AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

QSK78 Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED

Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

AFA INDUSTRIES INCORPORATED

Page 1
 CONTENTS

INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURES PAGE 6
CYLINDER BLOCK PAGE 7 – 8
CAM FOLLOWER LEVER PAGE 9
GEAR HOUSING PAGE 10
GEAR IDLER PAGE 11 – 12
CRANKSHAFT AND MAIN BEARING PAGE 13 – 14
CRANKSHAFT BREATHER PAGE 15 – 16
ENGINE BARRING PAGE 17
CAM FOLLOWER COVER PAGE 18
VIBRATION DAMPER PAGE 19
FRONT GEAR TRAIN ACCESSORY PAGE 20
FUEL PUMP DRIVE PAGE 21
ALTERNATOR PAGE 22
ALTERNATOR DRIVE PAGE 23
FUEL FILTER PAGE 24 – 25
FLYWHEEL HOUSING PAGE 26 – 27
FUEL PUMP PAGE 28
FRONT GEAR COVER PAGE 29
ENGINE OIL COOLER PAGE 30
FULL FLOW OIL FILTER PAGE 31 – 32
OIL PUMP PAGE 33
OIL PAN PAGE 34 – 35
ENGINE LUBE PRIMER PAGE 36 – 37
CAMSHAFT PAGE 38
CONNECTING ROD AND PISTON PAGE 39 – 40
CYLINDER HEAD PAGE 41 – 42
INJECTOR PAGE 43
TURBOCHARGER PAGE 44 – 45
ACCESSORY DRIVE PULLEY PAGE 46
ROCKER LEVER PAGE 47 – 48
EXHAUST MANIFOLD PAGE 49
INTERCOOLER PAGE 50 – 51
AFTERCOOLER PAGE 52 – 53
THERMOSTAT HOUSING PAGE 54 – 55
VALVE COVER PAGE 56
CORROSION RESISTOR PAGE 57 – 58
WATER INLET CONNECTION PAGE 59
WATER MANIFOLD PAGE 60
WATER PUMP PAGE 61 – 62 – 63

Page 2
 INTRODUCTION

AFA Industries has assembled this “QSK78” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.

However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “QSK78” engines.

The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

Page 3
 WARRANTY POLICY

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated

Page 4
 WARRANTY for Replacement Parts
GARANTIA para Partes de Reposición

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.

No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán
partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti-
congelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se

Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el
dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.

El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.

El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales

incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño
es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su
negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.

AFA no es responsable por fallas como resultado de reparaciones impropias o

instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos
provistos por AFA sin costo alguno al dueño.

La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.

AFA Industries Incorporated

Page 5
 TYPICAL ENGINE ILLUSTRATION OF QSK78 SERIES
“CUMMINS" ENGINE

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

Page 6
 QSK78 SERIES CYLINDER BLOCK

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cylinder Block Block, cylinder
A4089095 Block, Cylinder 1
A4007214 Block, Cylinder 1
1 A3082443 Cap, Main Bearing 9
2 A4016726 Cap, Main Bearing 1
3 A4007741 Bushing 2
4 A3089173 Bushing 18
5 A3089192 Screw, Hex Flange Head Cap 20
6 A3089201 Dowel, Ring 18

Page 7
 QSK78 SERIES CYLINDER BLOCK

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

7 A4007168 Block, Cylinder 1
8 A3332234 Screw, Hex Flange Head Cap 20
9 A68445 Pin, Groove 36
10 A4006411 Plug, Expansion 4
11 A3082438 Dowel, Ring 36
12 A3629168 Plug, Expansion 9
13 A69519 Dowel, Pin 2
14 A3176663 Seal, Tamper Proof 26
15 A4017621 Plug, Expansion 3
16 A4006293 Dowel, Pin 36
17 A4016701 Dowel, Diamond 4
18 A4017240 Plug, Expansion 22
19 A4007704 Plate, Cylinder Block Stiffener 1
20 A3903990 Screw, Hex Flange Head Cap 51 M10 x 1.50 x 20
21 A4080519 Adapter, O Ring 4
22 A3632840 Seal, O Ring 4
23 A3629497 Drain cock 4
A3678873 Plug, Threaded 8
24 A3678786 Seal, O Ring 8
25 A3678791 Plug, Threaded 8
A4025383 Kit, Liner 18
26 A4006177 Liner, Cylinder 18
27 A4006179 Seal, Oil 18
28 A4006297 Seal, Oil 18
29 A4007709 Ring, Liner Seal 18
30 A4006218 Nozzle, Piston Cooling 36
31 A3093923 Screw, Hex Flange Head Cap 36 M8 x 1.25 x 14
32 A3628605 Plug, Pipe 1
33 A3635472 Cap, Valve 1
A3635725 Connection, Adapter 1
34 A3635471 Connection, Adapter 1
35 A3678912 Seal, O Ring 1
A3678611 Plug, Threaded 1
36 A3678605 Plug, Threaded 1
37 A3678606 Seal, O Ring 1 M27 x 2.00
A3678921 Plug, Threaded 3
35 A3678912 Seal, O Ring 1
38 A3678922 Plug, Threaded 1 M14 X 1.50

Page 8
 QSK78 SERIES CAM FOLLOWER LEVER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cam Follower Lever
1 A3082415 Ring, Retaining 36
A3082416 Shaft, Cam Follower 18
2 A4066210 Plug, Ball 2
3 A3082417 Shaft, Cam Follower 1
A4006773 Lever, Cam Follower 18
4 A4006772 Socket, Cam Follower 1
5 A4066811 Plug, Ball
6 A4006770 Pin, Cam Follower Roller 1
7 A4005008 Lever, Cam Follower 1
8 A4005006 Roller, Cam Follower 1
A4006774 Lever, Cam Follower 36
9 A4006771 Pin, Cam Follower Roller 1
4 A4006772 Socket, Cam Follower 1
10 A4005012 Lever, Cam Follower 1
11 A4005010 Roller, Cam Follower 1
12 A308242 Screw, Hex Flange Head Cap 36
Page 9
 QSK78 SERIES GEAR HOUSING

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Gear Housing
1 A3171643 Plug, Gear Housing 2
2 A3035026 Seal, O Ring 2
3 A3090171 Clamp, Tube 2
4 A3900629 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16
5 A3635814 Housing, Gear 1
6 A3089378 Dowel, Pin 1
7 A3089379 Dowel, Diamond 1
8 A4007165 Gasket, Gear Housing 1
9 A3910495 Screw, Hex Flange Head Cap 19 M12 X 1.75 X 30.
A3678611 Plug, Threaded 2
10 A3678606 Seal, O Ring 2
11 A3678605 Plug, Threaded 2 M27x2

