Is 8730 1997 - 0 PDF
Is 8730 1997 - 0 PDF
Indian Standard
CLASSIFICATION AND CODIFICATION OF
BULK MATERIALS FOR CONTINUOUS
~MATERIAL HANDLING EQUIPMENT
( First Revision )
ICS 53.040.10
Q BIS1997
BUREAU OF INDIAN STANDARDS
MANAKBHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Continuous
Bulk Conveying, Elevating, Hoisting, Aerial Ropeways and Related Equipment Sectional Committee had been
approved by the Heavy Mechanical Engineering Division Council.
Bulk materials are conveyed by various types of material handling equipment, such as belt conveyors. chain
conveyors, bucket elevators, pneumatic conveying equipment, etc. Bulk materials have different properties which
affect the selection of these mechanical handling equipment. It is, therefore, imperative that the properties of bulk
materials are studied in~detailbefore an equipment is selected for aparticular application. This Indian Standard is
aimed to assist the manufacturer/supplier/purchaser to understand the material characteristics completely
without any communication gap so that the equipment is selec,ed/manufactured for optimum efficiency during
operations.
In the preparation of this Indian Standard, considerable assistance has been derived from IS0 3435 : 1977
‘Continuous mechanical handling equipment - Classification and symbolization of bulk materials’.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS 2 : 1960 ‘Rules for
rounding off numerical values ( revised )‘. The number of significant places retained in the rounded off values
should be the same as that of the specified value in this standard.
IS 8730 : 1997
Indian Standard
CLASSIFICATION AND CODIFICATION OF
BULK MATERIALS FOR CONTINUOUS
MATERIAL HANDLING EQUIPMENT
(First Revision )
1 SCOPE 3.2 Abrasiveness
This standard lays down the classification and codi- Abrasiveness of particles -of a bulk material is their
fication of bulk materials being handled by continu- capability of wearing (eroding) the contacting surfaces
ous material handling equipment. of chutes, belts, chain links and other elements of
2 TERMINOLOGY conveying machines.
2.0 For the purpose of this standard, the definitions 3.3 Strength
given in 2.1 to 2.3 shall apply.
The strength of particles of a bulk material is
2.1 Angle of Repose determined by the ultimate strength incompression,
Angle of repose of a material is the angle which the a,, and is characterised~by the strength coefficient on
surface of a normalfreely formed pilemakes with the a specified scale:
horizonttil plane when the surface is on static condi- Strength coefficient = -&
tion.
3.4 Slumping
2.2 Angle of Surcharge
Angle of surcharge of a material is the angle with the Slumping of some bulk materials, that is the loss
horizontal plane which the surface of the material of mobility of their particles on long storage is an
assumes while the material is at rest but the support- annoying property, especially in storage of materials
ing horizontal plane is moving. This is lower than the in hoppers, conveyor bins and the like containers.
angle of repose at rest and is generally taken as 15” to 3.5 Stickiness
20’1ess than of the angle of repose at rest for moving
planes only. Angle of surcharge under oscillating Stickiness is the capacity of some bulk material to stick
conditions vary widely and shall be determined on to solids and surfaces.
individual basis based on experience.
4 CLASSIFICATION/CODIFICATION
2.3 Lumpiness
4.1 Material Class Description
It is characterized by the highest linear dimensions of
uniform praticles (lumps) of a bulk load in a given The materials may be distinguished as classified or
volume (sample). non-classified as follows:
3 PROPERTIES OF MATERIALS a) Classified materials - These are the materi-
3.1 Moisture Content, W,,,
als for which the ratio between the size ofthe
largest, amax,and smallest lump, amu,,is less
The moisture content of a bulk material, W, (in per- than or equal to 2.5.
cent), is the ratio of the mass of water contained in it,
which can be removed by drying sample at a tempera- b) Non-classified materials - These are the
ture of +105 “C, to the mass of the dry sample: materials for which ratio amax/a,“,,,is greater
than 2.5.
