IQ4/IO/..: I/O Expansion Modules
IQ4/IO/..: I/O Expansion Modules
IQ4/IO/..
I/O Expansion Modules
Description Features
The IQ ® 4/IO range of DIN rail mounted I/O expansion modules ▪▪ 16DI, 8DI, 8UI, 8UIO, 4UIO, 8DO, 4DO and 8AO options
are designed for use with IQ4E and IQ4NC/32/XNC controllers, ▪▪ Up to 30 I/O modules per controller (IQ4E & IQ4NC/32/XNC)
offering additional input and output channel connection points. ▪▪ Up to 192 I/O channels (with IQ4E, including controller I/O)
They are also compatible with, IQ3XCITE/96 and IQ3XCITE/128 ▪▪ Versatile I/O bus allows convenient placement of modules
controllers (v3.10 firmware onwards) and XCITE/IO modules. ▪▪ Up to 300m (328 yds I/O bus length (IQ4E & IQ4NC/32/XNC)
▪▪ Powered from controller I/O bus or external PSU
IQ4/IO modules provide a comprehensive choice of I/O types ▪▪ Two part I/O connectors for easy installation/commissioning
including digital inputs (DI), universal inputs (UI), universal ▪▪ Small footprint with TS35 DIN rail mounting
inputs/outputs (UIO), digital/relay outputs (DO) and anaolgue ▪▪ DIN 19 size 2 standard enclosure
outputs (AO).
Physical
8DI, 8UI, 8AO & 4UIO 16DI, 8UIO, 8DO & 4DO
110 mm (4.33”)
116 mm (4.57”)
53.5 mm (2.11”)
IQ4/IO/.. Modules Data Sheet TA201341 Issue 4, 17-Jun-2016. Applies to I/O Module Fimware v2.20.1
IQ4/IO/.. Data Sheet
Functionality
Hardware
The range of IQ4/IO Expansion Modules comprises the following variants:
C C C C
C C C C
C C C C C C
C C
Enclosure
Each IQ4/IO Module is housed in a polycarbonate enclosure A module may be mounted horizontally or vertically but not
with a complimentary styling to the IQ4E controller. The modules upside down or on its back:
come in one of two widths – 70 mm or 105 mm – depending on
the variant.
Integral spring clips on the back of the module enable the unit
to be clipped on to (and quickly released from) a standard TS35
DIN rail.
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Data Sheet IQ4/IO/..
Input/Output Channels Digital input: Used for a volt free contact, logic circuit (e.g.
TTL, CMOS), open collector (transistor) or open drain (FET).
The following types of input and output channel are supported:
Example wiring
▪▪ Universal Input/Output (UIO)
▪▪ Universal Input (UI) n C n
▪▪ Digital Inputs (DI)
▪▪ Digital/Relay Output (DO) n n n
Cable Screening
The use of screened cable for input and/or output connections 270 μA
is optional but not generally required unless the cable passes TTL /
through electrically noisy environments. CMOS
Example wiring n n
C n C n
n C n n n n n n n
n n n
External
S S Power
Supply
n
In loop powered mode the output terminal can source up to a
Voltage input: Used with a 0 to 10 Vdc source. maximum of 20 Vdc to power the sensor.
Example wiring Note: With a sensor output current of 20 mA the voltage across
n the sensor will be at least 10 V if the module supply voltage
C n
is not less than 22V. If the sensor requires a higher minimum
n n n
voltage it will be necessary to increase the module supply
voltage, or power the sensor from an external supply.
0 to 10 Vdc
LOAD
0V
IQ4/IO/.. Modules Data Sheet TA201341 Issue 4, 17-Jun-2016. Applies to I/O Module Fimware v2.20.3
IQ4/IO/.. Data Sheet
Universal Input (UI) Current input: Used for 0 to 20 mA sources which are externally
These channels will function as one of the following according powered.
to the controller strategy:
Example wiring
▪▪ voltage input,
▪▪ thermistor input, C
▪▪ digital input, or n
▪▪ current input. n n
Example wiring
n
Voltage input: Used with a 0 to 10 Vdc source.
n n
Example wiring
C
n 2.5 mA
n n TTL /
CMOS
0V
Digital input: Used for a volt free contact, logic circuit (e.g. An open collector or open drain must be able to sink 2.5 mA.
TTL, CMOS), open collector (transistor) or open drain (FET). The input is ON when the transistor or FET conducts.
