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CHORD lENGTH cALCULATION

This document outlines tolerances for cylindrical shells, formed heads, and plate manufactured nozzles according to standard UG-80. It specifies permissible dimensions for internal and external pressures. For cylindrical shells under internal pressure, the maximum out of roundness is 1% of the nominal diameter. For external pressure, the maximum permissible deviation is 0.84 times the shell thickness. Maximum arc lengths and chord lengths are also defined based on the outside diameter and thickness. Similar tolerances are defined for formed heads and nozzles.

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67% found this document useful (3 votes)
2K views4 pages

CHORD lENGTH cALCULATION

This document outlines tolerances for cylindrical shells, formed heads, and plate manufactured nozzles according to standard UG-80. It specifies permissible dimensions for internal and external pressures. For cylindrical shells under internal pressure, the maximum out of roundness is 1% of the nominal diameter. For external pressure, the maximum permissible deviation is 0.84 times the shell thickness. Maximum arc lengths and chord lengths are also defined based on the outside diameter and thickness. Similar tolerances are defined for formed heads and nozzles.

Uploaded by

mukesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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34.

0 TOLERANCES FOR CYLINDRICAL SHELL [AS PER UG - 80]

34.1 Permissible out of roundness of cylindrical shell For Internal Pressure As Per UG-80 (a) (1) :-

Inside Diameter = 2868 mm

The difference between the maximum and minimum inside diameters at any cross section shall not exceed
1% of the nominal diameter at the cross section under consideration.

Maximum 28.68 mm when measured from inside.

34.2 Deviation For External Pressure for cylindrical shell As Per UG-80 (b) (2)

For Cylindrical shell :-


Where,
Do = 2896 = 206.86 Do = Outside diameter of shell
t 14 t = Thickness of shell
L = Effective length under external pressure
L = 2293.00 = 0.79
Do 2896

Maximum Permissible deviation e from Figure UG - 80.1

Maximum Permissible deviation, e = 0.84 t = 11.76 mm

34.3 Maximum arc length for cylinder shell under external pressure :- [AS PER FIG. UG - 29.2]

For Cylindrical shell :-


Where,
Do = 2896 = 206.86 Do = Outside diameter of shell
ts 14 ts = Thickness of shell
L = Effective length under external pressure
L = 2293.00 = 0.79
Do 2896

From figure UG - 29.2 Maximum arc = 0.162 Do (For Shell) 469.15 mm

Chord Length = 2 * Maximum arc length = 938.3 mm

CHORD LENGTH FOR CYLINDRICAL SHELL


938.3 mm

e = 11.76 mm
956 mm

35.0 TOLERANCE FOR FORMED HEADS :- [AS PER FIG. UG - 81]

35.1 For Heads under internal pressure :- [AS PER FIG. UG - 81 (a)]

D = Inside crown radius = 2581.2 mm

Max. Outside Deviation = 1¼% * D 32.27 mm

Max. Inside Deviation = ⅝% * D 16.13 mm

35.2 For Heads for external pressure :- [AS PER FIG. UG - 81 (b)]

Where,
Do = 2597.2 = 162.33 Do = Outside diameter of Head
t 16 t = Thickness of head

L = 0.5 [As specified in UG-81 (b)]


Do

Maximum Deviation, e = 0.52 t 8.32 mm

From figure UG - 29.2 Maximum arc = 0.11 Do (For Dish Heads) 285.69 mm

Chord Length for cylindrical shell = 2 * Maximum arc length = 571.38 mm

CHORD LENGTH FOR DISH HEADS

571.38 mm

e = 8.32 mm

576 mm
ALTECH IFRASTRUCTURE PVT. LTD.
JOB NO :
EQUIPMENT :
MSN NO. : 0
DRG. NO. : 0 REV. :

36.0 TOLERANCES FOR PLATE MANUFACTURED NOZZLES [AS PER UG - 80]

NOZZLE MARK NO. -

36.1 Permissible out of roundness of cylindrical shell For Internal Pressure As Per UG-80 (a) (1) :-

Inside Diameter = 2868 mm

The difference between the maximum and minimum inside diameters at any cross section shall not exceed
1% of the nominal diameter at the cross section under consideration.

Maximum 28.68 mm when measured from inside.

36.2 Deviation For External Pressure for cylindrical shell As Per UG-80 (b) (2)

For Cylindrical shell :-


Where,
Do = 2896 = 206.86 Do = Outside diameter of shell
t 14 t = Thickness of shell
L = Effective length under external pressure
L = 2293.00 = 0.79
Do 2896

Maximum Permissible deviation e from Figure UG - 80.1

Maximum Permissible deviation, e = 0.84 t = 11.76 mm

36.3 Maximum arc length for cylinder shell under external pressure :- [AS PER FIG. UG - 29.2]

For Cylindrical shell :-


Where,
Do = 2896 = 206.86 Do = Outside diameter of shell
ts 14 ts = Thickness of shell
L = Effective length under external pressure
L = 2293.00 = 0.79
Do 2896

From figure UG - 29.2 Maximum arc = 0.162 Do (For Shell) 469.15 mm

Chord Length = 2 * Maximum arc length = 938.3 mm

CHORD LENGTH FOR CYLINDRICAL SHELL


938.3 mm

e = 11.76 mm

956 mm

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