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Precision Gearheads

The document discusses high precision gearheads for servomotors. It describes the GH Series gearheads which provide high shock load capability, rigidity, precision, and speed. They support heavy loads through internal main bearings and have a double-end support design and pin gear mechanism. Specifications include torque ratings, ratios, backlash, inertia, and dimensions for various models.
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0% found this document useful (0 votes)
196 views48 pages

Precision Gearheads

The document discusses high precision gearheads for servomotors. It describes the GH Series gearheads which provide high shock load capability, rigidity, precision, and speed. They support heavy loads through internal main bearings and have a double-end support design and pin gear mechanism. Specifications include torque ratings, ratios, backlash, inertia, and dimensions for various models.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GH Precision Gearheads

GH SERIES Gearheads for High-precision


Control taking your servomotor
performance to the limit
The GH SERIES Gearheads are based upon the highly successful, high-precision
RV Series Reduction Gears. The high-performance RV has over 2 million units in
service in various applications around the world today. The GH SERIES are high-
precision servomotor gearheads that provide significant advantages in terms of
ease-of-use and cost for performance.

GH 7

GH 17

GH 24

GH 40
Table of Contents

Features and Configurations 02

Principle of Operation 03

Specifications 04

Glossary 05

Selection Flow Chart 06

Performance 08

Model Code 09

External Dimension Drawing Reduction Gear 10

Model Code Selection (Precautions) 15

Combination with Non-standard Product 22

Engineering Notes 24

Appendix 29

01
Features and Configurations

The double-end support design and unique pin gear


High shock load capability mechanism provide the following advantages:

High rigidity (1) Capable of 7 times the rated torque


(2) High rigidity as well as small backlash [6 arc.min]
High precision (3) Capable of high output speed with low reduction ratio
(1/11 to 1/31)
High speed
(4) High torque density

A set of internal main bearings (large angular ball bearings)


Heavy load support enables complete support of heavy external loads.

(1) Pre greased


Maximum ease of use (2) Easy motor mounting

Middle flange

Motor flange (option)


Case

Spur gear

Crankshaft

Output flange Input spline set (option)

Hold flange

Input gear
Oil seal

RV gear

Main bearing

Pin
Shaft
Oil seal

Rotation direction The rotation direction of the output shaft is same as that of the input spline.

02
Principle of Operation

1. Rotation of the servomotor is transmitted through Fig. 1 First reduction section


the input gear to the spur gears, and the speed is
reduced accordingly with the gear ratio between the
input gear and the spur gears. This is the first
reduction section <Fig. 1>.

Crankshaft
2. Since they are directly connected, the crankshafts
have the same rotational speed as the spur gears
<Fig. 1>. Input gear

3. Two RV gears are mounted around the needle


bearings on the eccentric region of the crankshaft.
(In order to balance the equal amount of force, two
RV gears are mounted) <Fig. 2>. Spur gear

4. When the crankshafts rotate, the RV gears mounted


on the eccentric sections also revolve eccentrically
around the input axis (crank movement) <Fig. 2>.

5. Pins are arrayed in a constant pitch in the grooves


Fig. 2 Crankshaft section
inside the case. The number of pins is just one
larger than the number of RV teeth <Fig. 3>.
Spur gear
Eccentric region
6. As the crankshafts revolve one complete rotation, Rotation
the RV gears revolve eccentrically one pitch of a pin
(crank movement), with all the RV teeth in contact Crankshaft
with all of the pins <Fig. 3>.

7. The rotation is then transmitted to the shaft (output


Needle
Rotation
shaft) via the crankshaft. At this time, the shaft
rotation speed can be reduced in proportion to the bearing
number of pins against the crankshaft <Fig. 3>. Crank
RV gear movement

8. The total reduction ratio is the product of the first


reduction ratio multiplied by the second reduction
ratio.

Fig. 3 Second reduction section

Case Crankshaft
(connected to the spur gear)
RV gear
Shaft
Pin

Crankshaft Rotation angle 0˚ Rotation angle 180˚ Rotation angle 360˚

03
Specifications

Rating Table (*1)


Model Ratio Ratio Rated Rated Allowable Torque Allowable Output Speed Backlash Inertia Moment I Mass
Code Code Torque Output (*2) (I=GD2/4)
(To) Speed Acceleration/ Momentary Input Shaft
(No) Deceleration Maximum Continuous Intermittent Equivalent
Torque Torque Operation Operation (*3)
N-m r.p.m. N-m N-m r.p.m. r.p.m. arc.min Kg-m2 (Kg)
(Kgf-m) (Kgf-m) (Kgf-m)
11 461/41 0.440 x 10-4
69 206 480
GH7 21 21 50 150 270 6 0.233 x 10-4 8
(7) (21) (49)
31 153/5 0.173 x 10-4
11 11 1.751 x 10-4
167 500 1166
GH17 21 21 50 150 270 6 0.960 x 10-4 15.5
(17) (51) (119)
31 31 0.806 x 10-4
11 11 1.410 x 10-4
235 706 1646
GH24 21 21 50 150 250 6 0.618 x 10-4 15.5
(24) (72) (168)
31 31 0.444 x 10-4
11 419/39 0.711 x 10-3
392 1176 2744
GH40 21 21 50 150 250 6 0.451 x 10-3 35.5
(40) (120) (280)
31 723/23 0.219 x 10-3
21 20.375 980 2942 6865 1.68 x 10-3
GH100 50 65 135 10 90
31 31.4 (100) (300) (700) 1.31 x 10-3
Note:
*1. The rating table shows the specification values of each reduction gear.
*2. The allowable output speed may be limited by heat depending on the operation rate.
If you use this product with the operation rate per cycle exceeding 50% or allowable output speed during continuous operation, contact us.
*3. For the inertia moment value, both the reduction gear and the input gear are taken into consideration. This, however, does not include the inertia moment
of the input spline.

Capacity of Main Bearing Load moment


Model Allowable Moment Maximum Dimension α1 Mc = { W1 x (α1 + L1) + W2 x L 2 x 10 -3
Code (Mo) Thrust Load
(W) Flange type Shaft type Mc Mo
N-m N
(Kgf-m) (Kgf) mm mm
460 1372 Mc : Load moment (N-m)
GH7 133.3 155.3
(47) (140)
W1, W2 : Load (N)
804 1960
GH17 156.9 200.1 (α1 + L1) , L2 : Distance to the point of load application (mm)
(82) (200)
843 2940 L1 : Distance from the mounting surface of the output shaft to
GH24 152.1 211.1
(86) (300) the point of load application (mm)
1823 2940
GH40 198.1 277.1
(186) (300)
4900 5586
GH100 262.0 -
(500) (570)

Flange Type External Load Diagram Shaft Type External Load Diagram

W1 W1

L2 L2

W2 W2

α1 L1 α2 L1

04
Glossary

Life Rating Rigidity (Torsional Rigidity and Lost Motion) and Backlash
The lifetime resulting from the operation with the rated When torque is applied to the output shaft while the input
torque and the rated output speed is referred to as the “life shaft is fixed, torsion is generated on the output shaft
rating”. For the GH reduction gear, the life rating is 6,000 according to the torque value and a hysteresis curve
hours continuous. results.
• The value of b/a is referred to as “torsional rigidity”.
• The torsion angle at the mid point of the hysteresis curve
Allowable Acceleration/Deceleration width at ±3% of rated torque is referred to as “lost
When the machine starts or stops, the load torque to be motion”.
applied to the reduction gear is larger than the constant- • The torsion angles when the torque indicated by the
speed torque due to the effect of the inertia torque of the hysteresis curve is zero are referred to as “backlash”.
rotation part. In such a situation, the allowable torque
during acceleration/deceleration is referred to as “allowable Hysteresis Curve
acceleration/deceleration toque”. Torsion
Note: Be careful that the load torque, which is applied during angle
normal operation, does not exceed the allowable
acceleration/deceleration torque. Backlash
a

b
Momentary Maximum Allowable Torque
A large torque may be applied to the reduction gear due to
Lost motion
execution of emergency stop or by an external shock. In
such a situation, the allowable value of the momentary
applied torque is referred to as “momentary maximum
±3% Rated torque
allowable torque”.
Note: Be careful that the momentary excessive torque does not Rated torque Rated torque
exceed the momentary maximum allowable torque.
-100% +100%

Allowable Output Speed [Intermittent]


The allowable output speed during the operation in which
the maximum torque is below the rated torque of the
reduction gear and also when the operation rate of the
reduction gear per cycle is below 30%, it is referred to as
“allowable output speed [Intermittent]”.
Note: Maintain the environment and operation conditions so
that the temperature of the reduction gear case is 60˚C or
lower. Allowable Moment and Maximum Axial Load
The external load moment may be applied to the reduction
gear, and the allowable value of the external moment is
Allowable Output Speed [Continuous]: referred to as “allowable moment”, while the allowable
The allowable output speed when the reduction gear value of the axial load is referred to as “maximum axial
operation rate per cycle exceeds 50% is referred to as load”.
“allowable output speed [Continuous]”. Note: When the load moment and the axial load are applied
Note: Maintain the environment and operation conditions so concurrently, ensure that the reduction gear is used
that the temperature of the reduction gear case is 60˚C or within the corresponding allowable moment range, which
lower. is indicated in the allowable moment diagram.

Allowable Moment Diagram

GH100
GH40
2651 5191
GH24
GH17
Thrust load (N)

Thrust load (N)

1542
1481
GH7
1116

441 695 764 1786 4834


moment (N-m) moment (N-m)
05
Selection Flow Chart

Check the condition of the load torque applied to the reduction gear.
(1) A sample diagram is shown below.
Study of
load characteristics

10 10 10 10
3 t1 · N1 · T1 3 + t2 · N2 · T2 3 + ··· tn · Nn · Tn 3
Calculation of Tm =
t1 · N1 + t2 · N2 + ··· tn · Nn
average load torque (Tm)
Calculation of t1 · N1 + t2 · N2 + ··· tn · Nn
average output speed (Nm) Nm =
t1 + t2 + ··· tn

External shock torque


Tem

Load cycle diagram


Reduce the load.
Max torque for startup
T1

Rotation load torque


Constant torque
T2

0
Provisionally select Select the reduction
the model number gear with the higher Max torque for stop
T3
from the Rating Table. model number.
t1 t2 t3 Shock apply time
Acceleration Constant Deceleration tem
time operation time
time
Speed

N2 Nem
10 N1 N3
Calculation of life rating
(Lh)
Lh = 6000 x
No
Nm
x ( )
To
Tm
3

Time

NO
Lh ≥Required life rating

YES

Study of Maximum Allowable YES


maximum output speed output ≤ output
speed speed

NO

Allowable
Study of acceleration/ YES
deceleration torque (T1/T3) T1 or T3 ≤ acceleration/
deceleration
torque

NO

Study of Momentary Calculation of Actual


YES YES
external shock torque (Tem) Tem ≤ maximum allowable number of number of ≤ Cem
at emergency stop allowable torque apply times (Cem) times

NO 10 NO

Cem =
775 x
( 7 x To
Tem ) 3

Nem
20 x x tem
Study of external Momentary 60
YES
shock torque (Tout) when Tout ≤ maximum
allowable
the motor shaft speed is 0
torque
Tout: Recommended value NO
06
Check the condition of external
(2)
load applied to the reduction gear.
Selection example
Study of (1) Study of load characteristics
When the load moment and the
main bearing capacity
axial load are applied concurrently, • Usage condition
ensure that the reduction gear is T1 = 391 N-m T2 = 98 N-m T3 = 193 N-m Tem = 2600 N-m
used within the corresponding t1 = 0.1 sec t2 = 0.15 sec t3 = 0.1 sec tem = 0.02 sec
allowable moment range,
N1 = N3 = 50 r.p.m. N2 = 100 r.p.m. Nem = 100 r.p.m.
which is indicated in the Allowable
Moment Diagram.
•Calculation of average load torque
10 10 10 10
Tm = 3 0.1 x 50 x 391 3 + 0.15 x 100 x 98 3 + 0.1 x 50 x 193 3

0.1 x 50 + 0.15 x 100 + 0.1 x 50


= 250 Nm
Study of axial load
(W2) • Calculation of average output speed
0.1 x 50 + 0.15 x 100 + 0.1 x 50
Nm = = 71.4 r.p.m.
0.1 + 0.15 + 0.1

• Selection of tentative frame number


According to the Tm and Nm values, select GH40 tentatively.
Select the lower model 250 N-m < 392 N-m 71.4 r.p.m. < 150 r.p.m.
number.
Decrease W2. Rated torque of GH40 Allowable output speed of GH40

• Calculation of life rating 10


Lh = 6000 x
50
71.4
x
392
250( ) 3 = 18818 Hr

18818 > 10000


Allowable NO
W2 ≤ Required life rating
axial load
(W)
YES
• Study of maximum output speed
100 r.p.m. < 150 r.p.m.

(Refer to page 04) Allowable output speed of GH40


(during continuous operation)
-3
Mc = { W1 x (α1 + L1) + W2 x L 2 x 10
Mc Mo
• Study of torque for startup/stop
Tmax = T1 = 391 N-m < 1176 N-m
Study of load moment
(Mc) Allowable startup/stop torque of GH40

• Study of torque at emergency stop or external shock


Tem = 2600 N-m < 2744 N-m

Momentary maximum allowable torque of GH40

10

Select the higher model


Cem =
775 x ( 7 x 392
2600 ) 3

= 1391 times
number. 100
Decrease the load. 20 x x 0.02
60
150 times < 1391 times

Actual number of apply times

Allowable NO
Mc ≤ (2) Study of main bearing capacity
moment
(Mo) • External load condition
W1 = 1350 N L1 = 200 mm
YES
W2 = 900 N L2 = 100 mm

• Study of thrust load


900 N < 2940 N

Allowable axial load of GH40


Determination of
model number • Verification of load moment (flange type)
(198.1 + 200) 100
Mc = 1350 x + 900 x
1000 1000
= 627 N-m
627 N-m < 1823 N-m

END Allowable moment of GH40

• GH40 is finally selected (all conditions are satisfied).


07
Performance

No-load running torque


Case temperature: 20˚C
Lubricant: Grease (Molywhite RE00)

The no-load running torque that is converted to the input shaft side value should be figured out according to
the following equation:

Input shaft equivalent


Input shaft equivalent no-load running torque (N-m)
=
no-load running torque Speed ratio
(N-m)

150

140
GH100
130

120
GH40
Input shaft equivalent no-load running torque (N-m)

110

100

90

GH24
80

70

60

50

GH17
40

30

20
GH7

10

0
50 100 150 200 250

Output shaft speed (r.p.m.)

08
Model Code

When ordering or making an inquiry, use the following model code.

