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Method Statement For Cradle Dismantling

This document outlines the duties and responsibilities of various roles in dismantling a temporarily suspended access equipment, or skywall. It details the project manager's duties in reviewing the project, budget, hiring, ordering supplies and scheduling. It also outlines the duties of mechanical engineers, mechanical foremen, QA/QC engineers, lifting foremen, scaffolding supervisors and electrical engineers in ensuring safety and quality standards are met during dismantling. The method statement then provides the step-by-step process to be employed in dismantling the suspended access equipment.

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adeoye Adeyemi
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100% found this document useful (2 votes)
3K views25 pages

Method Statement For Cradle Dismantling

This document outlines the duties and responsibilities of various roles in dismantling a temporarily suspended access equipment, or skywall. It details the project manager's duties in reviewing the project, budget, hiring, ordering supplies and scheduling. It also outlines the duties of mechanical engineers, mechanical foremen, QA/QC engineers, lifting foremen, scaffolding supervisors and electrical engineers in ensuring safety and quality standards are met during dismantling. The method statement then provides the step-by-step process to be employed in dismantling the suspended access equipment.

Uploaded by

adeoye Adeyemi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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OE/SWAG-MT-

Doc. No: ARCH-MS-0008


SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

METHOD STATEMENT FOR


DISMANTLING OF
TEMPORARYSUSPENDED ACCESS EQUIPME
NT

1|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

CONTENTS

1. INTRODUCTION...................................................................................................................... 3
2. DUTIES & RESPONSIBILITY.................................................................................................. 3
3. METHOD TO BE EMPLYED.................................................................................................... 5
A. The Preparation before Dismantling
B. Disconnection between Suspended Platform and Suspension Mechanism.
C. Disconnection of Electric Control Box, Safety Locks and Hoists
D. Removal of Suspension Mechanism
E. Special Notice
F. Safety of the Public
G. Storage, packing and transportation

4. SAFETY OPERATION REGULATION.....................................................................................8


5. SITE ENVIRORMENT............................................................................................................ 10
6. INSPECTION OF CRADLES & THIRD PARTY......................................................................11

2|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

1. INTRODUCTION

The intention of this method statement is to provide with a basic understanding of the
construction methods and associated safety procedures to be adopted on this
project. This document is intended as a working document and as a result will be
subject to amendments where products, materials or methods change to improve the
quality of our product and the safety of our work site. Amendments may be made to
improve the efficiency or practicality of the producers provided that safety is not
compromised.

2. Duties & Responsibility


A. Project Manager
- A Project Manager must review the project deeply.
- Project Manager given a duty in providing a budget for the construction project.
- A Project Manager is responsible for hiring and supervising the workers.
- Project Manager must order supplies for completing the construction project.
- Project manager to manage the construction schedule in an effective and
efficient manner.
- Project Manager is the one to determine if the job is being done correctly based
on the project specification.

B. Mechanical Engineer
- Make all installations checks prior to pre-commissioning activities.
- Make pre and post commissioning checks for all mechanical installations.
- Completing check lists provided by immediate supervisor.
- Preparing site reports (related to progress of testing & commissioning activities).
- Understand the requirement for performance testing of systems/ equipment and
ensure that the performances are matching project documents.
- Understand Testing Commissioning method of statement.
- Understand the testing and commissioning plan.
- Insist for testing calibration of testing and commissioning equipment.
- To handle and understand the testing and commissioning equipment.
- Should have knowledge to understand performance requirements of system from
Project Document’s and ask for clarification.
- Coordinating with contractors /testing and commissioning agencies.
- Non-compromising with the performance.

3|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

C. Mechanical Foreman
- Ability to interpret specification and able to read drawings.
- Assist in lay out of work for crew.
- Preplan daily activities and ensure crew productivity to meet job schedule.
- Monitor quality control of work in place workers.
- Coordinate delivery of materials.
- Comply with all documents requirements and fill out all project related reports.
- Coordinate equipment needs, ensure operations are qualified and ensure that all
equipment is maintained and repairs are done in a timely manner.
- Able to hit target date of installation at site.

D. QA/QC Engineer
- Ensure the proper implementation of Quality System and maintain overall quality
of work.
- Conduct Inspection and monitor test.
- Determine and report any non-conformances and recommend corrective action.
- Ensure that all personnel are aware of the quality requirement and application for
all quality documents.
- Training of relevant personnel.