Page 10
QSK78 SERIES GEAR IDLER

Page 11
 QSK78 SERIES GEAR IDLER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Idler Gear
L.B. Cam (Compound)
A4007562 Gear, Idler 1
1 A4007561 Gear, Idler 1
2 A4007343 Gear, Idler 1
A4007668 Bushing 2
3 A4007158 Bearing, Thrust 2
4 A4007151 Shaft, Idler 1
5 A4007114 Screw, Hex Flange Head Cap 6
6 A4007157 Retainer, Gear 1
R.B. Cam
7 A4007350 Gear, Idler 1
A4007344 Gear, Idler 1
A3089214 Bushing 1
8 A3082121 Bearing, Thrust 2
9 A3082427 Screw, Hex Flange Head Cap 4
10 A3089084 Shaft, Idler 1
11 A3089281 Retainer, Gear 1
Water Pump
12 A3089105 Gear, Idler 1
A4000791 Gear, Idler 1
A3089107 Bushing 1
8 A3082121 Bearing, Thrust 2
9 A3082427 Screw, Hex Flange Head Cap 3
13 A4007355 Shaft, Idler 1
14 A3089320 Retainer, Gear 1
15 A4007354 Retainer, Gear 1
LTA Water Pump Drive
A4007739 Gear, Idler 1
16 A4007738 Gear, Idler 1
17 A4000793 Gear, Idler 1
A3089315 Bushing 2
8 A3082121 Bearing, Thrust 2
5 A4007114 Screw, Hex Flange Head Cap 4
10 A3089281 Retainer, Gear 1
18 A3089314 Shaft, Idler 1

Page 12
QSK78 SERIES CRANKSHAFT AND MAIN BEARING

Page 13
 QSK78 SERIES CRANKSHAFT AND MAIN BEARING

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Crankshaft Assembly
A4007630 Crankshaft, Engine TLA 1
1 A206904 Key, Woodruff 1
2 A4007558 Gear, Crankshaft 1
3 A4007347 Gear, Crankshaft 1
A4007629 Crankshaft, Engine 1
4 A4007563 Screw, Twelve Point Cap 44
5 A4007606 Crankshaft, Engine 1
6 A3176218 Dowel, Ring 36
7 A4007193 Weight, Crankshaft Counter 10
8 A4007619 Weight, Crankshaft Counter 6
9 A4007620 Weight, Crankshaft Counter 2
10 A4016468 Dowel, Pin 4
A4089937 Set Main Bearing 1 Standard
11 A3082340 Bearing, Main 10
12 A3082346 Bearing, Main 10
13 A4007569 Bearing, Thrust 4

A4089938 Set, Main Bearing A/R .010 inch oversize

11 A3082341 Bearing, Main A/R
12 A3082347 Bearing, Main A/R
13 A4007569 Bearing, Thrust A/R

A4089939 Set, Main Bearing A/R .020 inch oversize

11 A3082342 Bearing, Main A/R
12 A3082348 Bearing, Main A/R
13 A4007569 Bearing, Thrust A/R

A4089940 Set, Main Bearing A/R .030 inch oversize

11 A3082343 Bearing, Main A/R
12 A3082349 Bearing, Main A/R
13 A4007569 Bearing, Thrust A/R

A4089941 Set, Main Bearing A/R .040 inch oversize

11 A3082344 Bearing, Main A/R
12 A3082350 Bearing, Main A/R
13 A4007569 Bearing, Thrust A/R

Page 14
QSK78 SERIES CRANKSHAFT BREATHER

Page 15
 QSK78 SERIES CRANKSHAFT BREATHER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Crankcase Breather Crankcase breather
Location: #6 And #7 LB.
1 A43828-A Clamp, Hose 3 11 16 - 1 1/2 Inch.
2 A43828-B Clamp, Hose 5 1 5/16 - 2 1/4 Inch.
3 A43828-E Clamp, Hose 8 2 5/16 - 3 1/4 Inch.
4 A4100660 Seal, O Ring 2
5 A3867561 Sensor, Blowby Flow 1 Blowby flow.
6 A3903112 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 30.
7 A3903990 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 20
8 A3902663 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 120
9 A4006862 Breather, Crankcase 1
10 A4006880 Hose, Molded 1
11 A4007898 Hose, Plain 1
12 A4007899 Hose, Plain 1
13 A4007900 Hose, Plain 1
14 A4007901 Hose, Plain 2
15 A4006885 Breather, Crankcase 1
16 A4006886 Breather, Crankcase 1
17 A4006887 Tube, Breather 2
18 A4007902 Hose, Molded 1
19 A4007903 Hose, Molded 1
20 A4006890 Gasket, Oil Drain 2
21 A4006891 Hose, Molded 1
22 A68189 Clip 1
23 A114307 Brace, Tube 2
24 A3902662 Nut, Hexagon Flange 4 M10 X 1.50
25 A4006930 Clip 1

Page 16
 QSK78 SERIES ENGINE BARRING DRIVE

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Engine Barring Drive Drive, engine barring.
1 A3089324 Screw, Hex Flange Head Cap 3
A3332325 Drive, Engine Barring 1
2 AS306 Key, Plain Woodruff 1
3 A169834 Clip 1
4 A206090 Ring, Retaining 1
5 A206091 Gear, Engine Barring 1
6 A206092 Spring, Compression 1
7 A3332326 Housing, Engine Barring 1
8 A3332383 Shaft, Barring 1
9 A3913994 Seal, O Ring 1

Page 17
 QSK78 SERIES CAM FOLLOWER COVER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cam Follower Cover Cam follower cover
1 A3900634 Screw, Hex Flange Head Cap 24 M10 X 1.50 X 50.
2 A3900679 Screw, Hex Flange Head Cap 24 M10 X 1.50 X 80.
3 A4005020 Gasket, Camshaft Cover 6
4 A3636649 Cover, Camshaft 6

Page 18
 QSK78 SERIES VIBRATION DAMPER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Vibration Damper Vibration damper
type: High viscosity
Number Of Dampers: 2
Provision For Mounting Front
Power Takeoff: No speed
limitation: TBD pulley
material: Cast iron
Pulley Groove Description:
L-Ribbed pulley diameter: 214mm
Number Of Grooves: 23
Unique Charactersitics: Base
circle diamter of crank
attached hole is 241.3mm fan
drive: Yes damper size: 520mm.
1 A3900626 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 12
2 A3033629 Pin, Roll 1
3 A3089093 Adapter, Crankshaft 1
4 A4007034 Damper, Vibration 1
5 A3089127 Screw, Hex Flange Head Cap 12
6 A3089128 Screw, Hex Flange Head Cap 8 M14 X 1.50 X 105
7 A3089570 Spacer, Crankshaft 1
8 A4007062 Damper, Vibration 1
9 A4016987 Pulley, Crankshaft 1
10 A3903990 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 20
11 A3036115 Cover, Protective 1
12 A4017238 Pointer, Timing 1
13 A131584 Pin, Roll 1