w = (mm--md) y 100
m
md 4.1.1 Classified materials are adequately defined by
where the values amaxand ami,,. Non-classified materials,
however, require, in most cases, a complete sieve analy-
m, = mass of the moi%sample, and
sis in which the ratio of the lump size shall not exceed
md = mass of the dq sample. 2.5. The grading inscription shall. at least, indicate
1
IS 8730 : 1997
the proportion (by mass) of the lumps between 0.8 Class Description a IflOX
a max and am,,,. amax and aminbeing the size of the
A Dusty material Up to 0.05 mm
largest and the smallest lump which can be found in
the material. B Powdered material (fine sand) 0.05 - 0.50 mm
C Granular material (grain) 0.5 - IOmm
4.2 A buik material may be classified by its size,
flowability, abrasiveness and other characteristics. D Small sized lumpy (crushed) 10 - 60 mm
E Medium sized lumpy 60 - 200 mm
4.2.1 The flowability of a material as measured by its F Large lump material 200 - 500 mm
angle of repose and angle of surcharge, determines
G Especially large lump size Over 500 mm
the cross-section of the material load which may be
carried safely on a belt. It is also an index of the safe (such as stone, boulder, etc.)
angle of inclination of the belt conveyor. 4.2.4 Consideration shall also be given to the bulk
density per cubic metre, dustiness, wetness. sticki-
4.2.2 The flowability is determined by characteristics ness, abrasiveness, chemically corrosive action and
such as the size and shape of the fine particles and temperature ofbulk materials. The codification of the
lumps, toughness or smoothness of the surface of the above characteristics is given in Table 2.
material particles, proportion of fines and lumps present
and moisture content of the material. The normal 4.2.5 A material in a dense natural bed is in undis-
relationship of the above properties and the general turbed state. The ratio of-the density, pb, of a material
characteristics are given in Table 1. in a dense bed to its density in loosened condition is
what is called the loosening factor, k, :
4.2.3 According to the lump size, a,,,,,, bulk loads are
divided into the following classes:
( Clause 4.2.2)
Class Angle of Angle of Flowahility Material Characteristics Illustration
Surcharge Repose
degrees degrees
0
I 5 Over 0 and up to 20 Very free flowing Uniform size, very small rounded
particles, either very wet or very dry,
such as dry silica sand. cement, wet
concrete, etc
&.,
5 30 (aver 40 Sluggish Irregular, stringy, fibrous, interlocking
materials such as wood chips, bagasse, \ .:::j::,.
zjj:i ;j;, :;
tempered foundry sand, etc
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IS 8730 : 1997
Table 2 Material Class Description
Abrasiveness Non-abrasive
Abrasive -
Very abrasive
Very sharp Cuts or gouges belt covers
4.2.5.1 The factor, k,, is equal to 1.12 for sand, 1.4 for bulk materials on steel, concrete, rubber, etc. are deci-
coal and 1.6 for ore. The density of a load depends sive for determining the angle of incline of walls and
on the size of the particles and moisture content. For edges of bunkers, funnels and chutes and the~maxi-
lumpy and granular materials, this density decreases mum angles of inclination of the conveyor. The co-
with decreasing particle size due to greater volume of efficient of internal friction of particle of bulk materi-
air gaps between particles. According to their als is associated with the angle of friction of the
density, ~bulk materials are divided into four codes material by the relationshipf;= tan pf. The angles
(see Table 2). and coefficients of friction of bulk material at rest and
in motion are different.
4.2;6 The degree of abrasiveness of a bulk material
depends on the hardness, shape and size of its 4.3 Codification
particles. The hardness of particles of bulk material The code indicated in Table 3 for all materials is based
is measured by a decimal hardness scale (Mob’s scale) on the following example:
in which the hardness of various natural material is
taken in relative units as follows:
Class based on
Talc 1, gypsum 2, lime feldspar 3, floorspar 4, ashphalt
miscellaneous
concentrate 5, quartzite 6-7, granite 6-8, saphire, co-
characteristics
rundum and chromium 9, diamond 10.
