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Controller: Important: Retain These Instructions

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0% found this document useful (0 votes)
383 views12 pages

Controller: Important: Retain These Instructions

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

Installation Instructions - Mounting

IQ4E/..
Controller

Important: Retain these instructions GB DE DK ES FI FR


These instructions shall be used by trained service IT NL NO PL RU SE
personnel only. If the equipment is used in a manner not
specified by these instructions, the protection provided by the
equipment may be impaired. https://partners.trendcontrols.com

Contents
4 Removing From DIN Rail.............................................11
1 Box Contents..................................................................1 5 Field Maintenance........................................................12
2 Storing............................................................................1 6 Disposal........................................................................12
3 Installation......................................................................1 7 End User Licence Agreement......................................12

1 Box Contents 2 Storing

IQ4E/.. Installation
Instructions - Mounting -25°C +60°C 0 90%RH
(TG201338) (-13°F) (+140°F)
H2 O
IQ4/IC/TERM Note: For temperatures below 0°C (32°F) special care must be
I/O Bus Terminator taken that there is no condensation on or within the unit.

3 Installation It is recommended that the installation should comply


with the local electrical safety installation practices (e.g.
Labels used on IQ4E HSE Memorandum of Guidance on Electricity at Work
Regulations 1989, USA National Electric Code).
Caution, consult Caution, possibility
! documentation of electric shock
Any connected devices must be insulated from mains by
230 Vac input reinforced insulation.
power connector
RS232 Local Wallbus
Supervisor Port connector WARNING  Removal of cover exposes dangerous
Auxiliary supply n n Universal input voltages.
n
output connector connector
USB (for future use) Terminator switch
WARNING  To reduce the risk of electrical shock or fire
(/XNC only)
do not interconnect the output of different Class 2 circuits.
Bias switch RS-485
(/XNC only) (/XNC only)
USB Local Service button/
Ethernet indicators Trend current Engineering Port indicator
and connector loop connector
Power indicator Watchdog indicator
84 85 86 87

Auxiliary supply n Analogue output


output connector n n connector LAN OK indicator I/O Bus indicator

Dimensions
1
110 mm (4.33”)

116 mm (4.57”)

53.5 mm (2.11”)
192.5 mm (7.55”) 58.5 mm (2.3”)

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.1

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IQ4E/.. Installation Instructions - Mounting

3 Installation 
(continued)

Mounting Requirements
2

Protection IP20, NEMA1


Altitude <4000 m (13124’)
Pollution degree 2 (Only non-conducting pollution occurs)

-25°C +55°C (+131°F)


(-13°F)

Note: For temperatures below 0°C (32°F) special care must


be taken that there is no condensation on or within the unit.

0%RH 90%RH

H2 O

Must be installed in an enclosure rated to at least IP20 or


equivalent

IQ4E/..
IQ4E/..
IQ4E/..

IQ4E/..

DIN Rail end stop

2 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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Installation Instructions - Mounting IQ4E/..

3 INsTAllATIoN (continued)

Mount Unit on DIN Rail


3
1 Note: To remove from DIN rail see Section 4, page 11.

2
DIN rail must be earthed (grounded)

Attach large Barcode label to Panel


4

TREND IQ41x 1 2 3 4

SERIAL No. IQ4eI QECO:


Q3B_X73080031
Q3 B_ X7 3 0 8 0 0 3 1

open Rotating Covers


5

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33. 3

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IQ4E/.. Installation Instructions - Mounting

3 Installation 
(continued)

Connect Power 
6
 
!

Terminal size: 0.14 to 2.5 mm2 (22 to 12 AWG).


Terminal screw torque: 0.45 to 0.62 Nm (4 to 5.5 lb.in).

Power supply cable must have maximum operating


temperature of 80°C or greater.

This equipment must be earthed (grounded).


ensure /230 230 Vac ±10% 50/60 Hz at up to 70 VA
correct The 230 V supply must include a dedicated 5 A fuse complying
polarity with IEC60269 (BS1362) and a suitably rated switch in close
proximity and be clearly marked as the disconnecting device
for the unit. A 5 A circuit breaker with high breaking capacity
/230 may be used as an alternative.

Do not position the equipment so that the disconnecting


device is difficult to operate.

