Driven Piles Are Tested Piles
Driven Piles Are Tested Piles
are
Tested Piles!
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A Presentation of
From a stick in the mud
to a technologically
proven tool, driven piles
are as old as history and
as new as tomorrow!
Archeologists have determined that driven piles have been used since Neolithic
times. The lake dwellers of what is now Switzerland, northern Italy, Austria and
eastern France constructed their villages on driven pile supported platforms as a
defensive measure. The builders of the ancient village discovered at Wangen,
Switzerland utilized 50,000 piles in the construction of their village. Primitive
civilizations around the world have used driven piles and poles to support their
homes in water and in flood prone areas. Predecessors to the Aztecs in the Mexico
City area built their sites on lakes in the area on pile supported mats topped with
soil called “Chinampas” or on areas contained by driven piles and filled with soil
and stone. Ancient tribes in the Java Sea area built stilted villages. Ancient
Chinese engineers built bridges on driven piles.
The Greeks and Romans utilized driven piles to support bridges, aqueducts and other
structures in poor soils, many of which are in use today. Bridges crossing the major
rivers of Europe were constructed by the Romans to maintain control of their empire.
The Roman Circus at Arles in France was founded on driven piles and in modern
archeological excavations found to be in good condition and to have supported their
loads for about a thousand years until the structure fell into disuse. Amsterdam was
founded in the early 1300’s. During a major growth period in the 1600’s the digging
of canals created a hundred man-made islands for housing. These residential areas
were connected by 300 pile supported bridges. Even today, most of the city is pile
supported. Other examples of historical use of driven piles abound throughout
Europe.
Piles have been made from structural steel shapes for over
125 years and are commonly rolled steel formed into an
“H” cross section shape. “I” beams and fabrications of
railroad rail have also been used. Structural steel piles are,
non displacement piles and have an advantage of high
strength to weight ratio, great bending resistance, ease of
splicing for longer lengths and by their nature, lower rates
of soil displacement to affect adjacent areas. Steel is the
most common material used for sheet piles and in some
instances are combined with other shapes to form “combo
piles” for use in applications requiring additional bending
strength.
“H” Piles (Non-Displacement Pile)
“H” Piles (Non-Displacement Pile)
(Steel Sheet
Piles & WF
Beams)
Synthetic Materials
Vinyl, Fiberglass and, polymers are a few of the
recently used materials for piles, particularly in special
applications. Vinyl sheet piles are becoming a
common application where aesthetics are important
and the lateral loads are not great. Examples of this
are found in residential waterfront bulkheads where
an owner can have a clean white wall at the waters
edge. Fiberglass reinforced plastic (or polymer) piles
are used in applications where resiliency or spring
action is required, such as vessel mooring or fender
piles along a dock. Other materials and applications
are employed when special concerns require them.
Vinyl Sheet Piles
Pile Installation Equipment
The primary tools used in the actual driving
(installing) of piles are
•Impact Hammers,
•Vibratory Driver / Extractors
•Special Hydraulic Presses
•Supporting Equipment - power sources,
hoisting & material handling equipment, etc.
Impact Hammers
In the simplest sense, Impact Hammers are those which
advance the pile in the soil by the raising of a weight (or
ram) which is then allowed to fall or, is accelerated
downward to strike the pile and “drive” it downward. In
use all Impact Hammers are provided with an attachment
(called a drive cap, bonnet, helmet or sometimes a hood)
between the top of the pile and the lower end or base of the
hammer. The purpose of this attachment is to adapt the
end of the pile to the base of the hammer, to maintain
alignment of the pile to the hammer and lead guides and,
to protect the top of the pile from excessive impact shock
forces. Most caps incorporate a cushioning element to aid
in reducing shock loads to the hammer and the pile.
Types of Impact Hammers
Impact Hammers are identified by
their method of operation or the
motive force employed. They are
generally identified as:
•Drop Hammers
•Air or Steam Hammers
•Diesel Hammers
•Hydraulic Impact Hammers
Drop Hammers
Drop Hammers are the simplest and oldest type of
Impact Hammer. In this style of hammer, an outside
lifting force (a winch) raises a weight and then releases
it to free fall, impacting the drive cap or follow block
resting on the top of the pile, driving the pile into the
ground. The mass of the weight or ram is usually
known and, if the height of the drop is regulated, the
driving energy (kinetic energy) can be determined and
regulated. Frictional losses, especially in the winch,
diminish substantially the actual energy output of this
type hammer. Though not often used, in some
applications, the techniques of old are the economical
and practical solution to some of today’s foundation
problems.
Drop Hammer
(With follow
block / drive
cap on pile)
Air (or Steam) Hammers
These Hammers are operated by compressed air or steam provided
from an air compressor or steam boiler. This motive power is used to
raise the ram to a predetermined height and, through automatic valve
action, the motive power is shut off. The ram coasts upward some
distance, and then, is allowed to fall under the force of gravity. As the
ram reaches the limit of downward travel and strikes the top of the
drive cap, the pile is driven downward, and the valve actuates, moving
the ram upward to start the process over.
