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Engine Indicators: Outline

This document provides information on various types of engine indicators used to measure pressure changes in engine cylinders. It describes four indicator types - M2, M3, W3, and M5 - that vary based on the maximum engine revolutions they can handle. The indicators use a piston to detect pressure changes which are then magnified and transferred to a recording drum via a lever mechanism. This allows the pressure curve for each cylinder to be measured and analyzed.

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100% found this document useful (1 vote)
237 views7 pages

Engine Indicators: Outline

This document provides information on various types of engine indicators used to measure pressure changes in engine cylinders. It describes four indicator types - M2, M3, W3, and M5 - that vary based on the maximum engine revolutions they can handle. The indicators use a piston to detect pressure changes which are then magnified and transferred to a recording drum via a lever mechanism. This allows the pressure curve for each cylinder to be measured and analyzed.

Uploaded by

christianvan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Cat.No.

A12- 01-B

Engine Indicators
OUTLINE
This engine indicator records the pressure change
in a cylinder of an internal combustion engine, a re-
ciprocating steam engine, an air compressor and a
gas compressor. With knowing pressure change,
M2 type indicators (MM20) M3 type indicators (MM30)
performance whether or not respective cylinders are
functioning effectively is judged without unevenness,
and output horsepower is calculated.
As our mechanical type indicator is reasonably
priced, and additionally, measuring is easily per-
formed, this indicator is extensively applied to a ma-
rine internal combustion engine, demonstrating ex-
cellent reliability. Other than the type which draws a
curve on recording paper, a pressure indicator, which
can easily and rapidly measure the maximum pres-
sure at job site, exist. In a MT maximum indicator,
the maximum pressure is indicated by a indicator,
therefore direct reading is possible.

W3 type indicators (MW30) M5 type indicators (MM50)

M2 type indicator (MM20) M3 type indicator (MM30) W3 type indicator (MW30) M5 type indicator (MM50)

This indicator is appropriate for a low This indicator is appropriate for a This indicator is appropriate for a This indicator is appropriate for a
speed internal combustion engine, middle speed internal combustion high speed internal combustion en- high speed internal combustion en-
a reciprocating steam engine and an engine, a reciprocating steam en- gine including a diesel engine, a gine including a diesel engine, a
air and gas compressor with maxi- gine and an air and gas compres- gasoline engine, etc. with maximum gasoline engine, etc. with maximum
mum revolutions of up to 350 r.p.m. sor with maximum revolutions of up revolutions of up to 1,000 r.p.m. revolutions of up to 1200 r.p.m.
The maximum pressure range of to 600 r.p.m. This is a compact indicator which This indicator has been de-
this indicator is high, and a model The maximum pressure range of has been designed with larger pis- signed with a cantilever type
with the pressure range in accor- this indicator is high, and a model ton areas,compression coil springs spring instead of a coil spring
dance with application can be se- with the pressure range in accor- and higher specific vibration. and is appropriate for measur-
lected. dance with application can be se- ing high speed engines.
lected.

PRINCIPLE OF OPERATION Spring

MM20, MM30, MW30, MM50 Transfer,


Record
magnification

The principle applies to M2, M3, W3 and M5 indicators. The Indicator

indicator piston takes up the internal pressure change of the Piston


Detection
engine cylinder which is balanced with the spring via the con- Recording drum
Cylinder
necting rod as illustrated. The piston displacement is trans- head Cord
formed and magnified through a precision link mechanism to
Engine
the metal stylus at the lever top to draw an indicator diagram piston Cylinder

on the paper wrapped on the recording drum. The drum move-


ment is picked up in connection with the engine piston move
ment, and transferred by means of a cord and the cross head.
The spring used should correspond to the maximum engine
output. The spring is easily interchangeable.
Crank shaft Cross
head

Principle of mechanical engine indicator


q M2 type indicator q
SPECIFICATION · TYPE NO. CONSTITUTION

M2type indicators Selection spec. Additional spec. (Option)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MM 2 0 M 0 1 X X X X X X X X X

Type No.

