K-SYSTEMS WORKSTATION

SERVICE MANUAL
Caution:
During repairs/service interventions, observe the
protective measures against damage due to ESD.

K-SYSTEMS considers itself responsible for the

effects on safety, reliability, and performance of the
equipment, only if:

- assembly operations, extensions,

readjustments, modifications,
or repairs are carried
out by K-SYSTEMS or by persons
authorized by K-SYSTEMS,

- the electrical installation of the relevant room

complies with the applicable national
and local requirements, and

- the instrument is used in accordance with the

Operating Instructions.

This manual contains service information; for

information concerning the operation of the
Workstation, please consult the manual Operating
Instructions, which accompanies the Workstation.

This manual is in conformity with the Workstation at

printing date.

All rights are reserved for instruments, circuits,

techniques, and names appearing in the manual.

Printed in Denmark

© KIVEX Biotec Ltd.

K-SYSTEMS
Klintehøj Vænge 21
DK-3460 Birkerød
Denmark

Telephone: +45 4599 5600

Fax: +45 4599 5619
E-mail: info@k-systems.dk
Table of Contents
1.0 Introduction.............................................................................................................................4
2.0 Explanation of Symbols Used in Manual.............................................................................5
3.0­Trouble Shooting....................................................................................................................6
4.0 Test and Adjustment Procedures.........................................................................................8
5.0 Maintenance............................................................................................................................9
5.1 Routine Maintenance.........................................................................................................9
5.1.1 Daily..........................................................................................................................9
5.1.2 Weekly......................................................................................................................9
5.1.3 Monthly.....................................................................................................................9
5.1.4 Annually..................................................................................................................10
5.2 Specific Service Operations.............................................................................................11
5.2.1 Replacing the Pre-filter...........................................................................................11
5.2.2 Replacing the Interior Light....................................................................................11
5.2.3 Draining the Heating System..................................................................................12
5.2.4 Filling the Heating System......................................................................................14
6.0 Dismantling and Replacement Instructions......................................................................16
6.1 Replacing the Ventilator Fan............................................................................................16
6.2 Replacing the Fluid Level Sending Unit...........................................................................22
6.3 Replacing a Fuse.............................................................................................................25
6.4 Replacing the Glass Front...............................................................................................26
6.5 Replacing the Heater.......................................................................................................27
6.6 Replacing the HEPA Filter................................................................................................34
6.7 Replacing the Keyboard / Display....................................................................................39
6.8 Replacing the Interior Light Starter..................................................................................40
6.9 Replacing the Printed Circuit Board (PCB)......................................................................41
6.10 Replacing the Pump.......................................................................................................42
6.11 Replacing the Table Plate...............................................................................................47
6.12 Replacing the Temperature Sensor...............................................................................53
6.12 Replacing the Flowmeter PCB.......................................................................................57
7.0 Electric Diagrams.................................................................................................................58
7.1 Wiring Diagram................................................................................................................58
8.0 Spare Parts...........................................................................................................................59
9.0 Technical Specifications......................................................................................................60
10.0 Notes...................................................................................................................................62
1.0 Introduction
The development of the K-SYSTEMS Workstation is based on years of experience and good
workmanship. It is a thoroughly tested product with a unique combination of an integrated tem-
perature control and gassing system providing the lowest possible level of turbulences and thus a
real aseptic environment. The stable, vertical laminar flow of HEPA filtered clean air into the work
chamber protects the handled product against particle or microbiological contamination.

The workstation is CE Marked and FDA approved / 510K.

This Service Manual is meant to assist in performing service. In order to avoid unintended wrong attendance,
it is to be read carefully and used in conjunction with the Operating Instructions.