Page 19
 QSK78 SERIES FRONT GEAR TRAIN ACCESSORY

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Front Gear Train Accessory Front gear train accessory drive.
Drive location front: Yes
Drive location rear: Yes
Drive provision: Yes
Number Of Teeth Spline Drive
Front: 13
Number Of Teeth Spline Drive
Rear: 13
Can be used with 2 or 4 bolt flange.
1 A3089016 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 35
A4066546 Drive, Hydraulic Pump 1
A4066545 Support, Hydraulic Pump 1
2 A4066385 Support, Hydraulic Pump 1
3 A3089409 Bushing 2
A4066057 Gear & Shaft 1
4 A3089100 Gear, Accessory Drive 1
5 A4065992 Shaft, Hydraulic Pump Drive 1
6 A3089415 Retainer, Shaft 1
A3678923 Plug, Threaded 1
7 A3678924 Plug, Threaded 1 M10 x 1.00
8 A3678925 Seal, O Ring 1 M10 x 1.00
9 A3332298 Gasket, Hydraulic Drive Support 1

Page 20
 QSK78 SERIES FUEL PUMP DRIVE

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Pump Drive Fuel pump drive
Air compressor: No.
1 A3904446 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 70
A4017326 Support, Fuel Pump 1
2 A3089100 Gear, Accessory Drive 1
A3089102 Support, Fuel Pump 1
3 A3089103 Support, Fuel Pump 1
4 A3089409 Bushing 2
5 A3089407 Washer, Plain 1
6 A4015993 Hub, Jaw Coupling 1
7 A3089555 Washer, Plain 1
8 A4017529 Shaft, Fuel Pump Drive 1
A3678923 Plug, Threaded 1
9 A3678924 Plug, Threaded 1
10 A3678925 Seal, O Ring 1
11 A3332297 Gasket, Acc Drive Support 1
12 A3089016 Screw, Hex Flange Head Cap 6

Page 21
 QSK78 SERIES ALTERNATOR

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Alternator Alternator
manufacture/model:
Niehoff/c653 a-1
Voltage: 28 maximum
regulated output voltage: 24
Amperage: 260 ground type:
Negative insulated: Yes
built in voltage regulator: Yes
Wiring Harness Included: No
ground strap required: No
ground strap included: No
cooling fan included: Yes
brush type: No brushless: Yes
Manufacturing/model:
Niehoff/c653 a-1.
1 A4086503 Alternator 1

Page 22
 QSK78 SERIES ALTERNATOR DRIVE

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Alternator Drive Pulley Alternator drive pulley
no. of alternators: 1
Drive Ratio: 3.56:1 belt
description: 10rib pk
section v-ribbed
Supplied In Kit: No pulley
description: 10 groove pk
section v-ribbed alternator
manufacturing: Niehoff
260amp 28 v model c653 a-1
and Prestolite 175amp 24volt.
and Prestolite 140amp 24volt
model bld 3314.
1 A4066750 Belt, V Ribbed 1
2 A3630144 Pulley, Alternator 1

Page 23
QSK78 SERIES FUEL FILTER

Page 24
 QSK78 SERIES FUEL FILTER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Filter Fuel filter
Number Of Elements: 6
Element Type: Spin-On water
separator: Yes mounting
location: Left bank absolute
filtration measure in micron:
10 inlet fitting description:
2-12 un,-24 orfs
fitting orientation:
Straight specific mounting
hole location: TBD.
1 A4095189 Separator, Fuel Water 6 Serviced as A4089113.
A3410392 Elbow, Male Union 4
2 A3089019 Seal, O Ring 1
3 A3332160 Seal, O Ring 1
4 A3410393 Elbow, Male Union 1
5 A3905372 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 60.
6 A4007058 Hose, Flexible 1
7 A4007066 Hose, Flexible 2
A4916696 Head, Fuel Filter TLA 2
8 A145536 Seal, O Ring 3
10 A4916693 Adapter, Filter Head 3
A3089023 Plug, Threaded 1
11 A3089021 Plug, Threaded 1 M42 x 2
2 A3089019 Seal, O Ring 1
12 A4916702 Head, Fuel Filter 1
A4007121 Union, Male 1
2 A3089019 Seal, O Ring 1
13 A4007120 Union, Male 1
14 A4007147 Seal, O Ring 1
A4007307 Elbow, Male Union 1
2 A3089019 Seal, O Ring 1
3 A3332160 Seal, O Ring 1
15 A4007306 Elbow, Male Union 1

Page 25
QSK78 SERIES FLYWHEEL HOUSING

Page 26
 QSK78 SERIES FLYWHEEL HOUSING

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

HOUSING,FLYWHEEL
1 A213364 Screw, Hexagon Head Cap 8 1/2 - 13 X 1 1/2 Inch.
2 A3018007 Washer, Plain 16 M16.
3 A3035177 Washer, Plain 14 M14.
4 A3036900 Washer, Plain 14 1/2 Inch.
5 A3048907 Screw, Hexagon Head Cap 6 1/2 - 20 x 7 inch.
6 A3089025 Seal, O Ring 2
7 A3089193 Screw, Twelve Point Cap 16
A3089238 Plug, Threaded 3
8 A3089239 Plug, Threaded 1
9 A3089240 Seal, O Ring 1
10 A3089327 Dowel, Pin 1
11 A3089328 Screw, Hex Flange Head Cap 30
12 A3089330 Plunger, Pressure Regulator 2
13 A3331976 Spring, Compression 2
14 A3354677 Screw, Hexagon Head Cap 14
A3678838 Plug, Threaded 2
15 A3678845 Plug, Threaded 1
16 A3678846 Seal, O Ring 1
17 A3900626 Screw, Hex Flange Head Cap 6 M6 X 1.00 X 12.
18 A3901865 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 20.
19 A3920447 Screw, Hex Flange Head Cap 12 M12 X 1.75 X 40.
20 A4006223 Gasket, Flywheel Housing 1
21 A4007033 Cover, Access Hole 2
22 A4007873 Housing, Flywheel 1
23 A4007925 Support, Engine 1
24 A4007926 Support, Engine 1
25 A4008028 Support, Engine 1
26 A4008030 Support, Engine 1
27 A4080164 Dowel, Diamond 1
28 A4100625 Seal, Oil 1

Page 27
 QSK78 SERIES FUEL PUMP

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Pump Pump, fuel
manufacturer/model: Imo
Governor Type: Electronic
magnetic pick-up included:
No
Check Valves: Yes direction
of rotation gear pump: RH
outlet orientation: Straight
1 A4088188 Pump, Fuel 1
2 A4007074 Elbow, Male Union 1
3 A3042619 Nipple, Coupling 2
4 A3330600 Actuator, Etr Fuel Control 1
5 A3408568 Sensor, Pressure 1 Fuel.
6 A3904446 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 70.