4 Pressure range 8 Treatment


Spring scale Piston Indicator-diagram 0 Nil
Max. Drum dia.
Medel Type No. pressure marking 1 Use no oil
Size Diameter Max. height Max. length mm
MPa mm/MPa 2 Use no water
mm mm mm
4 12.24 3 Use no oil and water
5 10.20
1 6 8.16 1/ 9.06
5
7 7.14

MM20 8 6.12
M2 10 5.10
15 Document
– M01 50 90 40 0 Nil
12 4.08 1/
2 10 6.41 1 Prease specify your requirement
14 3.57
Drawing one sheet, Instruction
16 3.06
manual, Inspection procedure,
20 2.55
Mill sheet, Test report
3 2.04 1/
25 20 4.53
30 1.53

* When ordering, please specify pressure range and unit.

CONSTRUCTION

1. The parts combined with lines are an assembly and are sold as a unit.
The name of a unit shall be the name marked with an asterisk ( * ).
2. Liner 15 and piston 16 are sold as a unit.
3. Rod 14 and piston 16 with piston sizes of 1/10 and 1/20 are a unit.

34 Link
35 Stopper
36 Link

48 Spring
47 Pen
37 Post
46 Lever
38 Shaft
45 Stopper
39 Shaft
44 Lock
40 Plug
43 Screw bar
41 Post
42 Arm
1 Cap *

2 Press rod
21 Knob
3 Ball
22 Lid
4 Ball seat
23 Stopper
5 Spring *
24 Spring
25 Drum 6 Nut
7 Spring seat
26 Shaft
8 Post
27 Stooper
9 Link
28 Bracket
10 Nut
* 29 Wheel
11 Base plate
12 Frame
13 Stopper
14 Rod *

15 Base
16 Piston

17 Base *
33 Nut
32 Spring 18 Stopper

31 Cord 19 Band

30 Wing nut 20 Nut

2
q M3 type indicator q

SPECIFICATION · TYPE NO. CONSTITUTION

M3 type indicators Selection spec. Additional spec. (Option)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MM 3 0 M 0 1 X X X X X X X X X

Type No.

4 Pressure range 8 Treatment


Max. Spring scale Piston Indicator-diagram 0 Nil
pressure Drum dia.
Medel Type No. marking 1 Use no oil
Size Diameter Max. height Max. length mm
MPa mm/MPa mm mm mm 2 Use no water
4 8.16 3 Use no oil and water
5 7.14
1 1/
6 5.10 5 9.06
7 4.08 15 Document
8.5 3.57 0 Nil
M3 MM30 35 60 30 1 Prease specify your requirement
–M01 10 3.06
2 1/ Drawing one sheet, Instruction
13 2.55 10 6.41
manual, Inspection procedure,
15 2.04
Mill sheet, Test report
3 20 1.53 1/
20 4.53
30 1.02

* When ordering, please specify pressure range and unit.

CONSTRUCTION

1. The parts combined with lines are an assembly and are sold as a unit.
The name of a unit shall be the name marked with an asterisk ( * ).
2. Liner 15 and piston 16 are sold as a unit.
3. Rod 14 and piston 16 with piston sizes of 1/10 and 1/20 are a unit.
34 Link
35 Stopper

36 Link

48 Spring
47 Pen 37 Post

46 Lever 38 Shaft
39 Shaft
45 Stopper
40 Plug
44 Lock
41 Post
43 Screw bar
42 Arm 1 Cap *

21 Knob 2 Press rod

22 Lid 3 Ball

23 Stopper 4 Ball seat


*
24 Spring 5 Spring
6 Nut
25 Drum
26 Shaft 7 Spring seat
8 Post
27 Stooper
9 Link
28 Bracket
10 Nut
* 29 Wheel
11 Base plate
12 Frame
13 Stopper
14 Rod *

33 Nut 15 Liner
16 Piston
32 Stopper
17 Base *
31 Cord
18 Stopper
30 Wing nut
19 Band

20 Nut
49 Throttle

3
q W3 type indicator q
SPECIFICATION · TYPE NO. CONSTITUTION

W3 type indicators Selection spec. Additional spec. (Option)


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MW 3 0 M 0 1 X X X X X X X X X

Type No.