GH 7 21 A B P
(1) (2) (3) (4) Output shaft type
Model code Ratio code Input spline code Motor flange code code

Standard

Standard
7 11 Flange P
A to ZZ A to ZZ
17 21 Shaft S

24 31 Y1

Blank

Blank
40 Y1
Y2
100

None

None
Z Z

Selection of model code

1. Only 21 and 31 can be used as the ratio code of the GH100.


2. Only the flange type output shaft is available for the GH100.
3. Select the model code according to the attached Quick Selection Table of Model Code.
4. When you use a servomotor not listed in the Quick Selection Table of Model Code,
select the parts compatible with the servomotor from among the input spline sets
and motor flanges (standard/semi-processed product) that we provide
(refer to pages 15 to 23).
5. For the customized specifications, contact us.

GH reduction gear
Motor flange

Input spline set

Output shaft type

Output flange type Output shaft type


09
External Dimension Drawing Reduction Gear
The total length does not include the length of the motor flange.
GH7
Output flange type

Output shaft type

10
The total length does not include the length of the motor flange.
GH17
Output flange type

Output shaft type

11
External Dimension Drawing Reduction Gear
The total length does not include the length of the motor flange.
GH24
Output flange type

Output shaft type

12
The total length does not include the length of the motor flange.
GH40
Output flange type

Output shaft type

13
External Dimension Drawing Reduction Gear
The total length does not include the length of the motor flange.
GH100

14
Model Code Selection (Precautions)

1. Select the model code that is compatible with the servomotor being used according to the Quick Selection Table of Model
Code.
2. If a compatible servomotor is not listed in the Quick Selection Table of Model Code, select a part that is compatible with the
servomotor according to the external dimension drawings for the input spline set and motor flange attached on the following
pages.

Check the thickness of the motor flange according to the following equation:

Thickness of motor flange D = (A + LR - L) - LL

LL
Model Input Spline Insertion
Code Amount (mm)
+4.6
GH7 100 - 0.7
+6.3
GH17 122 -1.0
+3.7
GH24 106 -0.4
+3.0
GH40 158 -1.1
+2.5
GH100 202 -1.0

Reduction gear

Motor flange

Input spline

A (Total length of input spline)

L L (Input spline hole depth)


LR LR (Motor shaft length)
LL (Insertion amount)
Note:
Calculate the LR of the 1/10 taper
shaft with the dimension excluding
LL (Insertion amount) D the threaded portion at the shaft tip.

Motor mounting edge Motor mounting edge

Combination of reduction gear and servomotor

1. The combinations that satisfy the following equation are recommended.


(Rated torque of motor x 0.5) < {Rated torque of reduction gear/(Speed ratio x 0.8)} < (Rated torque of motor x 1.5)
2. Select the combinations that satisfy the following equation.
(Maximum torque of motor) < {Momentary maximum torque of reduction gear/(Speed ratio x 0.8)}
3. Limitation must be imposed to the motor torque when the condition indicated in 2 above cannot be satisfied.
4. For more precise motor selection, the effective torque, load inertia moment, brake torque, regenerative ability, and so forth,
must also be considered.

15
External Dimension Drawing Input Spline Set

A
For straight shaft without key

ØB
ØC
L

Model Code Parts No. Input Spline Dimension (mm)


A ØB ØC L
+0.018
S 10S421-* 124 53 11 H7 0
+0.018
24
A 10S421A* 124 53 14 H7 0
+0.018
29
B 10S421B* 124 53 16 H7 0 29
+0.021
D 10S421D* 123 53 22 H7 0 48
+0.021
M 10S421M* 126 53 19 H7 0 31
+0.021
N 10S421N* 120 53 22 H7 0 60
+0.021
Q 10S421Q* 144 63 24 H7 0 49
+0.021
GH7 R 10S421R* 114 53 19 H7 0 39
+0.018
T 10S421T* 124 53 16 H7 0 34
+0.018
U 10S421U* 124 48 14 H7 0 24
+0.021
AF 10S421AF* 117 53 19 H7 0 33
+0.021
AY 10S421AY* 105 53 22 H7 0 30
+0.015
AZ 10S421AZ* 117 53 10 H7 0 19
+0.021
BA 10S421BA* 123 53 22 H7 0 31
+0.021
BB 10S421BB* 123 53 22 H7 0 38
+0.018
S 20S421-* 137 63 14 H7 0 30
+0.021
B 20S421B* 137 63 24 H7 0 50
+0.021
C 20S421C* 124 63 25 H7 0 40
+0.021
E 20S421E* 124 63 22 H7 0 40
+0.021
P 20S421P* 128 63 19 H7 0 32
+0.021
Q 20S421Q* 134 63 19 H7 0 32
+0.021
T 20S421T* 124 63 19 H7 0 40
+0.035
GH17 W 20S421W* 176 68 35 +0.010 73
+0.021
AB 20S421AB* 134 63 24 H7 0 37
+0.021
AC 20S421AC* 132 63 28 H7 0 53
+0.035
AF 20S421AF* 176 68 35 +0.010 59
+0.021
AL 20S421AL* 124 63 19 H7 0 37
+0.021
AQ 20S421AQ* 132 63 22 H7 0 30
+0.036
AR 20S421AR* 132 63 24 +0.015 40
+0.018
AS 20S421AS* 131 63 16 H7 0 29
+0.021
S 30S421-* 142 63 24 H7 0 50
+0.021
A 30S421A* 129 63 22 H7 0 40
+0.021
D 30S421D* 174 63 28 H7 0 74
+0.021
E 30S421E* 129 63 28 H7 0 60
+0.021
G 30S421G* 129 63 28 H7 0 50
+0.021
H 30S421H* 142 63 28 H7 0 74
+0.035
GH24 Q 30S421Q* 174 68 35 +0.010 74
+0.021
T 30S421T* 137 63 28 H7 0 53
+0.021
U 30S421U* 139 63 24 H7 0 57
+0.021
W 30S421W* 129 63 19 H7 0 50
+0.025
AA 30S421AA* 159 68 32 H7 0 43
+0.021
AB 30S421AB* 126 63 24 H7 0 47
16
The part numbers attached with * at the end are our revised numbers.
These are subject to change without advance notice.
The shape of the part shown here is only a representation.
For this reason, the actual shape may differ from the drawing shown here.

Model Code Parts No. Input Spline Dimension (mm)


A ØB ØC L
+0.021
AH 30S421AH * 138 63 22 H7 0
+0.035
31
AL 30S421AL * 174 68 35 +0.010
+0.035
64
GH24 AM 30S421AM* 174 68 35 +0.010 59
+0.021
AN 30S421AN* 129 63 19 H7 0 37
+0.021
AP 30S421AP* 137 63 28 H7 0 45
+0.021
S 40S421-* 163 68 22 H7 0 38
+0.021
A 40S421A* 176 68 24 H7 0 48
+0.021
B 40S421B* 176 68 28 H7 0 58
+0.025
C 40S421C* 163 68 35 H7 0 38
+0.035
D 40S421D* 177 68 35 +0.010 73
+0.025
K 40S421K* 175 68 32 H7 0 32
+0.021
M 40S421M* 176 68 24 H7 0 58
+0.035
GH40 N 40S421N* 177 68 35 +0.010 63
+0.025
U 40S421U* 211 70 42 H7 0 79
+0.021
W 40S421W* 171 68 28 H7 0 51
+0.016
AD 40S421AD* 175 68 32 H6 0 34
+0.025
AF 40S421AF* 175 68 32 H7 0 42
+0.025
AL 40S421AL* 175 70 32 H7 0 57
+0.021
AM 40S421AM* 176 68 28 H7 0 48
+0.035
AN 40S421AN* 177 68 35 +0.010 58
+0.025
A 60S421A* 216 77 42 H7 0 102
+0.035
C 60S421C* 216 75 35 +0.010 68
+0.025
GH100 D 60S421D* 216 77 42 H7 0 74
+0.025
E 60S421E* 216 77 42 H7 0 68
+0.035
F 60S421F* 216 75 35 +0.010 53

For 1/10 taper A E


ØB
ØC

Nominal diameter x Pitch Depth L

Model Code Parts No. Input Spline Dimension (mm) Thread


A ØB ØC L E F Nom. Dia. Pitch Depth
+0.1
G 10S422G* 86 38 11 0
+0.1
15 4 7 M6 P1.0 9
H 10S422H* 112 28 16 0
+0.1
28 5 9.5 M10 P1.25 13
X 10S422X* 106 28 14 0 18 5 8.65 M8 P1.0 13
GH7 +0.1
AB 10S422AB* 116 28 11 0 15 4 7 M6 P1.0 9
+0.1
AR 10S422AR* 130 32 22 0 36 6 12.9 M12 P1.25 15
+0.1
AS 10S422AS* 106 28 14 0 18 4 8.25 M8 P1.0 13
+0.1
F 20S422F* 104 38 16 0 28 5 9.5 M10 P1.25 13
GH17 +0.1
R 20S422R* 124 38 16 0 28 5 9.5 M10 P1.25 13
+0.1
F 30S422F* 129 36 16 0 28 5 9.5 M10 P1.25 13
+0.1
GH24 K 30S422K* 144 42 30.8 0 46 7 17.75 M20 P1.5 23
+0.1
L 30S422L* 105 36 16 0 28 5 9.5 M10 P1.25 13
+0.1
E 40S422E* 165 45 16 0 28 5 9.5 M10 P1.25 13
+0.1
GH40 H 40S422H* 149 45 30.8 0 46 7 17.75 M20 P1.5 23
+0.1
X 40S422X* 248 72 55 0 82 10 29.85 M36 P3.0 30
17
External Dimension Drawing Input Spline Set

For straight shaft with key


E
A

ØB
ØC

F
L

Model Code Parts No. Input Spline Dimension (mm)


A ØB ØC L E F
+0.018
C 10S423C* 124 28 14 H7 0 29 5 16.3
+0.018
J 10S423J* 125 28 16 H7 0 35 5 18.3
+0.028
W 10S423W* 125 32 19 G7 +0.007 35 6 21.8
+0.018
Y 10S423Y* 112 28 14 H7 0 28 5 16.3
+0.018
AC 10S423AC* 120 28 14 H7 0 45 5 16.3
+0.021
AD 10S423AD* 133 36 22 H7 0 41 6 24.8
+0.018
AH 10S423AH* 112 32 17 H7 0 29 5 19.3
+0.021
AK 10S423AK* 134 32 19 H7 0 39 6 21.8
+0.021
GH7 AM 10S423AM* 134 38 24 H7 0 39 8 27.3
+0.021
AN 10S423AN* 133 36 22 H7 0 28 6 24.8
+0.021
AP 10S423AP* 125 32 19 H7 0 30 6 21.8
+0.018
AQ 10S423AQ* 119 28 14 H7 0 19 5 16.3
+0.018
AT 10S423AT* 124 32 17 H7 0 49 5 19.3
+0.018
AU 10S423AU* 113 32 16 H7 0 28 5 18.3
+0.018
AW 10S423AW* 124 28 11 H7 0 24 4 12.8
+0.015
AX 10S423AX* 117 28 10 H7 0 19 3 11.4
+0.021
G 20S423G* 137 38 22 H7 0 50 6 24.8
+0.021
K 20S423K* 137 38 19 H7 0 40 5 21.3
+0.035
N 20S423N* 172 50 35 +0.010 69 10 38.3
+0.021
X 20S423X* 170 45 28 H7 0 43 8 31.3
+0.035
Y 20S423Y* 163 50 35 +0.010 46 10 38.3
+0.021
AD 20S421AD* 130 38 22 H7 0 33 8 25.3
+0.021
AA 20S423AA* 130 38 24 H7 0 37 8 27.3
+0.018
GH17 AE 20S423AE* 123 38 17 H7 0 28 5 19.3
+0.021
AK 20S423AK* 123 38 19 H7 0 36 6 21.8
+0.021
AP 20S423AP* 137 38 19 H7 0 40 6 21.8
+0.021
AT 20S423AT* 136 40 22 H7 0 49 6 24.8
+0.021
AU 20S423AU* 135 38 19 H7 0 33 6 21.8
+0.018
AX 20S423AX* 136 38 16 H7 0 29 5 18.3
+0.021
AY 20S423AY* 123 38 19 H7 0 39 5 21.3
+0.035
B 30S423B* 159 50 35 +0.010 58 10 38.3
+0.021
J 30S423J* 159 42 28 H7 0 48 8 31.0
+0.021
M 30S423M* 111 36 22 H7 0 38 8 25.3
+0.021
X 30S423X* 122 42 24 H7 0 37 8 27.3
+0.021
GH24 Y 30S423Y* 154 42 28 H7 0 37 8 31.3
+0.021
AD 30S423AD* 160 50 28 H7 0 38 8 31.3
+0.025
AE 30S423AE* 159 50 32 H7 0 58 10 35.3
+0.021
AF 30S423AF* 156 44 28 H7 0 53 8 31.3
+0.021
AG 30S423AG* 129 42 22 H7 0 50 8 25.3
18
For the GH100 input spline set, contact us.
The part numbers attached with * at the end are our revised numbers.
These are subject to change without advance notice.
The shape of the part shown here is only a representation.
For this reason, the actual shape may differ from the drawing shown here.