(see 4.2.2 and Table 2)
4.2.6.1 All bulk materials maybe divided into four classes
by the abrassive effects (see Table 2), they produce Class based on bulk density
on conveyor elements. @ee 4.2.2 and Table 2)
4.2.7 The flowability of particles of a load (its angle Class based on abrasiveness
of repose) determines the cross sectional area of the (see 4.2.4 and Table 2)
load on a moving belt or conveyor apron and the Class based on flowability (see 4.2.2)
coefficient of lag of the load in the chute of a con-
toured flight conveyor. The coefficient of friction of Class based on lump size~(see 4.2.3)
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IS 8730 : 1997
4.4 Material Characteristics and the load possible on an inclined or declmed belt
shall be less than that on a horizontal belt.
Materials which are commonly handled in bulk are listed
in Table 3. The values given in this table arefor aver- 5.1.5 The total effect is influenced by the surcharge
age conditions and average materials. Each charac- angle at which the material will ride on the conveyor
teristic may vary in specific instances, especially, belt. However, in most cases, the actual loss of ca-
angles of repose and maximum conveyor inclinations. pacity is less than 30 percent.
Due consideration shall be given to materials that assume
different characteristics under different conditions 5.1.6 The following are generally observed in a
of processing, atmosphere, age and storage. conveying system:
5 CHARACTJGUSTICS OF MATERIALS IN 4 Lumps are more likely to roll off the edges of
DYNAMIC CONDITION inclined conveyor belts than from horizontal
anes.
It shall be noted that the normal characteristics of ma-
terials are considerably influenced by the movement, W Forbelts of constant slope, the spillage of ma-
slope and speed of the conveyor belt&tit carries them. terial is more likely to occur immediately beyond
the loading point.
5.1 As the conveyor belt passes successively over
each carrying idler, the material on it is correspond- cl Materials which aerate excessively, such as some
ingly agitated. This agitation tends to work the larger very finely ground cements or materials in which
pieces to the surface of the load and the smaller par- the proportion of water is so high that a slurry
ticles or fines to the bottom. It also tends to flatten is created, shall be carried on inclines and at
the material surface slope (that is the angle of surcharge) such a conveyor belt speed that the tendency
and explains why this angie is less than the angle of of the material to slide back is fully offset.
repose.
5.1.7 Table 4 shall be convenient to use when con-
5.1.1 Any difference between the forward velocity of verting inclination angles in degrees-to-percent slope
the material as it is being loaded and the conveyor and when converting percent slope to inclination angles.
belt that is receiving it, shall be equalized by the ac-
celeration of the material. This acceleration causes 6 LIST OF CHARACTERISTICS TO BE
turbulence in the material. FURNISHED WITH ENQUIRIES FOR
QUOTATIONSFORBULKMATERIALHAN-
5.1.2 Any vertical velocity of the material as it is DLINGEQUIPMENT
being loaded shall be absorbed in the resilient
construction of the conveyor belt and the idlers used The following information shall be provided when
under the loading point. In this process, a further quotations are invited for selection of material han-
increase in material turbulence is produced. dling equipment:
5.1.3 These three influences dare emphasized when a) The common name of the material.
the conveyor belt is on an incline or decline, and also
b) The bulk density defined as loose/vibrated,
when the conveyor belt is operated at high speeds.
These influences are emphasized even more when the c) The screen analysis,
material handled is-loose and contains large rounded
d) The moisture content,
lumps, such as coarse washed gravel, the tendency
of which is to bounce and roll on the conveyor belt. e) The material temperature,
5.1.4 The nominal cross-section of the material on a f, Abrassiveness,
horizontal conveyor belt is measured in a plane Lump size: Average/Minimum/Maximum, and
h)
normal to the belt. On an inclined or declined
conveyor belt, gravity necessitates that the actual h) A verbal description of the appearance and
cross-section of the load be considered in a vertical characteristics of the material which may be
plane. The total width of the material load on the belt useful in selecting the equipment.