Example wiring A logic circuit must be able to sink 2.5 mA. The input will be ON
when the applied voltage is less than 2 Vdc (minimum 0 V). A
C
voltage greater than 3.5 Vdc (maximum 50 Vdc) or open circuit
n will turn the input OFF. Voltage levels between 2 and 3.5 Vdc
n n may cause indeterminate operation.
0V n n
n n n n
volt open logic
free collector circuit
24 Vac 24 Vac
The volt free contact has a nominal wetting current of 270 μA. ±20% ±20%
The input is ON when the contact is closed.
1K6
An open collector or open drain must be able to sink 270 μA. Load Load
The input is ON when the transistor or FET conducts. Polarity >1.6kΩ <1.6kΩ
must be observed.
A logic circuit must be able to sink 270 μA. The input will be In the above example the input will be ON when the load is
ON when the voltage present on the input terminal is less than powered. If the load impedance is less than 1.6 kΩ (e.g. a
2 Vdc (minimum 0V). A voltage greater than 3.5 Vdc (maximum filament lamp or relay coil) then a 1.6 kΩ resistor must be fitted
50 Vdc) or open circuit will turn the input OFF. Voltage levels in series with the input.
between 2 and 3.5 Vdc may cause indeterminate operation.
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Data Sheet IQ4/IO/..
Analogue Output (AO) Note: Rigid interconnectors cannot be used between IQ4/IO
Provides a variable voltage between 0 to 10 Vdc. The output modules and XCITE/IO modules or an IQ3/XCITE controller. In
can source up to 20mA and sink up to 3mA. such cases a cabled interconnection must be used (see below).
Example wiring Where modules are mounted separately from the controller (or
from neighbouring I/O modules) the interconnection may be
n made using an IQ4/IC/ADPT cable adapter (see “Accessories”
on page 10) and suitable screened cabling (see table below).
LOAD n n
0 to 10 Vdc
0V
Example wiring
Note: The IQ4/IC/ADPT cable adapter includes non-replaceable
fuses and Transient Voltage Suppression diodes that protect the
I/O bus from over-current and over-voltage conditions caused
by electrical transients or incorrect wiring.
n
Cabled interconnections can also be used to link IQ4/IO
n n n
modules with XCITE/IO modules or an IQ3/XCITE controller.
Between modules the I/O bus may be wired from right to left
POWER side (as shown above), right to right or left to left, as long as
LOAD correct bus polarity is maintained. Spurs are not permitted.
SUPPLY
For all installations, if the bus voltage at the I/O module drops
below 19.2 V at full load, install another power supply at that
module.
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IQ4/IO/.. Data Sheet
Earthing/Grounding Arrangements
It is important that correct earthing/grounding is provided for the
controller and modules on the I/O bus. NC +24 Vdc
Data Hi Data Hi
The I/O bus ground is connected to earth/ground via the I/O
I/O Ground Ground
controller. Modules located within the same secondary Module
Module
enclosure are earthed/grounded via the I/O bus. Data Lo Data Lo
0V 0V
Where modules are located in different secondary enclosures
or where I/O bus cables exceed 1 m (39”) a local earth/ground
connection must be provided. For further details refer to the
IQ4/IO Expansion Modules Installation Instructions - Mounting module nearest to the controller
(TG201342).
Important: The 0 V connection must be made when an external
All DIN rails must be earthed/grounded. supply is used and the 0 V line must be continuous for the entire
length of the I/O bus.
Module Power Supply
I/O modules are typically powered from the controller via the I/O The standard cable adapter (IQ4/IC/ADPT) is used to make the
bus. The bus supply is derived from the controller’s combined connection of external power supply units to the I/O bus.
24 Vdc supply and, therefore, the maximum current available
to the I/O bus depends upon other current demands placed on The following example shows a number of I/O modules split
the controller. For further details on the I/O bus current refer in to three groups, the first eight powered from the controller
to the IQ4E Controller Data Sheet (TA201340) (for IQ4E and and the remaining two groups of four modules powered from
IQ4NC/../XNC) or IQ3 Controller Data Sheet (TA200505). external PSUs:
The maximum current required by each type of I/O module is I/O Bus
I/O I/O I/O
listed in the table below – these values can be used to estimate IQ Controller
module module module
the total current required by the I/O bus:
Where the total current requirement of the I/O bus exceeds the The controller will automatically attempt to match each physical
maximum available from the controller, one or more additional I/O module with its corresponding strategy I/O module and set
24 Vdc power supplies may be installed. its address accordingly.
Additional supplies may also be required in the following Module addresses can be configured within the controller
circumstances: strategy, or manually changed using IQ ®SET or the controller’s
web page interface. Refer to the IQ4 Configuration Manual
▪▪ at the end of a long I/O bus cable run, to prevent voltage (TE201263) for further details on addressing.
drop on the bus supply,
▪▪ where the current flow through the power line of a module
would exceed the maximum of 1 A, thus requiring the I/O
bus power line to be split or segmented.