Model Code Parts No. Input Spline Dimension (mm)


A ØB ØC L E F
+0.021
F 40S423F* 176 45 28 H7 0 48 8 31.3
+0.035
G 40S423G* 194 50 35 +0.010 58 10 38.3
+0.025
L 40S423L* 225 60 42 H7 0 93 12 45.3
+0.021
P 40S423P* 169 45 28 H7 0 49 8 31.3
+0.021
R 40S423R* 169 45 28 H7 0 49 10 31.3
+0.030
T 40S423T* 225 75 55 H7 0 56 16 59.3
+0.025
GH40 Y 40S423Y* 187 50 35 H7 0 59 10 38.3
+0.021
AA 40S423AA* 173 45 22 H7 0 35 8 25.3
+0.021
AB 40S423AB* 172 50 28 H7 0 38 10 31.3
+0.028
AC 40S423AC* 176 50 28 G7 +0.007 58 8 31.3
+0.021
AE 40S423AE* 173 50 24 H7 0 55 8 27.3
+0.021
AG 40S423AG* 172 50 28 H7 0 38 8 31.3
+0.025
AJ 40S423AJ* 194 50 32 H7 0 58 10 35.3
+0.025
AK 40S423AK* 200 60 42 H7 0 68 12 45.3

For straight shaft with key (with draw bolt)


A E
ØB
ØC

Draw Bolt Nominal Size G


L

Model Code Parts No. Input Spline Dimension (mm) Stud Bolt
A ØB ØC L E F Nom. Dia. G
+0.018
E 10S423E* 124 28 16 H7 0 34 5 18.3 M5 12
+0.018
GH7 F 10S423F* 94 28 16 H7 0 29 5 18.3 M5 10
+0.018
AG 10S423AG* 94 28 16 H7 0 29 5 18.3 M5 10
+0.021
D 20S423D* 136 38 19 H7 0 39 6 21.8 M6 12
+0.018
J 20S423J* 136 38 16 H7 0 29 5 18.3 M5 12
GH17 +0.018
AH 20S423AH* 125.5 35 17 H7 0 42.5 5 19.3 M6 16
+0.021
AJ 20S423AJ* 123 38 22 H7 0 39 6 24.8 M5 11
+0.021
GH24 P 30S423P* 147.5 36 22 H7 0 38 6 24.8 M6 12
+0.025
GH40 J 40S423J* 165.5 50 35 H7 0 39 10 38.3 M6 13

19
External Dimension Drawing Motor Flange

Circle type Circle type (30S)


(Flange mounting hole)
C C 6-Ø, depth Q
Tap hole for hang-up M8 x 14 R˚
D D R˚
(Motor mounting tap hole)

ØN
(Motor mounting tap hole) 4-Nominal P x Depth Q

Ø
4-Nominal P x Depth Q
ØA

M ØG N M ØG ØA
ØE

ØE
ØF

ØL

ØF

ØL
(Flange mounting hole)
K 4-ØH ØJ spot facing K

Circle type
Model Code Parts No. Motor Flange Dimension (mm) Reduction Gear Mounting Dimension (mm) Motor Mounting Dimension (mm)
ØA C D ØE ØF ØG ØH ØJ K ØL M ØN P Q R˚
0 +0.035
S 10S203-* 135 35 30 72 80 h7 -0.030 115 9 14 10 95 H7 0 10 115 M8 20 45˚
0 +0.030
D 10S203D* 135 35 30 72 80 h7 -0.030 115 9 14 9 80 H7 0 10 100 M6 15 45˚
0 +0.025
G 10S203G* 135 35 30 60 80 h7 -0.030 115 9 14 9 50 H7 0 5 70 M4 10 45˚
0 +0.030
H 10S203H* 135 35 30 60 80 h7 -0.030 115 9 14 9 70 H7 0 10 90 M6 15 45˚
0 +0.025
GH7 J 10S203J* 135 35 30 60 80 h7 -0.030 115 9 14 9 50 H7 0 5 70 M5 10 45˚
0 +0.030
N 10S203N* 135 55 50 72 80 h7 -0.030 115 9 14 9 80 H7 0 12 100 M6 15 45˚
0 +0.030
Q 10S203Q* 135 35 30 60 80 h7 -0.030 115 9 14 9 70 H7 0 10 90 M5 15 45˚
0 +0.035
X 10S203X* 135 55 50 72 80 h7 -0.030 115 9 14 10 95 H7 0 10 115 M8 20 45˚
0 +0.030
AE 10S203AE* 135 25 20 70 80 h7 -0.030 115 9 14 9 80 H7 0 10 100 M6 15 60˚
0 +0.035
S 20S203-* 170 25 20 100 110 h7 -0.035 145 9 14 10 110 H7 0 10 145 M8 - 30˚
0 +0.040
A 20S203A* 190 25 20 100 110 h7 -0.035 150 9 14 10 130 H7 0 10 165 M10 - 45˚
0 +0.030
B 20S203B* 170 25 20 72 110 h7 -0.035 145 9 14 10 80 H7 0 10 100 M6 12 45˚
0 +0.035
GH17 F 20S203F* 170 25 20 80 110 h7 -0.035 145 9 14 10 95 H7 0 10 115 M8 - 30˚
0 +0.035
K 20S203K* 190 25 20 100 110 h7 -0.035 150 9 14 10 115 H7 0 10 165 M8 - 45˚
0 +0.035
L 20S203L* 170 65 60 100 110 h7 -0.035 145 9 14 10 110 H7 0 10 145 M8 20 30˚
0 +0.035
U 20S203U* 170 40 35 100 110 h7 -0.035 145 9 14 10 110 H7 0 10 145 M8 20 30˚
0 +0.035
W 20S203W* 170 25 20 70 110 h7 -0.035 145 9 14 10 95 H7 0 10 115 M6 12 30˚
0 +0.035
GH24 N 30S203N* 170 65 60 100 110 h7 -0.035 145 9 14 8 110 H7 0 10 145 M8 15 45˚
0 +0.035
S 40S203-* 230 30 25 100 114.3 h7 -0.035 200 13.5 20 5 110 H7 0 7 145 M8 20 0˚
0 +0.035
E 40S203E* 230 30 25 100 114.3 h7 -0.035 200 13.5 20 5 114.3 H7 0 12 200 M12 - 45˚
0 +0.040
GH40 / G 40S203G* 230 30 25 100 114.3 h7 -0.035 200 13.5 20 7 130 H7 0 10 165 M10 - 0˚
0 +0.035
GH100 H 40S203H* 230 48 43 100 114.3 h7 -0.035 200 13.5 20 5 114.3 H7 0 12 200 M12 22 45˚
0 +0.035
M 40S203M* 230 62 57 100 114.3 h7 -0.035 200 13.5 20 5 114.3 H7 0 12 200 M12 25 45˚
0 +0.035
T 40S203T* 230 92 87 100 114.3 h7 -0.035 200 13.5 20 5 114.3 H7 0 12 200 M12 22 45˚
0 +0.035
W 40S203W* 230 58 53 100 114.3 h7 -0.035 200 13.5 20 5 114.3 H7 0 12 200 M12 22 45˚

Circle type (30S)


Model Code Parts No. Motor Flange Dimension (mm) Reduction Gear Mounting Dimension (mm) Motor Mounting Dimension (mm)
ØA C D ØE ØF ØG ØH ØJ K ØL M ØN P Q R˚
0 +0.035
L 30S203L* 170 33 28 70 110 h7 -0.035 138 9 14 8 110 H7 0 8 145 M8 20 45˚
0 +0.035
M 30S203M* 170 33 28 80 110 h7 -0.035 138 9 14 8 95 H7 0 8 115 M8 17 45˚
GH24 0 +0.030
Q 30S203Q* 170 33 28 70 110 h7 -0.035 138 9 14 10 80 H7 0 10 100 M6 12 45˚
0 +0.035
R 30S203R* 170 33 28 70 110 h7 -0.035 138 9 14 8 95 H7 0 10 115 M6 12 45˚

20
The part numbers attached with * at the end are our revised numbers.
These are subject to change without advance notice.
The shape of the part shown here is only a representation.
For this reason, the actual shape may differ from the drawing shown here.
Square type
C (Motor mounting tap hole) Tap hole for hang-up
Square D (Motor mounting tap hole)

ØA

ØA
4-Nominal P x Depth Q M8 x 14 4-Nominal P x Depth Q
K
type

ØN

ØN
D
(Flange mounting hole) (Flange mounting hole)
4-ØH ØJ spot facing
(30S) 6-ØH ØJ spot facing

ØG ØG
M M
ØE

ØE
ØF

ØL

ØF

ØL
K B B
C
Square type
Model Code Parts No. Motor Flange Dimension (mm) Reduction Gear Mounting Dimension (mm) Motor Mounting Dimension (mm)
ØA B C D ØE ØF ØG ØH ØJ K ØL M ØN P Q
0 +0.035
A 10S203A* 165 130 35 30 72 80 h7 -0.030 95 9 14 10 110 H7 0 11 145 M8 20
0 +0.040
B 10S203B* 215 165 35 30 72 80 h7 -0.030 95 9 14 9 150 H7 0 10 185 M10 -
0 +0.040
C 10S203C* 190 150 35 30 72 80 h7 -0.030 95 9 14 9 130 H7 0 11 165 M10 -
0 +0.035
E 10S203E* 155 120 35 30 72 80 h7 -0.030 95 9 14 9 110 H7 0 10 130 M8 20
0 +0.035
GH7 F 10S203F* 165 130 55 50 72 80 h7 -0.030 95 9 14 10 110 H7 0 11 145 M8 20
0 +0.035
K 10S203K* 230 180 55 50 72 80 h7 -0.030 95 9 14 10 114.3 H7 0 12 200 M12 20
0 +0.035
L 10S203L* 230 180 70 65 72 80 h7 -0.030 95 9 14 10 114.3 H7 0 12 200 M12 20
0 +0.040
M 10S203M* 190 150 55 50 72 80 h7 -0.030 95 9 14 10 130 H7 0 12 165 M10 20
0 +0.035
P 10S203P* 230 180 35 30 72 80 h7 -0.030 95 9 14 10 114.3 H7 0 12 200 M12 -
0 +0.035
W 10S203W* 190 150 35 30 72 80 h7 -0.030 95 9 14 9 115 H7 0 11 165 M8 -
0 +0.035
C 20S203C* 230 180 25 20 100 110 h7 -0.035 145 9 14 10 114.3 H7 0 10 200 M12 -
0 +0.035
D 20S203D* 230 180 65 60 100 110 h7 -0.035 145 9 14 10 114.3 H7 0 10 200 M12 20
0 +0.046
GH17 E 20S203E* 270 220 25 20 100 110 h7 -0.035 145 9 14 5 200 H7 0 7 235 M12 -
0 +0.046
G 20S203G* 270 220 65 60 100 110 h7 -0.035 145 9 14 10 200 H7 0 10 235 M12 20
0 +0.046
H 20S203H* 270 220 45 40 100 110 h7 -0.035 145 9 14 10 200 H7 0 10 235 M12 20
0 +0.035
GH24 B 30S203B* 165 130 46 41 100 110 h7 -0.035 145 9 14 8 110 H7 0 10 145 M8 13
0 +0.040
A 40S203A* 250 200 30 25 100 114.3 h7 -0.035 150 13.5 20 5 180 H7 0 7 215 M12 -
0 +0.046
B 40S203B* 270 220 30 25 100 114.3 h7 -0.035 150 13.5 20 5 200 H7 0 7 235 M12 -
0 +0.046
C 40S203C* 270 220 48 43 100 114.3 h7 -0.035 150 13.5 20 5 200 H7 0 10 235 M12 25
0 +0.046
GH40 / D 40S203D* 300 250 30 25 100 114.3 h7 -0.035 150 13.5 20 5 230 H7 0 7 265 M12 -
0 +0.046
GH100 F 40S203F* 270 220 30 25 100 114.3 h7 -0.035 150 13.5 20 5 200 H7 0 7 250 M8 20
0 +0.046
K 40S203K* 270 220 95 90 100 114.3 h7 -0.035 150 13.5 20 5 200 H7 0 10 235 M12 25
0 +0.040
L 40S203L* 250 200 64 59 100 114.3 h7 -0.035 150 13.5 20 5 180 H7 0 12 215 M12 15
0 +0.046
N 40S203N* 330 265 117 112 100 114.3 h7 -0.035 150 13.5 20 5 250 H7 0 10 300 M16 25
0 +0.040
X 40S203X* 250 200 30 25 100 114.3 h7 -0.035 150 13.5 20 5 180 H7 0 7 215 M14 -

Square type (30S)


Model Code Parts No. Motor Flange Dimension (mm) Reduction Gear Mounting Dimension (mm) Motor Mounting Dimension (mm)
ØA B C D ØE ØF ØG ØH ØJ K ØL M ØN P Q

0 +0.035 200 M12 13


S 30S203- * 230 174 78 73 100 110 h7 -0.035 138 9 - 9 114.3 H7 0 10
138 M14 13
0 +0.035
C 30S203C* 230 180 46 41 100 110 h7 -0.035 138 9 14 9 114.3 H7 0 6 200 M12 13
GH24 0 +0.040
D 30S203D* 250 200 33 28 100 110 h7 -0.035 138 9 14 10 180 H7 0 8 215 M12 -
0 +0.046
E 30S203E* 270 220 33 28 100 110 h7 -0.035 138 9 14 10 200 H7 0 8 235 M12 -
0 +0.046
F 30S203F* 270 220 65 60 95 110 h7 -0.035 138 9 14 9 200 H7 0 10 235 M12 20
0 +0.046
H 30S203H* 270 220 65 60 95 110 h7 -0.035 138 9 14 9 200 H7 0 10 250 M8 20
21
Combination with Non-standard Product

For the combination with a nonstandard product, use a semi-processed product


(for the GH100, however, a semi-processed product is not available).
The parts numbers attached with at the end are our revised numbers.
These are subject to change without advance notice.

1. Input spline blank


For Y1 taper shaft or straight shaft with key Modify this part according to the dimension indicated in ( ).
During the modification work, make a plunge cut.
L
LD 45
LC 45 (E)
Z
(Bolt width)
Z Center hole
(ØDC)
ØDB
ØDA

ØD
30

Section Z-Z 1 Z
L2 11
(Bolt width)

Model Code Parts No. Input Spline Dimension (mm)


ØD ØDA ØDB ØDC (E) L L2 LC LD Z
+0.1 0
GH7 Y1 10S140-* 32 4.5 24 28.2 0 (52) 137 5 58 94 21 -0.4
+0.1 0
GH24 Y1 30S140-* 42 6.6 32 36.2 0 (62) 159 7 65 100 27 -0.4
+0.1 0
GH40 Y1 40S140-* 50 11 40 45.2 0 (70) 194 8 95.5 128.5 34 -0.4

Modify this part according to the dimension indicated in ( ).


During the modification work, make a plunge cut.
L

LC 45 (E)
Z
(Bolt width)
Z Center hole
(ØDC)
ØDB
ØDA

ØD
30

Section Z-Z 1 Z
L2 11
(Bolt width)

Model Code Parts No. Input Spline Dimension (mm)


ØD ØDA ØDB ØDC (E) L L2 LC LD Z
+0.1 0
GH17 Y1 20S140- * 38.2 6.6 26 38.2 0 (41) 137 7 74 - 23 -0.4

Modify this part according to the dimension indicated in ( ).


For Y2 straight shaft without key During the modification work, make a plunge cut.
L
LD
LC 45 (E)

Z
(Bolt width)
Z Center hole
(ØDC)
ØDB
ØDA

ØD
30

Section Z-Z 1 Z
L2 11
(Bolt width)

Model Code Parts No. Input Spline Dimension (mm)


ØD ØDA ØDB ØDC (E) L L2 LC LD Z
+0.1 0
GH7 Y2 10S140A* 53 4.5 24 28.2 0 (48) 133 5 58 90 21 -0.4
+0.2 0
GH17 Y2 20S140A* 63 6.6 26 38 +0.1 (50) 146 7 74 99 23 -0.4
+0.2 0
GH24 Y2 30S140A* 63 6.6 32 36 +0.1 (64) 161 7 65 100 27 -0.4
+0.2 0
GH40 Y2 40S140A* 70 11 40 45 +0.1 (58) 184 8 95.5 131 34 -0.6
22
2. Manufacturing of input spline
If a semi-processed input spline product is Plunge cut length
(This is in the h9 area)
also not available, manufacture the correct
input spline according to the following
L*1
dimensions.
LD
LC F
LB 45˚ 45˚
Spline LA*3
(Specifications are indicated in the external dimension drawing)

ØD*2
ØDB *1 : L must equal or exceed LD.