The information provided in this service manual pertains to

the following types of the K-SYSTEMS Workstation:

- L124
- L124 A
- L124 ICSI
- L126
- L126 A
- L126 Dual
- L126 MP

The procedures described in this service manual should be performed by trained and
authorized personnel only. Maintenance should be undertaken by competent individuals
who have a general knowledge of and experience with devices of this nature. No repairs
should ever be undertaken or attempted by anyone not having such qualifications. Genuine
replacement parts manufactured or sold by K-SYSTEMS must be used for all repairs.
Read completely through each step in every procedure before starting the procedure; any
exceptions may result in a failure to properly and safely complete the attempted procedure.

This manual is subject to periodic review, update and revision. Customers are cautioned
to obtain and consult the latest revision before undertaking any service of the equipment.

If you have any problems or questions please contact:

K-SYSTEMS Service
service@k-systems.dk
2.0 Explanation of Symbols Used in Manual

 NOTE
Used to direct attention to a special item.

 DANGER
Used when caution is needed.

 HELP
Used when the help of an assistant is needed.
3.0­Trouble Shooting
If none of the following attempts to set the Workstation right will bring it to operate satisfacto-
rily, a qualified technician should be called.

Heating System
Symptom Cause Action
No heat, display is off. The heating switch is off. Press the heating switch.

No heat, display is on. Leakage. Repair the leakage, and then fill the reservoir.
The level alarm has been
activated.

No heat. The temperature is more than Contact your K-SYSTEMS Distributor

The level alarm has been
1.5°C off the set temperature.
activated.
No heat, despite the Malfunctioning circulation pump. Check power to the pump, check the pump itself
temperature shown on the and replace it if necessary.
display.

Humidification System
Symptom Cause Action
No gas flow. Empty gas bottle. Refill the gas bottle.
Loose tube connection. Check and tighten the bottle connections and the
gas connections on the back of the Workstation.

Blocked gas dispersion nozzle. Remove and clean the dispersion nozzles.

No display. Loss of power. Check the power cord and the fuses.

Display shows flow but no The hood on the humidifier bottle Tighten the hood.
gas rises from the table has popped off.
plate.
The tube on the humidifier hood Fit the tube on the humidifier hood.
has popped off.

The tube in the humidifier system Replace the tube.

is broken.

Keyboard / Display
Symptom Cause Action
Missing segment in display. Failure in the PCB. Replace the PCB.
Absent or erratic function of Contact your K-SYSTEMS Distributor for details.
operation buttons.
Microscope Light
Symptom Cause Action
No microscope light, Light is switched off. Press  or for 1-2 seconds.
display is on.
Bad light bulb. Replace the bulb - consult the appropriate light source
manual.
Faulty electrical connections. Check all connections to the light source.
Defective display PCB. Replace the keyboard.
Contact your K-SYSTEMS Distributor for details.
Blown fuse. Replace the fuse.
Contact your K-SYSTEMS Distributor for details.

Anti-Vibration System (L126 MP)

Symptom Cause Action
Vibration. The floating table plate is Center the floating table plate so it does not touch the
touching the frame of the frame of the anti-vibration table or the table plate of the
anti-vibration table or the table Workstation.
plate of the Workstation.

The floating plate is touching Center the springs, so the floating plate only touches the
the painted parts of the unpainted parts.
springs.

The painted parts of the Center the springs, so only the unpainted parts touch the
springs are ‘resting’ on the frame.
frame of the anti-vibration
table.

Loose securing bolts. Tighten the four securing bolts.

Grease on the springs. Clean the springs with 70% alcohol.

 4.0 Test and Adjustment Procedures

Additional information will follow. Please contact K-SYSTEMS.

5.0 Maintenance
5.1 Routine Maintenance

5.1.1 Daily
The work area is cleaned. Be especially careful when cleaning the work surface. All surfaces
should be cleaned with a 70% alcohol solution on a clean cloth or a lint-free paper towel.

5.1.2 Weekly
Wipe the exterior of the Workstation with a mild detergent of house-hold type.
Antistatic spray can be used for cleaning the front window.

5.1.3 Monthly
To clean and to avoid contamination of the Humidification System it is recommended to clean
the system once or twice per month according to usage.

