the 210 SE, open the rear vanity panel to access the mounting screws. 4. To roptace the exhaust block: a. Disconnect the tube. b. Using a3 mm hex head wrench, remove the mounting screws and lift out the block. c. Install the new block, connect the tube, and tighten the mounting screws. d, Replace the tray top. 4. Complete sections: “3.1 Excel SE tests” 1, Exhaust block 2. Screws: Figure 5-5 Replacing the exhaust block (110 SE shown) ‘worca7.060 erst 5-75/Repair Procedures 5.7 Servicing or replacing the Low 02 Pressure Alarm The following low Oz pressure alarm components can be replaced separately. Refer to section “6/lllustrated Parts” for the stock numbers. Canister Flow regulator O-rings and fittings Flow regulator lock nut Alarm regulator Reed alarm Check valve Filters 4. Do the following: a. Disconnect all pipeline hoses from the wall and the Excel SE. b. Close all gas cylinders. ¢. Depress the 02 Flush to relieve residual pressure. d, Set the Excel SE system master switch to OFF. . Unplug the power cord. 2. Remove the tray top. (See section 5.1.) 3, Remove or open the vanity panel. 4. Use a 2.5 mm socket head wrench to remove the gas block cover. (See figure 6-8, item 4.) 5, Refer to figure 5-6, To replace the whistle (reed): a. Remove the screws, b. Disconnect the tubing from the whistle. ¢. Mount the new whistle and reconnect the tubing. 6. To replace or service the low Oz pressure alarm: a. Using a 7 mm open end wrench, remove the KEP nuts from the mounting bracket. b. Disconnect the tubing. . Undo the cable tie and remove the alarm assembly. 4d. To replace specitic parts, disassemble the alarm. Individually replaceable items are identified in igure 5-6. f. Reassemble the alarm as required. @. Reconnect the tubing and mount the alarm. 7. Reinstall the tray top, cover and vanity panel. 8. Complete sections: "4.2 Adjusting the Low Oz Alarm’ .1 Excel SE tests” "3.2 System checkout” 5-8 ‘oven arast5/Repair Procedures 1203 1 gue 9 18 7 16 15 1.Nut, Jam, $4e-40 2. Screw, Reguiator Adj. 4e-40 3. Flow Regulator 4, Valve, Chack w/ Spring Oritice 5. Fitting Straight Tubing 6 mm 6. Street Elbow Ye NPT 7. Alarm Regulator 8, Screen, Gas Inlet 150 mesh (3) 9. Connector, Reservoir 10. 0-Ring, 0.750 ID, 10 0, 0.124W Figure 5-6 Servicing the low Oe pressure alarm 10 n “ 3 2 ‘11. Container, Pres, 16 oz. 12. Wire Tie 13. Wire Tie Anchor 14, Plug or Visual Alarm Connector 16. Plug, Spacer w/ Groove 16. Bracket, Reg. Mtg. 17. Ring, Retaining Bowed 18. Orifice 64 mm Hose Barb 19. Tube, 27.5" Long 20. Alarm, Reed ‘wo+-087-600 rH 595/Repair Procedures 5.8 Servicing or replacing the Common Gas Outlet The following parts can be replaced. Refer to section “6/lllustrated Parts” for stock numbers. Flush button: Complete assembly or individual components. Flush valve: Replacement only. Check valve: Flapper valve, o-ring, non-return adapter. 4. Do the foltowing: a. Disconnect all pipetine hoses from the wall and the Excel SE. b. Close all gas cylinders. c. Depress the Oz Flush to relieve residual pressure. 4. Set the Excel SE system master switch to OFF. e. Unplug the power cord. 2. Remove the tray top. (See section 5.1.) 1 ‘common gas outlet ‘nti flush button front panel, and t a i 4 8 1. Common gas outlet 3. Washer 2, Outlet fitting 4. Mounting screw Figure 5-7 Removing the common gas outlet 5-10 veovearann es5/Repair Procedures 3. Remove the common gas outlet (see figure 5-7): a, Disconnect the tubing. b. Using a 3 mm hex head wrench, remove the two mounting sorews. «. Slide the common gas outlet back, until the flush button clears the front panel 4, Servicing the flush valve and button (see figure 5-8): a. Remove the two retaining screws and itt out the flush button assembly. b. To replace the valve: + Unscrew the Schrader valve. Use a Schrader valve stem extractor. « Ifthe Schrader valve cannot be removed, remove the oxygen fitting and push the valve out from the opposite side. + Screw in a new Schrader valve and, if necessary, reinstall the oxygen fitting c. To service the flush button: + Remove the retaining ring and slide out the flush button. + Lightly coat the replacement o-rings with KRYTOX. Then, replace the small o-ring on the button shaft and the large o-ring on the flush button adapter. + Slide the flush button back into the fitting and replace the retaining ring. d. Reinstall the flush assembly. and tighten the screws. 