IS 8730 : 1997
” Mass of material, loose or slightly agitated. Masses are usually different when materials are settled or packed as In bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow tree rollback of material.
5
IS 8730 : 1997
Table 3 ( Continued)
‘) Mass of material, loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
9 The angle of inclination is for conventional belt conveyors which allow free rollback of material.
‘) Code may vary considerably due to conditions.
6
fS 8730 : 1997
Table 3 ( Continued)
I) Mass of material, loose or slightiy~agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow free rollback of material.
3, Code may vary considerably due to conditions.
7
IS 8730 : 1997
Table 3 ( Continued)
‘) Mass of mate&I, looso or slightty agitated. Masses am usually different when materials are settled or packed as in bin or
containers.
2, The angle of inclination is for conventional bolt wnvoyors which allow free rollback of material.
8
IS 8730 : 1997
Table 3 ( Continued)
‘) Mass of material, loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
2) The angle of inclination is for conventional belt conveyors which allow tiw rollback of material.
‘) Code may vary considerably due to conditions.
9
IS 8730 : 1997
Table 3 ( Continued)
i) Mass of material. loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
v The angle of inclination is for conventionaI belt conveyors which allow free rollback of material.
b Code may vary considerably due to conditions.
10
IS 8730 : 1997
Table 3 ( Continued)
‘) Mass of material, loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow free rollback of material.
‘) Code may vary considerably due to condition,
11
IS 8730 : 1997
Table 3 ( Continued)
‘) Mass of material, loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
*) The angle-of inclination is for conventional belt conveyors which allow Bee rollback of material.
,) Code may vary considerably due to conditions.
12
IS 8730 : 1997
Table 3 ( Continued )
r) Mass of material,loose or slightly agitated. Masses are usually different when materials are settled or packed as in bin or
containers.
2, The angle of inclination is ~for conventional bell conveyors which allow Gee rollback of material.
13
IS 8730 : 1997
Table 3 (Continued)
Sl No. Material “Average Angle of *)Recom- * Code
Bulk Density, Repose, mended
kg/m3 degrees Maximum
Inclination
degrees
311. MlSbUdsecd 720 - - B16N
312. Naphthalena flakes 720 - - -
313. Nilacin-Nickle 560 - - B27
3-14. Nickle ore 2 400 - - B28T
315. Nickel-cobalt sulphate ore I 120-I 280 - - D28T
316. Nitrophosphate (Sulpha) 900 30 15 -
317. Oats 4~16 21 10 C28M
318. oats, rolled 304 - - C26NY
319. Oil cake 768800 - - D56W
320 Ore (see Iron ore) - - - -
r) Mass of material, loose or sbghtly agitated. Masses are usually different when materials am settled or packed as in bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow tiw rollback of material.
‘) Code may vary considerably due to conditions.
14
IS 8730 : 1997
Table 3 (Continued)
Uiass of material, loose or slightly agitated. Masses are usually different when materials am settled or pricked as in bin or
containers.
9 The angle of inclination is for conventional belt conveyors which allow frae rollback of material.
3, Code may vary considerably duo to conditions.
15
IS 8730 : 1997
Table 3 ( Continued)
r) Mass of material, loose or slightly agitated Masses are usually different when materials are settled or packed as in bin or
containers.
z! The angle of mchnation is for conventionat belt conveyors which allow free rollback of material.
Table 3 ( Continued)
i) Mass of material, loose or slightly agitated. Masses are usually different when materials are settled -or packed as in bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow free rollback of material.
3, Code may vary considerably due to conditions.
17
IS 8730 : 1997
Table 3 ( Concluded)
r) Mass of material, loose or slightly agitated Masses are usually different when materials are settled or packed as in bin or
containers.
*) The angle of inclination is for conventional belt conveyors which allow free rollback of material.
‘r Code may vary considerably due to conditions.
18
IS 8730 : 1997
Table 4 Conversion From Degree to Rise Millimetre per metre and Percent Rise
(Chse5.1.7)
19
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