Rinsing of Humidification System Procedure:

1 Turn off the gas flow.

2 Empty the humidification bottles.
3 Pour approximately 40ml 70% alcohol into each humidification bottle.
4 Set the humidification bottles back into the gassing station.
5 Remove the gas dispersion nozzles using a small piece of tape as shown:

6 Turn on the gas flow to approximately 30l/h and leave the flow running for one hour.
7 Take some tissue paper and clean the gassing hole within the Table Plate with 70% alcohol while the
gas is flowing.
8 After an hour, turn the gas flow off and empty the remains of the 70% alcohol left in the bottles and
add sterile water.
9 Rinse the bottles with sterile water to ensure complete removal of the alcohol from the humidification
system.
10 Fill the washing bottles to 2/3 with sterile water.
11 Re-establish gas flow to the system at 20 - 25 l/h and leave it running for 20 minutes.
12 Turn off the gas flow.
13 Refitting the gas dispersion nozzles to the table plate completes the cleaning procedure.
5.1.4 Annually

Reliable operation of the Workstation is based on the following conditions:

 Correct air velocities

 Efficiency of installed HEPA-filter

A qualified technician should test these parameters after approx. 5000 hours of operation or at
least once a year.

Testing of air velocities involves measurements of the air velocity in the vertical unidirectional
flow (See the Test Report enclosed in the manual Operating Instructions).

Testing of the efficiency of the installed HEPA-filters. By means of special measuring equipment
– particle counter or photometer – the effectiveness of the HEPA filter is tested
(See the Test Report enclosed in the manual Operating Instructions).
5.2 Specific Service Operations

5.2.1 Replacing the Pre-filter

The pre-filter should be checked regu-

larly. In the case of heavy use, every 3-6
months is recommended.

If the pre-filter is dirty or turning gray,

it should be replaced.

5.2.2 Replacing the Interior Light AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Plexiglas Lamp Cover. Gently

grasp the light bulb by the ends and rotate
it 90º until it loosens.

2 Carefully remove the bulb.

Replacement is the reverse of removal.

Light Bulb for L-124:

Ø = 16 mm ; L = 1149 mm ; 28 Watt

Light Bulb for L-126:

 For Model L-126,
it is recommended that one person
Ø = 16 mm ; L = 1449 mm ; 35 Watt
at each end rotate the light bulb.
5.2.3 Draining the Heating System

AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Open the reservoir by loosening the bleed

screw.

3 Remove the tube connecting the Table

Plate to the reservoir.
4 Insert the tube into a suitable container
placed on the floor to drain the fluid.

5 Reconnect the tubing.

6 Refit and tighten the bleed screw.

7 Fasten the Back Panel and reconnect the

Mains Power Cable and the CO2 Mixture.

AVOID DAMAGE
TO YOUR WORKSTATION.
Never operate the Workstation without
first refilling the reservoir with
K-SYSTEMS Heating Fluid.
5.2.4 Filling the Heating System
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power Ca-
ble before beginning any service.

Under normal circumstances, the reser-

voir is filled when leaving
K-SYSTEMS.
(See the Test Report enclosed in the man-
ual Operating Instructions)

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Open the reservoir by loosening the bleed

screw.
3 Add K-SYSTEMS Heating Fluid to the
system until it overflows from the bleed
screw tap - approximately 4½ - 5 liters.

4 After filling, close the ball valve and refit

the bleed screw.

5 Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.0 Dismantling and Replacement Instructions
6.1 Replacing the Ventilator Fan
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power
Cable before beginning any service. pro-

 The help of an assistant will be

required for removal and installation of
the Ventilator Fan assembly.

Equipment required:
- Screws, toothed washers and nuts
- Silicone sealant
- Screwdriver
- 5.5 mm drill
- Lifting crane

1 Remove the screws securing the Ventila-

tor Fan shroud.

