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There Are Three Main Groups of Resin:: Polyester Resins

1. The document provides information on selecting thermoplastic liners and resins for corrosion barrier applications, including maximum temperature resistance, density, cost, and chemical resistance properties. 2. It also includes charts comparing different types of thermoplastic liners, resins, and glass fibers, listing properties like temperature resistance, elongation, density, cost, and application purposes. 3. The notes emphasize that actual selection should be based on the vendor's chemical resistance chart, the design temperature, and fluid composition rather than just this general guide.

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285 views1 page

There Are Three Main Groups of Resin:: Polyester Resins

1. The document provides information on selecting thermoplastic liners and resins for corrosion barrier applications, including maximum temperature resistance, density, cost, and chemical resistance properties. 2. It also includes charts comparing different types of thermoplastic liners, resins, and glass fibers, listing properties like temperature resistance, elongation, density, cost, and application purposes. 3. The notes emphasize that actual selection should be based on the vendor's chemical resistance chart, the design temperature, and fluid composition rather than just this general guide.

Uploaded by

mukesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Thermoplastic liner selection chart (Act as a corrosion Barier)

Maximum allowable Density


Sr. No. Thermoplastic Liner Purpose Cost (Rs/m2)
temperature (deg C) (kg/m3)

Used for relatively less temprature. Mostly used


1 PPGL 60 for alkalis, acids and salts as well as large number 920 1200
of organic solvents. Not suitable for
concentrated oxidising acids..

2 PPH 90 Similar to PPGL but can be used for Higher 920 2600
temperatures upto 90 deg C

Resistant to most solutions of acids, alkalies and


3 U-PVC 60 salts and organic compounds miscible with 1420 1350
water. Unsuitable for aromatic and chlorinated
hydrocarbons.

4 C-PVC 90 Resitance similar to UPVC but can be used at 1420 6700


temperatures upto 90 deg C

Resistant to acids, solutions of salts, aliphatic,


aromatic and chlorinated hydrocarbons, alcohols
5 PVDF 120 and halogens. Conditionally suitable for ketones, 1780 25000
esters, ethers, organic bases and alkaline
solutions.

Notes:

1) This is just a general guide for thermoplactic liner selection for costing. Actual selection shall be based on the chemical
resistance chart supplied by the thermoplastic liner vendor, design temperature of the service and detailed chemical
composition of the fluid.
2) All the rates are applicable for 4 mm Thk liner only.

There are three main groups of resin:


1 Polyester resins = They are easy to use, fast curing, and tolerant of temperature and catalyst extremes. Types are Orthophthalic polyester resin and
Isophthalic polyester resin (superior water resistance is desirable)

2 Epoxy resins = For the ultimate strength. In addition to increased strength properties, epoxies also generally outperform other resins like polyester and vinyl ester for
dimensional stability and increased bonding with other materials.

3 Vinyl Ester resins = Vinyl Ester Resin is considered to be a hybrid of polyester and epoxy resins, they have higher elongation and corrosion properties. They are highly resistant to
acids, alkalis, solvents, hypo chlorites and peroxides.Type are bisphenol-A

Resin selection chart


Sr. No. Resin HDT of the Resin (deg C) Purpose Percentage Density of Cost (Rs/m3)
Elongation resin

1 Terephthalic 70 General. 1080

2 Isophthalic (polyester resin) 100 General. Better than Terephthalic 2% 1100 500000
HDT is higher than Isophthalic and Derakane 411, so can be
3 Bisphenol-Atlac 382 120 1120 750000
used for higher design temperature.

VinylEster-Derakane This is food grade resin. Can be used for potable water,
4 105 3-4% 1045 800000
momentum 411-350 food industry and many corrosive chemicals.

This has the higher HDT of all the above and better
VinylEster-Derakane corrosive resistance to many chemicals. Hence, is a
5 150 3-4% 1080 950000
momentum 470-300 desirable choice for high design temperature services. Upto
120 deg C.

VinylEster-Derakane
6 180 3% 1080
momentum 470-HT400

Notes:

1) This is just a general guide for resin selection for costing. Actual resin selection shall be based on the chemical resistance
chart supplied by the resin vendor, design temperature of the service and detailed chemical composition of the fluid.
2) For costing purpose the approximate density of FRP shall be 1600 kg/m 3 for equipment manufactured by Hand lay-up and
1750 kg/m3 for equipment manufactured by Handlayup/Filament Winding

Fiberglass Glass fibers are used to convey structural stiffness and strength to composite materials.Fiberglass comes in a wide variety of shapes; mats, roving, chopped
strands, glass veil and bands.Glass fibers are used to convey structural stiffness and strength to composite materials.

Sr. No. GLASS TYPE Density (kg/m3) PURPOSE


1 E 2560
2 E - CR 2560
3 AR 2560
4 AR 2560
5 C 2560

PROPERTIES OF LAMINATES
Ultimate tensile unit
Mass per unit area
Sr. No. Laminates strength (UTUS) N/mm Cost (Rs/m3)
per kg/m² glass kg/m² of glass

1 Chopped Strand mat (CSM) 200 0.45


2 Woven roving (WR) 250 0.61
3 UD 500 0.8 28000
4
5

IMPORTANT NOTES

1 recomended layup sequance -: a = 2b + 2 (a = csm , b = WR)

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