10 1. Check valve housing 6, Schrader valve 2. O-ring 7. Retainer ring 3. Flapper valve 8, Spring 4. Screw 9. Flush button assembly 5. Oxygen fiting 10. Flush button Figure 5-8 Servicing the common gas outlet 100-067-098 To ST5/Repair Procedures 5. To service the check valve: a. Unscrew the check valve housing. b, Remove the o-ring and the flapper valve. ¢. Lightly coat the replacement o-ring with KRYTOX. 4, Make sure that the replacement flapper valve is clean and dry. @. Replace the o-ring and the flapper valve 4. Screw the check valve housing back into place, 6. Line the flush button up with the hole in the front panel and slide the common gas outlet forward. 7. Reinstall and tighten the mounting screws that attach the common gas outlet and reconnect the tubing. 8. Complete sections: “3.1 Excel SE tests” "3.2 System checkout” 5.9 Servicing or replacing the Flowmeter Module ‘The following parts can be replaced. Refer to section “6/Illustrated Parts” for stock numbers. Complete module: Replacement. Flowtube assemblies: Replace; clean; o-ring or filter replacement. Check valve: Rebuild. ‘Secondary regulators: Rebuild. Refer to section “5.10 Rebuilding Secondary Regulators.” Needle valves: Replace. Refer to section “5.11 Replacing Needle Valves.” Important: Always make sure that you have the correct labels before starting. Flowtube assembly sorvice kits are the only kits that include labels. Because of national color coding, labels are not included with the complete flowmeter module or the needle valve assemblies. Section “6.6 Label Sets” shows label sets. A. Complete replacement 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. Disconnect the ventilator hoses and the ventilator shroud rear panel. 2. Using a 2.5 mm hex head wrench, remove the rear flowmeter panel. 3. Disconnect the Light Package power cord from the Power Outlet Box. Using a 2.5 mm hex head wrench, remove the two flowmeter retainer screws and retainer. Remove the flowmeter shield. 4, Disconnect flowmeter input and output tubing. 5. Using a 4 mm hex head wrench, remove the two flowmeter mounting screws and lift out the flowmeter module. (See figure 5-10.) Note: Keep track of the spacer. Make sure that it does not fall behind the flowmeter module. 6. Remove the side panels from the spring clips. Then, remove the spring clips from the flowmeter. 5-12 sonorTra%0 ra5/Repair Procedures 7.To install the labels on the flowmeter module: a. Peel the backing off. b. Reapply the backing leaving one-eight inch of the adhesive exposed along a vertical edge. ©. Slide the label behind the flowtubes and align the label. 4. Tack the label in place. a. Then, remove the backing and press the label onto the panel. 8. Install the spring clips on the new flowmeter module. Slide the spring clips between the flowtube assemblies and the pillars. Re-attach the side panels. 9. Slide the two mounting screws through the back panel and slide the spacer onto the mounting sorews. 10. Reinstall the flowmeter module and tighten the mounting screws. 11. Reconnect the gas output and inputs to the flowmeter module. 42, Reinstall the rear flowmeter panel, the ventilator hoses and the ventilator shroud rear panel. 13. Complete sections: "3.1 Excel SE tests” and "3.2 System checkout.” mano 1 Excel 210 SE shown 2 41. lowmeter shield 2. Rear flowmeter panel Figure 5-9 Flowmeter shield and rear flowmeter panel (Excel 210 SE) o0-8r7am wats 5-135/Repair Procedures B. To repair the Check Valve Note: On the Excel 210 with a Mid Shelf, remove the rear panel from the ventilator shroud. 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. 2. Using a 2.5 mm hex head wrench, remove the rear flowmeter panel. 3. Disconnect the flowmeter mixed gas output tubing. (See figure 5-11.) 