DOC # DCL/PR/8.2.

3/DEMS/022/1

DEWAN ISSUE DATE

REVISION #
1-Jan-16
-
CEMENT LIMITED REVISION DATE -
PAGE # 1 of 6

Daily Events Monitoring Summary - Raw Mill Line-1

TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO

28.04.17 14:00 8:00 18.00 RawMill 1 Mill stopped due to kiln shutdown Process Stopped

Date

1 SILO 1 TOP Additional Blower required for Spider Air slide

NOTE
1 2/8/2017

2 RawMill Both chambers noise level requied

1 4/19/2017

Blending silo I = - Mtr. Empty

Pile status I = 8 Mtr. (C/S)
Avg. Residue = 20.00 %
Temp : CCR side W/S side
Trunion bearing - O
C - O
C
Pinion bearing - O
C - O
C
Gear Box - O
C

Daily Events Monitoring Summary - Coal Mill Line-1

TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS REMARKS
FROM TO DUR NAME NO AREA STATUS

31.01.17 8:50 17:20 8.50 Coal Mill 1 - Stopped due to kiln stoppage. Stop

Date
NOTE - - - -- - -

Raw Coal Avg.Moisture 8.62% Avg Residue - %

Fine Coal Avg.Moisture 2.31% Avg Residue 28.00 %

Prepared By Approved By
Faisal Muneer Manager Process
 DOC # DCL/PR/8.2.3/DEMS/022/1

DEWAN ISSUE DATE

REVISION #
1-Jan-16
-
CEMENT LIMITED REVISION DA -
PAGE # 1 of 1

Daily Events Monitoring Summary - Pyro 1

TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO
31.01.17 Kiln & PC coal Weigh feeders tripped. Running

PC coal Weigh feeder tripped. Running

Kiln thrust Low, pump on. Running

Feed diverted towards silo due to cooler 3rd chamber plates
Kiln Stop
damaged.
Snowman formation observed, cleaning job carried out time to
Cooler-IKN Running
time.
Welding job required on IKN Duct.

> Kiln w.feeder instrument air pipe line replacement is

Jobs to be followed
- - - -
up
required. --
> Cooler fan # 1 is running on 02 belts.
Date
1 -- > Line-1 lift out of order. Need to be fix. Approval Req.

NOTE
2 Inst Cooler exhaust fan 2402J RPM not showing in CCR. 20.01.17
3 Inst Additional EP fan RPM not showing in CCR. 20.01.17
4 Inst/Mech Quenching fan damper not working 30.11.16 SD Job

Max.Shell Temp. 373 OC at 6 Mtr.

KID Fan Vibration 4.00 mm/sec.
CID Fan Vibration - mm/sec.
Kiln Tyre Migration (mm)/10 Rev. Free lime: 1.49
Shift 1st 2nd 3rd
D 70 200 280
N - - -

Shift 1st 2nd 3rd

D 118 110 165
N Prepared By Approved By
Faisal Muneer Manager Process
 DOC # DCL/PR/8.2.3/DEMS/022/1

DEWAN ISSUE DATE

REVISION #
1-Jan-16
-
CEMENT LIMITED REVISION DAT -
PAGE # 3 of 6

Daily Events Monitoring Summary - Raw Mill Line-2

TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO

25.04.17 - - - Raw Mill 2 Continuous Operation - Running

10:20 - - Raw Mill 2 A-tech EP fields tripped on general fault Elec Running
Date
Material overflow from 34.03.02 screw conveyor and leakages
1 Mech
from 34.36 drop chute 10.04.17
NOTE 2 Mech 22.20 elevator needs to be ready 10.04.17
3 Inst Mill both chambers noise level sensor out of order 14.11.16 SD job/on Indent

Blending silo II = 10 Mtr. Fill

Pile status II = 15 Mtr. (C.S)
Avg. Residue = 21.70 %
Monitoring Summary - Coal21.50
Mill Line-2
TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS REMARKS
FROM TO NAME NO AREA STATUS