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Data Sheet IQ4/IO/..
Service Button
Watchdog
Power I/O Bus
Input/Outputs (yellow)
Input/Outputs (yellow)
IQ4/IO/.. Modules Data Sheet TA201341 Issue 4, 17-Jun-2016. Applies to I/O Module Fimware v2.20.7
IQ4/IO/.. Data Sheet
Field Maintenance
The IQ4/IO Expansion Modules require no routine maintenance.
WARNING: Contains no serviceable parts. Do
! not attempt to open the unit. Failure to comply
may cause damage to the unit.
DISPOSAL
COSHH (Control of Substances Hazardous to Health -
UK Government Regulations 2002) ASSESSMENT FOR WEEE Directive:
DISPOSAL OF IQ4/IO Expansion Modules.
At the end of their useful life the packaging, and
RECYCLING . product , and battery (if fitted) should be disposed
All plastic and metal parts are recyclable. The printed circuit of by a suitable recycling centre.
board may be sent to any PCB recovery contractor to recover
some of the components for any metals such as gold and silver. Do not dispose of with normal household waste.
Do not burn.
Compatibility
Controllers: IQ4E, IQ4NC/32/XNC, IQ3XCITE/96*,
IQ3XCITE/128*.
I/O Modules: XCITE/IO.
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Data Sheet IQ4/IO/..
Installation
The IQ4/IO Expansion Modules are designed to be clipped on to a standard TS35 DIN rail. They must be installed inside an
enclosure rated to at least IP20 (or equivalent) or mounted outside normal reach (e.g. in a plenum). The modules are UL rated as
‘UL60730 listed open energy management equipment’. The installation procedure involves:
Mounting the I/O module(s) in position Connecting analogue outputs (AO modules only)
Connecting the I/O bus Connecting relay outputs (DO modules only)
Terminating the I/O bus Isolating all I/O connections
Connecting additional PSUs (if required) Downloading strategy to controller
Connecting universal inputs/outputs (UIO modules only) Reconnecting all inputs and checking operation
Connecting universal inputs (UI modules only) Reconnecting all outputs and checking operation
Connecting digital inputs (DI modules only)
A full description of installing the IQ4/IO modules is given in the IQ4/IO Expansion Modules Installation Instructions - Mounting
(TG201342) and IQ4/IO Expansion Modules Installation Instructions - Configuring (TG201343).
IQ4/IO/.. Modules Data Sheet TA201341 Issue 4, 17-Jun-2016. Applies to I/O Module Fimware v2.20.9
IQ4/IO/.. Data Sheet
Order Codes
IQ4/IO/16DI I/O Module with 16 digital input channels
IQ4/IO/8DO I/O Module with 8 digital/relay output channels
IQ4/IO/4DO I/O Module with 4 digital/relay output channels
IQ4/IO/8UIO I/O Module with 8 universal input/output channels
IQ4/IO/8DI I/O Module with 8 digital inputs.
IQ4/IO/8UI I/O Module with 8 universal inputs.
IQ4/IO/8AO I/O Module with 8 analogue outputs.
IQ4/IO/4UIO I/O Module with 4 universal inputs/outputs.
Accessories
IQ4/IC/TERM/5 Pack of 5 spare I/O bus terminators (for IQ4/IO modules, IQ4E controller, and IQ4NC/32/XNC)
IQ4/IC/LINK/5 Pack of 5 spare rigid I/O bus interconnectors (for IQ4/IO modules, IQ4E controller, and
IQ4NC/32/XNC)
IQ4/IC/ADPT/10 Pack of 10 I/O bus cable adapters (for IQ4/IO modules, IQ4E controller, and IQ4NC/32/
XNC)
XCITE/CC/10 Pack of 10 I/O bus cable adapters (for XCITE/IO modules and IQ3 controller)
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Data Sheet IQ4/IO/..