1. Check valve 5. Spacer block 2. Spring clips (2) 6. Gas inputs (bottom of module) 3. Black labels (2) (1001-3679-000) 7. Side panels (2) 4, Screws (2) Figure 5-10 Removing the flowmeter module 5-14 oak. arose5/Repair Procedures 4, Using a3 mm hex head wrench, remove the check valve. Unscrew the plug and the outlet fitting. (See figure 5-12.) Note the height of the flapper valve stem within the block. Then, remove and discard the flapper valve and the o-rings. 5, Make sure that the new flapper vaive is clean and dry. Then, pull the flapper valve into position. ‘When the valve is in position, trim the stem to the correct length. 6, Lightly coat the new o-rings with KRYTOX and reassemble the check valve 7. Mount the check valve. Make sure that the o-rings between the valve and the flowmeter module are seated correctly. 8. Reconnect the mixed gas output. 9, Reinstall flowmeter rear panel. 410. Complete sections: “3.1 Excel SE tests” “3.2 System checkout” fons 1. Mixed gas output 3,N20 2.02 4. Third gas Figure 5-11 Flowmeter module connections. “1001 87-400 vere 5-155/Repair Procedures C. To service Flowtube assemblies WARNING: Floats are calibrated to a specific tube. interchanging floats causes A incorrect readings. To avoid confusion, disassemble and clean only one flowtube assembly at a time. CAUTION: Disassemble the flowtube assemblies only when service is required. Excessive cleaning can remove the antistatic coating from inside the tube. Any damage to the float means that you must replace the entire flowtube assembly. 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the Power cord and set the Excel SE system master switch to OFF. 2. Disconnect the Light Package power cord from the Power Outlet Box. Using a 2.5 mm hex head wrench, remove the two flowmeter retainer screws and retainer. Remove the flowmeter shield. 3. Using a 4 mm hex head wrench, remove the mounting screws that attach the flowtube assembly. (Item 10 in figure 5-13.) Pe o— @ ato 1. Plug 4, O-ting 2.0-ring 5. Flowmeter outlet fitting 3. Flapper valve Figure 5-12 Servicing the flowmeter check valve 5-16 ‘aver ares5/Repair Procedures 4, Pull back the spring clips and remove the flowtube assembly. 5, To service the tube: a. Unscrew and remove the top float stop and the bottom plug from each tube. b. Inspect the top float stop. Replace it if there is any sign of wear or damage. &. Completaly ‘clean, rinse and dry the flowtube. Use hospital grade alcohol and the flowtube rush. d. Replace the o-rings and the filter if required. Lightly coat all o-rings with KRYTOX. e. Reassemble the tube. 6. To replace the flowtube assembly: a. Make sure that the o-rings are lightly coated with KRYTOX and centered on the flowmeter manifold (KRYTOX should hold them in place). b. Install and tighten the mounting screws. ¢, Pull back on the spring clips and position the side panels. 1. O-tings (outiet) 6. Bottom plug 2. Lower flowmeter manifold 7.Top float stop 3. O-rings (init) 8. 0-1ing 4. Fitter 9. Float 5.0-sing 10. Screws (4) Figure 5-13 + Removing the flowtube assemblies ‘an1-67-008 ar 6-175/Repair Procedures 7. After replacing a flowtube assembly, install a label: a. Peel the label backing off. oO b. Reapply the backing leaving one eighth inch of the adhesive exposed on a vertical side of ‘the label. . Use this edge to position the label. d. When the label is positioned in place, remove the backing and press it into position. 8. Replace the flowmeter shietd. 9. Complete sections: “3.1 Excel SE tests” “3.2 System checkout” 5.10 Rebuilding secondary regulators WARNING: This manual specifies KRYTOX as an oxygen service lubricant. Do not A use any lubricant on the Excel SE that is not specifically approved for use on anesthesia or oxygen equipment. Oil and grease based lubricants burn violently when exposed to oxygen. Refer to section “6/lllustrated Parts” for a listing of secondary regulator components and/or the rebuild kit. 1. Do the following: a. Disconnect all pipeline hoses from the wall and the Excel SE. f ) b. Close all gas cylinders. a c. Depress the O2 Flush to relieve residual pressure. 4. Set the Excel SE system master switch to OFF. e. Unplug the power cord. f. Remove the rear panel from the ventilator shroud, 1. N20 Secondary Regulator Test Point 3. Access Panel 2. 