2 Lift the Ventilator Fan shroud away from

the Workstation

3 Remove the Connection Box cover by

inserting a screwdriver in the provided
slots and carefully prying the cover off.
4 Disconnect the wiring from each Ventilator
Fan, taking careful notice of the location of
each wire prior to disconnecting.

Follow the Wiring Diagram.

5 Loosen and separate the securing straps.

6 Gently lift out the Ventilator Fan assembly,

taking great care not to damage either the
HEPA filter, the Workstation or the assem-
bly itself.

! TIP !
Because of the heavy weight of the Ven-
tilator Fan assembly, the use of a lifting
crane is recommended.
7 Remove the four screws holding the Venti-
lator Fan to the Pressure Chamber.

8 Lift the Ventilator Fan away from the Pres-

sure Chamber.

9 Thoroughly clean the Pressure Chamber,

taking care to completely remove any
silicone from the Ventilator Fan mounting
points.

10 Clamp the new Fan into position on the

Pressure Chamber.

11 Secure the new Fan with screws, toothed

washers and nuts - using two screws per
side.
12 Apply silicone sealant along all sides
of the Ventilator Fan and the Pressure
Chamber to fill any voids between the two.

 Be sure to apply silicone sealant

both to the inner and outer sides of the
Pressure Chamber!

13 Allow the silicone sealant to fully cure be-

fore completing the installation procedure.

Verify the cure time with the silicone man-

ufacturer’s material specification.

Once fully cured, check for leaks. Repair

as necessary.

! TIP !
Because of the heavy weight of the Ven-
tilator Fan assembly, the use of a lifting
crane is recommended.

14 Gently reinstall the Ventilator Fan assem-

bly, taking great care not to damage that,
the HEPA Filter, or the Workstation.

Ensure that the HEPA Filter has not

shifted position but is centered over the
Workstation apparatus.
15 Tighten the securing straps.

16 Reconnect the wiring to each Ventilator

Fan.

Follow the Wiring Diagram.

17 Close the Connection Box cover. Ensure

that the wiring is kept inside.
18 Set the Ventilator Fan shroud back into
position on the Workstation Cabinet and
secure it with screws.
6.2 Replacing the Fluid Level Sending Unit

AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Drain the Heating System according to

the procedure outlined in the Maintenance
Section.
3 Disconnect the Fluid Level Sending Unit’s
wiring from the PCB.

Follow the Wiring Diagram.

Refill the Heating System according to the
procedure outlined in the Maintenance
Section.

Use only K-SYSTEMS Heating Fluid.

Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.3 Replacing a Fuse

Additional information will follow. Please contact K-SYSTEMS.

6.4 Replacing the Glass Front

AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

 The help of an assistant will be

required for handling the L126.

1 Remove the little screw from each side of

the Workstation holders.

The Glass Front is kept in place by a

magnet.

2 While supporting the Glass Front, gently

push the top of the Glass Front in, on one
side, until the magnet loses its grip and
the Glass Front releases.

3 Install the new Glass Front by lifting it and

inserting the top between the Glass Sides.

4 Place the steel part of the Glass Front

on the holders. Ensure that the magnet
keeps the Glass Front in place.
6.5 Replacing the Heater
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Drain the Heating System according to

the procedure outlined in the Maintenance
Section.
3 Carefully disconnect the heater and pump
wiring, taking careful notice of the location
of each wire prior to disconnecting.

Follow the Wiring Diagram.

4 Release the nylon hose clips and remove

the silicone hoses from the Reservoir.

5 Remove the Pump and Reservoir Mount-

ing Plate from the Workstation cabinet.

(4 of each: M6 nuts, 6mm toothed wash-

ers, 6mm flat washers)

6 Remove the nuts and toothed washers to

separate the Reservoir from the Reservoir
Mounting Plate.

(4 of each: M6 nuts, 6mm toothed wash-

ers)
7 Remove the Temperature Sensor by un-
screwing the retention cap.

