HAIL & GASHA – OFFSHORE DEVELOPMENT

PROJECT
313625
WPS NO.:006 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 200mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 22.40 – 24.80mm Fusion Pressure (P) 37 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

2.24 mm
Max misalignment

42 Bar
Bead up pressure
2.5 mm
Bead up size
2 Bar
Heat soak pressure
224 Sec
Heat soak time
Max changeover time 11 Sec
Time to reach weld pressure 12 Sec
42 Bar
Welding and cooling pressure
1673
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -200mm, Wall Thickness- 22.40 – 24.80mm, bead height-VISUAL, bead width -VISUAL.

200MM SDR 9 PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:007 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 200mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 18.20 – 20.20mm Fusion Pressure (P) 31 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

1.82 mm
Max misalignment

36 Bar
Bead up pressure
2 mm
Bead up size
2 Bar
Heat soak pressure
182 Sec
Heat soak time
Max changeover time 10 Sec
Time to reach weld pressure 11 Sec
36 Bar
Welding and cooling pressure
1382
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -200mm, Wall Thickness- 18.20 – 20.20mm, bead height-VISUAL, bead width -VISUAL.

200mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:008 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 160mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 14.60 – 16.20mm Fusion Pressure (P) 20 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

1.46 mm
Max misalignment

25 Bar
Bead up pressure
2 mm
Bead up size
1 Bar
Heat soak pressure
146 Sec
Heat soak time
Max changeover time 9 Sec
Time to reach weld pressure 9 Sec
25 Bar
Welding and cooling pressure
1119
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -160mm, Wall Thickness- 14.60 – 16.20mm, bead height-VISUAL, bead width -VISUAL.

160mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:009 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 160mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 17.90 – 19.80mm Fusion Pressure (P) 23 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

1.79 mm
Max misalignment

28 Bar
Bead up pressure
2 mm
Bead up size
2 Bar
Heat soak pressure
179 Sec
Heat soak time
Max changeover time 10 Sec
Time to reach weld pressure 11 Sec
28 Bar
Welding and cooling pressure
1360
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -160mm, Wall Thickness- 17.90 – 19.80mm, bead height-VISUAL, bead width -VISUAL.

160mm SDR 9, PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:010 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 250mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 27.90 – 30.80mm Fusion Pressure (P) 57 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

2.79 mm
Max misalignment

64 Bar
Bead up pressure
3 mm
Bead up size
4 Bar
Heat soak pressure
274 Sec
Heat soak time
Max changeover time 13 Sec
Time to reach weld pressure 15 Sec
64 Bar
Welding and cooling pressure
2055
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -250mm, Wall Thickness- 27.90 – 30.80mm, bead height-VISUAL, bead width -VISUAL.

250mm SDR 9, PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:011 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 250G

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 5.105CM2
Pipe OD (D) 250mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 22.70 – 25.10mm Fusion Pressure (P) 48 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

2.27 mm
Max misalignment

55 Bar
Bead up pressure
2.5 mm
Bead up size
3 Bar
Heat soak pressure
227 Sec
Heat soak time
Max changeover time 11 Sec
Time to reach weld pressure 13 Sec
55 Bar
Welding and cooling pressure
1694
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -250mm, Wall Thickness22.70 – 25.10mm, bead height-VISUAL, bead width -VISUAL.

250mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:012 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 355B

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 14.13CM2
Pipe OD (D) 315mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 28.60 – 31.60mm Fusion Pressure (P) 27 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

2.86 mm
Max misalignment

39 Bar
Bead up pressure
3 mm
Bead up size
2 Bar
Heat soak pressure
286 Sec
Heat soak time
Max changeover time 13 Sec
Time to reach weld pressure 15 Sec
39 Bar
Welding and cooling pressure
2104
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -315mm, Wall Thickness 28.60 – 31.60mm, bead height-VISUAL, bead width -VISUAL.

315mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:013 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 355B

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 14.13CM2
Pipe OD (D) 315mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 35.20 – 38.90mm Fusion Pressure (P) 33 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

3.52 mm
Max misalignment

45 Bar
Bead up pressure
3 mm
Bead up size
2 Bar
Heat soak pressure
352 Sec
Heat soak time
Max changeover time 15 Sec
Time to reach weld pressure 18 Sec
45 Bar
Welding and cooling pressure
2572
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -315mm, Wall Thickness 35.20 – 38.90mm, bead height-VISUAL, bead width -VISUAL.

315mm SDR 9, PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:014 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 355B

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 14.13CM2
Pipe OD (D) 355mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 39.70 – 43.80mm Fusion Pressure (P) 42 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

3.97 mm
Max misalignment

54 Bar
Bead up pressure
3.5 mm
Bead up size
3 Bar
Heat soak pressure
397 Sec
Heat soak time
Max changeover time 17 Sec
Time to reach weld pressure 20 Sec
54 Bar
Welding and cooling pressure
2899
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -355mm, Wall Thickness 39.70 – 43.80mm, bead height-VISUAL, bead width -VISUAL.