ØDC
ØDA
*2 : D must equal or exceed DC.
*3 : LA is the spline effective teeth width.

Material: SCM415 HNR


Model ØDA ØDB ØDC F(Min) LA LB LC LD Surface finishing: Carburizing and quenching
Surface hardness: HRC58 to 62
0
GH7 14 24 28 h9 -0.052 25 23 40 58 90 Applicable depth of
quench-hardened case: 0.3 to 0.7 mm
0 (HV513)
GH17 16 26 38 h9 -0.062 16 33 50 74 99
0
GH24 18 32 36 h9 -0.062 30 20 40 65 100
0
GH40 26 40 45 h9 -0.062 28 34 52 95.5 128.5
0
GH100 30 52 55 h9 -0.074 30 44 84 155 200

Spline specitications
GH7 GH17 GH24 GH40 / 100
Involute spline (shaft) Involute spline (shaft) Involute spline (shaft) Involute spline (shaft)
12 x 10 x 1.0 (JIS B1603 Appendix) 15 x 10 x 1.25 (JIS B1603 Appendix) 17 x 12 x 1.25 (JIS B1603 Appendix) 25 x 18 x 1.25 (JIS B1603 Appendix)
Addendum modification coefficient +0.8 Addendum modification coefficient +0.8 Addendum modification coefficient +0.6 Addendum modification coefficient +0.8
Tooth form Low tooth Tooth form Low tooth Tooth form Low tooth Tooth form Low tooth
Tool Module 1.00 Tool Module 1.25 Tool Module 1.25 Tool Module 1.25
Pressure angle 20˚ Pressure angle 20˚ Pressure angle 20˚ Pressure angle 20˚
Number of teeth 10 Number of teeth 10 Number of teeth 12 Number of teeth 18
Pitch circle diameter 10 Pitch circle diameter 12.5 Pitch circle diameter 15 Pitch circle diameter 22.5
Over-pin diameter Over-pin diameter Over-pin diameter Over-pin diameter
Face Pin diameter Ø1.80
-0.012 Face Pin diameter Ø2.25
-0.012 Face Pin diameter Ø2.25
-0.013 Face Pin diameter Ø2.25
-0.013
13.564 -0.078 16.954 -0.078 19.225 -0.084 27.183 -0.089
width width width width
Class Class b Class Class b Class Class b Class Class b
Remarks Side fit Remarks Side fit Remarks Side fit Remarks Side fit

3. Motor flange blank (external dimension drawing)


When you use the following semi-processed product, E
while the standard product is not available, order motor flange code “Y1”. G F

Model Code Parts No. Input Spline Dimension (mm)


ØA ØB ØC ØD E F G H
0
GH7 Y1 10S240-* 140 70 80 h7 -0.030 135 60 27 5 45
0
GH17 Y1 20S240-* 170 70 110 h7 -0.035 166 50 22 5 35
0
GH40 Y1 40S240-* 230 100 114.3 h7 -0.035 266 50 22 5 32.5
ØD
ØC

ØB
ØA

* In the designing process, determine the hole size for the motor flange mounting bolt in
reference to the external dimension drawing of reduction gear.

When determining the motor flange length (thickness), take the input spline dimension and M8 depth 14 H
the input spline insertion amount in the reduction gear into consideration (refer to page 15).
23
Engineering Notes

1. Input spline motor shaft hole design

A
Reference for the motor shaft edge contact
(Recommended by Nabtesco Corporation)
The input gear reference mounting position is “A”, which is
the edge of the motor shaft. (There is a clearance between
the edge of the motor shaft base and the end face of the input gear.) Clearance

1) Tolerance of key width and height


There are various different diameters of the k Js9
The tolerance of key width should be
motor shaft. For each shaft diameter, we in compliance with “Js9” (JIS ordinary
define the tolerance of key width and key
height as follows. class).
The tolerance of key height should be
+0.2
0

“0” to “+0.2”.
h

The tolerance of key height defined by JIS is “0” to “+0.1”.


* However, with consideration given to the tilt of the slotter
tool for the keyway, we define the dimensional tolerance as
above.

2) Study of wall thickness between keyway and hub outside diameter


We define the wall thickness "t" between Wall thickness “t” 3
t

the shaft hole diameter and the outside (based on our past results)
diameter as shown on the right.
* ofIf the wall thickness is below “t” defined here, the hardness
the core increases during quenching (carburizing),
causing the core to be less likely bent or twisted, which will
require a masking process. In addition, it could also cause a
swell or tilt of keyway toward the shaft, invalidating the
symmetry feature of keyway width.

3) Relief hole for processing keyway


When processing a keyway, a relief hole for Ød k Drilled hole (Ød) = k + 2 mm
chippings will be required.
The above dimension is determined with
We define the diameter of the relief hole * consideration given to the tolerance of core
(drilled hole) as follows. misalignment during drilling.

4) Relief hole for shaft hole polishing and its width


For accuracy of gear and centering of the
shaft hole diameter, the hole is polished.
At this point, be sure to leave a relief width
(polish 0.1 to 0.3 mm along the radius) at
the back of the shaft hole.
We define the relief width “b” as follows:
Shaft diameter (Ød) Relief width (b)
0.1 to 0.3

Ød

Ød 25 mm 5 mm
b Ød 25 mm 7 mm
24
5) Attachment to the servomotor
The following is a representative case for connecting an input spline to the servomotor shaft.

(1) For straight type (without key) (2) For straight type (with key)

(3) Wedge friction coupling (2) Plate

Enlarged drawing (2) Hexagon socket head


B* cap set screw
Key
(4) Hexagon socket head cap bolt
(1) Input spline

(1) Input spline

A*

Bolt width Motor shaft


Motor shaft

* Adjust the deviation of “A” at the edge of the input spline to


70 μm or less against “B” on the motor mounting pilot diameter.

(3) For straight type (stud bolt with key) (4) For 1/10 taper
(1) Input spline
(1) Input spline
(3) O-ring

(2) Stud bolt Key Woodruff key


(2) Securing bolt

(3) Hexagon nut (4) Hexagon nut


(1 type) (1 type)

Seal washer Seal washer


Motor shaft Motor shaft
(4) Hexagon nut (3 types) (5) Hexagon nut (3 types)

25
Engineering Notes

2. Installation of the reduction gear and mounting it to the output shaft


When installing a reduction gear and mounting it to the output shaft, use hexagon socket head cap screws and tighten to the
torque, as specified below, in order to satisfy the momentary maximum allowable torque, which is noted in the rating table.
Employment of the Belleville spring washer is recommended to prevent the bolt from loosening and protect the bolt cross
section from flaws.

1) Bolt tightening torque and tightening force


Hexagon socket head cap screw Tightening torque Tightening force Bolt specification
nominal size x pitch F
(N-m) (N)
M5 x 0.8 9.01 ± 0.49 9310
Hexagon socket head cap screw
M6 x 1.0 15.6 ± 0.78 13180 JIS B 1176 or Equivalent
M8 x 1.25 37.2 ± 1.86 23960
Strength class
M10 x 1.5 73.5 ± 3.43 38080 JIS B 1051 12.9 or Equivalent
M12 x 1.75 128.4 ± 6.37 55100
Thread
M14 x 2.0 204.8 ± 10.2 75860 JIS B 0205 6 g or class 2 or Equivalent
M16 x 2.0 318.5 ± 15.9 103410

Note: 1. The tightening torque values listed are for steel or cast iron material.
2. If softer material, such as aluminum or stainless, is used, limit the tightening torque. Also pay attention to the system requirements of the
transmission torque.

2) Calculation of allowable transmission torque of bolts


T Allowable transmission torque by tightening bolt (N-m)
F Bolt tightening force (N)
-3 D Bolt mounting P.C.D (mm)
D x 10
T=Fx xμxn Friction factor
2 μ μ=0.15: When grease remains on the mating face.
μ=0.20: When grease is removed from the mating face.
n Number of bolts (pcs.)

3) Serrated lock washer External teeth for hexagonal socket bolt


TS Corporation symbol: Bell-SW-2H (nominal size)
Material: Steel
Hardness: HRC 40 to 48

(Unit: mm)

Nominal ID and OD of Belleville t H


size spring washer t

d D
Basic size
5 5.25 8.5 0.6 0.85
d D
6 6.4 10 1.0 1.25
8 8.4 13 1.2 1.55
10 10.6 16 1.5 1.9
12 12.6 18 1.8 2.2
H
14 14.6 21 2.0 2.5
16 16.9 24 2.3 2.8

Note: When using any equivalent washer, select it with special care given to its outside diameter.
26
3. Lubrication
The standard lubrication method for the GH reduction gear is greasing.
Before shipping the reduction gear, grease recommended by Nabtesco Corporation (Molywhite RE NO 00) is filled into the
product.
When a reduction gear filled with the appropriate amount of grease is operated, the standard replacement time due to grease
deterioration is 20,000 hours.
When using the gear with deteriorated grease or under an inappropriate ambient temperature condition (40˚C or more), check
the deterioration condition of the grease and determine the appropriate replacement cycle.

Specified grease name


Grease name Molywhite RE00
Manufacturer Nabtesco Corporation
Ambient temperature -10 to 40˚C

27
MEM0

28
Appendix
1. Table of SI units 30

2. Kgf to N conversion table 32

3. Inch-millimeter conversion table 33

4. Industrial material property table 34

5. Inertia moment formula 35

6. Basic tolerance

1) Dimensional tolerance for shafts 36

2) Dimensional tolerance for housing bore 38

7. Diameter of clearance holes and counterbores


for bolts and screws 40

8. Size of hexagon socket head cap screw 41

9. Parallel keys and keyways 42

29
Appendix

1. Table of SI units
1) Comparison of SI, CGS, and gravity units
Quantity
Unit System Length L Mass M Time T Acceleration Force Stress Pressure Energy
SI m kg s m/s2 N Pa Pa J
CGS System cm g s Gal dyn dyn/cm2 dyn/cm2 erg
Gravitation System m kgf · s2/m s m/s2 kgf kgf/cm2 kgf/m2 kgf · m

Quantity
Unit System Power Rate Temperature Viscosity Dynamic Viscosity Magnetic Flux Flux Density Magnetic Field Strength
SI W K Pa · s m2/s Wb T A/m
CGS System erg/s ˚C P St Mx Gs Oe
Gravitation System kgf · m/s ˚C kgf · s/m2 m2/s — — —

2) Basic unit prefix (JIS Z 8203)


Multiples of Prefix Multiples of Prefix
Unit Name Symbol Unit Name Symbol
1018 Exa E 10-1 Deci d
1015 Peta P 10-2 Centi c
12
10 Tera T 10-3 Milli m
109 Giga G 10-6 Micro μ
6
10 Mega M 10-9 Nano n
103 Kilo k 10-12 Pico p
102 Hecto h 10-15 Femto f
10 Deca da 10-18 Ato a

30
3) SI-customary unit conversion table
Quantity Unit Designation Symbol Conversion Rate to SI Name of SI Unit Symbol
Degree ˚ π /180 Radiant rad
Plane Angle Minute ' π /10 800
Second "(sec) π /648 000
Meter m 1 Meter m
Length Micron μ 10-6
Angstrom Å 10-10
Square meter m2 1 Square meter m2
Area Are a 102
Hectare ha 104
Cubic meter m3 1 Cubic meter m3
Volume
Liter R(L) 10-3
Kilogram kg 1 Kilogram kg
Mass Ton t 103
2
Kilogram force / square second per meter kgf · s /m 9.806 65
Second s 1 Second s
Minute min 60
Time
Hour h 3 600
Day d 86 400
Meters per second m/s 1 Meters per second m/s
Speed
Knot kn 1 852/3 600
Frequency and Vibration Cycle s-1(pps) 1 Hertz Hz
Revolutions (rotational speed) Revolutions per minute (rpm) r.p.m.(r/min) 1/60 Per second s-1
Angular Speed Radians per second rad/s 1 Radians per second rad/s
Meters per square second m/s2 1 Meters per second square m/s2
Acceleration
G G 9.806 65
Kilogram force kgf 9.806 65 Newton N
Force Ton force tf 9.806 65
Dyne dyn 10-5
Force Moment Kilogram force / meter kgf · m 9.806 65 Newton meter N·m
Inertia Moment Kilogram force / meter / square second kgf · m · s2 9.806 65 Kilogram / square meter kg · m2
Stress Kilogram force per square meter kgf/m2 9.806 65 Pascal or Newton per square meter Pa or N/m2
Kilogram force per square meter kgf/m2 9.806 65 Pascal Pa
Meter water column mH2O 9.806 65
Meter of mercury mHg 101 325/0.76
Pressure
Torr Torr 101 325/760
Atmosphere atm 101 325
Bar bar 105
Erg erg 10-7 Joule J
IT calorie calIT 4.186 8
Energy Kilogram force / meter kgf · m 9.806 65
Kilowatt hour kW · h 3.600 x 106
Metric horsepower per hour PS · h 2.647 79 x 106
Watt W 1 Watt W
Power Rate and Power Metric horsepower PS 735.5
Kilogram force / meter per second kgf · m/s 9.806 65
Polse P 10-1
Viscosity Centipolse cP 10-3 Pascal second Pa · s
Kilogram force / square second per meter kgf · s/m2 9.806 65
Stoke St 10-4
Dynamic Viscosity Square meter per second m2/s
Centistoke cSt 10-6
Temperature Degree ˚C +273.15 Kelvin K
Radioactive Curie Ci 3.7 x 1010 Becquerel Bq
Dosage Roentgen R 2.58 x 10-4 Coulombs per kilogram C/kg
Absorption Dosage Rad rad 10-2 Gray Gy
Dosage Equivalent Rem rem 10-2 Sievert Sv
Magnetic flux Maxwell Mx 10-8 Weber Wb
Gamma γ 10-9
Flux density Tesla T
Gauss Gs 10-4
Magnetic Field Strength Oersted Oe 103/4π Amperes per meter A/m
Quantity of Electricity Coulomb C 1 Coulomb C
Potential Difference Volt V 1 Volt V
Electric Resistance Ohm Ω 1 Ohm Ω
Current Ampere A 1 Ampere A
31
Appendix