8 Unscrew the Heater (anti-clockwise)

9 Withdraw the Heating Element.

  New Heating Element and Gasket.
Always use a new Gasket when replac-
ing the Heating Element.

10 Lightly lubricate the threads with silicone.

 Apply a thin coating of silicone or

gasket sealant to both sides of the Gas-
ket prior to assembly.

11 Insert the new Heating Element.

12 Tighten the Heating Element (clockwise).

13 Place the Temperature Sensor back into

position.

14 Fit NEW silicone tubes to the Pump and

Reservoir.

15 Partially mount a NEW silicone tube (ap-

proximately 75mm long) to both the Pump
and Reservoir and then proceed with po-
sitioning the Pump Mounting Plate on the
radial flex fixing.

 Ensure that the tubing is not bent,

twisted, kinked or deformed.
16 Remount the Reservoir to the Mounting
Plate using nuts and toothed washers.

(4 of each: M6 nuts, 6mm toothed wash-

ers)

17 Reattach the Pump and Reservoir Mount-

ing Plate to the Workstation cabinet.

(4 of each: M6 nuts, 6mm toothed wash-

ers, 6mm flat washers)

18 Reattach the silicone hoses to the Res-

ervoir, and secure them with nylon hose
clips.
19 Reconnect the wiring to the Pump and
Heater.

Follow the Wiring Diagram.

20 Refill the Heating System according to the

procedure outlined in the Maintenance
Section.

Use only K-SYSTEMS Heating Fluid.

21 Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.6 Replacing the HEPA Filter
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power Ca-
ble before beginning any service.

 The help of an assistant will be

required for installation of
the HEPA Filter.

1 Remove the screws securing the Ventila-

tion Fan shroud/cover.

2 Lift the Ventilation Fan shroud/cover away

from the Workstation.
3 Remove the Connection Box cover by in-
serting a screwdriver in the provided slots
and carefully prying the cover off.

4 Disconnect the wiring from the Ventilation

Fan, taking careful notice of the location of
each wire prior to disconnecting.

Follow the Wiring Diagram.

5 Loosen the securing straps.

6 Gently lift out the Ventilation Fan assem-
bly, taking great care not to damage either
the Fan assembly or the Workstation.

! TIP !
Because of the heavy weight of the Ven-
tilation Fan assembly, the use of a lifting
crane is recommended.

7 Remove the HEPA Filter and discard it

properly.

ENVIRONMENTAL CONSIDERATIONS
REGARDING FILTER DISPOSAL?

8 Clean the Workstation Pressure Chamber

and sealing surfaces with 70% alcohol
before installing the new HEPA Filter.

 The help of an assistant will be

required for installation of
the HEPA Filter.
DO NOT TOUCH THE FILTER MEDIA.
Handle the Filter only by the frame.

9 Install the new HEPA Filter, taking care not

to touch or damage the filtration surfaces.

Ensure that the HEPA Filter is centered

over the apparatus.
10 Gently reinstall the Fan assembly, taking
great care not to damage neither the fan
assembly nor the Workstation.

! TIP !
Because of the heavy weight of the Ven-
tilation Fan assembly, the use of a lifting
crane is recommended.

Ensure that the HEPA Filter has not

shifted position and is centered over the
Workstation apparatus.

11 Tighten the securing straps.

12 Reconnect the wiring to the Ventilation

Fan.

Follow the Wiring Diagram.

13 Close the Connection Box cover. Ensure
that the wiring is neat inside.

14 Set the Ventilation Fan shroud back into

position on the Workstation Cabinet and
secure it with screws.
6.7 Replacing the Keyboard / Display

Additional information will follow. Please contact K-SYSTEMS.

6.8 Replacing the Interior Light Starter

Additional information will follow. Please contact K-SYSTEMS.

6.9 Replacing the Printed Circuit Board (PCB)
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

2 In accordance with the Wiring Diagram,

remove all wires from the PCB.