Page 28
 QSK78 SERIES FRONT GEAR COVER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Front Gear Cover cast iron front gear cover.
1 A3089296 Screw, Hex Flange Head Cap 6
2 A3089378 Dowel, Pin 1
3 A3089379 Dowel, Diamond 1
4 A3089592 Screw, Hex Flange Head Cap 2
A3089238 Plug, Threaded 1
5 A3089239 Plug, Threaded 1 M22 x 1.50
6 A3089240 Seal, O Ring 1
A4101323 Cover, Gear 1
7 A4101322 Bushing 1
8 A3089454 Bushing 3
9 A3176663 Seal, Tamper Proof 2
10 A4007358 Cover, Gear 1
11 A4100624 Seal, Oil 1
12 A3278480 Screw, Hex Flange Head Cap 18 M12 X 1.75 X 70.
13 A3331969 Gasket, Spacer 1
14 A3331970 Gasket, Spacer 1
15 A4100983 Gasket, Gear Cover 1
A3678921 Plug, Threaded 4 M14 x 1.50
16 A3678912 Seal, O Ring 1
17 A3678922 Plug, Threaded 1 M14 x 1.50.
18 A3900626 Screw, Hex Flange Head Cap 5 M6 X 1.00 X 12.
19 A3903105 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 150.
20 A3905372 Screw, Hex Flange Head Cap 1 M12 X 1.75 X 60.
21 A3903210 Nut, Hexagon Flange 2 M12 X 1.75.
22 A4017427 Stud 2
23 A3900630 Screw, Hex Flange Head Cap 8 M8 x 1.25 x 20
24 A4007352 Plate, Cover 1
25 A4007353 Gasket, Connection 1

Page 29
 QSK78 SERIES ENGINE OIL COOLER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Engine Oil Cooler Engine oil cooler
1 A212161 Seal, O Ring 20
2 A3641960 Core, Cooler 5
3 A3089271 Nut, Lock 10
4 A3637730 Gasket, Lube Oil Cooler Cover 10

Page 30
QSK78 SERIES FULL FLOW OIL FILTER

Page 31
 QSK78 SERIES FULL FLOW OIL FILTER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Full Flow Oil Filter Full flow oil filter
Element Type: Wire Mesh
Number Of Full Flow Filter
Elements: N/A
Number Of Combo Filter
Elements: N/A filter
model/manufacturer:
Eliminator/alfa laval filter
capacity: N/A filter head:
Integral mounting location:
RB only middle bypass filter:
Integral
Element Type: Centrifuge
Unique Characteristics: Self
cleaning full flow elements
with serviceable bypass unit.
1 A3631782 Spacer, Mounting 2
2 A3900635 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60
3 A3902116 Screw, Hex Flange Head Cap 2 M12 x 1.75 x 50
4 A3902662 Nut, Hexagon Flange 4 M10 x 1.50
5 A3903464 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 40
6 A3904446 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 70
7 A3914407 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 100.
8 A4007406 Bracket, Connection 1
9 A4007409 Bracket, Connection 1
10 A4007412 Bracket, Connection 1
11 A4007689 Head, Lube Oil Filter 1
12 A4066135 Gasket, Filter Head 1
13 A4066136 Gasket, Filter Head 1
14 A3633325 Seal, O Ring 2
15 A4016425 Tube, Lube Oil Transfer 1
16 A3089232 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 45

Page 32
 QSK78 SERIES LUBE OIL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Lube Oil Pump Pump, lubricating oil
To be used on quantum QSK60
engine.
1 A3089016 Screw, Hex Flange Head Cap 3
2 A3089234 Screw, Hex Flange Head Cap 1
3 A3089886 Seal, Rectangular Ring 2
4 A3900637 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 35.
5 A3902460 Screw, Hex Flange Head Cap 8 M10 X 1.50 X 25.
7 A3914407 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 100
8 A3920447 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 40.
9 A4016660 Shim 2
10 A4016661 Shim 2
11 A3636362 Connection, Oil Transfer 1
12 A4916874 Connection, Oil Transfer 1
13 A4007417 Pump, Lubricating Oil 1
14 A4916878 Tube, Lube Oil Transfer 1
15 A4916879 Sleeve 1

Page 33
QSK78 SERIES OIL PAN

Page 34
 QSK78 SERIES OIL PAN

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Oil Pan sump location: Double deep middle
Material: Aluminum
1 A3900634 Screw, Hex Flange Head Cap 88 M10 X 1.50 X 50.
2 A3902460 Screw, Hex Flange Head Cap 13 M10 X 1.50 X 25
3 A3902662 Nut, Hexagon Flange 4 M10 x 1.50
4 A4006236 Gasket, Oil Pan Adapter 1
5 A4006413 Tube, Lube Oil Supply 1
6 A4006483 Seal, Rectangular Ring 1
7 A3009330 Washer, Plain 38 M10
A3089023 Plug, Threaded 9
8 A3089019 Seal, O Ring 1
9 A3089021 Plug, Threaded 1
A3089238 Plug, Threaded 5
10 A3089239 Plug, Threaded 1
11 A3089240 Seal, O Ring 1
12 A3089763 Cover, Oil Pan 2
13 A3171648 Gasket, Oil Pan 1
14 A3332085 Gasket, Oil Pan Cover 2
A3678611 Plug, Threaded 7
15 A3678605 Plug, Threaded 1
16 A3678606 Seal, O Ring 1
A3678873 Plug, Threaded 2
17 A3678786 Seal, O Ring 1
18 A3678791 Plug, Threaded 1
A3678921 Plug, Threaded 5
19 A3678912 Seal, O Ring 1
20 A3678922 Plug, Threaded 1
21 A3903464 Screw, Hex Flange Head Cap 24 M10 X 1.50 X 40.
22 A4006923 Adapter, Oil Pan 1
23 A4007653 Pan, Oil 1
24 A4007910 Bracket, Oil Tube 1
25 A4007706 Bracket, Oil Tube 1
26 A4007725 Clamp, U Bolt 3
27 A4007735 Nut, Lock 6
28 A4086650 Bracket, Oil Tube 1
29 A4007909 Clamp, Tube 1
Page 35
 QSK78 SERIES ENGINE LUBE PRIMER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Engine Lube Primer Engine lubricating primer
Pre lube location: RB
For customer supplied pre lube
wiring harness.
1 A68189 Clip 2
A3410392 Elbow, Male Union 1