2. Kgf to N conversion table


kgf N kgf N kgf N
0.101972 1 9.80665 5.2006 51 500.139 10.2991 101 990.472
0.2039 2 19.613 5.3025 52 509.946 10.4011 102 1000.278
0.3059 3 29.420 5.4045 53 519.752 10.5031 103 1010.085
0.4079 4 39.227 5.5065 54 529.559 10.6050 104 1019.892
0.5099 5 49.033 5.6084 55 539.366 10.7070 105 1029.698
0.6118 6 58.840 5.7104 56 549.172 10.8090 106 1039.505
0.7138 7 68.647 5.8124 57 558.979 10.9110 107 1049.312
0.8158 8 78.453 5.9144 58 568.786 11.0129 108 1059.118
0.9177 9 88.260 6.0163 59 578.592 11.1149 109 1068.925
1.0197 10 98.067 6.1183 60 588.399 11.2169 110 1078.732
1.1217 11 107.873 6.2203 61 598.206 11.3188 111 1088.538
1.2237 12 117.680 6.3222 62 608.012 11.4208 112 1098.345
1.3256 13 127.486 6.4242 63 617.819 11.5228 113 1108.151
1.4276 14 137.293 6.5262 64 627.626 11.6248 114 1117.958
1.5296 15 147.100 6.6282 65 637.432 11.7267 115 1127.765
1.6315 16 156.906 6.7301 66 647.239 11.8287 116 1137.571
1.7335 17 166.713 6.8321 67 657.046 11.9307 117 1147.378
1.8355 18 176.520 6.9341 68 666.852 12.0327 118 1157.185
1.9375 19 186.326 7.0360 69 676.659 12.1346 119 1166.991
2.0394 20 196.133 7.1380 70 686.466 12.2366 120 1176.798
2.1414 21 205.940 7.2400 71 696.272 12.3386 121 1186.605
2.2434 22 215.746 7.3420 72 706.079 12.4405 122 1196.411
2.3453 23 225.553 7.4439 73 715.885 12.5425 123 1206.218
2.4473 24 235.360 7.5459 74 725.692 12.6445 124 1216.025
2.5493 25 245.166 7.6479 75 735.499 12.7465 125 1225.831
2.6513 26 254.973 7.7498 76 745.305 12.8484 126 1235.638
2.7532 27 264.780 7.8518 77 755.112 12.9504 127 1245.445
2.8552 28 274.586 7.9538 78 764.919 13.0524 128 1255.251
2.9572 29 284.393 8.0558 79 774.725 13.1543 129 1265.058
3.0591 30 294.200 8.1577 80 784.532 13.2563 130 1274.865
3.1611 31 304.006 8.2597 81 794.339 13.3583 131 1284.671
3.2631 32 313.813 8.3617 82 804.145 13.4603 132 1294.478
3.3651 33 323.619 8.4636 83 813.952 13.5622 133 1304.284
3.4670 34 333.426 8.5656 84 823.759 13.6642 134 1314.091
3.5690 35 343.233 8.6676 85 833.565 13.7662 135 1323.898
3.6710 36 353.039 8.7696 86 843.372 13.8681 136 1333.704
3.7729 37 362.846 8.8715 87 853.179 13.9701 137 1343.511
3.8749 38 372.653 8.9735 88 862.985 14.0721 138 1353.318
3.9769 39 382.459 9.0755 89 872.792 14.1741 139 1363.124
4.0789 40 392.266 9.1774 90 882.599 14.2760 140 1372.931
4.1808 41 402.073 9.2794 91 892.405 14.3780 141 1382.738
4.2828 42 411.879 9.3814 92 902.212 14.4800 142 1392.544
4.3848 43 421.686 9.4834 93 912.018 14.5819 143 1402.351
4.4868 44 431.493 9.5853 94 921.825 14.6839 144 1412.158
4.5887 45 441.299 9.6873 95 931.632 14.7859 145 1421.964
4.6907 46 451.106 9.7893 96 941.438 14.8879 146 1431.771
4.7927 47 460.913 9.8912 97 951.245 14.9898 147 1441.578
4.8946 48 470.719 9.9932 98 961.052 15.0918 148 1451.384
4.9966 49 480.526 10.0952 99 970.858 15.1938 149 1461.191
5.0986 50 490.333 10.1972 100 980.665 15.2957 150 1470.998

[How to read the table]


If for example you want to convert 10 kgf to N, find “10” in the middle column of the first set of columns on the right.
Look in the N column directly to the right of “10”, and you will see that 10 kgf equals 98.066 N. Oppositely, to
convert 10 N to kgf, look in the kgf column to the right of “10” and you will see that 10 N equals 1.0197 kgf.

32
3. Inch-millimeter conversion table
Inch
0" 1" 2" 3" 4" 5" 6" 7" 8" 9"
Fraction Decimal
25.400 50.800 76.200 101.600 127.000 152.400 177.800 203.200 228.600
1/64 0.015625 0.397 25.797 51.197 76.597 101.997 127.397 152.797 178.197 203.597 228.997
1/32 0.031250 0.794 26.194 51.594 76.994 102.394 127.794 153.194 178.594 203.994 229.394
3/64 0.046875 1.191 26.591 51.991 77.391 102.791 128.191 153.591 178.991 204.391 229.791
1/16 0.062500 1.588 26.988 52.388 77.788 103.188 128.588 153.988 179.388 204.788 230.188
5/64 0.078125 1.984 27.384 52.784 78.184 103.584 128.984 154.384 179.784 205.184 230.584
3/32 0.093750 2.381 27.781 53.181 78.581 103.981 129.381 154.781 180.181 205.581 230.981
7/64 0.109375 2.778 28.178 53.578 78.978 104.378 129.778 155.178 180.578 205.978 231.378
1/ 8 0.125000 3.175 28.575 53.975 79.375 104.775 130.175 155.575 180.975 206.375 231.775
9/64 0.140625 3.572 28.972 54.372 79.772 105.172 130.572 155.972 181.372 206.772 232.172
5/32 0.156250 3.969 29.369 54.769 80.169 105.569 130.969 156.369 181.769 207.169 232.569
11/64 0.171875 4.366 29.766 55.166 80.566 105.966 131.366 156.766 182.166 207.566 232.966
3/16 0.187500 4.763 30.163 55.563 80.963 106.363 131.763 157.163 182.563 207.963 233.363
13/64 0.203125 5.159 30.559 55.959 81.359 106.759 132.159 157.559 182.959 208.359 233.759
7/32 0.218750 5.556 30.956 56.356 81.756 107.156 132.556 157.956 183.356 208.756 234.156
15/64 0.234375 5.953 31.353 56.753 82.153 107.553 132.953 158.353 183.753 209.153 234.553
1/ 4 0.250000 6.350 31.750 57.150 82.550 107.950 133.350 158.750 184.150 209.550 234.950
17/64 0.265625 6.747 32.147 57.547 82.947 108.347 133.747 159.147 184.547 209.947 235.347
9/32 0.281250 7.144 32.544 57.944 83.344 108.744 134.144 159.544 184.944 210.344 235.744
19/64 0.296875 7.541 32.941 58.341 83.741 109.141 134.541 159.941 185.341 210.741 236.141
5/16 0.312500 7.938 33.338 58.738 84.138 109.538 134.938 160.338 185.738 211.138 236.538
21/64 0.328125 8.334 33.734 59.134 84.534 109.934 135.334 160.734 186.134 211.534 236.934
11/32 0.343750 8.731 34.131 59.531 84.931 110.331 135.731 161.131 186.531 211.931 237.331
23/64 0.359375 9.128 34.528 59.928 85.328 110.728 136.128 161.528 186.928 212.328 237.728
3/ 8 0.375000 9.525 34.925 60.325 85.725 111.125 136.525 161.925 187.325 212.725 238.125
25/64 0.390625 9.922 35.322 60.722 86.122 111.522 136.922 162.322 187.722 213.122 238.522
13/32 0.406250 10.319 35.719 61.119 86.519 111.919 137.319 162.719 188.119 213.519 238.919
27/64 0.421875 10.716 36.116 61.516 86.916 112.316 137.716 163.116 188.516 213.916 239.316
7/16 0.437500 11.113 36.513 61.913 87.313 112.713 138.113 163.513 188.913 214.313 239.713
29/64 0.453125 11.509 36.909 62.309 87.709 113.109 138.509 163.909 189.309 214.709 240.109
15/32 0.468750 11.906 37.306 62.706 88.106 113.506 138.906 164.306 189.706 215.106 240.506
31/64 0.484375 12.303 37.703 63.103 88.503 113.903 139.303 164.703 190.103 215.503 240.903
1/ 2 0.500000 12.700 38.100 63.500 88.900 114.300 139.700 165.100 190.500 215.900 241.300
33/64 0.515625 13.097 38.497 63.897 89.297 114.697 140.097 165.497 190.897 216.297 241.697
17/32 0.531250 13.494 38.894 64.294 89.694 115.094 140.494 165.894 191.294 216.694 242.094
35/64 0.546875 13.891 39.291 64.691 90.091 114.491 140.891 166.291 191.691 217.091 242.491
9/16 0.562500 14.288 39.688 65.088 90.488 115.888 141.283 166.688 192.088 217.488 242.888
37/64 0.578125 14.684 40.084 65.484 90.884 116.284 141.684 167.084 192.484 217.884 243.284
19/32 0.593750 15.081 40.481 65.881 91.281 116.681 142.081 167.481 192.881 218.281 243.681
39/64 0.609375 15.478 40.878 66.278 91.678 117.078 142.478 167.878 193.278 218.678 244.078
5/ 8 0.625000 15.875 41.275 66.675 92.075 117.475 142.875 168.275 193.675 219.075 244.475
41/64 0.640625 16.272 41.672 67.072 92.472 117.872 143.272 168.672 194.072 219.472 244.872
21/32 0.656250 16.669 42.069 67.469 92.869 118.269 143.669 169.069 194.469 219.869 245.269
43/64 0.671875 17.066 42.466 67.866 93.266 118.666 144.066 169.466 194.866 220.266 245.666
11/16 0.687500 17.463 42.863 68.263 93.663 119.063 144.463 169.863 195.263 220.663 246.063
45/64 0.703125 17.859 43.259 68.659 94.059 119.459 144.859 170.259 195.659 221.059 246.459
23/32 0.718750 18.256 43.656 69.056 94.456 119.856 145.256 170.656 196.056 221.456 246.856
47/64 0.734375 18.653 44.053 69.453 94.853 120.253 145653 171.053 196.453 221.853 247.253
3/ 4 0.750000 19.050 44.450 69.850 95.250 120.650 146.050 171.450 196.850 222.250 247.650
49/64 0.765625 19.447 44.847 70.247 95.647 121.047 146.447 171.847 197.247 222.647 248.047
25/32 0.781250 19.844 45.244 70.644 96.044 121.444 146.844 172.244 197.644 223.044 248.444
51/64 0.796875 20.241 45.641 71.041 96.441 121.841 147.241 172.641 198.041 223.441 248.841
13/16 0.812500 20.638 46.038 71.438 96.838 122.238 147.638 173.038 198.438 223.838 249.238
53/64 0.828125 21.034 46.434 71.834 97.234 122.634 148.034 173.434 198.834 224.234 249.634
27/32 0.843750 21.431 46.831 72.231 97.631 123.031 148.431 173.831 199.231 224.631 250.031
55/64 0.859375 21.828 47.228 72.628 98.028 123.428 148.828 174.228 199.628 225.028 250.428
7/ 8 0.875000 22.225 47.625 73.025 98.425 123.825 149.225 174.625 200.025 225.425 250.825
57/64 0.890625 22.622 48.022 73.422 98.822 124.222 149.622 175.022 200.422 225.822 251.222
29/32 0.906250 23.019 48.419 73.819 99.219 124.619 150.019 175.419 200.819 226.219 251.619
59/64 0.921875 23.416 48.816 74.216 99.616 125.016 150.416 175.816 201.216 226.616 252.016
15/16 0.937500 23.813 49.213 74.613 100.013 125.413 150.813 176.213 201.613 227.013 252.413
61/64 0.953125 24.209 49.609 75.009 100.409 125.809 151.209 176.609 202.009 227.409 252.809
31/32 0.968750 24.606 50.006 75.406 100.806 126.206 151.606 177.006 202.406 227.806 253.206
63/64 0.984375 25.003 50.403 75.803 101.203 126.603 152.003 177.403 202.803 228.203 253.603
33
Appendix

4. Industrial material property table


Coefficient of
Young’s Modulus Shear Modules Thermal Expansion Tensile Strength Yield Point Elongation Hardness
Material Gravity
E (GPa) G (GPa) x 10-6/˚C (MPa) (MPa) (%) (HB)
(20˚C)
Mild Steel 7.85 to 7.8 206.8 82.3 to 82.5 11.16 to 11.28 490 to 590 274 20 140 to 150
Dead Soft Steel 7.85 to 7.86 205.8 79.4 11.28 to 11.60 245 108 60 60 to 70
Hard Steel 7.84 to 7.85 204.8 81.9 10.72 to 10.73 607 to 640 320 19 200
Blackheart Malleable Iron 7.35 171 85.8 11.55 294 to 392 8 to 20 109 to 145
Gray Iron 7.05 to 7.30 73.5 to 127 28.4 to 39.2 9.2 to 11.8 440 230
Nodular Graphite Cast Iron 7.1 150 78.4 10 450 to 680 140 to 200
Chrome Steel 7.84 201 to 211 — 11.2 > 784 15 217 to 302
Nickel Chrome Steel 7.8 204 — 13.3 > 833 > 686 18 248 to 302
Stainless Steel 7.6 to 7.75 203 to 208 — 11.0 690 to 930 210
48 (Soft) 49 (Soft) 17 (Soft)
Aluminum 2.7 62 23.9
114 (Hard) 6 (Hard) 27 (Hard)
Aluminum Alloy 2.79 68.6 26.5 22.6 480 > 10 75
Super Aluminum Alloy 2.8 73.6 26.0 22.8 569 >4 90
225 (Soft) 6 to 45
Copper 8.96 108 57 16.5
340 (Hard) (Hard) (Soft)
Aluminum Bronze 7.6 110 — 17 617 to 725 411 12 to 25 125 to 160
108 to 431 8 to 62
Alpha Brass 8.54 108 41 19 323 to 519 49 to 80
(Soft) (Hard) (Hard) (Soft)
372 to 480 15 to 35 10 to 45
Beta Brass 8.39 1.03 38 18.4 49 to 80
(Soft) (Hard) (Soft) (Hard) (Hard) (Soft)
382 to 637 147 to 500 10 to 70
Phosphor Bronze 8.78 110 — 18.4 70 to 130
(Soft) (Hard) (Soft) (Hard) (Hard) (Soft)
350 to 590 128 to 520 4 to 46
Nickel Brass 8.3 to 8.7 108 39 18 to 21
(Soft) (Hard) (Soft) (Hard) (Hard) (Soft)
490 to 1300 2 to 50
Beryllium Copper 8.2 110 — 16.6 880
(Soft) (Hard) (Hard) (Soft)
Polycarbonate 1.2 2.3 62 to 73 60 to 100 M70
Reinforced Glass Fiber 1.52 8.9 137 1.7
Nylon (6-6) 1.13 to 1.15 0.3 81 60 R118
Epoxy Resin 1.1 to 2.0 2.45 27 to 89 1 to 6 M80 to 120
Natural Rubber 1.9 0.02 to 0.4 1.5 to 3.4 HS30 to 100