4 Pressure range 8 Treatment


0 Nil
Max. Spring scale Piston Indicator-diagram
pressure Drum dia. 1 Use no oil
Medel Type No. marking
Size Diameter Max. height Max. length mm
MPa mm/MPa mm 2 Use no water
mm mm
5 4.08 3 Use no oil and water
6 3.57
4/
1 7 3.06 5 18.23
15 Document
8 2.55
W3 MW30 0 Nil
10 2.04
– M01 21 38 30 1 Prease specify your requirement
12 1.785
Drawing one sheet, Instruction
2 13 1.63 1/ manual, Inspection procedure,
2 14.33
14 1.53 Mill sheet, Test report
15 1.43

* When ordering, please specify pressure range and unit.

CONSTRUCTION

1. The parts combined with lines are an assembly and are sold as a unit.
The name of a unit shall be the name marked with an asterisk ( * ) .
2. Since piston 14 is incorporated with joint 7 and arm 37 , these items
can not be replaced separately. Piston 14 with liner 15 , has a pair,
must be replaced in our factory.

36 Shaft
35 Link
34 Small screw
33 Shaft

48 Spring
37 Arm
47 Pen
38 Link
46 Stopper
39 Lever
40 Link
43 Lock
41 Shaft
42 Screw rod

1 Rod *
20 Shaft
2 Nut
21 Knob
3 Spring seat
22 Stopper
4 Nut
23 Lid
5 Post
24 Drum *
6 Spring
25 Spring
7 Joint
26 Seat
8 Pin
27 Spring
9 Stopper
28 Bracket
10 Seat plate
* 29 Wheel 11 Flame
12 Bearing
13 Small screw
14 Piston
15 Liner

16 Base *
30 Nut
31 Wing nut 17 Band

32 Cord 18 Nut
19 Throttle

4
q M5 type indicator q

SPECIFICATION · TYPE NO. CONSTITUTION


M5 type indicators Selection spec. Additional spec. (Option)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MM 5 0 M 0 1 1 X X X X X X X X X

Type No.

8 Treatment
0 Nil

4 Pressure range 1 Use no oil


2 Use no water
Max. Spring scale Piston Indicator-diagram
pressure Drum dia. 3 Use no oil and water
Medel Type No. marking
Size Diameter Max. height Max. length mm
MPa mm/MPa mm mm mm
4.5 5.61 15 Document
5 5.10 0 Nil
6 4.08 1 Prease specify your requirement
MM50
M5 1 7 3.57 1/ 14.33 25 40 30 Drawing one sheet, Instruction
–M01 2
8 3.06 manual, Inspection procedure,
Mill sheet, Test report
10 2.55
12 2.04

* When ordering, please specify pressure range and unit.

CONSTRUCTION

1. The parts combined with lines are an assembly and are sold as a unit.
The name of a unit shall be the name marked with an asterisk ( * ) .
2. Replacement of piston 6 with liner 12 , as a unit, is done in our factory
*
42 Base
43 Boss
44 Ring
45 Boss
46 Shaft
47 Shaft
48 Small screw

31 Stopper 50 Spring

32 Spring 51 Lock
33 Plug 52 Screw rod
34 Cord
16 Lid
41 Stopper 17 Drum
40 Pen 18 Liner
38 Arm 19 Spring
37 Bracket 20 Stopper
36 Pin 1 Lever *
* 35 Wheel 2 Link
21 Nut 3 Link
22 Nut 4 Link
23 Pin 5 Post
*
24 Spring 6 Piston
7 Small screw
8 Arm
9 Seat plate
10 Ring
11 Flame
25 Collar
12 Liner
26 Screw
13 Plug
* 27 Spring
14 Band
28 Shaft
15 Nut
29 Nut
30 Nut