Page 36
 QSK78 SERIES ENGINE LUBE PRIMER

TEM No PART NUMBER DESCRIPTION QTY COMMENTS

2 A3089019 Seal, O Ring 1
3 A3332160 Seal, O Ring 1
4 A3410393 Elbow, Male Union 1
5 A3628554 Brace, Tube 1
6 A3902460 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25
7 A3902662 Nut, Hexagon Flange 7 M10 x 1.50
8 A3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30
9 A3910495 Screw, Hex Flange Head Cap 2 M12 x 1.75 x 30
10 A4006977 Hose, Flexible 1
11 A4007201 Primer, Engine Lubrication 1
12 A4007204 Valve, Check 1
A4007207 Connector, Male 1
13 A3075658 Seal, O Ring 1
14 A4007208 Union, Male 1
15 A4007270 Bracket, Connection 2
16 A4101287 Switch, Pressure 1
17 A4065468 Switch, Relay 1
A4065496 Elbow, Male Union 1
18 A3678846 Seal, O Ring 1
19 A4065497 Elbow, Male Adapter 1
20 A4065600 Hose, Flexible 1
A4065714 Elbow, Male Union 1
21 A3063166 Seal, O Ring 1
3 A3332160 Seal, O Ring 1
22 A4065715 Elbow, Male Union 1
A4065716 Elbow, Male Union 1
13 A3075658 Seal, O Ring 1
23 A3201585 Seal, O Ring 1
24 A4065717 Elbow, Male Union 1
25 A4066180 Bracket, Pump 2
26 A104857 Spacer, Throttle Bracket 1
27 A3089016 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 35

Page 37
 QSK78 SERIES CAMSHAFT

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Camshaft
1 A3082437 Bearing, Camshaft Thrust 2
2 A3903112 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
3 A4006951 Camshaft 1 Left Bank
4 A4006950 Camshaft 1
5 A4007345 Gear, Camshaft 1
6 AS302 Key, Plain Woodruff 4
7 A4007346 Gear, Camshaft 1

N.B: For Correct Camshaft, Please check the CPL Listing

Page 38
QSK78 SERIES CONNECTING ROD AND PISTON

Page 39
 QSK78 SERIES CONNECTING ROD AND PISTON

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Connecting Rod And Piston
Performance Parts
Certified Model Name: QSK78-C
Performance Parts
Timing Code: LC
CPL: 2967
Certified By: EPA
AFC: N/A ASC: N/A
EFC: N/A ETC: N/A
Exhaust Manifold: Dry
After cooled: Yes
Engine Control System: HPI
Application: Construction
Power Turbine: N/A
Certification Level: Tier 1
Unique Characteristics:
Centinel: Yes
1 A4007511 Bearing, Connecting Rod 2
A4007512 Bearing, Connecting Rod A/R .25 MM Oversize
A4007513 Bearing, Connecting Rod A/R .50 MM Oversize
A4007514 Bearing, Connecting Rod A/R .75 MM Oversize
A4007515 Bearing, Connecting Rod A/R 1.00 MM Oversize
A4007116 Rod, Engine Connecting 18
2 A4007225 Dowel, Ring 2
3 A4007115 Rod, Engine Connecting 1
4 A4007226 Screw, Hex Flange Head Cap 4
5 A4007707 Bushing 1
A4025382 Set, Piston Ring 18 Standard
6 A4006172 Ring, Compression Piston 1
7 A4006173 Ring, Compression Piston 1
8 A4006174 Ring, Oil Piston 1
A4025381 Piston, Engine 18
9 A4006175 Ring, Retaining 2
10 A4006176 Pin, Piston 1
11 A4007299 Piston, Engine 1
N.B: For Correct Piston, Please check the CPL Listing

Page 40
QSK78 SERIES CYLINDER HEAD

Page 41
 QSK78 SERIES CYLINDER HEAD

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cylinder Head
A4007663 Head, Cylinder 18
A4007664 Head, Cylinder 1
1 AS910-B Plug, Pipe 3 1/4 NPT.
2 A217632 Plug, Pipe 4 1/8 NPT.
3 A3920706 Plug, Expansion 18
4 A4006184 Insert, Valve 2
5 A4095988 Insert, Valve 2 Exhaust
6 A4006186 Guide, Valve Crosshead 2
7 A4008036 Guide, Valve Stem 4
8 A4006292 Plug, Pipe 1
9 A4006293 Dowel, Pin 2
10 A4006295 Seal, O Ring 2
11 A4007665 Head, Cylinder 1
22 A4006294 Enclosure, Push Rod 2
A4089089 Kit, Intake Vale 1
12 A4007179 Valve, Intake 2
17 A4007184 Retainer, Valve Spring 2
A4089090 Kit, Exhaust Valve 1
13 A4007180 Valve, Exhaust 2
17 A4007184 Retainer, Valve Spring 2
14 A4007181 Spring, Valve 4
15 A4007182 Plate, Valve Spring Wear 4
16 A4007183 Retainer, Valve Spring 4
18 A4007185 Seal, Valve Stem 4
19 A4006200 Screw, Twelve Point Cap 126
20 A4006201 Screw, Twelve Point Cap 36
21 A4007666 Gasket, Cylinder Head 18
A4089090 Kit, Exhaust Valve 1
13 A4007180 Valve, Exhaust 1
17 A4007184 Retainer, Valve Spring 2
A4089089 Kit, Intake Vale 1
12 A4007179 Valve, Intake 1
17 A4007184 Retainer, Valve Spring 2

Page 42
 QSK78 SERIES INJECTOR

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Injector
1 A4921360 Injector 18
2 A3867350 Clamp, Injector 18
3 A4006238 Screw, Twelve Point Cap 18
4 A3867687 Seal, Injector 18 Std.
5 A3867651 Seal, O Ring 18 Brown
6 A3347937 Seal, O Ring 18 Green
7 A4010577 Seal, O Ring 18
8 A3347939 Seal, O Ring 18 Black
9 A4006240 Washer, Plain 18
N.B: For Correct Injector, Please check the CPL Listing

Page 43
 QSK78 SERIES TURBOCHARGER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Turbocharger Turbocharger
A4025356 Kit, Turbo 6
A3593249 Turbocharger 1
1 A3804924 Kit, V Band Clamp 1 For All HT60 Turbochargers
2 A3519155 Shield, Turbocharger Heat 1

Page 44
 QSK78 SERIES TURBOCHARGER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