E. Lifting Foreman
- Supervise all lifting activities in the construction and structural and piping erection
to ensure the safety of the rigging crews during lifting operations.
- Prepare crane lift plan before to start the lifting activities.
- Ensure all rigging tackles used for lifting are in good condition and color code as
per monthly color code.
- Conduct tool box talk to the riggers for the activity they have to perform.
- Report to Construction Manager any accomplished and ongoing activities.
- Prepare permits for crane lifting activities.
- Coordinate the rigging foreman and riggers for any critical lifting activities.
- Check the lifting plan or rigging plan to ensure that it is performed properly.
- Calculate crane capacity in regards to the load to be lifted as well as slings to be
used.
- Performs monthly inspection of the rigging tools to ensure the condition as well
as the color code of the month.
- Coordinate with the authorized third-party personnel for the inspection of the
rigging tackles and other lifting tools.
- Documentation of records such as third party certificates of rigging tools, rigger
and operator third party certificate.
4|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

F. Scaffolding Supervisor
- Preplanning of the scaffold including weight limitations, scaffold type, fall
protection, tie offs, supports etc.
- Overseeing the erection of the scaffold.
- Final inspection of the scaffold prior to initial occupation for use.
- At a minimum, daily inspection and documentation of the condition of the scaffold
and its ability to be occupied safely.
- Inspections of scaffolds after changes / alterations have been made.
- Oversight and Inspections of mobile scaffold.
- Training of other competent persons, scaffold erectors, and users.

G. Electrical Engineer
- Making improvements to, and offering advice about, operational procedures.
- Scheduling and coordinating work to tight deadlines.
- Ensuring that equipment works to its specification.
- Creating and carrying out test procedures.
- Investigating problems and diagnosing and repairing faults.
- Trouble shooting
- Supervising engineering and technical staff.
- Writing reports and documentation.
- Providing technical support.
- Ensuring safe working conditions.

H. Electrical Foreman
- Ability to interpret specification and able to read drawings.
- Assist in lay out of work for crew.
- Preplan daily activities and ensure crew productivity to meet job schedule.
- Monitor quality control of work in place workers.
- Coordinate delivery of materials.
- Comply with all documents requirements and fill out all project related reports.
- Coordinate equipment needs, ensure operations are qualified and ensure that all
equipment is maintained and repairs are done in a timely manner.
- Able to hit target date of installation at site.

3. Method to be employed

5|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Sequence of work
a. The Preparation before
Dismantling
b. Disconnection between Suspended Platform and Suspension
Mechanism.
c. Disconnection of Electric Control Box, Safety Locks and Hoists
d. Removal of Suspension Mechanism
e. Special Notice
f. Safety of the Public
g. Storage, Packing and Transportation

3.1 The Preparation before Dismantling


Prior to dismantling, please check up the area where the unit i s p a r k e d . E n s u r e
the unit is properly parked and no work is on-going above the
parking area.

3.2 Disconnection between Suspended Platform and Suspension Mechanism


3.2.1 Remove heavy hammer
Remove the heavy hammer from the other ends of the working steel rope and safety
steel rope.
3.2.2 Rope removal from the hoist
Turn the universal switch to the side where the hoist is prepared for rope removal.
Then press the downward button, and start pulling the steel rope from the hoist.
3.2.3 Rope removal from the safety lock
Turn the universal switch to the side where the safety lock is prepared for rope
removal. Then press the downward button, and start pulling the steel rope from the
safety lock.

3.3 Disconnection of Electric Control Box, Safety Locks and Hoists


3.3.1 Disconnect power cable from DB and remove Power plug. Remove motor plug and
handle switch plug from the power socket of the electric control box.
3.3.2 Uninstall and remove the electric control box from the suspended platform.
6|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

3.3.3 Uninstall and remove Safety Locks and Hoists from the suspended platform basket.

3.4 Removal of Suspension Mechanism


3.4.1 Start by pulling up the wire ropes, one at a time. Ensure all wire ropes are rolled up and
properly stacked away from the edge of the building.
3.4.2 Remove the counter weight from the poles of the rear holder and pull the Suspension
mechanism backwards, away from the building edge.
3.4.3 Dismount the working steel rope and safety steel rope from the coupling sleeve of
the front beam.
3.4.4 Loosen the rope clamp and remove reinforcing steel rope (7m long) from the coupling
sleeve and pull it out. Remove the coupling sleeve on the tommy bar of the rear
base.
3.4.5 Remove the upper column and the front beam overhang.
3.4.6 Remove bolts and nuts holding the middle beam in place, pull out the front and rear
beams from the sleeve on front or rear base.
3.4.7 Remove the tommy bars into the front base and rear base respectively.
3.4.8 Segregate and stack all component parts appropriately for easy transportation.