E N L
O
DO NOT SWITCH ON POWER
I

5A

Connect Ethernet (if required)


7
Trend Ethernet Products
Engineering Guide (TE200369)

Hub / Switch
Router

RJ45 RJ45

Standard Ethernet cable


(Cat 5e twisted pair)

maximum 100 m (109 yds)

4 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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Installation Instructions - Mounting IQ4E/..

3 Installation 
(continued)

Connect Inputs/Outputs - Overview


8
Plug-in connectors with screw terminals Terminal size: 0.5 to 2.5 mm2 (20 to 14 AWG).
Terminal screw torque: 0.45 to 0.62 Nm (4 to 5.5 lb.in).

TP/1/1/22/HF/200 (Belden 8761) cable recommended for all


inputs/outputs.

Screened cable is not generally required unless the cable


passes through electrically noisy environments. Where it
is used the screen must be connected to the local panel/
enclosure ground and left unterminated at the far end.

Connect Universal Inputs IN1 to IN10 (if required)


9
Note: The input type (i.e. voltage, thermistor, digital or current)
is defined in the controller’s strategy.

Voltage input Thermistor input Digital input

volt free open logic


contact collector circuit
TTL /
+ CMOS
S 0 to 10 Vdc 270 μA
- 0V

ensure correct ensure correct


polarity polarity
n n n n n n
n n n

Current input

Externally powered Loop powered (using AUX output supply - see step 11)

External Common (C) terminal is linked internally to AUX


S Power S supply common - no connection required
Supply

ensure correct ensure correct


polarity polarity
n n n n n
24V
n n
AUX

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.5

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IQ4E/.. Installation Instructions - Mounting

3 Installation 
(continued)

Connect Analogue Outputs OUT11 to OUT16 (if required)


10
Output voltage: 0 to 10 Vdc
Maximum current: 20 mA (source); 3mA (sink)

Example wiring
n
n n

ensure correct
polarity

00to
to 10
10 Vdc
LOAD
LOAD

Vdc
00V
V

Connect Auxiliary Supply Output(s) (if required)


11
Output voltage: 24 Vdc ±5%.
Maximum current: Terminals 70 & 71 (Load A+B) = 120 mA
Terminal 72 (Load C) = 120 mA

70 71 or any
‘C’ terminal

Load A Load B Load C

6 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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Installation Instructions - Mounting IQ4E/..

3 Installation 
(continued)

Connect Trend Current Loop Network (/LAN variants only, if required)


12
Terminal size: 0.14 to 2.5 mm2 (22 to 12 AWG).
Terminal screw torque: 0.45 to 0.62 Nm (4 to 5.5 lb.in).

Maximum cable length depends on cable type and baud rate:

Baud Rate
Cable Type
1k2 4k8 9k6 19k2 38k4 76k8
Trend Shielded
TP/2/2/22/ twisted pair
HF/200 2 pairs (4
Belden 8723 conductors)
700 m 350 m 175 m
Trend Shielded 1000 m
(765 (380 (191
TP/1/1/22/ twisted pair (1090 yds)
yds) yds) yds)
HF/200 1 pair (2
Belden 8761 conductors)
Belden 9182 Twinaxial (2
Belden 9207 conductors)

Note: Adjacent devices may specify different maximum cable


lengths and baud rates. The shortest cable length (for the chosen
baud rate) applies when connecting to the IQ4E current loop.

Not connected

If the current loop is enabled


(default), the LAN communications
will not operate without an intact
network. If a network is not fitted a
loop back must be fitted as shown.

2 wire system 4 wire system

R T R T
R T R T
T R
X T R

X
panel/enclosure
ground additional terminals

panel/enclosure
ground

TR TR TR TR TR TR TR TR

additional terminals

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.7

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IQ4E/.. Installation Instructions - Mounting

3 Installation 
(continued)

Connect to XNC Interface (../XNC variants only, if required)


13 RS-232 Port (local supervisor) Connect using either the RS-485 Port, RS-232 Port (local
supervisor) or Ethernet Port.

RS-485 Port Ethernet Port (see step 7)

RS-485 2-wire system RS-232 system

RS-485 Local
82 83 Supervisor
120 Ohm Port
terminator
pin 1

RJ12 / FFC68

GND
RTS
CTS
0V A B 0V A B

RX
TX
Plug
Terminator
switch ON
Bias switch ON 1 - RX
2 - NC
Note: For connection to an RS-485 4-wire system a suitable 3 - CTS
2- to 4-wire converter will be required.
4 - RTS
Terminal size: 0.14 to 2.5 mm2 (22 to 12 AWG). 5 - GND
Terminal screw torque: 0.45 to 0.62 Nm (4 to 5.5 lb.in). 6 - TX
Number of Devices: up to 32
Note: CTS and RTS connections may be connected differently
or not used - check the device data/installation sheet.