3 A3519163 Screw, Drive 2
4 A3519535 Nut, Lock 1 M11 X 1.00.
5 A3521441 Seal, Split Ring 2
6 A3521442 Seal, Split Ring 2
7 A3527619 Dataplate 1
8 A3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF
9 A3531538 Impeller, Turbo Compressor 1
10 A3531776 Collar, Thrust 1
11 A3531916 Slinger, Oil 1
12 A3531917 Plate, Oil Seal 1
13 A3532045 Clamp, V Band 1
14 A3532197 Shaft & Wheel 1
15 A3532501 Baffle, Oil 1
16 A3533202 Bearing, Turbo Thrust 1
17 A3533707 Ring, Retaining 1
18 A3591397 Housing, Compressor 1
19 A3590015 Housing, Turbo Bearing 1
20 A3592071 Baffle, Turbocharger Noise 1
21 A3593096 Housing, Turbine 1
22 A3709510 Ring, Retaining 4
23 A3718373 Ring, Retaining 1
24 A3722366 Bearing, Turbocharger 2
25 A3723863 Ring, Retaining 1
26 A3751948 Seal, O Ring 1
27 A3756135 Pin, Roll 2
28 A3757753 Sleeve, Oil Control 1
29 A3089191 Nut, Hexagon Flange 48
30 A3089321 Spacer, Mounting 24
31 A3066211 Seal, O Ring 1
32 A3089955 Gasket, Connection 1
33 A3337273 Seal, O Ring 2
34 A4065615 Gasket, Turbocharger 1
N.B: For Correct Turbocharger, Please check the CPL Listing

Page 45
 QSK78 SERIES ACCESSORY DRIVE PULLEY

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Accessory Drive Pulley Accessory drive pulley
no. of grooves: 10 groove
description: Pk section v-
ribbed direction of rotation:
Same as crankshaft ie:
Clockwise when viewed from
front of engine
Drive Ratio To Engine Speed:
3.56:1 For alternator drive
pulley diameter: 173mm
Pitch Diameter: 170.00mm.
1 A4080404 Seal, Oil 1
2 A4080396 Pulley, Accessory Drive 1
3 A3900626 Screw, Hex Flange Head Cap 3 M6 X 1.00 X 12.
4 A4080395 Spacer, Mounting 1

Page 46
 QSK78 SERIES ROCKER LEVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Rocker Lever Rocker lever.
1 A3094523 Screw, Twelve Point Cap 198
2 A4006170 Rod, Push 36
3 A4006196 Crosshead, Valve 36
4 A4006197 Screw, Crosshead Adjusting 36
5 A4006198 Nut, Heavy Hexagon 36
6 A4006276 Screw, Twelve Point Cap 36
7 A4007891 Housing, Rocker Lever 14
8 A4007892 Housing, Rocker Lever 4

Page 47
 QSK78 SERIES ROCKER LEVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

A4095969 Lever, Rocker 18
A4006207 Lever, Rocker 1
9 A3092407 Rivet 2
10 A4006272 Bushing 1
11 A4006273 Socket, Rocker Lever 1
12 A4006274 Lever, Rocker 1
17 A4006211 Screw, Rocker Lever Adjusting 18
18 A4006212 Nut, Regular Hexagon Jam 18

A4095968 Lever, Rocker 18

A4006208 Lever, Rocker 1
13 A4006265 Rivet 1
14 A4006266 Bushing 1
15 A4006267 Lever, Rocker 1
19 A4006269 Screw, Rocker Lever Adjusting 1
20 A4006270 Nut, Regular Hexagon Jam 1

A4095967 Lever, Rocker 18

A4006209 Lever, Rocker 1
13 A4006265 Rivet 1
14 A4006266 Bushing 1
16 A4006268 Lever, Rocker 1
19 A4006269 Screw, Rocker Lever Adjusting 1
20 A4006270 Nut, Regular Hexagon Jam 1

A4007889 Shaft, Rocker Lever 18

21 A4006264 Rivet 1
22 A4007890 Shaft, Rocker Lever 1
23 A4007239 Washer, Plain 198
24 A4007256 Rod, Push 18
25 A4007711 Gasket, Rocker Lever Housing 18
26 A4007723 Washer, Plain 36
27 A3079743 Dowel, Ring 18

Page 48
 QSK78 SERIES EXHAUST MANIFOLD

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Exhaust Manifold Exhaust manifold.
1 A3089308 Clamp, V Band 20
2 A4007965 Stud 24
3 A4006241 Bellows 10
4 A4007576 Gasket, Exhaust Manifold 18
5 A4007577 Screw, Hexagon Head Cap 72
6 A4007578 Spacer, Mounting 72
7 A4007731 Manifold, Exhaust 2
8 A4007732 Manifold, Exhaust 2
9 A4007733 Manifold, Exhaust 6
10 A4007734 Manifold, Exhaust 2

Page 49
 QSK78 SERIES INTERCOOLER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Intercooler Intercooler.
1 A131584 Pin, Roll 2
2 A206808 Seal, Grommet 4
3 A4008037 Clamp, T Bolt 12
4 A3082357 Seal, Grommet 2

Page 50
 QSK78 SERIES INTERCOOLER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

5 A3089016 Screw, Hex Flange Head Cap 100 M10 x 1.50 x 35
6 A3089232 Screw, Hex Flange Head Cap 52 M10 x 1.50 x 45
7 A3098933 Clamp, T Bolt 16
8 A3171287 Gasket, Connection 8
9 A3171310 Core, Intercooler 2
10 A3914177 Screw, Hex Flange Head Cap 16 M12 X 1.75 X 80
11 A3630125 Hose, Plain 6
12 A3902662 Nut, Hexagon Flange 22 M10 x 1.50
13 A3903112 Screw, Hex Flange Head Cap 56 M10 x 1.50 x 30
14 A3903210 Nut, Hexagon Flange 16 M12 x 1.75
15 A3903464 Screw, Hex Flange Head Cap 22 M10 x 1.50 x 40
16 A3903990 Screw, Hex Flange Head Cap 44 M10 x 1.50 x 20
17 A4000715 Gasket, Intercooler Cover 2
18 A4006308 Pipe, Air Outlet 2
19 A4006309 Gasket, Connection 2
20 A4006311 Gasket, Connection 2
21 A4006315 Pipe, Air Inlet 2
22 A4006316 Gasket, Connection 6
23 A4006317 Pipe, Air Inlet 4
24 A4006318 Pipe, Air Inlet 2
25 A4006319 Cover, Intercooler 2
27 A4007338 Hose, Plain 8
28 A4006352 Plate, Cover 4
29 A4007961 Shield, Heat 2
30 A4001205 Shield, Heat 6
31 A4006834 Connection, Air Intake 2
32 A4006835 Pipe, Air Outlet 2
33 A4006836 Pipe, Air Outlet 2
34 A4006837 Gasket, Connection 4
35 A4006838 Housing, Intercooler 2
36 A4066129 Retainer, Seal 4
37 A4006964 Screw, Hex Flange Head Cap 8
A3678921 Plug, Threaded 2
38 A3678912 Seal, O Ring 1
39 A3678922 Plug, Threaded 1 M14 x 1.50.