3.5 Special Notice


3.5.1 Care must be taken that the steel ropes must not be damaged, deformed or
twisted. Steel ropes should be placed in order and bounded well.
3.5.2 The remaining electrical cables should be placed in order and bounded
well. Care must be taken to ensure cable insulation is not damaged.
3.6 Personal Protective Equipment (PPE)
3.6.1 The following PPE shall be mandatory for workers at all stages of the dismantling
activities:
a. Safety shoes
b. Hard hat
c. Reflective vest
d. Hand gloves
e. Nose mask
3.6.2 The following additional PPE shall be mandatory for workers while working at height
during the dismantling activities:
7|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

a. Full body harness with retractable lanyard or


b. Full body harness with shock absorbing lanyard tied off to a suitable horizontal
lifeline.
3.6.3 Suitable anchorage points must be provided for the retractable lanyards and the
lifeline.
3.6.4 All PPE shall be maintained and replaced if damaged or in line with manufacturers'
recommended life cycle.
3.6.5 Workers shall be trained in the proper use of PPE through onsite training and tool box
talks. Training shall include both the use and purpose of the PPE.
3.6.6 Workers shall be provided with PPE at no cost to themselves and shall not be
required to utilize old or damaged protective equipment for what so ever reason.

3.7 Entry of unauthorized persons into this exclusion zone shall be strictly
prohibited by use Safety of the Public
3.7.1 An exclusion zone minimum of 4 meters on all sides shall be maintained around the
fall hazard area.
3.7.2 Entry of unauthorized persons into this exclusion zone shall be strictly prohibited by
use of barricades, signs and lookout person / banks man / flagman.
3.7.3 Workers dismantling the cradle, especially those removing the suspension
mechanism, shall be adequately instructed on the proper placement and stacking of
component parts and tools in the work area.
3.7.4 The cradle basket shall be parked and stored in such a manner that it does not
constitute hazard to any work activity or workers on site.
3.7.5 Wind speed must be calculated and monitored at all times, particularly during the
removal of the suspension mechanism.
3.7.6 Work to be done under the supervision of line foremen, Supervisor, Engineer and
Safety Officer.
3.7.7 The dismantling activity shall only be carried out in daylight. Dismantling work shall
not be carried out at night.

3.8 Storage, Packing and Transportation


3.8.1 The equipment should be stored in the dry and ventilating storehouse to prevent it
from rusting.
3.8.2 It is necessary to make the maintenance if it is stored for one-year period.

8|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

3.8.3 The hoist, safety lock and the electric control box should be packed separately.
3.8.4 The steel ropes should be bounded and packed for transportation.
3.8.5 Care must be taken that the bottom plate of the platform, balustrades, mount
frame for hoist and the suspension mechanism should not be deformed when
loading and transportation.

4. Safety Operation Regulations


The suspended access equipment is special equipment operated at the certain
height, so it is very important to pay more attention to the safety operation. After
installation, the following safety operation regulations should be followed:

4.1 The suspended access equipment should only be operated and maintained by qualified
personnel with adequate technical training.

4.2 The operators should read the operation manual and check the equipment carefully before
operation strictly follow the safety regulations and “Daily Check Items” (see section 7.2)
during the operation and maintenance of the equipment.

4.3 It is not allowed to use the equipment overloaded or with troubles (the rated weight including
the weight of operators). The load should be evenly distributed on the platform. The loaded
weight must be decreased as the working height, the front beam overhang or the distance
between the front and rear holders change. Furthermore, the loaded weight must be
decreased further if the wind force is stronger. Make sure that the moment of force of the
stability of the suspension mechanism is over two times of the overturning moment.

4.4 It is not suggested to install the platform over the rated length or use the two platforms
together. And it is also not allowed to assembly the suspended platform with the parts
and elements from different manufactories.

4.5 The limit switch, emergency stop button, electromagnetic brake and manual descending
device should be sensitive and reliable.
a. When the platform is in its normal operation, it is prohibited to manually break the
motors or safety lock, so as to prevent any accident from happening.
b. The emergency stop button is the self-lock one, it is necessary to be rotated in
clockwise to make the button out when reset.
c. It is necessary to press the starting button to move the platform after the limit
switch or the emergency stop button is pressed.
d. When the limit switch is activated, the operation of platform will automatically halt
and the alarm bell will ring. Under this circumstances, lower the platform promptly

9|Page
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

to have the limit switch be away from the limit stopper.


4.6 During operation of platform, the operator should keep an eye on the platform’s operation
condition and promptly shoot any hidden trouble possibly leading to accidents.

4.7 The platform should be adjusted promptly if it is tilting and the height difference of two ends
should be no higher than 15cm. And otherwise, it will affect the operation of the safety lock.

4.8 It is not allowed to use ladders, boxes, or other tools to obtain increased height. Never use
additional extensions to exceed the permissible length of the platform.

4.9 It is not allowed to make use the platform as the elevator for people or goods and also it is
not allowed to mount any hanging device in the platform.