355mm SDR 9, PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:015 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 355B

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 14.13CM2
Pipe OD (D) 355mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 32.20 – 35.60mm Fusion Pressure (P) 35 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

3.22 mm
Max misalignment

47 Bar
Bead up pressure
3 mm
Bead up size
2 Bar
Heat soak pressure
322 Sec
Heat soak time
Max changeover time 14 Sec
Time to reach weld pressure 27 Sec
47 Bar
Welding and cooling pressure
2360
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -355mm, Wall Thickness32.20 – 35.60mm, bead height-VISUAL, bead width -VISUAL.

355mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:016 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 500V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 22.38CM2
Pipe OD (D) 400mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 36.30 – 40.10mm Fusion Pressure (P) 28 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

3.63 mm
Max misalignment

38 Bar
Bead up pressure
3 mm
Bead up size
2 Bar
Heat soak pressure
363 Sec
Heat soak time
Max changeover time 16 Sec
Time to reach weld pressure 19 Sec
38 Bar
Welding and cooling pressure
2650
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -400mm, Wall Thickness 36.30 – 40.10mm, bead height-VISUAL, bead width -VISUAL.

400mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:017 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 500V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 22.38CM2
Pipe OD (D) 450mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 40.90 – 45.10mm Fusion Pressure (P) 35 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

4.04 mm
Max misalignment

45 Bar
Bead up pressure
3.5 mm
Bead up size
2 Bar
Heat soak pressure
409 Sec
Heat soak time
Max changeover time 17 Sec
Time to reach weld pressure 21 Sec
45 Bar
Welding and cooling pressure
2988
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -450mm, Wall Thickness 40.90 – 45.10mm, bead height-VISUAL, bead width -VISUAL.

450mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:018 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 500V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 22.38CM2
Pipe OD (D) 500mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 45.40 – 50.10mm Fusion Pressure (P) 43 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

4.54 mm
Max misalignment

53 Bar
Bead up pressure
3.5 mm
Bead up size
3 Bar
Heat soak pressure
454 Sec
Heat soak time
Max changeover time 19 Sec
Time to reach weld pressure 23 Sec
53 Bar
Welding and cooling pressure
3320
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -500mm, Wall Thickness 45.40 – 50.10mm, bead height-VISUAL, bead width -VISUAL.

500mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:019 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 1000

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 26.7CM2
Pipe OD (D) 630mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 57.20 – 63.10mm Fusion Pressure (P) 58 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

5.72 mm
Max misalignment

73 Bar
Bead up pressure
4 mm
Bead up size
4 Bar
Heat soak pressure
572 Sec
Heat soak time
Max changeover time 22 Sec
Time to reach weld pressure 29 Sec
73 Bar
Welding and cooling pressure
4178
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -630mm, Wall Thickness 57.20 – 63.10mm, bead height-VISUAL, bead width -VISUAL.

630mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:020 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 1000

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 26.7CM2
Pipe OD (D) 630mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 70.30 – 77.50mm Fusion Pressure (P) 69 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

7.03 mm
Max misalignment

84 Bar
Bead up pressure
4.5 mm
Bead up size
5 Bar
Heat soak pressure
703 Sec
Heat soak time
Max changeover time 25 Sec
Time to reach weld pressure 35 Sec
84 Bar
Welding and cooling pressure
5122
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -630mm, Wall Thickness 70.30 – 77.50mm, bead height-VISUAL, bead width -VISUAL.

630mm SDR 9, PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:021 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 1000

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 26.7CM2
Pipe OD (D) 710mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 64.50 – 71.10mm Fusion Pressure (P) 73 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

6.45 mm
Max misalignment

88 Bar
Bead up pressure
4 mm
Bead up size
5 Bar
Heat soak pressure
645 Sec
Heat soak time
Max changeover time 24 Sec
Time to reach weld pressure 32 Sec
88 Bar
Welding and cooling pressure
4704
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -700mm, Wall Thickness 64.50 – 71.10mm, bead height-VISUAL, bead width -VISUAL.

710mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:022 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 1000

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 26.7CM2
Pipe OD (D) 900mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 81.70 – 90.00mm Fusion Pressure (P) 118 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

8.17 mm
Max misalignment

133 Bar
Bead up pressure
4.5 mm
Bead up size
8 Bar
Heat soak pressure
817 Sec
Heat soak time
Max changeover time 28 Sec
Time to reach weld pressure 35 Sec
133 Bar
Welding and cooling pressure
5942
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -900mm, Wall Thickness 81.70 – 90.00mm, bead height-VISUAL, bead width -VISUAL.