Page 51
 QSK78 SERIES AFTERCOOLER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

After cooler After cooler two stage engine.
1 AS962-E Draincock 12
2 A117099 Seal, O Ring 6
3 A3026421 Seal, O Ring 6
4 A3035026 Seal, O Ring 12
5 A4008037 Clamp, T Bolt 20
6 A3089766 Clamp, V Band 6
7 A3093806 Screw, Hex Flange Head Cap 6
8 A3093930 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 16.
9 A3628605 Plug, Pipe 6
10 A3900634 Screw, Hex Flange Head Cap 12 M10 X 1.50 X 50.
11 A3903112 Screw, Hex Flange Head Cap 80 M10 x 1.50 x 30.
12 A3922863 Screw, Hex Flange Head Cap 48 M10 x 1.50 x 110.
Page 52
 QSK78 SERIES AFTERCOOLER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

13 A4007957 Hose, Hump 6
14 A4006251 Connection, Air Transfer 4
15 A4006252 Plate, Cover 2
16 A4006303 Plate, Cover 4
17 A4006304 Gasket, Connection 12
18 A4007881 Connection, Air Transfer 8
19 A4007882 Hose, Hump 4
20 A3636045 Connection, Air Transfer 6
21 A3636518 Connection, Water Transfer 12
22 A4006339 Screw, Hex Flange Head Cap 120
23 A4006340 Retainer, Connection 4
24 A4007435 Connection, Air Crossover 2
25 A4007436 Connection, Air Crossover 2
26 A4007437 Connection, Air Crossover 2
27 A4007438 Gasket, Connection 6
28 A4007649 Plate, Cover 2
29 A131584 Pin, Roll 12
30 A206808 Seal, Grommet 12
31 A3089232 Screw, Hex Flange Head Cap 162 M10 x 1.50 x 45
32 A3171287 Gasket, Connection 12
A3678921 Plug, Threaded 12
33 A3678912 Seal, O Ring 1
34 A3678922 Plug, Threaded 1 M14 x 1.50.
A3678923 Plug, Threaded 6 M10 x 1.00
35 A3678924 Plug, Threaded 1 M10 x 1.00
36 A3678925 Seal, O Ring 1 M10 x 1.00
37 A3900679 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 80
38 A3903990 Screw, Hex Flange Head Cap 60 M10 x 1.50 x 20
39 A4000714 Gasket, After cooler Cover 6
40 A4101032 Core, After cooler 6
41 A4007997 Cover, After cooler 6
42 A4007648 Manifold, Air Intake 6
43 A4066129 Retainer, Seal 12
44 A4007710 Gasket, Intake Manifold 18
45 A3867648 Seal, O Ring 6

Page 53
 QSK78 SERIES THERMOSTAT HOUSING

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Thermostat Housing Thermostat housing
low temperature after cooled:
Number Of Thermostats: 8
1 A60985 Hose, Plain 1
2 A3089318 Gasket, Flange 1
3 A3089319 Gasket, Flange 1
Page 54
 QSK78 SERIES THERMOSTAT HOUSING

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

4 A3633972 Clamp, T Bolt 4
5 A3902460 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 25
6 A3089232 Screw, Hex Flange Head Cap 3
7 A4006384 Screw, Hex Flange Head Cap 3
8 A4006385 Screw, Hex Flange Head Cap 4
9 A204476 Plug, Expansion 4
A3089238 Plug, Threaded 2
12 A3089239 Plug, Threaded 1
13 A3089240 Seal, O Ring 1
14 A3627961 Seal, Thermostat 8
15 A3629205 Thermostat 8
A3678611 Plug, Threaded 1
16 A3678605 Plug, Threaded 1
17 A3678606 Seal, O Ring 1
A3678873 Plug, Threaded 1
18 A3678786 Seal, O Ring 1
19 A3678791 Plug, Threaded 1
A3678921 Plug, Threaded 11
20 A3678912 Seal, O Ring 1
21 A3678922 Plug, Threaded 1 M14 x 1.50.
22 A3902663 Screw, Hex Flange Head Cap 16 M10 X 1.50 X 120.
23 A3636955 Support, Thermostat Housing 1
24 A4006735 Gasket, Thermostat Housing 1
25 A3636618 Housing, Thermostat 1
26 A4007702 Tube, Water Bypass 1
27 A4007754 Tube, Water Bypass 1
28 A4006705 Clamp, U Bolt 1
29 A4006785 Nut, Lock 2
A3332136 Union, Male 1
30 A3332137 Union, Male 1
31 A3678912 Seal, O Ring 1
32 A3922794 Seal, O Ring 1
33 A63385 Spacer, Water Conn 3

Page 55
 QSK78 SERIES VALVE COVER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Valve Cover Valve cover
Fill Location: N/A
Number Of Covers: 18
breather location: N/A
Material: Aluminum
Unique Characteristics:
Two piece cover for LB#1.
1 A3089016 Screw, Hex Flange Head Cap 6
2 A3903464 Screw, Hex Flange Head Cap 108 M10 X 1.50 X 40.
3 A4006216 Cover, Valve 17
4 A4006217 Gasket, Valve Cover 18
5 A4007836 Cover, Valve 1
6 A4007837 Cover, Valve 1
7 A4007838 Gasket, Valve Cover 1

Page 56
 QSK78 SERIES CORROSION RESISTOR

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Corrosion Resistor Corrosion resistor
type of element: Replicable
spin-on cartridge length:
5.55in (141mm) mounting
location: On jacket water
pump housing
Number Of Filter Heads: 1
Number Of DCA Units: Two 15
Units type of mounting:
Bracket type of plumbing:
Hoses to pump outlet/inlet
shut-off valve location:
Integral units of corrosion
inhibitor in filters: TBD
units of corrosion inhibitor
in kit: TBD
Unique Characteristics:

Page 57
 QSK78 SERIES CORROSION RESISTOR

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Customer must use heavy duty
anti-freeze.
1 A145528 Seal, O Ring 2
2 A3089232 Screw, Hex Flange Head Cap 2
A3089299 Head, Corrosion Resistor 1
3 A8306 Pin, Roll 1
4 A70415 Seal, O Ring 1
5 A3089298 Head, Corrosion Resistor 1
6 A3175768 Adapter, Filter Head 2
7 A3177040 Shaft, Shutoff Valve 1
A3331872 Elbow, Male Union 1
8 A3331837 Elbow, Male Union 1
9 A3627695 Seal, O Ring 1
10 A3678786 Seal, O Ring 1
A3331873 Union, Male 1
11 A3331838 Union, Male 1
9 A3627695 Seal, O Ring 1
10 A3678786 Seal, O Ring 1
12 A3627910 Hose, Flexible 1
12 A3627910 Hose, Flexible 1
A3678923 Plug, Threaded 1 M10 x 1.00
13 A3678924 Plug, Threaded 1 M10 x 1.00
14 A3678925 Seal, O Ring 1 M10 x 1.00
15 A3888312 Inhibitor, Corrosion 6
17 A3902662 Nut, Hexagon Flange 3 M10 X 1.50.
18 A3903112 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 30.
19 A3903464 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 40
21 A3905372 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 60.
22 A4007261 Bracket, Connection 1
23 A4007264 Bracket, Connection 1
A4016669 Union, Male 2
24 A3678603 Seal, O Ring 1
25 A3922794 Seal, O Ring 1
26 A4016670 Union, Male 1
28 A4016954 Hose, Flexible 1
29 A4058965 Resistor, Corrosion 2
Page 58
 QSK78 SERIES WATER INLET CONNECTION

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Inlet Connection Water inlet connection
straight water inlet
connection
For engine cooling water
pump. Inlet outside
diameter: 127mm (5.00inches)
inlet inside diameter: 117mm
(4.62inches)
Unique Characteristics:.
1 A3171098 Connection, Water Inlet 1
2 A3179035 Gasket, Water Transfer Connection 2
3 A3631921 Cover, Water Transfer 1
A3678611 Plug, Threaded 1
4 A3678605 Plug, Threaded 1
5 A3678606 Seal, O Ring 1
6 A3902460 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 25
7 A3903990 Screw, Hex Flange Head Cap 6 M10 X 1.50 X 20.
8 A3902662 Nut, Hexagon Flange 2 M10 x 1.50
9 A3628605 Plug, Pipe 1

Page 59
 QSK78 SERIES WATER MANIFOLD

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Manifold Water manifold
A3678611 Plug, Threaded 2
1 A3678605 Plug, Threaded 1
2 A3678606 Seal, O Ring 1
3 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
4 A4006213 Tube, Water Transfer 10
5 A4006214 Clamp, Retaining 18
6 A4006215 Seal, O Ring 36
7 A4006337 Seal, O Ring 2
8 A4006348 Tube, Water Transfer 1
9 A4006843 Tube, Water Transfer 1
10 A4006855 Tube, Water Transfer 4
11 A4006856 Tube, Water Transfer 2
12 A4007527 Cover. Water Transfer 2
Page 60
 QSK78 SERIES WATER PUMP

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Pump Water pump
engine cooling water pump
internal or external:
External QSK45 engines: "TBD"
US gallons/min at 1900 RPM
with 5 PSI external
restriction. QSK60 engines:
Approx. 585 US gallons/min
at 1900 RPM with 5 PSI
external restriction.
1 A64709 Spacer, Mounting 1

Page 61
 QSK78 SERIES WATER PUMP

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

3 A3007512 Seal, O Ring 1
4 A3089016 Screw, Hex Flange Head Cap 7
A3089023 Plug, Threaded 1
5 A3089019 Seal, O Ring 1
6 A3089021 Plug, Threaded 1 M42 x 2
7 A3089261 Gasket, Water Pump 1
8 A3089262 Gasket, Water Pump 1
9 A3089731 Connection, Water Inlet 1
A4066277 Support, Water Pump 1
10 A3634019 Plug, Expansion 1
A4066278 Support, Water Pump 1
11 A4066279 Support, Water Pump 1
12 A3089409 Bushing 2
13 A3089100 Gear, Accessory Drive 1
14 A3089412 Plug, Orifice 1
15 A3332037 Shaft, Water Pump 1
A3678923 Plug, Threaded 1 M10 x 1.00 x 9.5
16 A3678924 Plug, Threaded 1 M10 x 1.00 x 9.5
17 A3678925 Seal, O Ring 1 M10 x 1.00
18 A4007215 Bracket, Connection 1
19 A4016906 Adapter, O Ring 1
20 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
21 A3332299 Gasket, Water Pump Support 1
A3635811 Pump, Water 1 Serviced as A4089249.
22 AS962-E Draincock 1
23 A206195 Sleeve, Spline Coupling 1
24 A206196 Ring, Retaining
A3635786 Pump, Water 1
25 AS16054 Bearing, Ball 1
26 AS16069 Bearing, Ball 1
27 A70183 Ring, Retaining 1
28 A3634146 Seal, Oil 1
30 A3030487 Spacer, Bearing 1
31 A3634007 Seal, Water Pump 1
32 A3635712 Body, Water Pump 1

Page 62
 QSK78 SERIES WATER PUMP

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

33 A3172019 Impeller, Water Pump 1
34 A3175573 Ring, Retaining 1
35 A3634049 Shaft, Water Pump 1
45 A3004259 Plug, Expansion 1
46 A3008466 Plug, Pipe 1 1/4 NPT
29 A206457 Seal, O Ring 1
A3678610 Plug, Threaded 2
36 A3678602 Plug, Threaded 1
37 A3678603 Seal, O Ring 1
A3678873 Plug, Threaded 1
38 A3678786 Seal, O Ring 1
39 A3678791 Plug, Threaded 1
40 A3903112 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 30
41 A3903464 Screw, Hex Flange Head Cap 5 M10 x 1.50 x 40
42 A3910495 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 30
43 A3901249 Screw, Hex Flange Head Cap 1 M12 x 1.75 x 25
44 A4007216 Bracket, Connection 1

Page 63
COMMENTS

Page 64
COMMENTS

Page 65
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au

AFA LATINO AMERICA

AFA INDUSTRIES, INC.
S.A. DE C.V
BLVD. Los Fundadores NO 3751-5
MIDDLE EAST
Colonia Valle De Las Flores Mar-Antonios Street, B2,
Saltillo, Coahiula, CP 25156. MEXICO Jdeidet El-Maten
Phone: 52-844-4300220 LEBANON
Toll free: 01 800 874 3481 Mexico only Phone: 961-1-900663
Fax: 52-844-4300754 Mobile: 961-3-552704
Email: afa@afaindustries.com.mx Fax: 961-1-900664
Email: afa@afamid-east.com

AFA WEST COAST

DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7
Lodi, California – 95240
Phone (Local): 209-625-8953
Toll Free: 877-437-0902
Fax: 209-625-8854

AFA INDUSTRIES INCORPORATED

Manufacturer & Supplier
Page 66 of Heavy Duty Diesel

Engine & Fuel System Replacement Parts