Subsection 1 - Safety Precautions Aircraft and

Workshop

Level 3

1. A foam fire extinguisher is identified by being coloured (or has a

label coloured)

blue

red

cream

2. Neither oil nor grease should be used as a lubricant on couplings

or pipelines carrying

Kerosene

Nitrogen

Oxygen

3. Who is responsible for ensuring that the working environment is

safe?

Your employer

Yourself

The government

4. Which type of fire extinguishers can be used in the cabin?

 M.B.

C.T.C.

water or B.C.F.

5. What is the colour of a BCF fire extinguisher's label ?

Green

Red

Blue

6. The label colour of CO2 type fire extinguisher is

green

black

red

Subsection 2 - Workshop Practices

Level 3

7. When reading from a blueprint drawing, what is the main

advantage of using the metric system of measurement instead of
the imperial system of the measurement?

The metric is legal in the USA

Unit measurements can be increased or decreased by units of 10 in the metric system

The metric system uses less numbers

8. A shaft dimension given as 1.225 inches +/- 0.003 inches
followed by 'MMC' should be manufactured to what size?

1.225 inches

1.228 inches

1.222 inches

9. What should you check before using a set of V blocks?

It doesn't matter

That both blocks have the same identification stamps

The calibration date

10. Why are test or inspection instruments regularly calibrated and

certified?

To ensure they are being used regularly

To ensure they will perform within the required limits of operation

To ensure they can handle the range of measurements required of them

Subsection 3 - Tools

Level 3

11. The minimum required insulation reading required on a

generator rated at 115V AC is

0.5 megohms

0.76 megohms
 1.08 megohms

12. What is the normal cutting angle of a drill?

130°

59°

12°

13. What should be the included angle of a twist drill for soft

metals?

65 degrees

118 degrees

90 degrees

14. When measuring voltage with a multimeter, place the meter

in parallel with the shunt

in series with the circuit

in parallel with the circuit

15. The force acting on a meter which returns the pointer to zero is

called the

controlling force

deflecting force

turning force
16. A mill file can be used for

saw sharpening

general purpose

corners less than 60 degrees

17. Which procedure is correct when using a reamer to finish a

drilled hole to the correct size?

Turn the reamer in the cutting direction when enlarging the hole and in the opposite
direction to remove from the hole

Turn the reamer only in the cutting direction

Apply considerable pressure on the reamer when starting the cut and reduce the
pressure when finishing the cut

Subsection 4 - Avionic General Test Equipment

Level 2

18. What is the problem with using a megger on a piece of

equipment containing capacitors

Feedback from the capacitors will blow the megger up

Fluctuating readings will occur while the capacitors charge up

Impedance in the capacitors will give a false high reading

19. A pressure gauge is fitted to a Dead Weight Tester. The piston

area is 0.25 sq.in. and the total mass of the mass carrier and
masses is 5lb. If the pressure gauge is accurate what pressure in
pounds per square inch (PSI) will it read?

1.25psi

20psi

200psi

20. The tong tester should only be used on

single cables

triple cables

double cables

21. Bonding value for secondary structure is a maximum of

0.5 ohms

1 ohm

0.05 ohms

Subsection 5 - Engineering Drawings, Diagrams and

Standards

Level 2

22. This drawing indicates

 a blind tapped hole

a countersunk hole

a counterbored hole

23. This electrical symbol represents a

Zener diode

NPN transistor

PNP transistor

24. Design drawings of aircraft components are produced by

organizations approved by

CAA in accordance with the BCARs

British Standards Institute

SBAC

25. For sketching purposes, almost all objects are composed of one

or some combination of six basic shapes; these include the

triangle, cylinder, cube, sphere, cone and circle

angle, arc, line, plane, square and circle

 triangle, plane, circle, line, square and sphere

Subsection 6 - Fits and Clearances

Level 2

26. Which of the following is checked when using a 'GO / NO -GO'

gauge?

Clearance

Allowance

Tolerance

27. A light drive clearance between 3/4 inch diameter bolt and hole,
on a drawing would be shown as

0.0015 inches

0.0025 inches

0.005 inches

Subsection 7 - Electrical Wiring Interconnection System

(EWIS)

Level 3

28. The type of binding tape used for cables in temperatures which

may reach 360°C is which of the following?