 It can be quite helpful to make notes

during disconnection and disassembly
to assist in proper reconnection upon
reassembly.

3 Remove the four screws and toothed

washers and carefully lift off the PCB.

4 Install the new PCB using four screws and

toothed washers.

 Avoid damage to the PCB

DO NOT TIGHTEN THE SCREWS TOO
MUCH!

5 Reconnect the wiring in accordance with

the Wiring Diagram.

 Double-check the connections.

6 Fasten the Back Panel and reconnect the

Mains Power Cable.
6.10 Replacing the Pump
AVOID ELECTRICAL SHOCK.
Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Drain the Heating System according to

the procedure outlined in the Maintenance
Section.
3 Carefully disconnect the Heater and Pump
wiring, taking careful notice of the location
of each wire prior to disconnecting.

Follow the Wiring Diagram.

4 Release the nylon hose clips and remove

the silicone hoses from the Reservoir.

5 Remove the Pump and Reservoir Mount-

ing Plate from the Workstation cabinet.

(4 of each: M6 nuts, 6mm toothed wash-

ers, 6mm flat washers)

6 Remove the nuts and toothed washers

to separate the Pump mounting from the
Reservoir Mounting Plate.

(4 of each: M6 nuts, 6mm toothed wash-

ers)
7 Remove the nuts and toothed washers
from the underside of the Pump Mount-
ing Plate to separate the Pump from the
Pump Mounting Plate.

8 Mount the replacement Pump to the

Mounting Plate using screws, toothed
washers and nuts.

(2 of each: 5mm crosshead screws, 5mm

toothed washers, M5 nuts)

9 Partially mount a NEW silicone tube (ap-

proximately 75mm long) to both the Pump
and Reservoir, and then proceed with po-
sitioning the Pump Mounting Plate on the
radial flex fixing.

 Ensure that the tubing is not bent,

twisted, kinked or deformed.

10 Secure the Pump assembly to the Reser-

voir Mounting Plate radial flex fixings us-
ing nuts and toothed washers.

(4 of each: M6 nuts, 6mm toothed wash-

ers, 6mm flat washers)
11 Refit the two nylon hose clips.

12 Reinstall the Reservoir and Pump assem-

bly to the Workstation cabinet.

(4 of each: M6 nuts, 6mm toothed wash-

ers, 6mm flat washers)

13 Reconnect the wiring to the Pump and

Heater.

Follow the Wiring Diagram.

14 Refill the Heating System according to the
procedure outlined in the Maintenance
Section.

Use only K-SYSTEMS Heating Fluid.

15 Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.11 Replacing the Table Plate

AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

 The help of an assistant will be

required for lifting the Table Plate.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Drain the Heating System according to

the procedure outlined in the Maintenance
Section.
3 Disconnect the four hoses/tubes from the
connections on the Table Plate.

4 Unscrew the connections.

5 Disconnect the three cables, which are

connected to the Table Plate, from the
Print board. Take great care not to dam-
age the cables.
6 Unscrew the six Allen screws holding the
Table Plate (three in each side) using a
5mm Allen key.

7 Pull the Table Plate straight out 8-12cm.

8 Lift up the front of the Table Plate 20cm.

Pull the Table Plate straight out until the
backend has passed the inside wall.
9 By the sides, completely lift and pull out
the Table Plate. It is important that the
sides are pulled out simultaneously.

10 To install the new Table Plate, lift it, by the

sides, and place it inside the Glass Sides.

11 With one person supporting the front and

the other lifting and pulling at the back of
the Table Plate, slide it straight in until the
backend is just in front of the inside wall.
It is important that the sides are pulled
simultaneously.

12 When the cables have passed the inside

wall, it is possible to lower the front of the
Table Plate.

13 Pull the Table Plate in place by the back-

end.
14 Fasten the Table Plate with the six Allen
screws.

15 Connect the three cables to the Print

board.