31.01.17 DUR Coal Mill L-2 Stopped due to kiln stoppage. Stop
PC coal W.feeder tripped 02 times. Running

NOTE - - --
-
Raw Coal Avg.Moisture Avg Residue - %
Fine Coal Avg.Moisture 8.62% Avg Residue 28.00 %
2.31%

Prepared By Approved By
Faisal Muneer Manager Process
 DOC # DCL/PR/8.2.3/DEMS/022/1

DEWAN ISSUE DATE

REVISION #
1-Jan-16
-
CEMENT LIMITED REVISION DAT -
PAGE # 4 of 6
Dewan Cement Limited
Daily Events Monitoring Summary - Pyro-2
TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO
Feed diverted towards silo heavy and tall snowman formed on
31.01.17 Kiln cooler kids and clinker leakages from hood. Stop
Kiln light up at 2305hrs. And feed taken at 0040hrs.
Snowman formation observed, demolishing job carried out time
Cooler-IKN --
to time.
> Lighting required Under Silo-2, Cooler area, Preheater 3,
Jobs to be followed 4, 7, 7.5 & 8 floors.
- - - --
up > Kiln coal flexible pipe condition is not good, leakages
observed.
Date
NOTE 1 Instrument/Mech Both Eps dust controlling system out of order. 19.01.17 SD job
2 Instrument Fluctuation observed at D2 w.feeder. 14.11.16 SD job

Max.Shell Temp. 360 O

C at 5 Mtr.
ID Fan Vibration 2 mm/sec.
Kiln Tyre Migration (mm)/10 Rev. Free lime: 1.30
Shift 1st 2nd 3rd
D - - -
N - - -

Kiln Tyre Temp

Shift 1st 2nd 3rd
D 161 102 156
N - - - Prepared By Approved By
Faisal Muneer Manager Process
 DOC # DCL/PR/8.2.3/DEMS/022/1

DEWAN ISSUE DATE

REVISION # -
CEMENT LIMITED REVISION DAT -
PAGE #
Daily Events Monitoring Summary - Cement Mill # 1
TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS REMARKS
FROM TO DUR NAME NO AREA STATUS
31.01.17 8:00 8:00 24 CM-1 As per plan. Plan Stop

Date
1 Mech - 1601QA deduster filter bag replacement is required for trouble free operation of mill. 26.12.16
NOTE 2 INST. - Clinker and Gypsum weigh feeder calibration is required.. 25.08.16
1601QA and QB bag deduster suction efficiency is not satisfactory, Overhauling and proper
3 Mech - 11.05.16
maintenance is required.

Daily Events Monitoring Summary - Cement Mill # 2

TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO
31.01.17 8:00 11:00 3 CM2 As per plan. Plan Stop

Date
1 Mech - Cement Silos bag filters is out of order and +ve pressure is accumulated inside silos. 9.08.16
2 Mech - Proper suction line is required from E.P at 2653N belt discharge chute. 19.11.15
NOTE EP-2634
1-Replacement is required of missing corona wire of E.P.
2-E.P rapping system is not properly
3 Mech/Elect. - 19.11.15
operative.
3-E.P 2nd field transformer is missing, 1st and 3rd field mA is too low.
4-Proper cleaning is required of all electrodes. 2

Prepared By Approved By
Faisal Muneer Manager Process
 DOC # DCL/PR/8.2.3/DEMS/022/1

DEWAN ISSUE DATE

REVISION # -
CEMENT LIMITED REVISION DAT -
PAGE #
Daily Events Monitoring Report Cement Mill # 3
TIME EQUIPMENT RESPONSIBLE PLANT
DATE REASONS AREA STATUS
REMARKS
FROM TO DUR NAME NO
31.01.17 C.Mill Normal operation. Running -

Date
1 Mech Heavy infiltration from main rollers and supporting rollers. 22.06.16
NOTE
2 Instrument/PLC Luma hot gas generator counter required in CCR. 24.04.16

Prepared By Approved By
Faisal Muneer Manager Process