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Ash Utilisation Data

The document discusses the existing dry fly ash evacuation systems at multiple power plant locations in India. It provides details on the capacity, configuration, and status of ash hopper systems, intermediate storage systems, and transportation facilities. It also notes deficiencies and work in progress for expanding or augmenting the systems. Additionally, it lists annual fly ash generation quantities and details on existing ash utilization by cement manufacturers within 300km of each location.

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Vikrant Deshmukh
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33 views7 pages

Ash Utilisation Data

The document discusses the existing dry fly ash evacuation systems at multiple power plant locations in India. It provides details on the capacity, configuration, and status of ash hopper systems, intermediate storage systems, and transportation facilities. It also notes deficiencies and work in progress for expanding or augmenting the systems. Additionally, it lists annual fly ash generation quantities and details on existing ash utilization by cement manufacturers within 300km of each location.

Uploaded by

Vikrant Deshmukh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Existing DAES

Capacity (100%
Name of the Project Nos. of stage Nos. of unit and capacity of unit or less)
Unit-6 (110MW)

Stage-I Only upto Buffer hopper system


(2X110MW) Unit-7(110MW) envisaged.
Unit-8 (250MW) 100

Stage-II
Barauni TPS (2X250MW) Unit-9(250MW) 100

Stage-I
(3X660MW)
Stage- Unit-4(660mw) 100
Barh II(2X660MW) Unit-5(660MW) 100

Stage - I Unit - 1/2 (2x500MW) 8.4375

Talcher Kaniha

Stage - II Unit - 3/4/5/6 (4x500MW) 23.80952380952


Unit wise Fly ash generation
Availability data of existing DAES (TPH)

Installation Cost of new


proposal under Augmentation/
Status of System progess new installation
availavility (Installation (Yes/no) (If (If data Remarks/ Action required
completed or work in 100% DAES not available such for Augmentation of DAES
progress) available) as budgetory) for any unit/stage ESP Hopper
18
Fly ash is being unloaded
from buffer hopper to
closed truck . Hence
nly upto Buffer hopper system is conveying system and silo
envisaged. No in not required 18
Avaiable NA NA

Erection completed.
Commissioning under
progress NA NA

Available NA NA NA
Available NA NA NA

Buffer hoppers are not


available.
1600MT(800MT*2no)
silo erection in each unit
is in progress. 160 each unit
Work is awarded to M/s
MPPL. The agency is not
Rs 121.5 Cr
cooperating properly. This
1600MT(800MT*2no) is leading to delay of work.
silo erection in each unit
is in progress for
Unit#4,5 &6. Silo
erection for Unit#6
almost completed and
erection of piping is 166 each
under progress. Unit
Unit wise Fly ash generation
(TPH)

1st stage (From Esp hoppers to bu


ESP Hopper

Deficiency in
Type system
(Vacuum/Pressu Design operation (if
APH hopper & Total Fly ash Generation re) & Name of capacity any) in
Duct hopper of the station (TPD) supplier Nos. of stream (TPH) details
653 Vacuum 18

653 Vacuum 18
1334

1334

NA Vacuum 6 47.38x6
NA Vacuum 6 47.38x6

Vacuum 16

Vacuum 16
Dry Fly ash evacuation system

ge (From Esp hoppers to buffer hopper/IM silo 2nd S


APH/ Duct hopper Intermediate storage Transportation

Deficiency Type of Nos. of


in system Buffer Provision system working
Type operation hopper or Nos. And for truck and name & standby
(Vacuum/ Nos. of Design (if any) in Intermedi storage loading of stream
Pressure) stream capacity details ate silo capacity (Yes/no) supplier (unitwise)

Buffer
hopper Yes
Pressure

Pressure

Buffer 6 & 16T No Pressure 3+1


hopper 6 & 16T No Pressure 3+1

Buffer
hopper 4 & 120MT 3
2nd Stage (From Buffer hopper/IM silo to main silo)
Transportation Storage

Close tanker Open


Deficienc Storage loading Truck Rail
y in capacity facilities Loading Loading
Design system (both in Te (Yes/no) & facilities Facilities Deficiency in
capacity operation and Hour loadingg (Yes/No) (Yes / no) Bagging system
of each (if any) in Nos. of of capacity & and plant operation (if
stream details silo operation) (TPH) Capacity capacity (Yes/no), any) in details

132 1300 120

132 1300 120

95x3 TPH 2 875 100 100


95x3 TPH 2 875 100 100

116 2 for each 800

110 2 for each 800


Actual potential da
Existing Ash Utiliastion
Name of
Data Cement Manufacturer
Cement Annual
manufact Fly ash Any
urer demand Existing special
within of Fly ash Annual fly requirem
300KM Cement Supplier ash ent of Ash
peripery Manufact to those Supply propertie
Annual Dry of urer Cement and s (Like
Fly Ash Total existing station/pr (Breaup manufact demand Fly ash finnesss
Generation Annual Ash Total oject and data for urer and gap of unloading etc) by
of the utilisation tie quantity of distance each annual Cement system at Cement
Station up with Unutilised from manufact supply Manufact consumer Manufact
(MTPA) consumer ash (MTPA) station uer) quantity urer end urer

0.486

0.486
ActualName
potential
of data
Brick
manufact Annual Existing
Brick Manufacturer or other consumer
urer/ demand Supplier
Other of Fly ash of fly ash Annual
consumer of Brick to those Fly ash Any
within Manufact Brick Supply special
300KM urer/ manufact and requirem
peripery other urer/ demand ent of Ash
of Consumer Other gap of propertie
station/pr (Breaup consumer Brick Fly ash s (Like Total
oject and data for and Manufact unloading finnesss actual
distance each annual urer/ system at etc) by Annual
from manufact supply Other consumer Manufact Potential
station uer) quantity consumer end urer MTPA

1.0512

1.0512

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