16 Supply the connections with new tape be-

fore mounting.
17 Tighten the connections and connect the
four tubes.

18 Refill the Heating System according to the

procedure outlined in the Maintenance
Section.

Use only K-SYSTEMS Heating Fluid.

19 Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.12 Replacing the Temperature Sensor

AVOID ELECTRICAL SHOCK.

Always disconnect the Mains Power Ca-
ble before beginning any service.

1 Remove the Back Panel using a 2.5mm

Allen key.

Disconnect the Gas- and Heating Sys-

tem as well as the CO2 mixture.

2 Drain the Heating System according to

the procedure outlined in the Maintenance
Section.

ENVIRONMENTAL
CONSIDERATIONS
3 Carefully disconnect the heater wires, tak-
ing careful notice of the location of each
wire prior to disconnecting.

Follow the Wiring Diagram.

4 Disconnect the Temperature Sensor leads

from the Control Module.

Follow the Wiring Diagram.

5 Remove the Temperature Sensor by un-

screwing the retention cap.

6 Remove the Temperature Sensor.

7 Fit a new Temperature Sensor into the
retention cap.

8 Screw the sensor retaining cap into the

Heater / Reservoir.

9 Reconnect the heater wires.

Follow the Wiring Diagram.

 10 Reconnect the sensor leads to the Control
Module.

11 Refill the Heating System according to the

procedure outlined in the Maintenance
Section.

Use only K-SYSTEMS Heating Fluid.

12 Reconnect the Gas and Heating System

as well as the CO2 Mixture.

Fasten the Back Panel and reconnect the

Mains Power Cable.
6.12 Replacing the Flowmeter PCB

1. Remove the back panel.

2. Remove the power supply to the flowmeter PCB (Connector J1).

3. Remove the hoses connected to the flowsensors.

Note: The flow direction is important. Input terminals to the flow sensors are marked P1,
and output terminals are marked P2.

4. Remove the four screws and toothed washers, and lift out the PCB.

5. Fit the new PCB with screws and and toothed washers.

6. Mount the hoses, and tighten them with strips.

7. Connect the power supply cable to the J1 connector.

8. Test the functionality of the flowmeter with Mains Power and air suppy connected.

Note: Be careful to avoid electrical shock when operating the IVF Workstation without
the back panel.

When operating the gas valve increasing the flow, the reading of the flowmeter will in-
crease in steps of 5 litres/hour.

After the test, disconnect the Mains Power and gas supply.

9. Fasten the back panel.

Partlist:

1 Flowmeter PCB, FM1

4 M3x6 mm screws
4 3 mm toothed washers
4 strips
 7.0 Electric Diagrams

7.1 Wiring Diagram

Additional information will follow. Please contact K-SYSTEMS.

8.0 Spare Parts

ALL PRICES ARE EX WORKS AND VALID UNTIL FURTHER NOTICE

Ord
Order Code Description Contents List Price (DKK)

052126 Side Window, SW 1 x Side Window 2.500,00

(please specify left or right)

052199 Front Window, FW 124 1 x Front Window 3.135,00

with cutout for stereo microscope

052181 Front Window, FW 126 1 x Side Window 3.500,00

with cutout for stereo microscope

052127 Light Tube, FL124 1 x Fluorescent light tube 160,00

052142 Light Tube, FL126 1 x Fluorescent light tube 170,00

015001 Microscope Glass for M11 1 x Ø 45 mm Glass 320,00

015007 Microscope Glass for M12 1 x Ø 65 mm Glass 390,00

PRE-FILTERS
Order Code Description Contents List Price (DKK)
011155 Prefilter for L124 1 x Prefilter 40,00
(2 prefilters are used per workstation) (min. purchase of 10 pcs / 5 sets )
011156 Prefilter for L126, L126 DUAL + MP 1 x Prefilter 60,00
(4 prefilters are used per workstation) (min. purchase 20 pcs / 5 sets)

HEPA FILTERS

Order Code Description Contents List Price (DKK)