900mm SDR 11, PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:001 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 160 S1 V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 1.947CM2
Pipe OD (D) 63mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 5.80 – 6.50mm Fusion Pressure (P) 8 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

0.65 mm
Max misalignment

13 Bar
Bead up pressure
1 mm
Bead up size
1 Bar
Heat soak pressure
58 Sec
Heat soak time
Max changeover time 6 Sec
Time to reach weld pressure 6 Sec
13 Bar
Welding and cooling pressure
484
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -63mm, Wall Thickness- 5.80 – 6.50mm, bead height-VISUAL, bead width -VISUAL.

63MM SDR 11 PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:002 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 160 S1 V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 1.947CM2
Pipe OD (D) 63mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 7.10 – 8.00mm Fusion Pressure (P) 10 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

0.8 mm
Max misalignment

15 Bar
Bead up pressure
1.5 mm
Bead up size
1 Bar
Heat soak pressure
71 Sec
Heat soak time
Max changeover time 6 Sec
Time to reach weld pressure 6 Sec
15 Bar
Welding and cooling pressure
577
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -63mm, Wall Thickness- 7.10 – 8.00mm, bead height-VISUAL, bead width -VISUAL.

63MM SDR 9 PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:003 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 160 S1 V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 1.947CM2
Pipe OD (D) 90mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 10.10 – 11.30mm Fusion Pressure (P) 20 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

1.01 mm
Max misalignment

25 Bar
Bead up pressure
1.5 mm
Bead up size
1 Bar
Heat soak pressure
101 Sec
Heat soak time
Max changeover time 7 Sec
Time to reach weld pressure 7 Sec
25 Bar
Welding and cooling pressure
793
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -90mm, Wall Thickness- 10.10 – 11.30mm, bead height-VISUAL, bead width -VISUAL.

90MM SDR 9 PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:004 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 160 S1 V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 1.947CM2
Pipe OD (D) 110mm SDR 11, PN 16
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 10.00 – 11.10mm Fusion Pressure (P) 24 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

1.1 mm
Max misalignment

29 Bar
Bead up pressure
1.5 mm
Bead up size
2 Bar
Heat soak pressure
100 Sec
Heat soak time
Max changeover time 7 Sec
Time to reach weld pressure 7 Sec
29 Bar
Welding and cooling pressure
786
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -110mm, Wall Thickness- 10.00 – 11.10mm, bead height-VISUAL, bead width -VISUAL.

110MM SDR 11 PN 16 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.
 HAIL & GASHA – OFFSHORE DEVELOPMENT
PROJECT
313625
WPS NO.:005 WELDING PROCEDURE SPECIFICATION (WPS) - HDPE DVS2207-1

Equipment: DELTA 160 S1 V1

PE100, High Density Polyethylene Type PISTON

Material Designation: Cylinder Area (A) 1.947CM2
Pipe OD (D) 110mm SDR 9, PN 20
220+/-5 DEG.C
Plate Temperature
Nominal Wall Thickness (t) 12.30 – 13.70mm Fusion Pressure (P) 29 bar

Joining qualification including joint preparation, cleaning and alignment and trimming
The equipment and tooling required;
- Joining surfaces preparation, alignment and cleanliness; Documentation and --traceability of fusions, identification markings.
Welding Parameters

2 mm
Max misalignment

34 Bar
Bead up pressure
2 mm
Bead up size
2 Bar
Heat soak pressure
123 Sec
Heat soak time
Max changeover time 8 Sec
Time to reach weld pressure 8 Sec
34 Bar
Welding and cooling pressure
952
Sec
Welding and cooling time

VISUAL CHECK mm
Min. bead width after cooling
VISUAL CHECK mm
Max bead width after cooling
Joining qualifications shall be provided by the Manufacturer in accordance with the requirements of Welding Procedure DVS2207-1 standard for the specific supplied material type.

The Drag Pressure PD must be measured before every weld. This is done as follows
Basic Operational Steps

Sketch details :- Pipe Dia -110mm, Wall Thickness- 12.30 – 13.70mm, bead height-VISUAL, bead width -VISUAL.

110MM SDR 9 PN 20 AS PER ISO4427/EN12201

PROTECTIVE MEASURES TO BE CONSIDERED BY SITE INSTALLATION TEAM BASED ON LOCAL SITE SITUATION FOR AN EFFECTIVE WELDING & CURING

CONSTRUCTION/ OTHER
PROJECT QUALITY
SUBCONTRACTOR QC (IF APPLICABLE)

COMPANY

SIGNATURE

PRINT NAME

DATE

This document is the property of NAFFCO FLOW CONTROL and shall not be disclosed to third parties or reproduced without permission of the
owner.