Specification
Electrical Digital Inputs (DI)
Function :On/off state (or pulse count) to strategy
Supply Voltage :24 Vdc +10/-20%, derived from I/O from volt free contact, logic circuit (e.g.
bus or optional external isolated output TTL, CMOS), open collector (transistor)
power source. or open drain (FET), or 24 Vac input.
Supply Current :dependant on module type and Input Voltage :0 to 5 Vdc typical (50 Vdc maximum).
input/output usage (see page 6). ON state :<2.5 V @ 2.5 mA (sink).
Maximum current flow through module OFF state :>3.5 V (or open circuit).
on I/O bus = 1 A. Count rate :30 Hz max. (pulse width ≥16.6 ms).
I/O Bus
Max. total length :300 m (328 yds), using IQ4E or Analogue Outputs (AO)
IQ4NC/32/XNC and IQ4/IO modules Function :Variable control from strategy of valve/
only; damper actuators, voltage to current/
30 m (33 yds), using IQ3XCITE pressure converters, relay modules,
controller or XCITE/IO modules. lighting dimmers, etc.
Max. modules :30, using IQ4E or IQ4NC/32/XNC and Voltage range :0 to 10 Vdc.
IQ4/IO modules only; Current :up to 20 mA (source) or 3 mA (sink).
15, using IQ3XCITE controller or Resolution :11 bit (2048 steps).
XCITE/IO modules. Accuracy :±0.5% of span.
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IQ4/IO/.. Data Sheet
Specification (continued)
Mechanical Environmental
Dimensions (WxHxD) EMC :EN61326-1:2013.
70 mm modules :70 mm (2.76”) x 116 mm (4.57”) x Immunity :Table 2 - for equipment intended for
58.5 mm (2.3”). use in industrial locations.
105 mm modules :105 mm (4.13”) x 116 mm (4.57”) x Emissions :Class B.
58.5 mm (2.3”). Safety :EN61010-1:2010.
Material CB Certificate :TBA.
Main body :Flame Retardant Polycarbonate (white) USA/Canada :UL rated as ‘UL60730 listed open
Terminal covers :Flame Retardant Polycarbonate energy management equipment’.
(translucent orange). Canada :CSA22.2 No. 205-M1983 - Signal
Weight Equipment.
../16DI :0.272 kg (0.60 lb); Ambient Limits
../8DO :0.299 kg (0.66 lb); Storage :-25°C (-13°F) to +60°C (+140°F).
../4DO :0.244 kg (0.54 lb); Operating :-25°C (-13°F) to +55°C (+131°F).
../8UIO :0.252 kg (0.56 lb);
../8DI :0.185 kg (0.41 lb); Note: For temperatures below 0°C (32°F) special care must
../8UI :0.184 kg (0.41 lb); be taken that there is no condensation on or within the unit.
../8AO :0.187 kg (0.41 lb);
../4UIO :0.175 kg (0.39 lb). Humidity :0 to 90 %RH non-condensing.
Mounting :TS35 DIN Rail (EN500022). Altitude :<4000 m (13124’).
Pollution Degree :2 (only non-conducting pollution occurs).
Connectors Protection :IP20.
I/O Bus :PCB edge connector for use with:
IQ4/IC/LINK rigid interconnector,
IQ4/IC/ADPT cable adapter, or
IQ4/IC/TERM terminator.
Inputs/Outputs :2 part connectors (0.2” pitch) with
rising cage clamp screw terminals.
Cable size :0.14 to 2.5 mm2 (22 to 12 AWG). For UL
compliance the input power connections
must be made using 18 AWG or larger
wire rated at least 90°C (194°F).
Relay Outputs :2 part connectors (0.3” pitch) with
rising cage clamp screw terminals.
Cable size :0.14 to 2.5 mm2 (22 to 12 AWG). For UL
compliance the input power connections
must be made using 18 AWG or larger
wire rated at least 90°C (194°F).
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Division of Honeywell Technologies Sàrl, Z.A. La Pièce, 16, 1180 Rolle, Switzerland by its Authorized Representative, Trend Control Systems Limited.
Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation
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Albery House, Springfield Road, Horsham, West Sussex, RH12 2PQ, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trendcontrols.com
12 IQ4/IO/.. Modules Data Sheet TA201341 Issue 4, 17-Jun-2016. Applies to I/O Module Fimware v2.20.