5
q List of standard accessaries for M2, M3, W3 and M5 indicators q

Model M2 M3 W3 M5
Remarks
Qua Type No.
Item ntity
*
MM20– 333 MM30– 333 MW30– 333 MM50– 333
Indicator 1 q q q q
Piston&liner 1 q q q q · · · Specified size. (Builtin)
Spring 2 q q q q · · · Specified size.
Scale 1 q q q q · · · Same size as the spring.
Cleaning rod 1 q q q q · · · Same size as piston and liner.
Drum Spring 1 q q q q
Pen 10 q q q q The indicator is housed in the metal casing,
Cord 2m q q q q and easily checked for maintenance as set on
100 the dedicated stand in the casing.
Recording chart paper sheets q q q q
Hook 1 q q q q
Oil 2 q q q q
Screw driver L 1 q q — q
Screw driver S 1 q q q q
Union nut spanner 1 q q q q
Liner turning tool 1 q q q q
Liner pulling tool 1 q q q —
Cutting plier 1 q q — q
Pin remover 1 — — — q
Spanner wrench 17 (1-head) 1 q q q q Enclosed in a metal case.
Spanner wrench 19 (1-head) 1 — — — q
Total weight (Approx.kg) 1set 5.7 5.4 5.2 7.0 * Fixed quantity pos set.

1. The piston with the liner (for only M2 and M3) and spring are optionally sold when requested. A scale and a cleaning rod are supplied for each piston size except when
the piston with liner and the spring are of the standard size.
2. Valves and cocks for indicators are also optionally available.

SPRING MARKINGS

It is necessary to choose the spring corresponding to the pressure of the engine to be measured. The spring has a
carved stamp, namely the spring marking, on it. The piston with liner, and the scale having the same marking as the
spring should be used together. This marking expresses the height of the indicator diagram for 0.1MPa pressure in
millimeters, with the maximum pressure in MPa. The pressure allowance is within 1% of the maximum pressure.
For an example, a spring marking of
5.10mm = 0.1MPa 6MPa piston 9.06mm on the side of a spring seat means that this spring
measures up to 6MPa maximum pressure using the piston (with liner) of 9.06mm diameter (size 1/5) , and that the
0.5mm height of the indicator diagram corresponding to 0.1MPa pressure; therefore, the pressure should be read using
the scale of 0.5mm = 0.1MPa.

PISTON SIZE AND PISTON DIAMETER

The piston area of 1/2 in2 (322.7mm dia.) is designated as size 1/1. Subsequently, a half of 1/2 in2 is designated as
1/2, and one fifth, as 1/5.

Piston size Piston dia. mm

1/1 20.27
4/5 18.23
1/2 14.33
1/5 9.06
1 / 10 6.41
1 / 20 4.53

6
q Peak indicator q

Construction:
This peak indicator is composed of three elements: a check valve, a pres-
sure gauge and an exhaust valve. Measuring pressure P enters the interior
through the check valve, however cannot flow backwards because of the
check valve. The measuring pressure continues to flow into the interior until
the interior pressure is increased to the maximum of fluctuating measuring
pressure.Therefore, when the indicator stops fluctuation, its indication is read
to determine the maximum pressure. After measuring the maximum pres-
sure, the exhaust valve is opened to make the pressure zero.
As the indicator is an oil filled pressure gauge, excellent vibration resistance
and heat resistance are demonstrated.

Pressure gauge

Exhaust valve

Check valve

SPECIFICATION · TYPE NO. CONSTITUTION


Peak indicator Selection spec. Additional spec. (Option)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MT 31 X X X X X X X X X X X

Type No.

15 Document
Indicator
0 Nil
Model Type No. Minimum
Pressure range graduation Size
Accuracy Material 1 Prease specify your requirement
MPa MPa mm
Drawing one sheet, Instruction
MT31-150 0 ~ 15 0.5 Bourdon tube 316st.st. manual, Inspection procedure,
T2-3 ±1.5%F.S. 60 Socket C3604BD
-200 0 ~ 20 1 Case 304st.st. Mill sheet, Test report

DIMENSIONS

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