34
5. Inertia moment formula
Object Shape I (Inertia Moment), m (Mass) Object Shape I (Inertia Moment), m (Mass)
1 6
1 1 b2 2 2
Ix = mR 2 Ix = m ( + c )
2 12 2 3
z z z z
1 R2 1 2 2
x y
R Iy =
4 (
m R2 +
3 ) Iy =
12 (
m a2 +
3
c )
x y

c
2R

2
1 b
Iz = Iy
a b
Iz =
12 (
m a2 +
2 )

c/3
R

1
m = πR 2Rρ m= abc ρ
2

2 7 1
1 Ix = m (b2 + c2)
Ix = m (R12 + R22) 36
2
z z z z b/3
1 R2 1 2 2
x y
Iy =
4 { 2
m (R1 + R22) +
3 } Iy =
12 (
m a2 +
3 c )
R1
2R1
2R2

x y

c
R2

1 2 2
Iz = Iy
a b
Iz =
12 (
m a2 +
3 b )

c/3
R

1
m = π (R22 - R12)Rρ m= abc ρ
2

3 1 8 5
Ix = m (b2 + c2) Ix = mb2
16 12

z z z z
1 c 2 R2 1 5 2
Iy =
4
m
4( +
3 ) Iy =
12 (
m a2 +
2
b )
x y x y

b
c

1 b2 R2
R b
Iz =
4
m
4(+
3 ) a 3 b
Iz = Iy

π 3 3 2
m= Rbcρ m= ab ρ
4 2

4 9 3
1 Ix = mR2
Ix = m (b2 + c2) 10
12
z z z
a/4 z
1 3
Iy = m (a2 + c2) Iy = m (4R2 + a2)
12 80
x y x y
R
2R
c

1 Iz = Iy
Iz = m (a2 + b2)
a b 12 a

π 2
m = abcρ m= R aρ
3

5 10 Parallel axis theorem


1
Ix = m (b2 + c2) I = I0 + mη2
24
z z Axis of gravity O I0 : Inertia moment of the object
1 m
Iy = m (c2 + 2a2) related to the axis of gravity
24 I0
x y
I : Inertia moment of the object
c

η Axis of rotation
1 related to the axis of rotation that
Iz = m (b2 + 2a2) is parallel to the axis of gravity
a b
24 I
η : Distance between the axis of
1 rotation and the axis of gravity
m= abcρ
2

35
Appendix

6. Basic tolerance
1) Dimensional tolerance for shafts (Unit: μm)
Diameter division a13 c12 d6 e6 e13 f5 f6 g5 g6
(mm)
over or less high low high low high low high low high low high low high low high low high low
3 6 –270 –450 –70 –190 –30 –38 –20 –28 –20 –200 –10 –15 –10 –18 –4 –9 –4 –12
6 10 –280 –500 –80 –230 –40 –49 –25 –34 –25 –245 –13 –19 –13 –22 –5 –11 –5 –14
10 18 –290 –560 –95 –275 –50 –61 –32 –43 –32 –302 –16 –24 –16 –27 –6 –14 –6 –17
18 30 –300 –630 –110 –320 –65 –78 –40 –53 –40 –370 –20 –29 –20 –33 –7 –16 –7 –20
30 40 –310 –700 –120 –370
–80 –96 –50 –66 –50 –440 –25 –36 –25 –41 –9 –20 –9 –25
40 50 –320 –710 –130 –380
50 65 –340 –800 –140 –440
–100 –119 –60 –79 –60 –520 –30 –43 –30 –49 –10 –23 –10 –29
65 80 –360 –820 –150 –450
80 100 –380 –920 –170 –520
–120 –142 –72 –94 –72 –612 –36 –51 –36 –58 –12 –27 –12 –34
100 120 –410 –950 –180 –530
120 140 –460 –1090 –200 –600
140 160 –520 –1150 –210 –610 –145 –170 –85 –110 –85 –715 –43 –61 –43 –68 –14 –32 –14 –39
160 180 –580 –1210 –230 –630
180 200 –660 –1380 –240 –700
200 225 –740 –1460 –260 –720 –170 –199 –100 –129 –100 –820 –50 –70 –50 –79 –15 –35 –15 –44
225 250 –820 –1540 –280 –740
250 280 –920 –1730 –300 –820
–190 –222 –110 –142 –110 –920 –56 –79 –56 –88 –17 –40 –17 –49
280 315 –1050 –1860 –330 –850
315 355 –1200 –2090 –360 –930
–210 –246 –125 –161 –125 –1015 –62 –87 –62 –98 –18 –43 –18 –54
355 400 –1350 –2240 –400 –970
400 450 –1500 –2470 –440 –1070
–230 –270 –135 –175 –135 –1105 –68 –95 –68 –108 –20 –47 –20 –60
450 500 –1650 –2620 –480 –1110
500 560
– – – – –260 –304 –145 –189 – – – – –76 –120 – – –22 –66
560 630
630 710
– – – – –290 –340 –160 –210 – – – – –80 –130 – – –24 –74
710 800
800 900
– – – – –320 –376 –170 –226 – – – – –86 –142 – – –26 –82
900 1 000
1 000 1 120
– – – – –350 –416 –195 –261 – – – – –98 –164 – – –28 –94
1 120 1 250
1 250 1 400
– – – – –390 –468 –220 –298 – – – – –110 –188 – – –30 –108
1 400 1 600

Diameter division j5 js5 j6 js6 j7 k4 k5 k6 m5


(mm)
over or less high low high low high low high low high low high low high low high low high low
3 6 +3 –2 +2.5 –2.5 +6 –2 +4 –4 +8 –4 +5 +1 +6 +1 +9 +1 +9 +4
6 10 +4 –2 +3 –3 +7 –2 +4.5 –4.5 +10 –5 +5 +1 +7 +1 +10 +1 +12 +6
10 18 +5 –3 +4 –4 +8 –3 +5.5 –5.5 +12 –6 +6 +1 +9 +1 +12 +1 +15 +7
18 30 +5 –4 +4.5 –4.5 +9 –4 +6.5 –6.5 +13 –8 +8 +2 +11 +2 +15 +2 +17 +8
30 40
+6 –5 +5.5 –5.5 +11 –5 +8 –8 +15 –10 +9 +2 +13 +2 +18 +2 +20 +9
40 50
50 65
+6 –7 +6.5 –6.5 +12 –7 +9.5 –9.5 +18 –12 +10 +2 +15 +2 +21 +2 +24 +11
65 80
80 100
+6 –9 +7.5 –7.5 +13 –9 +11 –11 +20 –15 +13 +3 +18 +3 +25 +3 +28 +13
100 120
120 140
140 160 +7 –11 +9 –9 +14 –11 +12.5 –12.5 +22 –18 +15 +3 +21 +3 +28 +3 +33 +15
160 180
180 200
200 225 +7 –13 +10 –10 +16 –13 +14.5 –14.5 +25 –21 +18 +4 +24 +4 +33 +4 +37 +17
225 250
250 280
+7 –16 +11.5 –11.5 +16 –16 +16 –16 +26 –26 +20 +4 +27 +4 +36 +4 +43 +20
280 315
315 355
+7 –18 +12.5 –12.5 +18 –18 +18 –18 +29 –28 +22 +4 +29 +4 +40 +4 +46 +21
355 400
400 450
+7 –20 +13.5 –13.5 +20 –20 +20 –20 +31 –32 +25 +5 +32 +5 +45 +5 +50 +23
450 500
500 560
– – – – – – +22 –22 – – – – – – +44 0 – –
560 630
630 710
– – – – – – +25 –25 – – – – – – +50 0 – –
710 800
800 900
– – – – – – +28 –28 – – – – – – +56 0 – –
900 1 000
1 000 1 120
– – – – – – +33 –33 – – – – – – +66 0 – –
1 120 1 250
1 250 1 400
– – – – – – +39 –39 – – – – – – +78 0 – –
1 400 1 600
36
(Unit: μm)
h4 h5 h6 h7 h8 h9 h10 h11 h13 js4 Diameter division
(mm)
high low high low high low high low high low high low high low high low high low high low over or less
0 –4 0 –5 0 –8 0 –12 0 –18 0 –30 0 –48 0 –75 0 –180 +2 –2 3 6
0 –4 0 –6 0 –9 0 –15 0 –22 0 –36 0 –58 0 –90 0 –220 +2 –2 6 10
0 –5 0 –8 0 –11 0 –18 0 –27 0 –43 0 –70 0 –110 0 –270 +2.5 –2.5 10 18
0 –6 0 –9 0 –13 0 –21 0 –33 0 –52 0 –84 0 –130 0 –330 +3 –3 18 30
30 40
0 –7 0 –11 0 –16 0 –25 0 –39 0 –62 0 –100 0 –160 0 –390 +3.5 –3.5
40 50
50 65
0 –8 0 –13 0 –19 0 –30 0 –46 0 –74 0 –120 0 –190 0 –460 +4 –4
65 80
80 100
0 –10 0 –15 0 –22 0 –35 0 –54 0 –87 0 –140 0 –220 0 –540 +5 –5
100 120
120 140
0 –12 0 –18 0 –25 0 –40 0 –63 0 –100 0 –160 0 –250 0 –630 +6 –6 140 160
160 180
180 200
0 –14 0 –20 0 –29 0 –46 0 –72 0 –115 0 –185 0 –290 0 –720 +7 –7 200 225
225 250
250 280
0 –16 0 –23 0 –32 0 –52 0 –81 0 –130 0 –210 0 –320 0 –810 +8 –8
280 315
315 355
0 –18 0 –25 0 –36 0 –57 0 –89 0 –140 0 –230 0 –360 0 –890 +9 –9
355 400
400 450
0 –20 0 –27 0 –40 0 –63 0 –97 0 –155 0 –250 0 –400 0 –970 +10 –10
450 500
500 560
– – – – 0 –44 0 –70 0 –110 0 –175 0 –280 0 –440 – – – –
560 630
630 710
– – – – 0 –50 0 –80 0 –125 0 –200 0 –320 0 –500 – – – –
710 800
800 900
– – – – 0 –56 0 –90 0 –140 0 –230 0 –360 0 –560 – – – –
900 1 000
1 000 1 120
– – – – 0 –66 0 –105 0 –165 0 –260 0 –420 0 –660 – – – –
1 120 1 250
1 250 1 400
– – – – 0 –78 0 –125 0 –195 0 –310 0 –500 0 –780 – – – –
1 400 1 600

m6 n5 n6 p5 p6 r6 r7 Basic tolerance Diameter division


(mm)
high low high low high low high low high low high low high low IT2 IT3 IT5 IT7 over or less
+12 +4 +13 +8 +16 +8 +17 +12 +20 +12 +23 +15 +27 +15 +1.5 +2.5 +5 +12 3 6
+15 +6 +16 +10 +19 +10 +21 +15 +24 +15 +28 +19 +34 +19 +1.5 +2.5 +6 +15 6 10
+18 +7 +20 +12 +23 +12 +26 +18 +29 +18 +34 +23 +41 +23 +2 +3 +8 +18 10 18
+21 +8 +24 +15 +28 +15 +31 +22 +35 +22 +41 +28 +49 +28 +2.5 +4 +9 +21 18 30
30 40
+25 +9 +28 +17 +33 +17 +37 +26 +42 +26 +50 +34 +59 +34 +2.5 +4 +11 +25
40 50
+60 +41 +71 +41 50 65
+30 +11 +33 +20 +39 +20 +45 +32 +51 +32 +3 +5 +13 +30
+62 +43 +73 +43 65 80
+73 +51 +86 +51 80 100
+35 +13 +38 +23 +45 +23 +52 +37 +59 +37 +4 +6 +15 +35
+76 +54 +89 +54 100 120
+88 +63 +103 +63 120 140
+40 +15 +45 +27 +52 +27 +61 +43 +68 +43 +90 +65 +105 +65 +5 +8 +18 +40 140 160
+93 +68 +108 +68 160 180
+106 +77 +123 +77 180 200
+46 +17 +51 +31 +60 +31 +70 +50 +79 +50 +109 +80 +126 +80 +7 +10 +20 +46 200 225
+113 +84 +130 +84 225 250
+126 +94 +146 +94 250 280
+52 +20 +57 +34 +66 +34 +79 +56 +88 +56 +8 +12 +23 +52
+130 +98 +150 +98 280 315
+144 +108 +165 +108 315 355
+57 +21 +62 +37 +73 +37 +87 +62 +98 +62 +9 +13 +25 +57
+150 +114 +171 +114 355 400
+166 +126 +189 +126 400 450
+63 +23 +67 +40 +80 +40 +95 +68 +108 +68 +10 +15 +27 +63
+172 +132 +195 +132 450 500
+194 +150 +220 +150 500 560
+70 +26 – – +88 +44 – – +122 +78 – – – +70
+199 +155 +225 +155 560 630
+225 +175 +255 +175 630 710
+80 +30 – – +100 +50 – – +138 +88 – – – +80
+235 +185 +265 +185 710 800
+266 +210 +300 +210 800 900
+90 +34 – – +112 +56 – – +156 +100 – – – +90
+276 +220 +310 +220 900 1 000
+316 +250 +355 +250 1 000 1 120
+106 +40 – – +132 +66 – – +186 +120 – – – +105
+326 +260 +365 +260 1 120 1 250
+378 +300 +425 +300 1 250 1 400
+126 +48 – – +156 +78 – – +218 +140 – – – +125
+408 +330 +455 +330 1 400 1 600
37
Appendix

2) Dimensional tolerance for housing bore (Unit: μm)