In some styles of hammers, additional air (or steam) is introduced into
the hammer at the top of the stroke to accelerate the downward travel
of the ram. These are referred to as double acting or differential
hammers.
Air (or Steam) Hammers
Air (or Steam) Hammers
Diesel Hammers
Diesel Hammers operate as single cylinder, internal combustion diesel
engines. A mixture of atomized diesel fuel and air are ignited by
compression caused by the falling ram. The resulting combustion
causes the ram to travel upward. The height of the ram's stroke is
determined by the amount of diesel fuel used in combustion and by soil
resistance. When the ram reaches its maximum stroke height, gravity
then sends the ram downward. As the ram travels downward fresh air
and fuel are compressed in the combustion chamber by the ram's
downward fall. When the ram reaches the bottom of the stroke it
impacts an anvil, driving the pile downward and simultaneously
igniting the fuel to start the process over again. Some diesel hammers
also incorporate a closed, air filed chamber at the top of the hammer
where the air is compressed by the ram’s upward travel, and ultimately
accelerates the ram downward for extra energy. This type of diesel
hammer is said to be double acting, and operates at greater blows per
minute.
Diesel Hammers
Diesel Hammers
Hydraulic Impact Hammers
Hydraulic impact hammers employ a hydraulic power-pack,
essentially a large engine driven pump system, which pumps special
oil under high pressure, through hoses connected to the hammer.
The hammer consists of a ram/piston that is forced upward by the
pressure of the oil. As the ram approaches the predetermined
uppermost travel, automatic valve actuation causes a rapid release of
pressure, allowing the ram to coast slightly before falling, under the
force of gravity. Double acting hydraulic hammers utilize hydraulic
pressure above the ram to accelerate the downward movement of the
ram, increasing the driving force and speed of operation. Hydraulic
hammers employ sophisticated control systems, providing variable
speed and stroke and therefore, precise regulation of energy
transmission to the pile. Further, most hydraulic hammers utilize
built-in monitoring devices to record the particulars of the driving
operation - rate of penetration, frequency and energy of the blows,
etc.
Hydraulic Impact Hammers
Hydraulic Impact Hammers
Vibro Driver/Extractors
Vibro Drivers employ motor driven matched pairs of eccentric
weights, revolving on horizontally mounted shafts, at relatively
high speeds in counter rotating directions. Because of the
synchronization and timing of the rotations, horizontal forces are
cancelled and the resulting vertical forces provide a rapid vertical
motion to a rigidly clamped pile. The weight of the machine and
the rapid vertical motion provides the driving force to advance the
pile in the soil. The motive power can be provided by electric, or
more typically hydraulic, motors mounted in the drive head.
Auxiliary power packs provide energy to the on-board motors. By
its nature of operation, the Vibro Driver is most effective in
granular soils, and in driving non-displacement piles. Vibro
drivers are very effective in installing non-displacement piles -
sheet piles, H piles, and open pipe piles. They are also usually
very effective in the extraction of all types of piles.
Vibro Driver/Extractors
Vibro Driver/Extractors
Hydraulic Press Installers
Hydraulic Press installers utilize reactive resistance to anchor a
hydraulically operated jacking system (rams) to push piles into the
ground. Reactive resistance can be from temporary weights or
adjacent previously installed piles working in tension. Hydraulic
Presses utilize a power pack for motive power and are capable of
installing relatively long length piles in confined work areas.
Additionally, this installation technique is very nearly vibration free
and can operate with little noise. These types of installers work most
efficiently with non-displacement piles such as sheet piles or open
end pipe and H piles.
Hydraulic Press Installer
Hydraulic Press Installer
Pile Rigs & Configurations
Piledriving rigs are configured in many different ways, depending
on the task requirements. However, there are common elements
in all configurations. Each must have a method of hoisting and
positioning the pile and a means of handling the installation
equipment. In addition, the pile and the hammer or driver must
be maintained in alignment during driving of the pile. A pile lead
or a template is utilized to maintain alignment and position of the
pile and driver. Additionally, the complete apparatus must be
positioned for successive operations.
(Hydraulic Offshore
Hammer capable of
driving underwater to deep
depths)
Offshore Marine Rigs
Once all are satisfied that all piles comply with contract
requirements, the only thing remaining is that the contractor
be paid! The owner having received with assurance, the
foundation he requires and, the piling contractor receiving not
only the satisfaction of a job done well, but the rewards for his
efforts!
Acknowledgements
And
Sources of Additional
Information
This presentation is directed to those
interested in learning about driven piles and
their benefits to solid foundation installation
and design. It is intended to be an
introduction and guide to further study about
driven piles and their use and application.
The following PDCA Member Firms (and their contact
employees) have contributed significantly to the success of this
project. We wish to acknowledge them and their assistance, for
without their help the project would not have been possible.
They are to be commended for their involvement and support of
PDCA and its programs.
Promote the use of driven pile solutions in all cases where they are
effective.