02 Secondary Regulator Test Point ) Figure 5-14 Accessing the secondary regulator test-points 5-18 ‘or oerrec0 Yana5/Repair Procedures 2, Using a 2.5 mm hex head wrench, remove flowmeter rear panel (igure 5-9) and the access panel (figure 5-14) covering the secondary regulator test ports. 3. Assemble the test fixture. Refer to section “6.7 Test Fixtures” for test fixture information. 4, Plug the test fixture into the test fitting. 5, Supply Oe and N:0 to the Excel SE (open cylinder valves or connect pipeline supplies). WARNING: Follow the appropriate agent evacuation/coltection safety measures. A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when appropriate vacuum systems are unavailable. Riken Gas Indicator Absorption Kit (stock number 7011-0804-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. 6. Set the system master switch to ON. 7. Apply a leak detection solution to the test connection and verify that there are no leaks. 8, Set the O2 and N20 flows to 2 L/min, plug the orifice on the test fiture, and record the secondary regulator pressures. Adjusting the rebuilt regulator for the same output should simplify {ink system calibration. q 1. Label and adjustment serew 2. Regulator housing 8. Upper spring retainer A. Spring 5. Slip ring 6. Diaphragm (incorporates lower spring retainer) 7. Mounting screws 8. Adapter plate 98. Seat 40. O-ring 11. Valve 42. Spring 13. Valve mount (patt of manifold) Figure 5-15 Rebuilding the secondary regulator “or-087-600 234 5-195/Repair Procedures 9. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders. Relieve residual Oz and N2O. Unplug the power cord and set the Excel SE system master switch to OFF. gO Note: Complete steps 10 through 12 (remove the flowmeter module) only if you need better access to the secondary regulators. 10. Disconnect flowmeter input and output tubing. 11. Disconnect the Light Package power cord from the Power Outlet Box. Using a 2.5 mm hex head wrench, remove the two flowmeter retainer screws and retainer. Remove the flowmeter shield. (See figure 5-9.) 12, Using a4 mm hex head wrench, remove the two flowmeter mounting screws and lift out the module. Do not lose the spacer. 13. Carefully remove the label from the secondary regulator. 14. Using a 3 mm hex head wrench, turn the adjustment screw (underneath the label) on the secondary regulator counter-clockwise until it is about 3 mm (Ye inch) above the housing. 15. Locate the small hole in the regulator housing. Mark this position on the outside of the adapter plate. Note: If the hole is not visible, it is facing the flowtubes. Mark the rear center of the adapter plate. 16. Remove all regulator components above the adapter plate 17. Remove the screws that mount the adapter plate and disassemble the rest of the regulator. 18. Replace all components under the adapter plate with new components from the regulator rebuild kit. Lightly coat the o-rings with KRYTOX and carefully center the components to avoid leaks. 19. Position the adapter plate: i ) Note: The hole in the regulator housing lets you leak check the diaphragm and must be visible when the regulator is reassembled. * If you marked the position of the hole, align the adapter plate so that the mark is visible ‘from the back of the flowmeter module. If you marked the back of the adapter plate because the hole was pointing forward, towards the flowtubes, align the adapter plate so that the mark points toward the flowtubes. 20. Install the adapter plate and fully tighten the mounting screws. 21. Leak test the valve seat: a, Connect a vacuum squeeze bulb to flowmeter module input for the regulator that you rebuit (either NzO or Oe). b. Squeeze and release the hand-bulb on the test device until the bulb is fully collapsed. if the bulb re-inflates in less than 30 seconds, there is a leak in the seat. ©. If there is a leak, remove the adapter plate, and center the two halves of the valve seat, the spring and the o-rings. Replace the adapter plate and repeat this test. Note: Complete steps 22 through 24 only i you removed the flowmeter module. 22. Slide the two flowmeter mounting screws through the back panel and slip the spacer onto the mounting screws. 23, Replace the flowmeter module and tighten the mounting screws. 