Diameter division E7 E10 E11 E12 F6 F7 F8 G6 G7 H6
(mm)
over or less high low high low high low high low high low high low high low high low high low high low
3 6 +32 +20 +68 +20 +95 +20 +140 +20 +18 +10 +22 +10 +28 +10 +12 +4 +16 +4 +8 0
6 10 +40 +25 +83 +25 +115 +25 +175 +25 +22 +13 +28 +13 +35 +13 +14 +5 +20 +5 +9 0
10 18 +50 +32 +102 +32 +142 +32 +212 +32 +27 +16 +34 +16 +43 +16 +17 +6 +24 +6 +11 0
18 30 +61 +40 +124 +40 +170 +40 +250 +40 +33 +20 +41 +20 +53 +20 +20 +7 +28 +7 +13 0
30 40
+75 +50 +150 +50 +210 +50 +300 +50 +41 +25 +50 +25 +64 +25 +25 +9 +34 +9 +16 0
40 50
50 65
+90 +60 +180 +60 +250 +60 +360 +60 +49 +30 +60 +30 +76 +30 +29 +10 +40 +10 +19 0
65 80
80 100
+107 +72 +212 +72 +292 +72 +422 +72 +58 +36 +71 +36 +90 +36 +34 +12 +47 +12 +22 0
100 120
120 140
140 160 +125 +85 +245 +85 +335 +85 +485 +85 +68 +43 +83 +43 +106 +43 +39 +14 +54 +14 +25 0
160 180
180 200
200 225 +146 +100 +285 +100 +390 +100 +560 +100 +79 +50 +96 +50 +122 +50 +44 +15 +61 +15 +29 0
225 250
250 280
+162 +110 +320 +110 +430 +110 +630 +110 +88 +56 +108 +56 +137 +56 +49 +17 +69 +17 +32 0
280 315
315 355
+182 +125 +355 +125 +485 +125 +695 +125 +98 +62 +119 +62 +151 +62 +54 +18 +75 +18 +36 0
355 400
400 450
+198 +135 +385 +135 +535 +135 +765 +135 +108 +68 +131 +68 +165 +68 +60 +20 +83 +20 +40 0
450 500
500 560
+215 +145 – – – – – – +120 +76 +146 +76 +186 +76 +66 +22 +92 +22 +44 0
560 630
630 710
+240 +160 – – – – – – +130 +80 +160 +80 +205 +80 +74 +24 +104 +24 +50 0
710 800
800 900
+260 +170 – – – – – – +142 +86 +176 +86 +226 +86 +82 +26 +116 +26 +56 0
900 1 000
1 000 1 120
+300 +195 – – – – – – +164 +98 +203 +98 +263 +98 +94 +28 +133 +28 +66 0
1 120 1 250
1 250 1 400
+345 +220 – – – – – – +188 +110 +235 +110 +305 +110 +108 +30 +155 +30 +78 0
1 400 1 600
1 600 1 800
+390 +240 – – – – – – +212 +120 +270 +120 +350 +120 +124 +32 +182 +32 +92 0
1 800 2 000

Diameter division K6 K7 M6 M7 N6 N7 P6 P7 R6 R7
(mm)
over or less high low high low high low high low high low high low high low high low high low high low
3 6 +2 –6 +3 –9 –1 –9 0 –12 –5 –13 –4 –16 –9 –17 –8 –20 –12 –20 –11 –23
6 10 +2 –7 +5 –10 –3 –12 0 –15 –7 –16 –4 –19 –12 –21 –9 –24 –16 –25 –13 –28
10 18 +2 –9 +6 –12 –4 –15 0 –18 –9 –20 –5 –23 –15 –26 –11 –29 –20 –31 –16 –34
18 30 +2 –11 +6 –15 –4 –17 0 –21 –11 –24 –7 –28 –18 –31 –14 –35 –24 –37 –20 –41
30 40
+3 –13 +7 –18 –4 –20 0 –25 –12 –28 –8 –33 –21 –37 –17 –42 –29 –45 –25 –50
40 50
50 65 –35 –54 –30 –60
+4 –15 +9 –21 –5 –24 0 –30 –14 –33 –9 –39 –26 –45 –21 –51
65 80 –37 –56 –32 –62
80 100 –44 –66 –38 –73
+4 –18 +10 –25 –6 –28 0 –35 –16 –38 –10 –45 –30 –52 –24 –59
100 120 –47 –69 –41 –76
120 140 –56 –81 –48 –88
140 160 +4 –21 +12 –28 –8 –33 0 –40 –20 –45 –12 –52 –36 –61 –28 –68 –58 –83 –50 –90
160 180 –61 –86 –53 –93
180 200 –68 –97 –60 –106
200 225 +5 –24 +13 –33 –8 –37 0 –46 –22 –51 –14 –60 –41 –70 –33 –79 –71 –100 –63 –109
225 250 –75 –104 –67 –113
250 280 –85 –117 –74 –126
+5 –27 +16 –36 –9 –41 0 –52 –25 –57 –14 –66 –47 –79 –36 –88
280 315 –89 –121 –78 –130
315 355 –97 –133 –87 –144
+7 –29 +17 –40 –10 –46 0 –57 –26 –62 –16 –73 –51 –87 –41 –98
355 400 –103 –139 –93 –150
400 450 –113 –153 –103 –166
+8 –32 +18 –45 –10 –50 0 –63 –27 –67 –17 –80 –55 –95 –45 –108
450 500 –119 –159 –109 –172
500 560
+0 –44 +0 –70 –26 –70 –26 –96 –44 –88 –44 –114 –78 –122 –78 –148 – – – –
560 630
630 710
+0 –50 +0 –80 –30 –80 –30 –110 –50 –100 –50 –130 –88 –138 –88 –168 – – – –
710 800
800 900
+0 –56 +0 –90 –34 –90 –34 –124 –56 –112 –56 –146 –100 –156 –100 –190 – – – –
900 1 000
1 000 1 120
+0 –66 +0 –105 –40 –106 –40 –145 –66 –132 –66 –171 –120 –186 –120 –225 – – – –
1 120 1 250
1 250 1 400
+0 –78 +0 –125 –48 –126 –48 –173 –78 –156 –78 –203 –140 –218 –140 –265 – – – –
1 400 1 600
1 600 1 800
+0 –92 +0 –150 –58 –150 –58 –208 –92 –184 –92 –242 –170 –262 –170 –320 – – – –
1 800 2 000

38
(Unit: μm)
H7 H8 H9 H10 H11 H13 J6 Js6 J7 Js7 K5 Diameter division
(mm)
high low high low high low high low high low high low high low high low high low high low high low over or less
+12 0 +18 0 +30 0 +48 0 +75 0 +180 0 +5 –3 +4 –4 +6 –6 +6 –6 +0 –5 3 6
+15 0 +22 0 +36 0 +58 0 +90 0 +220 0 +5 –4 +4.5 –4.5 +8 –7 +7.5 –7.5 +1 –5 6 10
+18 0 +27 0 +43 0 +70 0 +110 0 +270 0 +6 –5 +5.5 –5.5 +10 –8 +9 –9 +2 –6 10 18
+21 0 +33 0 +52 0 +84 0 +130 0 +330 0 +8 –5 +6.5 –6.5 +12 –9 +10.5 –10.5 +1 –8 18 30
30 40
+25 0 +39 0 +62 0 +100 0 +160 0 +390 0 +10 –6 +8 –8 +14 –11 +12.5 –12.5 +2 –9
40 50
50 65
+30 0 +46 0 +74 0 +120 0 +190 0 +460 0 +13 –6 +9.5 –9.5 +18 –12 +15 –15 +3 –10
65 80
80 100
+35 0 +54 0 +87 0 +140 0 +220 0 +540 0 +16 –6 +11 –11 +22 –13 +17.5 –17.5 +2 –13
100 120
120 140
+40 0 +63 0 +100 0 +160 0 +250 0 +630 0 +18 –7 +12.5 –12.5 +26 –14 +20 –20 +3 –15 140 160
160 180
180 200
+46 0 +72 0 +115 0 +185 0 +290 0 +720 0 +22 –7 +14.5 –14.5 +30 –16 +23 –23 +2 –18 200 225
225 250
250 280
+52 0 +81 0 +130 0 +210 0 +320 0 +810 0 +25 –7 +16 –16 +36 –16 +26 –26 +3 –20
280 315
315 355
+57 0 +89 0 +140 0 +230 0 +360 0 +890 0 +29 –7 +18 –18 +39 –18 +28.5 –28.5 +3 –22
355 400
400 450
+63 0 +97 0 +155 0 +250 0 +400 0 +970 0 +33 –7 +20 –20 +43 –20 +31.5 –31.5 +2 –25
450 500
500 560
+70 0 +110 0 +175 0 +280 0 +440 0 – – – – +22 –22 – – +35 –35 – –
560 630
630 710
+80 0 +125 0 +200 0 +320 0 +500 0 – – – – +25 –25 – – +40 –40 – –
710 800
800 900
+90 0 +140 0 +230 0 +360 0 +560 0 – – – – +28 –28 – – +45 –45 – –
900 1 000
1 000 1 120
+105 0 +165 0 +260 0 +420 0 +660 0 – – – – +33 –33 – – +52.5 –52.5 – –
1 120 1 250
1 250 1 400
+125 0 +195 0 +310 0 +500 0 +780 0 – – – – +39 –39 – – +62.5 –62.5 – –
1 400 1 600
1 600 1 800
+150 0 +230 0 +370 0 +600 0 +920 0 – – – – +46 –46 – – +75 –75 – –
1 800 2 000

39
Appendix

7. Diameter of clearance holes and counterbores for bolts and screws (JIS B 1001)
D'
90˚
90˚

e
Ødh Ødh Ødh

Nominal Bolt hole diameter dh (*2) Counterbore Nominal Bolt hole diameter dh (*2) Counterbore
Chamfering Chamfering
diameter of Class 1 Class 2 Class 3 (*1)
diameter diameter of Class 1 Class 2 Class 3 (*1)
diameter
screw thread Class 4 screw thread Class 4
(H12) (H13) (H14) e D' (H12) (H13) (H14) e D'
1 1.1 1.2 1.3 – 0.2 3 30 31 33 35 36 1.7 62
1.2 1.3 1.4 1.5 – 0.2 4 33 34 36 38 40 1.7 66
1.4 1.5 1.6 1.8 – 0.2 4 36 37 39 42 43 1.7 72
1.6 1.7 1.8 2 – 0.2 5 39 40 42 45 46 1.7 76
1.7 1.8 2 2.1 – 0.2 5 42 43 45 48 – 1.8 82
1.8 2.0 2.1 2.2 – 0.2 5 45 46 48 52 – 1.8 87
2 2.2 2.4 2.6 – 0.3 7 48 50 52 56 – 2.3 93
2.2 2.4 2.6 2.8 – 0.3 8 52 54 56 62 – 2.3 100
2.3 2.5 2.7 2.9 – 0.3 8 56 58 62 66 – 3.5 110
2.5 2.7 2.9 3.1 – 0.3 8 60 62 66 70 – 3.5 115
2.6 2.8 3 3.2 – 0.3 8 64 66 70 74 – 3.5 122
3 3.2 3.4 3.6 – 0.3 9 68 70 74 78 – 3.5 127
3.5 3.7 3.9 4.2 – 0.3 10 72 74 78 82 – 3.5 133
4 4.3 4.5 4.8 5.5 0.4 11 76 78 82 86 – 3.5 143
4.5 4.8 5 5.3 6 0.4 13 80 82 86 91 – 3.5 148
5 5.3 5.5 5.8 6.5 0.4 13 85 87 91 96 – – –
6 6.4 6.6 7 7.8 0.4 15 90 93 96 101 – – –
7 7.4 7.6 8 – 0.4 18 95 98 101 107 – – –
8 8.4 9 10 10 0.6 20 100 104 107 112 – – –
10 10.5 11 12 13 0.6 24 105 109 112 117 – – –
12 13 13.5 14.5 15 1.1 28 110 114 117 122 – – –
14 15 15.5 16.5 17 1.1 32 115 119 122 127 – – –
16 17 17.5 18.5 20 1.1 35 120 124 127 132 – – –
18 19 20 21 22 1.1 39 125 129 132 137 – – –
20 21 22 24 25 1.2 43 130 134 137 144 – – –
22 23 24 26 27 1.2 46 140 144 147 155 – – –
24 25 26 28 29 1.2 50 150 155 158 165 – – –
27 28 30 32 33 1.7 55
Note: Reference: 3. Hole chamfering shall be performed, as required, selected from the series of counterbore diameters
*1 Class 4 shall be applied mainly to cast holes. 1. The non-shaded area in this table that specifies and its angle shall be 90 degrees as a rule. shown in this table as far as possible.
*2 The values for the symbol of the dimensional nominal diameter of screw thread and bolt hole 4. Where counterbore diameters smaller or larger 5. The counterbore surface shall be perpendicular to
tolerance is in accordance with JIS B 0401 diameters is not specified in ISO 273. than the values specified in this table are required the centre line of the hole, and the counterbore
(dimension tolerances and fits). 2. The nominal diameter of screw head marked with with respect to a certain screw-thread nominal depth shall generally be of such a degree that
is not specified in ISO 261. diameter, their numerical values shall preferably be casting surface is removed.

40
8. Diameter of clearance holes and counterbores for bolts and screws (JIS B 1001)
t
w
X Shall be Maximum radii under the head
chamfered end.

Minimum 120˚
Rf max = 1.7rmax

r max = damax – dsmax

da
ds
da
dk

ds

d
e

2
rmin depends on Table 1.
ls u

r
s

v
lg b
k l

dw
t

dw
Enlarged drawing of X section

lf
Minimum 120˚

r
v

Maximum 45˚
r

The following shape (drill bottom) is also permissible Angle of vertex and spot facing.
r

da

ds

w for the bottom of the hexagonal hole.