Nomex
 Teflon

Nylon

29. What is the minimum bend radius of a single co-axial cable?

6 x diameter

8 x diameter

10 x diameter

30. When splicing a cable with a soldered joint (heat gun), the

operation is complete when

the coloured rings on the sleeve go colourless

the solder has melted

the rings on the sleeve have shrunk

31. Cables behind a firewall must be able to withstand damage if

the firewall is heated to a temperature of 1100 degrees celsius for

15 minutes

5 minutes

10 minutes

32. When checking the earth terminal with a millivolt drop test,

typically it is 5 millivolts per 10 amps of current. What is the
resistance value?

0.5 milliohm
 50 milliohm

5 milliohm

Subsection 8 - Riveting

Level 2

33. Avdel rivets are closed by

a squeezing process

a broaching process

a tapered mandrel

Subsection 9 - Pipes and Hoses

Level 2

34. Repair to aluminium pipe can be done using burnishing

if damage is surface only

if damage is no more than 5%

if damage is no more than 10%

35. If the outer cover of a flexible hose is found to be cracked

it is unserviceable since it may leak

it is unserviceable since it may have a restricted flow

it may still be serviceable

Subsection 10 - Springs

Level 2

36. What are high temperature springs made of?

Nickel

Nickel chromium

Titanium

Subsection 11 - Bearings

Level 2

37. Water marks on bearings are indications of

intergranular corrosion

bearing insufficiently lubricated

bearing been run dry

Subsection 12 - Transmissions

Level 2

38. If a control chain can be lifted away from a tooth, it should be

rejected as unserviceable

removed and an elongation check carried out

 cleaned, re-tensioned and inspected after a period of time

39. What fraction of the minimum breaking load should be the

proof load for a chain?

1/3

0.1

0.1%.

Subsection 13 - Control Cables

Level 2

40. In aircraft control cables, when a lock is fitted to the control

surface

it will not prevent the control surface movement but will lock the control column

it will prevent the control surface and the control column movement

it will prevent the control surface movement but not the control column movement

41. A 7/19 cable consists of

7 strands and 19 twists per inch

7 strands and 19 wires

7/19 inch gauge wire

Subsection 14.1 - Material Handling - Sheet metal

Level 2
42. A patch repair

will not have an insert

always has an insert

may have an insert

Subsection 14.2 - Material Handling - Composite and

non-metallic

Level 2

43. The usual way of applying pressure to a CFC repair is by the

use of a

roller

vacuum bag

press

44. How do you reduce or remove electrostatic charges which may

build up on fibreglass surfaces?

The surface is treated with a special conductive paint

The surface is impregnated with copper strips

No special treatment is necessary because fibre glass is an insulator

Subsection 15a - Welding, Brazing, Soldering and

Bonding
 Level 2

45. Before soldering stainless steel it must be

pickled

cleaned with emery cloth

sand papered

46. What elements is solder made from?

Tin, lead and copper

Tin and lead only

Tin, lead and silver

47. Soft solder is suited for joints, which are

subjected to small forces

subjected to fatigue

subjected to strong forces

Subsection 15b - Welding, Brazing, Soldering and

Bonding

Level 2

48. In selecting a torch tip size to use in welding, the size of the tip
opening determines the
 amount of heat applied to the work

temperature of the flame

melting point of the filler metal

49. The most common brazing material is made of

zinc and tin

copper and zinc

copper and tin

Subsection 16a - Aircraft Weight and Balance

Level 2

50. Points forward of the datum point are

positive

negative

neutral

51. Aircraft measurements aft of the datum are

positive

negative

either positive or negative

52. The moment of an item of equipment is measured in

 pounds

Inch pounds

Inch per pounds

Subsection 16b - Aircraft Weight and Balance

Level 2

53. When using weighing jacks, you should

ensure they have been calibrated within the last year

calibrate them before use

not worry about calibration, as that is the tool store-keeper's responsibility

54. When weighing aircraft, when the word 'tare' is mentioned.

What does this refer to?

C of G of the aircraft

The weighing equipment's zero reference

A specific point at sea level

Subsection 17 - Aircraft Handling and Storage

Level 2

55. How would you position an aircraft when picketing during a

strong wind condition?
 Position the tail into the wind

Position the aircraft side-on to the wind

Head the aircraft into the wind

56. For an aircraft in storage, tyre pressures should be

lower than normal operating pressure according to storage temperatures

normal operating pressures

higher than normal operating pressure

57. You should not refuel aircraft whilst

position and strobe lighting is on

within 30 m of operating radar equipment

the APU is running

58. Why is the last part of towing an aircraft done in a straight line?

To relieve side pressure from the main wheels

To relieve hydraulic pressure from the steering mechanism.