24, Reconnect the gas output and inputs to the flowmeter module 25, Reassemble the upper half of the regulator. 5-20 ava87200 mass5/Repair Procedures 26. Reassembie the regulator and align the internal components: a. Start the housing on the adapter plate. Leave the housing loose. b. Remove the adjustment screw. c. Set the needle valves to maximum. WARNING: Follow the appropriate agent evacuation/collection safety measures. A Use the hospital evacuation system in conjunction with the service Gas- Evacuator tee. Use the canister when appropriate vacuum systems are unavailable. Riken Gas Indicator Absorption Kit (stock number 7011 -0004-000). Failure to do so could result in excessive gas escaping into the operating room atmosphere causing harmful effects to personnel. 4. Supply gas to the flowmeter module; connect gas supplies and set the system master switch to ON. ¢. Insert a hex key through the adjustment screw hole. Press down and release the spring/diaphragm assembly three times. {. Press down and hold the spring/diaphragm assembly and finger tighten the housing. Release the spring/claphragm assembly. g. Torque the housing to 100 Ib-in (11.3 N-m). h. Apply Loctite 242 to the setscrew. Install and tighten the screw unti the flowtube shows maximum flow (setsorew almost flush). 27 Leak check the diaphragm. Apply leak detection solution to the small hole in the regulator housing. Any bubbles indicate a leak in the diaphragm. 28. Repeat this procedure for the other regulator if necessary. 29, Test the low pressure leak test device: a. Block the inlet and squeeze the bulb until itis fully collapsed. b. If the bulb inflates in less than 60 seconds, replace the leak test device. 30. Do a low pressure leak check: a. Set the system master switch to OFF. Note: The pneumatic alarm sounds when the Excel SE is switched OFF. b. Verity that al vaporizers are OFF. This removes the vaporizers from the pneumatic circuit and routes gas through the vaporizer bypass. ©. Switch ON each of the gas supplies, either by connecting pipeline input or by slowly opening the cylinder valve. d. Turn the flow controls one and a half turns counter-clockwise from minimum flow. With ‘the system master switch set to OFF, there should be no flow. Any Qe flow indicates a leak through the system master switch. e. Connect the leak test device to the common gas outlet. Squeeze and release the hand-bulb until it is fuly collapsed. If the bulb inflates in less than 30 seconds, there is a leak in the low pressure circuit or the vaporizer bypass. 31. Complete sections: “4.3 Adjusting and Testing the NeO Secondary Regulator” (only if you serviced the N20 secondary regulator) and/or: “4.4 Adjusting the NeO and the Oz Needle Valves and Link System” (only if you serviced the Oz secondary regulator). “ior-a8r7 600 ana 5-215/Repair Procedures and “3.1 Excel SE tests” (always) “3.2 System checkout" (always) 5.11 Replacing needle valves A. Third Gas needle valves Note: The third gas flow control label must be ordered separately or reused. Also save the stop collar, the stop ring, and the setscrews that attach these items for reuse. 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders, unplug the power cord and set the Excel SE system master switch to OFF. 2. Remove the flowmeter shiold. (See figure 5-9.) 3. Using a 1.5 mm hex head wrench, remove and discard the three setscrews that attach the flow control knob. Remove the knob and carefully peel off the label. Also remove the stop collar. Save the label, the stop collar, and the stop collar setscrews for reuse. 4, Unscrew the needle valve. Remove the stop ring. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures, 5. Lightly coat the o-ring with KRYTOX and screw in the new needle valve. 6. Install the stop ring on the needle valve body, flush against the manifold with the tab facing out. (Figure 4-13.) Torque the stop ring setscrews to 5 Ib-in (2.3 Kg-cm). 7. Complete sections: “435 Adjusting the Third Gas Flow” 1 Excel SE tests” “3.2 System checkout” B. N2O or 02 needle valves Note: 02 and N20 flow control labels must be ordered separately or reused. Always verify which parts are included in the replacement needle valve kit and save the necessary parts for reuse. Each needle valve can be ordered two ways: valve, o-rings, three setscrews to attach the knob, and a new stop screw; or the valve and all external components (knob, collar setscrews, Oz stop collar, Oe sprocket). 