(Unit: mm)
Nominal designation of
M3 M4 M5 M6 M8 M10 M12 (M14) M16 M20 M24 M30
screw thread (d)
P 0.5 0.7 0.8 1 1.25 1.5 1.75 2 2 2.5 3 3.5
b (Reference) 18 20 22 24 28 32 36 40 44 52 60 72
dk Max 5.68 7.22 8.72 10.22 13.27 16.27 18.27 21.33 24.33 30.33 36.39 45.39
Min 5.32 6.78 8.28 9.78 12.73 15.73 17.73 20.67 23.67 29.67 35.61 44.61
da Max 3.6 4.7 5.7 6.8 9.2 11.2 13.7 15.7 17.7 22.4 26.4 33.4
ds Max 3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00 24.00 30.00
Min 2.86 3.82 4.82 5.82 7.78 9.78 11.73 13.73 15.73 19.67 23.67 29.67
e Min 2.87 3.44 4.58 5.72 6.86 9.15 11.43 13.72 16 19.44 21.73 25.15
lf Max 0.51 0.6 0.6 0.68 1.02 1.02 1.45 1.45 1.45 2.04 2.04 2.89
k Max 3.00 4.00 5.00 6.00 8.00 10.00 12.00 14.00 16.00 20.00 24.00 30.00
Min 2.86 3.82 4.82 5.7 7.64 9.64 11.57 13.57 15.57 19.48 23.48 29.48
r Min 0.1 0.2 0.2 0.25 0.4 0.4 0.6 0.6 0.6 0.8 0.8 1
s Nominal 2.5 3 4 5 6 8 10 12 14 17 19 22
Max 2.56 3.071 4.084 5.084 6.095 8.115 10.115 12.142 14.142 17.23 19.275 22.275
Min 2.52 3.020 4.020 5.020 6.020 8.025 10.025 12.032 14.032 17.05 19.065 22.065
t Min 1.3 2 2.5 3 4 5 6 7 8 10 12 15.5
v Max 0.3 0.4 0.5 0.6 0.8 1 1.2 1.4 1.6 2 2.4 3
dw Min 5.07 6.53 8.03 9.38 12.33 15.33 17.23 20.17 23.17 28.87 34.81 43.61
w Min 1.15 1.4 1.9 2.3 3.3 4 4.8 5.8 6.8 8.6 10.4 13.1
l ls lg
Length ( l ) ls lg ls lg ls lg ls lg ls lg ls lg ls lg ls lg ls lg ls lg ls lg ls lg
Nominal designation Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
4 3.76 4.24
5 4.76 5.24
6 5.76 6.24
8 7.71 8.29
10 9.71 10.29
12 11.65 12.35
16 15.65 16.35
20 19.58 20.42
25 24.58 25.42 4.5 7
30 29.58 30.42 9.5 12 6.5 10 4 8
35 34.5 35.5 11.5 15 9 13 6 11
40 39.5 40.5 16.5 20 14 18 11 16 5.75 12
45 44.5 45.5 19 23 16 21 10.75 17 5.5 13
50 49.5 50.5 24 28 21 26 15.75 22 10.5 18
55 54.4 55.6 26 31 20.75 27 15.5 23 10.25 19
60 59.4 60.6 31 36 25.75 32 20.5 28 15.25 24 10 20
65 64.4 65.6 30.75 37 25.5 33 20.25 29 15 25 11 21
70 69.4 70.6 35.75 42 30.5 38 25.25 34 20 30 16 26
80 79.4 80.6 45.75 52 40.5 48 35.25 44 30 40 26 36 15.5 28
90 89.3 90.7 50.5 58 45.25 54 40 50 36 46 25.5 38 15 30
100 99.3 100.7 60.5 68 55.25 64 50 60 46 56 35.5 48 25 40
110 109.3 110.7 65.25 74 60 70 56 66 45.5 58 35 50 20.5 38
120 119.3 120.7 75.25 84 70 80 66 76 55.5 68 45 60 30.5 48
130 129.2 130.8 80 90 76 86 65.5 78 55 70 40.5 58
140 139.2 140.8 90 100 86 96 75.5 88 65 80 50.5 68
150 149.2 150.8 96 106 85.5 98 75 90 60.5 78
160 159.2 160.8 106 116 95.5 108 85 100 70.5 88
180 179.2 180.8 115.5 128 105 120 90.5 108
200 199.075 200.925 135.5 148 125 140 110.5 128
41
Appendix

9. Parallel keys and keyways (JIS B 1301) (Unit: mm)


(a) Shape and dimension of parallel keys
A-A
Key l ≤ 4b 4b l 8b 8b l (Enlarged drawing)
b
– S1
b

b
C 1.6 d2
l l l

g
b

h
25

l 1.6
25

Hole A Hole A A d1 Hole B Hole A A d1 Hole B C


– S2 d3
6.3
h

h
h

A f f A f f f
6.3 2 2 4 4 2
1 f f
S1 = Tolerance of b x S2 = Tolerance of h x 1 b b b b f = l – 2b
2 2
Key dimension For screw hole
Nominal
b h Nominal
size of key
Standard Tolerance Standard designation
bxh Tolerance c (*2) l (*1) d2 d3 g
dimension (h9) dimension d1
2x2 2 0 2 0 6 to 20 – – – –
3x3 3 –0.025 3 –0.025 0.16 to 0.25 6 to 36 – – – –
4x4 4 4 0 8 to 45 – – – –
0
5x5 5 5 –0.030 h9 10 to 56 – – – –
–0.030
6x6 6 6 14 to 70 – – – –
0 0.25 to 0.40
(7 x 7) 7 7 16 to 80 – – – –
0 –0.036
8x7 8 –0.036 7 18 to 90 M3 6.0 3.4 2.3
10 x 8 10 8 22 to 110 M3 6.0 3.4 2.3
12 x 8 12 8 0 28 to 140 M4 8.0 4.5 3.0
14 x 9 14 9 –0.090 36 to 160 M5 10.0 5.5 3.7
0 0.40 to 0.60
(15 x 10) 15 10 40 to 180 M5 10.0 5.5 3.7
–0.043
16 x 10 16 10 45 to 180 M5 10.0 5.5 3.7
18 x 11 18 11 50 to 200 M6 11.5 6.6 4.3
20 x 12 20 12 56 to 220 M6 11.5 6.6 4.3
22 x 14 22 14 63 to 250 M6 11.5 6.6 4.3
0 0
(24 x 16) 24 16 70 to 280 M8 15.0 9.0 5.7
–0.052 –0.110 0.60 to 0.80
25 x 14 25 14 70 to 280 M8 15.0 9.0 5.7
28 x 16 28 16 80 to 320 M10 17.5 11.0 10.8
32 x 18 32 18 90 to 360 M10 17.5 11.0 10.8
(35 x 22) 35 22 h11 100 to 400 M10 17.5 11.0 10.8
36 x 20 36 20 – M12 20.0 14.0 13.0
(38 x 24) 38 24 – M10 17.5 11.0 10.8
0 0
40 x 22 40 22 1.00 to 1.20 – M12 20.0 14.0 13.0
–0.062 –0.130
(42 x 26) 42 26 – M10 17.5 11.0 10.8
45 x 25 45 25 – M12 20.0 14.0 13.0
50 x 28 50 28 – M12 20.0 14.0 13.0
56 x 32 56 32 – M12 20.0 14.0 13.0
63 x 32 63 0 32 1.60 to 2.00 – M12 20.0 14.0 13.0
70 x 36 70 –0.074 36 0 – M16 26.0 18.0 17.5
80 x 40 80 40 –0.160 – M16 26.0 18.0 17.5
90 x 45 90 0 45 2.50 to 3.00 – M20 32.0 22.0 21.5
100 x 50 100 –0.087 50 – M20 32.0 22.0 21.5
Note: Reference:
*1 Select l from the following within the range of the table. The dimensional Size codes in ( ) are not stipulated in the corresponding internal standards
tolerance for l is basically h12 of JIS B0401. and should not be used in new designs.
6, 8, 10, 12, 14, 16, 18, 20, 22, 25, 28, 32, 36, 40, 45, 50, 56, 63, 70,
80, 90, 100, 110, 125, 140, 160, 180, 200, 220, 250, 280, 320, 360, 400
*2 Instead of 45˚ chamfering (c), rounding (r) is also acceptable.

42
(Unit: mm)
(b) Shape and dimension of keyways for parallel keys

Cross section drawing of keyway

t2
r2

t1
b2 d

b1

r1

Sliding type Regular type Precision Reference


Nominal Basic Basic Basic
b1 b2 b1 b2 b1 and b2 Tolerance Applicable
size of key dimension of r1 and r2 dimension dimension
Tolerance Tolerance Tolerance Tolerance Tolerance of t1 and t2 shaft dia. (*1)
bxh b1 and b2 of t1 of t2
(H9) (D10) (N9) (Js9) (P9) d
2x2 2 +0.025 +0.060 –0.004 –0.006 1.2 1.0 6 to 8
±0.0125
3x3 3 0 +0.020 –0.029 –0.031 0.08 to 0.16 1.8 1.4 8 to 10
+0.1
4x4 4 2.5 1.8 10 to 12
+0.030 +0.078 0 –0.012 0
5x5 5 ±0.0150 3.0 2.3 12 to 17
0 +0.030 –0.030 –0.042
6x6 6 0.16 to 0.25 3.5 2.8 17 to 22
(7 x 7) 7 4.0 3.3 20 to 25
+0.036 +0.098 0 –0.015
8x7 8 ±0.0180 4.0 3.3 22 to 30
0 +0.030 –0.036 –0.051
10 x 8 10 5.0 3.3 30 to 38
12 x 8 12 5.0 3.3 38 to 44
14 x 9 14 5.5 3.8 44 to 50
+0.043 +0.120 0 –0.018 0.25 to 0.40
(15 x 10) 15 ±0.0215 5.0 5.3 50 to 55
0 +0.050 –0.043 –0.061
16 x 10 16 6.0 4.3 +0.2 50 to 58
18 x 11 18 7.0 4.4 0 58 to 65
20 x 12 20 7.5 4.9 65 to 75
22 x 14 22 9.0 5.4 75 to 85
+0.052 +0.149 0 –0.022
(24 x 16) 24 ±0.0260 8.0 8.4 80 to 90
0 +0.065 –0.052 –0.074 0.40 to 0.60
25 x 14 25 9.0 5.4 85 to 95
28 x 16 28 10.0 6.4 95 to 110
32 x 18 32 11.0 7.4 110 to 130
(35 x 22) 35 11.0 11.4 125 to 140
36 x 20 36 12.0 8.4 130 to 150
(38 x 24) 38 +0.062 +0.180 0 –0.026 12.0 12.4 140 to 160
±0.0310
40 x 22 40 0 +0.080 –0.062 –0.088 0.70 to 1.00 13.0 9.4 150 to 170
(42 x 26) 42 13.0 13.4 160 to 180
45 x 25 45 15.0 10.4 170 to 200
+0.3
50 x 28 50 17.0 11.4 200 to 230
0
56 x 32 56 20.0 12.4 230 to 260
63 x 32 63 +0.074 +0.220 0 –0.032 1.20 to 1.60 20.0 12.4 260 to 290
±0.0370
70 x 36 70 0 +0.100 –0.074 –0.106 22.0 14.4 290 to 330
80 x 40 80 25.0 15.4 330 to 380
90 x 45 90 +0.087 +0.260 0 –0.037 2.00 to 2.50 28.0 17.4 380 to 440
±0.0435
100 x 50 100 0 +0.120 –0.087 –0.0124 31.0 19.5 440 to 500
Note: Reference:
*1 Applicable shaft diameters should be derived from the torque that Size codes in ( ) are not stipulated in the corresponding internal standards
corresponds to the key strength. and should not be used in new designs.
Shown here, therefore, as reference for general usage.
When the key size is appropriate for the transmission torque, a shaft
larger than the applicable shaft diameter may be used. In that case, it is
recommended to adjust t1 and t2 so that the key side uniformly contacts
the shaft and hub. This does not apply to shafts smaller than the
applicable shaft diameter.

43
Area In North and South America / In Europe and Africa / In Asia and others
FAX USA: / Germany: / Tokyo Head Office:
1-248-553-3070 / 49-211-364677 / 81-3-3578-7471

Order Information Sheet ( Please complete the form below


and send it with your order. ) Date.
Company Name: Dept. Name:

Name: E-mail:

TEL. - - FAX. - -

System configuration and selected motor


We would appreciate if you could provide your system configuration draw- d
ing that helps us to understand the speed, constant torque, and load iner-
tia moment of the output shaft for the reduction gear.
System configuration e
a

Bolt size c

Motor model a Motor mounting pilot diameter (mm)


P Motor rated output (KW) b Motor mounting bolt P.C.D (mm)
TM0 Motor rated torque (N-m) c Motor mounting bolt size (mm)
TM1 Motor momentary maximum torque (N-m) d Motor shaft length (mm)
NM0 Motor rated speed (rpm) e Motor shaft diameter (mm)
g Motor shaft effective length (mm)
Operation pattern (output shaft for the reduction gear) Please inform us of whether a key is attached or not,
and when it is attached, also inform us of its dimensions.

External load (output shaft for the reduction gear)


N2
Reduction gear
output speed
(rpm)

t1 t2 t3
W1
t4
L2
Time (s)
W2
t1 Acceleration time (s)
t2 Constant speed operation time (s)
t3 Deceleration time (s)
L1 α1
t4 One operation cycle time (s)
Q1 Number of operation cycles per day (times) W1 Radial load (N)
Q2 Number of operating days per year (days) Distance to the point of radial load appli-
L1
N2 Constant speed (rpm) cation (mm)
T1 Max. torque for startup (N-m) W2 Axial load (N)
T2 Constant torque (N-m) Distance to the point of axial load appli-
L2
T3 Max. torque for stop (N-m) cation (mm)

44
Cautions for use of GH series

• If the end user of the product is a military interest or if the product is to be used in the manufacture of
weapons, the product may be subject to export regulations prescribed in the Foreign Trade Control Act.
Confirm these conditions before exporting the product and take the necessary steps.
• If failure or malfunction of the product may directly endanger human life or if it is used in units which may
injure the human body (atomic facilities, space equipment, medical equipment, safety units, etc.),
examination of individual situations is required. Contact our agent or nearest business office in such a case.
• Although this product has been manufactured under strict quality control, if it is to be used in equipment
that could cause serious injury or damage to facilities as a result of failure of the product, all appropriate
safety measures must be taken.
• When this product is used in a special environment (clean room, food handling facility, etc.), please
contact our agent or nearest business office.
• Disassembling the product and analyzing the inside is prohibited under reverse engineering and other
related regulations.

Guarantee

• Nabtesco Corporation guaranties that the GH SERIES are free from defects in materials and
workmanship.
• The term of guarantee shall be one year after delivery or 2,000 hours of operation after the installation
on an actual machine, whichever is earlier, on condition that the product is operated under the rated
operation conditions specified by us, under normal assembly and lubrication conditions.
• If any defect in materials or workmanship is detected during the above guarantee term, the product will
be repaired or replaced at our expense, provided that the number of man-hours required for demounting
and remounting the product from the machine, transportation expenses for re-delivery, warehousing and
other incidental expenses shall be excluded from our obligation.
• No compensation will be provided for the lost opportunities or any other type of loss due to a shutdown
of operation that was caused by a defect in the product.
• If compensation under the guarantee is discharged monetarily, the upper limit of the amount shall not
exceed the selling price of the product which is the subject of the claim.

45
Rev. 003

• In North and South America


Nabtesco Motion Control Inc.
28850 Cabot Drive, Suite300, Novi, M148377
PHONE: 1-248-553-3020 FAX: 1-248-553-3070
E-MAIL: info@nabtescomotion.com
HomePage : www.nabtescomotion.com
• In Europe and Africa
Nabtesco Precision Europe GmbH
Klosterstraße 49, D-40211 Düsseldolf, Germany
PHONE: 49-211-173790 FAX: 49-211-364677
E-MAIL: info@nabtesco-precision.de
HomePage : www.nabtesco-precision.de
• In Asia and others
Tokyo Head Office
1-9-18 Kaigan Minato-ku, Tokyo 105-0022, Japan
PHONE: 81-3-3578-7461 FAX: 81-3-3578-7471
E-MAIL: p_information@nabtesco.com
Tsu Plant
594 Ichimachida, Katada-cho, Tsu-shi, Mie Pref. 514-8533, Japan
PHONE: 81-59-237-4600 FAX: 81-59-237-4610

www.nabtesco.com
• Specifications are subject to change without notice.

CAT.070731

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