To allow nose wheel chocks to be placed at 90 degrees to the aircraft

Subsection 18a - Disassembly, Inspection, repair and

Assembly Techniques

Level 3

59. Corrosion that might not be seen with the naked eye is

 electrolytic

surface

fretting

60. Dents in a tubular push-pull rod are not allowed

in the end thirds of the rod

in the middle third of the rod

anywhere on the rod

61. 'Run out' on a control rod is measured by

micrometer, surface plate and vee-blocks

dial test indicator, surface plate and vee-blocks

surface plate, vernier callipers and vee-blocks

Subsection 18b - Disassembly, Inspection, repair and

Assembly Techniques

Level 2

62. Which type of metal skin repair has to be used where the

damage is large and lost strength of the area has to be restored?

Patch repair to the punctured skin

Filling plate and patch

Insert and butt strap

63. When a torque loading is specified for a castellated or slotted
nut on an undrilled new bolt

the bolt should be pre-drilled, the torque applied and the nut eased back, if necessary,
to allow the split pin to be fitted

the torque should be applied and the bolt suitably drilled for the split pin

the bolt should be pre-drilled and the torque increased if necessary to allow the split
pin to be fitted

Subsection 18c - Disassembly, Inspection, repair and

Assembly Techniques

Level 2

64. What NDT would you carry out on aluminium alloy?

Ultrasonic

Magnetic flaw

Electroflux

65. Which of the following NDT techniques cannot be used on a

component manufactured from austenitic stainless steel?

Hot oil and chalk

Magnetic particle

Penetrant dye

66. To check the structure of a wing, which NDT is used?

Radiographic
 Magnetic Flaw

Dye penetrant

Subsection 18d - Disassembly, Inspection, repair and

Assembly Techniques

Level 2

67. What part of a stud is inserted into the body of a component?

The nut end

The metal end

The plain portion

68. Which of the following actions would be taken to fit a locking

device to a nut or bolt, if the correct torque has been reached but
the locking device will not fit?

Tighten further until device fits

Change the nut or bolt for one that will achieve the desired condition

File the base of the nut

69. A jury strut is one giving

a temporary support

a part of the structure that takes only tensile loads

additional support to a stressed area

Subsection 18e - Disassembly, Inspection, repair and
Assembly Techniques

Level 2

70. Immediately after carrying out an insulation check, which of the

following applies?

A continuity check must be carried out before switching on the circuit for the first time

The observed readings should be noted and an independent check carried out by
another engineer

The readings observed and the atmospheric conditions at the time should be noted and
compared to previous readings

71. Electrical cables installed on aircraft. What is used to indicate

concealed breaks?

Bonding test

Continuity test

Resistance test

72. When checking resistance of a cable to the starter motor what

test is carried out?

Time Domain Reflectometer

Safety Ohmmeter

Millivolt drop test

Subsection 19a - Abnormal Events

 Level 2

73. What is the reason for a primary bonding connection's large

cross-sectional area?

To carry lightening discharge current should the need arise

To maintain the airframe at the same potential throughout

To carry the static discharge current to the conducting nose wheel

74. On a composite aircraft, large items are bonded

by use of large copper strips

Don't need to be bonded because they are made of an insulating material.

by primary bonding leads attached to a cage

75. Whenever possible a functional test should be carried out on an

aircraft using which power supply?

The aircraft generators

An external supply

The aircraft battery

Subsection 19b - Abnormal Events

Level 2

76. After a report of flight through heavy turbulence, you would

 conduct a detailed structural inspection since the aircraft has gone through several
vertical and horizontal accelerations.

not carry out any inspection after landing if systems and controls are working properly.

ground the aircraft as overhauling is required to be done by the manufacturer.

77. After a report of flight through heavy turbulence, you would

not carry out any checks

check the aircraft symmetry

carry out a major overhaul

Subsection 20 - Maintenance Procedures

Level 2

78. Vital point inspections are carried out

on a 'C' check

on an 'A' Check

after an area is disturbed

79. On a pre flight check you notice an instrument glass is cracked.

You should

tell the oncoming captain

check the MEL

enter defect into the technical log

80. When related to aeronautical engineering, the term 'Inspection'
is defined in the publication

Airworthiness Notice (AWN) 3

BCAR Section L

ANO article 11
Mark Test