011153 HEPA filter for L124 1220 x 610 x 66 mm 4.480,00
MDLA HEPA filter

011154 HEPA filter for L126, L126 DUAL + MP 1830 x 610 x 66 mm 7.710,00
MDLA HEPA filter

Packing charges of HEPA filters 2.000,00

ADDITIONAL (L124 & L126 SERIES)

Order Code Description Contents List Price (DKK)
052099 Fan 1 x Fan 4.415,00

011176 Heating Fluid 5 litres 170,00

052139 Humidifier Flask 1 x Humidifier Flask 950,00

052154 Gas Dispersion Nozzle 1 x Gas Dispersion Nozzle 220,00

9.0 Technical Specifications
Dimensions
Dimensions L-124 L-126
L-126
Overall Dimensions (H x L x D) 2015x1246x735mm - (79.3 x 49 x 29”) 2015x1846x735mm - (79.3 x 72.6 x 29”)
Table Plate 1226x488mm - (48 x 19”) 1826x488mm - (72 x 19”)
Warmed Surface

Power L-124 L-126

Power Consumption 850 watt 1250 watt
Mains Voltage 230V or 115V 230V or 115V
Mains Frequency 50Hz/60Hz or 60 Hz 50Hz/60Hz or 60 Hz
Current 5.6 A or 11.2A 6 A or 12A

Specifications L-124 L-126

Heating System Electrical control liquid heating system Electrical control liquid heating system

Temperature Range 30-45 °C 30-45 °C

Temperature Accuracy +/- 0.2 °C +/- 0.2 °C

Temperature Set/Read Digital Readout Digital Readout

Capacity 5 Liters K-SYSTEMS Heating Fluid 5 Liters K-SYSTEMS Heating Fluid

Laminar Flow Vertical Vertical

Mains Power Supply 230V 50 Hz, 230V 60 Hz, or 115V 60 Hz 230V 50 Hz, 230V 60 Hz, or 115V 60 Hz

Fuse, Workstation 6.3 / 10 A, slow blow 6.3 / 10 A, slow blow

Fuse, Light Source 2A 2A

Heating Rate 1°C/minute 1°C/minute

Alarms Visual alarm for out of range tempera­Visual alarm for out of range
ture. tempera­ture.
Low heater fluid level. Low heater fluid level.

PreFilter Ashrae 52/76 (grav.) corresponding to Ashrae 52/76 (grav.) corresponding to

EUROVENT 4/5 classification EU 3. EUROVENT 4/5 classification EU 3.

Main Hepa Filter Classification H-14 with resistance of Classification H-14 with resistance of
130 Pa and an efficiency of MPPS of 130 Pa and an efficiency of MPPS of
99.995%. Grid on the inlet. 99.995%. Grid on the inlet.
Distribution cloth on the outlet. Distribution cloth on the outlet.
Dimensions: 1212x464x69 mm. Dimensions: 1812x464x69 mm.
Order Code: 011153 Order Code: 011154
Equipment L-124 L-126
Max. 2 safety wall sockets - each of them can be loaded to 4 A

Required Mains Cut-out 10 A / 10 A 10 A / 10 A

Sound Level 51 +/- 2 dB(A) 51 +/- 2 dB(A)

Component Material Treatment

Front and Side Windows Polycarbonate/Glass

Workstation Body Mild Steel Plate EN 10130 DC01 60 µm polyestercoating pretreated to cor-
(FePO1) rosion class 1
Aluminum AW-1050

Stand Mild Steel Tube EN 10219-1 60 µm polyestercoating pretreated to

Stainless Steel Tube ST1203 ISO 127/ corrosion class 1
DIN 2462
Mild Steel Plate EN 10130 DC01 60 µm polyestercoating pretreated to cor-
(FePO1) rosion class 1
Aluminum EN AW-1050

Heating Element Copper

Tabletop Stainless steel - AISI 304

10.0 Notes