1. Disconnect alt pipeline hoses from the wall and the Excel SE, close all gas cylinders. Relieve residual Oz and NO. Unplug the power cord and set the Excel SE system master switch to OFF. 2..Remove the flowmeter shield. (Figure 5-9.) 3. Using a 1.5 mm hex head wrench, remove and discard the three setscrews that attach the Oz flow control knob. Remove the knob and carefully peel off the label for reuse. 4, Remove and discard the three setscrews that attach the NzO flow control knob. Remove the Oz needle valve - chain link - and NzO knob together. Save the necessary parts for reuse. =) 5-22 ‘worse a35/Repair Procedures Note: The 0: needle valve has left hand threads, turn it clockwise to unscrew the valve. You must remove the Oz needle valve even if you are only replacing the NeO needle valve. 5. If necessary, unscrew the NO needle valve. Coat the o-rings on the replacement valve with KRYTOX. WARNING: Failure to properly torque flow control components may result in A incorrect proportioning and hypoxic mixtures. 6. If necessary, install the NO needle valve. 7. Install new setscrews in the N2O and the Oz flow control knobs. 8. Coat the o-rings on the Oz needle valve with KRYTOX. Then, install the Oz needle valve. Do not install the chain or NzO knob. Note: The Oz needle valve has left hand threads, turn it counter-clockwise to screw in the valve 9. Complete sections: “4.4 Adjusting the N2O and the Oz Needle Valves and Link System” "3.1 Excel SE tests” “3.2 System checkout” 5.12 Servicing the gas supply modules WARNING: This manual specifies KRYTOX as an oxygen service lubricant. Do not A use any lubricant on the Excel SE that is not specifically approved for use on anesthesia or oxygen equipment. Oil and grease based lubricants burn violently when exposed to oxygen. A. Complete replacement 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders. Relieve residual O2 and NzO. Unplug the power cord and set the Excel SE system master switch to OFF. 2. Remove all gas cylinders and Using a 2.5 mm hex head wrench, remove the gas supply cover. Note: To remove the right most (viewed from rear) gas supply module, you must first remove the flowmeter module (section 5.9.4). 3. Disconnect the tubing from the gas supply module. 4, Support the gas supply module and using a 4 mm hex head wrench, remove the three screws that attach it to the cross member. 5, Reverse these steps for reassembly. 6. Complete sections: “4.1 Adjusting and Testing Primary Regulators" “3.1 Excel SE tests” “3.2 System checkout” oven aes 5-235/Repair Procedures B. Replacing inlet filters 1. Disconnect all pipeline hoses from the wall and the Excel SE, close all gas cylinders. Relieve residual O2 and NO. Unplug the power cord and set the Excel SE system master switch to OFF. 2. Ona cylinder yoke: a. Remove gas supply cylinders. b. Using a4 mm hex head wrench, unscrew the inlet adapter. The filter is located inside the inlet adapter and is held in place by the filter retainer. c. Remove the filter from the inlet adapter by screwing a clean, 6 mm, standard thread bolt (stock number 1001~4041-000) into the threads of the filter retainer. Use the boit to pull the retainer out of the inlet fitting. The metal filter will now fall out of the inlet adapter. Remove and discard the fiter. d. Inspect the inlet adapter. Replace it if it has burrs or is dirty. CAUTION: If the bolt used to install the retainer protrudes from the retainer, you A will crush or damage the new filter. e. Install a new filter in the inlet adapter. Thread a clean 6 mm bolt half way into the retainer and tap the bolt with a soft headed hammer to seat the retainer. Then, unscrew the bolt. f. Replace the o-ring on the inlet adapter. Lightly coat the new o-ring with KRYTOX before installing. g. Replace and tighten the inlet adapter. 1— %@ Enea 2 3 4 5 1. Gasket 2. Inlet adapter 5, Retainer 3. O+ing Figure 5-16 Servicing the cylinder inlet 5-24 soreerz0n0 wast