4.10 Once the hoist is blocked during operation, it is not allowed to move the platform forcedly. Fix
the platform first and make sure it is safety, then check and eliminate the troubles.

4.11 In case of working steel rope breakage during operation, the personnel in the platform should
keep calm and leave the platform under the prerequisite of ensured safety. After
maintenance and repair personnel enters the platform, the first thing to do is to take anti-
dropping measures by having the clamp of safety steel rope hold the platform or by fastening
the platform with the steel rope secured on the building roof. Then, pull the replacing steel
rope through the hoist, and press the up button to have the platform move upward. If the
suspended access equipment works normally, release the safety lock cautiously, detach the
fixing steel rope and lower the platform down to the ground. It will not be put into operation
again until it passes the stringent inspection.

4.12 In case of power break during operation shut down the power first. If it is necessary to have
the suspended platform lowered back onto the ground, operate manual descending device
to have the platform lowered smoothly onto the ground

5. Site Environment
5.1 The following environmental conditions shall be maintained:

a. No high voltage line within the 10 meters;


b. It is not allowed to use the equipment in thunderstorm, fog or the wind of grade 5
(wind speed 8.3m/s) or higher;
c. Make sure that the welding spark will not affect or damage the steel rope;
d. Temperature required: -20℃~+40℃;
e. Error of the voltage: ±5%.
5.2 The suspended access equipment should avoid contacting corrosive gas and liquid. If there

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

is no alternative available, anti-corrosion and segregation measures should be taken in its


operation.

5.3 Cut off the power supply, lock the control box and clean the equipment after completion of
the operation. It is not allowed any foreign, dirty matter or water entering into the motor,
safety lock, electromagnetic brake and control box.

5.4 The working steel rope and safety steel rope should not be bent and should be prevented
from the contamination of mortar and other foreign materials. They should be replaced as
required by the operation manual in case of cracking, breaking, peeling, distortion, flossing
and corrosion. The safety steel rope should be prevented from contacting grease or oil.

5.5 The safety lock should be checked and its moving parts should be lubricated regularly during
its service life and it should not be dismantled without authorization.

5.6 Special attention should be paid to mark limit effective of the safety lock. When the steel
rope is removed from platform, it should be winded to form a bundle and be stored properly.

6. Inspection of cradles & third Party


6.1 Test of cradle and prepare for inspection for third party Certificates, SKYWALL will provide a
training for the operators before using the cradle (How to operate & what to do in case of
emergency)

6.2 Inspection of cradles & third Party shall be done together after Installation and start using the
cradle, and after obtaining approval from third party.

6.3 Third party certificates shall be forwarded to consultant and it must be available always on
site for consultant verification.

11 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Form 1: Cradle Daily Checklist

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Form 2: Permit To Work (PTW) page 1


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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Form 3: Permit To Work (PTW) page 2

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Document 1: Third Party Certification for Operator 1

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

16 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Document 2: Third Party Certification for Operator 2

17 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

18 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Document 3: Third Party Certification for Operator 3

19 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

20 | P a g e
OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Figure 2: Suspension Mechanism

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Attached Figure 3: Equipment Terminology

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OE/SWAG-MT-
Doc. No: ARCH-MS-0008
SKYWALL METHOD STATEMENT
FOR DISMANTLING OF
TEMPORARILY SUSPENDED Rev 0
ACCESS EQUIPMENT
Date: 14-Nov-20

Page

Figure 4: Suspension Mechanism

Legend:

1. Front beam 2. Front base 3. Tommy bar 4. Middle beam

5. Rear beam 6. Rear base 7. Counter weight 8. Upper column


9. Reinforcing steel rope 10. Turnbuckle

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Attached Figure 5: Electric Wiring Diagram

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OE/SWAG-MT-ARCH-MS-
Doc. No: 0008
SKYWALL METHOD STATEMENT Rev 0
FOR DISMANTLING OF
TEMPORARILY SUSPENDED
Date: 14-November-20
ACCESS EQUIPMENT

Page

Attached Table 1: List of Fragile Parts


No. Item Specifications Installation part

1 Steel rope 6*19w-8.6 Working and safety steel rope

2 Braking friction disc See figure 10 Electromagnetic Brake of Motor

3 Armature See figure 10 Electromagnetic Brake of Motor

4 Rectifier module Electromagnetic Brake of Motor

5 Centrifugal speed limiter See attached figure 3 LTD8 Hoist

6 Rope pressing device See attached figure 3 LTD8 Hoist

7 Rope guide See attached figure 3 LTD8 Hoist

8 Rope inlet pipe See attached figure 3 LTD8 Hoist

9 Rope outlet pipe See attached figure 3 LTD8 Hoist

10 Sleeve plate LSB30 II Safety lock

11 Rope clip LSB30 II Safety lock

25 | P a g e

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