Note: When in use for XNC the local supervisor port cannot
be used to connect supervisory tools or devices.

Terminators: The bus must be terminated at each end with


a resistor matched to the cable characteristic impedance (i.e. Cabinet A Cabinet B
±1%, ¼ Watt, range 100 to 130 ohms). If the IQ4E is at one end IQ4 RS-485

of a 120 ohm cable, switch in its built-in terminator, otherwise 82 83

switch it out and fit a resistor at that end of the cable; the other 0V A B
end must be terminated with a matching resistor.
to other devices
Bias: It is recommend that bias is applied at one location. The
IQ4E can be used to apply bias using its bias switch. terminate
at far end
T T
Earthing (Grounding) & Isolation Requirements
0V A B 0V A B
If the IQ4E and other units on the bus are in the same cabinet Isolating Isolating
using the same power supply, each device must have a good Repeater Repeater
physical earth (ground) connection. 0V A B 0V A B

If the IQ4E and other units on the bus are in different cabinets
or use different power supplies (e.g. different UPS units), the
0V A B 0V A B
cabinets must be isolated from each other. Surge Surge
Protection Protection
0V A B 0V A B
If the bus is likely to suffer from surge and grounding problems,
surge protection should be added. The isolator should be T
connected to the earth (ground) of the nearest device, the 0V
of the isolator and the surge protector should be connected
together, and earth (ground) of the surge protector’s exposed Surge Surge Ground
side (e.g. backbone bus) should be connected as directly Ground or Earth Bond
as possible to the surge ground or earth bond. Ensure that or Earth Backbone Bus
terminators are fitted where indicated. Bond to more cabinets terminate at far end

8 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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Installation Instructions - Mounting IQ4E/..

3 Installation 
(continued)

Connect Wallbus (if required)


14
Terminal size: 0.14 to 2.5 mm2 (22 to 12 AWG).
Terminal screw torque: 0.45 to 0.62 Nm (4 to 5.5 lb.in).

Cable type: Unscreened twisted pair.


Maximum cable length: 60 m (200 ft) in total, used to connect
all wallbus devices.

Number of Devices: up to 14 (subject to power loading -


refer to device documentation).

IQ4 Configuration Manual


(TE201263)
Example wiring
e.g RD-WMB

Polarity independent
IQ4E IQ4E

80 81
to additional
WMB wallbus devices

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.9

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IQ4E/.. Installation Instructions - Mounting

3 Installation 
(continued)

Install and Connect I/O Modules (if required)


15
Remove I/O bus terminator from IQ4E and retain for use on the last IQ4/IO module (see below)

Connecting I/O modules to the IQ4E I/O bus

IQ4E is compatible with I/O modules from the IQ4/IO and


XCITE/IO ranges. Depending on the controller variant, up to
192 I/O channels are supported (including 16 channels on the IQ4E/.. Data Sheet (TA201340)
IQ4E).

IQ4/IC/LINK IQ4/IC/ADPT IQ4/IC/ADPT IQ4/IC/ADPT IQ4/IC/TERM


interconnectors cable adapter cable adapter cable adapter terminator

cable
IQ4E/.. IQ4/IO IQ4/IO IQ4/IO interconnections IQ4/IO

cable
interconnection IQ4/IO
XCITE/IO XCITE/IO XCITE/IO

IQ4/IO Installation Instructions


- Mounting (TG201338)
XCITE/IO Installation Instructions XCITE/CC XCITE/IC XCITE/CC XCITE/TERM
- Mounting (TG200627) cable adapter interconnector cable adapter terminator

Maximum I/O bus length (excluding rigid interconnectors) Maximum number of I/O modules on I/O bus

Product Configuration Cable Type Up to 30 modules can be connected to the I/O bus, depending
on the configuration of controller and modules used:
Belden 3084A Belden 7895A
Product Configuration Maximum
IQ4E controller with total bus length total bus length
No. of Modules
IQ4/IO modules only up to 100 m up to 300 m
(109 yards) (328 yards) IQ4E controller with 30
IQ4/IO modules only
Any other combination total bus length
using XCITE/IO modules up to 30 m (33 yards)* Any combination using XCITE/IO 15
or IQ3XCITE controller modules or IQ3XCITE controller

*Maximum 10 m (11 yards) for certain system configurations - Note: Check that the controller supports the required number
for details check the XCITE/IO Modules Data Sheet (TA201352) of I/O channels.
and XCITE/IO Installation Instructions - Mounting (TG200627).

