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Flange Management: Programme Overview

This 5-day training programme provides mechanical technicians with the knowledge and skills to safely make and break flanged joints using manual bolt-up methods. Participants will learn about piping systems, bolt tightening techniques, and flange management procedures. They will practice planning jobs, inspecting flanges, assembling and disassembling flange joints, and completing documentation. Interactive learning methods like role-plays, group work, and videos are used to enhance comprehension. Upon completing the course, technicians will be competent in ensuring flange integrity on plant pipework and vessels.

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Hatem Hussein
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426 views2 pages

Flange Management: Programme Overview

This 5-day training programme provides mechanical technicians with the knowledge and skills to safely make and break flanged joints using manual bolt-up methods. Participants will learn about piping systems, bolt tightening techniques, and flange management procedures. They will practice planning jobs, inspecting flanges, assembling and disassembling flange joints, and completing documentation. Interactive learning methods like role-plays, group work, and videos are used to enhance comprehension. Upon completing the course, technicians will be competent in ensuring flange integrity on plant pipework and vessels.

Uploaded by

Hatem Hussein
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Technical Training Division

Flange Management
Programme Overview
Flange Management 5 days training Programme provides the trainee with the necessary underpinning
knowledge and practical skills to make and break flanged joints with manual bolt-up methods. At the end
of this course all participants will be competent in ensuring the integrity of flanges on pipework and
vessels in process plants.

This Programme offers participants with the fundamental knowledge and skills on piping system, bolt
tightening (torqueing & tensioning) and techniques of tightening sequences.

Who should attend?


Mechanical technicians.

By the end of this training course, participants will:


 Planning and preparing for the work
 Break flange in accordance with flange management procedure
 Inspect Flange and components
 Make flange joint in accordance with flange management procedure
 Finish the job

Course Outline
1. Plan and prepare for job
 Identify work requirements
 Inspect job site
 Confirm isolations have been completed to standard
 Confirm hazard controls
 Coordinate with appropriate personnel
 Select appropriate tools
 Check calibration and certification of tools as required
 Complete checklists and records as required
2. Break flange in accordance with flange management procedure
 Prepare tools, drip trays, and so on with appropriate care
 Connect any required drain lines
 Undo nuts in accordance with procedures
Technical Training Division

 Split flange and drain pipe as required


 Identify any skills escalation required
 Manage open pipe
 Complete checklists and records as required
3. Inspect flange and components
 Assess cold pull and refer if required
 Assess degree of misalignment and refer if required
 Clean and inspect flange surface both front and back
 Check studs and nuts
 Confirm compliance of components and refer as required
 Identify any problems and take appropriate action
4. Make flange joint in accordance with flange management procedure
 Select appropriate gasket
 Check all components are to specification
 Apply lubricant as required
 Complete initial assembly of joint
 Insert blind as required
 Attach drain if required
 Re-check the gasket
 Re-check alignment
 Tighten using appropriate hand tools to procedure
 Use torque calibration charts as required
 Complete checklists and records as required
5. Finish the job
 Make a final check of joint alignment
 Organize required checks
 Confirm joint integrity as required
 Complete checklists and records as required

Methodology
To enhance learning effectiveness, hand on experience will be emphasized in this Programme through
role-plays in class presentation, group facilitation and class critique.

Case studies, group discussions and video support will also be used to enhance learning experience. Fun
quizzes will be injected to provide formative assessment and a fun learning environment.

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