10 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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Installation Instructions - Mounting IQ4E/..

3 INsTAllATIoN (continued)

Close Rotating Covers Close Panel / Enclosure


16 17

Configure IQ4E Controller and I/O Modules


18
IQ4E/.. Installation Instructions - Configuring (TG201339)
IQ4/IO/.. Installation Instructions - Configuring (TG201343)
XCITE/IO/.. Installation Instructions - Configuring (TG201161)

4 REMoVING FRoM DIN RAIl

Remove from DIN rail


1

2mm
(0.078")

IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33. 11

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IQ4E/.. Installation Instructions - Mounting

5 Field Maintenance
The IQ4E requires no routine maintenance.
WARNING: Contains no serviceable parts. Do not
! attempt to open the unit. Failure to comply may
cause damage to the unit.

6 Disposal

WEEE Directive:
At the end of their useful life the packaging and
product should be disposed of by a suitable
recycling centre.
Do not dispose of with normal household waste.
Do not burn.

7 End User Licence Agreement


You have acquired an IQ4E Controller (“Device”) that includes software licensed by Trend Control Systems Ltd from one or more
software licensors (“Trend Control Systems Ltd Software Suppliers”). Such software products, as well as associated media printed
materials and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws and
treaties. The SOFTWARE is licensed, not sold. All rights reserved.”

IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT USE THE DEVICE OR COPY THE
SOFTWARE. INSTEAD, PROMPTLY CONTACT Trend Control Systems Ltd FOR INSTRUCTIONS ON RETURN OF THE UNUSED
DEVICE(S) FOR A REFUND. ANY USE OF THE SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE will
constitute your agreement to the EULA (or Ratification of any previous consent).

GRANT OF SOFTWARE LICENSE. This EULA grants you the following license:

• You may use the SOFTWARE only on the DEVICE

• NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. Trend Control Systems Ltd HAS INDEPENDENTLY
DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND Trend Control Systems Ltd’s software suppliers HAS
RELIED UPON Trend Control Systems Ltd TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE
IS SUITABLE FOR SUCH USE.

• NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all faults. THE ENTIRE RISK
AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY, AND EFFORT (INCLUDING LACK OF NEGLIGENCE)
IS WITH YOU. ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE
SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE
OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, Trend Control
Systems Ltd’s software suppliers.

• No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, Trend Control Systems Ltd’s software suppliers SHALL
HAVE NO LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR
IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF
ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL Trend Control Systems Ltd’s software suppliers
BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S.$250.00).

• Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse engineer, decompile, or
disassemble the SOFTWARE, except and only to the extent that such activity is expressly permitted by applicable law
notwithstanding this limitation.

• SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer rights under this EULA only
as part of a permanent sale or transfer of the Device, and only if the recipient agrees to this EULA. If the SOFTWARE is an
upgrade, any transfer must also include all prior versions of the SOFTWARE.

HighCharts: The IQ4E firmware includes HighCharts software owned by and used under license from Highsoft Solutons AS.

Please send any comments about this or any other Trend technical
publication to techpubs@trendcontrols.com
 TR CU Certification
© 2016 Honeywell Technologies Sàrl, ECC Division. All rights reserved. Manufactured for and on behalf of the Environmental and Combustion Controls
Division of Honeywell Technologies Sàrl, Z.A. La Pièce, 16, 1180 Rolle, Switzerland by its Authorized Representative, Trend Control Systems Limited.

Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation
to notify any person of such revisions or changes.
Trend Control Systems Limited
Albery House, Springfield Road, Horsham, West Sussex, RH12 2PQ, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trendcontrols.com

12 IQ4E/.. Installation Instructions - Mounting TG201338 Issue 4, 19-Jan-2016. Applies to v3.33.

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