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BOQ Dedicated Ferry

The document provides a cost estimation for building a 74m dedicated ro-ro ferry. It includes estimates for steel material that will weigh approximately 810 tons. The cost for one ferry is then broken down into sections for the steel/joining materials, propulsion machineries, electrical works, and outfitting/miscellaneous works. The propulsion machineries section provides specifications for main engines, gearboxes, propellers, steering systems, and generator sets. An estimated total cost of building one 74m ferry is presented.
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0% found this document useful (0 votes)
140 views39 pages

BOQ Dedicated Ferry

The document provides a cost estimation for building a 74m dedicated ro-ro ferry. It includes estimates for steel material that will weigh approximately 810 tons. The cost for one ferry is then broken down into sections for the steel/joining materials, propulsion machineries, electrical works, and outfitting/miscellaneous works. The propulsion machineries section provides specifications for main engines, gearboxes, propellers, steering systems, and generator sets. An estimated total cost of building one 74m ferry is presented.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 39

Feasibility Study Report on the Dedicated Ro-Ro Ferry and Special Pontoon January , 2015

BILL OF QUANTITIES (BOQ) AND COST ESTIMATION OF DEDICATED


RO-RO FERRY

6.1 Cost Estimation for 74 M FERRY

Length Overall (LOA): 74.00 m


Breadth (Mld): 14.50 m
Depth: 4.0 m

Table 6.1 Estimation of Steel material for Dedicated 74 m Ro Ro Ferry

Plate/ Angle sections scantling(mm) Weight (Ton)

Keel Plate 1000 x 12 7.1


Bottom Plate including Tunnel plate 10 85.6
Bilge Plate 10 17.5
Side shell 8 18.6
Sheer Strake 12 14.1
Bottom Longitudinal 90x90x8 OA 11.8
Bottom Transverse 400x8 + 100x10 FF 38.4
Bottom Girder 400x8 + 100x10 FF 17.1
Deck plate 12 104.6
Bulkhead plate 8 89.7
Side Longitudinal 90x90x8 OA 6.7
Web Frame 400x8 + 100x10 FF 16.5
Side Stringer 400x8 + 100x10 FF 4.9
Deck Longitudinal 120x120x12 OA 23.4
Deck Transverse 400x10 + 100x12 FF 47.8
Deck Girder 400x10 + 100x12 FF 21.2
Transom plate (aft & ford.) 10 5.9
Bulkhead Stiffener 90x90x8 OA 26.9
Bulkhead girder 400x8 + 100x10 OA 15.6
Cantilever accommodation support 400x10 + 100x12 OA 18.3
Deck house plate 6 37.5
Deck house stiffener 75x75x6 OA 9.4
Deck house girder 300x8 + 75x10 FF 8.9

Page 1 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Feasibility Study Report on the Dedicated Ro-Ro Ferry and Special Pontoon January , 2015

Engine & DG set girder   16.5


Auxiliary machinery seating   9.8
Deck machinery seating including under dk. stiffening   8.6
Docking bracket 8 8.5
Bilge bracket 10 12.5
Sea chest (aft & forward)   3.5
Brackets & Inserts   7.5
FO DS Tank (aft & forward – 2 each)   6
Miscellaneous unforeseen   15
   
Net steel   735.4
Wastage (10%)   73.5
Gross Steel   808.9
GROSS STEEL TO BE CONSIDERED   810 Tons

Page 2 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
The building costs for one (1) ferry of 74M length is presented in Table 6.2 below:
Table 6.2: Cost Estimation for 74 M Ferry
           
(1) Steel and Joining Material (including cutting, fitting & fixing and Labour Cost)
 
Item Specifications Quantity Unit Rate (BDT in Lac) Amount
(BDT in
Lac)
M.S. Steel Plate (BV-Grade-A) 710 MT 2.00
BV-Grade-A/ GL GRADE A 1,420
M.S. Structural 100 MT 2.00
BV-Grade-A/ GL GRADE A 200
Steel ramp As per drawing - 2 nos.
20 MT 2.00
BV-Grade-A/ GL GRADE A 40
Steel pipe fender al around As per drawing–Al BV-Grade-A/ GL GRADE A 10 MT 2.00
around 300 mm dia x 12 HRP - 178 m 20

Sub Total (1) 840    


  1,680

(2) Propulsion Machineries          


Items Specifications Unit Quantity Unit Price (BDT in Lac) Amount
(BDT in
Lac)
Main Engine Country Type: Medium Speed Engine no. 2 350 700
of Origin: EU Counties/ Australia/Canada/ Power : 650 ~700 BHP RPM:
Page 3 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
USA/Japan 600 ~1000 RPM Electric starting,
Pre Shipment Inspection (PSI) program at the 4 Stroke, Single acting, Turbo
engine manufacturer premises at least four (o4) charged, Water cooled Fuel:
person Diesel Oil Year of Manufacture:
2014 or later
Reverse reduction gear box Suitable Gear Ratio no. 2 50 100
Country of Origin:
EU Counties/
Australia/Canada/USA/Japan
Stern Gear Propeller shaft, stern tube including As per drawing no. 2 20.00 40
bush, bearing, sealing systems and fittings
Country of Origin:
EU Counties/
Australia/Canada/USA/Japan
PropellerFixed pitch propeller (3/4 blades)   2 12.00 24
Country of Origin:
As per drawing
EU Counties/
Australia/Canada/USA/Japan
Rudder & Rudder Assembly As per drawing no. 2 13.00 26
no. 30
Steering Gear &Assembly Country of Origin:
EU Counties/ Twin with spare pump 2 15.00
Australia/Canada/USA/Japan
Diesel Generator set:Country of Origin: 100 KVA, 415/220 Volt, 3 phase no. 2 45.00 90
Page 4 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
EU Counties/ AC @1500~1800 rpm, 50 Hz, PF
Australia/Canada/USA/Japan 0.8
Prime mover: Marine diesel
engine matching with alternator,
water cooled.
Harbor Generator set: Country of Origin: 50 KVA, 415/220 Volt, 3 phase no. 1 40 40
EU Counties/ AC @1500~1800 rpm, 50Hz, PF
Australia/Canada/USA/Japan 0.8
Prime mover: Marine diesel
engine matching with alternator,
water cooled.
Fuel : Diesel oil
Year of manufacture: 2014 or
later
Sub Total (2)         1,050
           
(3) Auxiliaries (Pump, Bilge Water Separator, Sea water strainer)  
Items Specifications Unit Quantity Unit Price (BDT in Lac) Amount
(BDT in
Lac)
Pumps (Country of Origin: EU Counties/Australia/Canada/USA/Japan)  
 
i) Fire/ GS pump Electric drive, centrifugal, stands No 1 4.80 4.80
by for fire and deck wash

Page 5 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
services of capacity: 40 m3/hr at
60 m total head of which
approximately 7 m is suction
head. Casing to be CI and
Impeller to be bronze
ii) Bilge / GS pump Electric drive, centrifugal pump No 1 4.80 4.80
for bilge and GS services of
capacity: 40 m3/hr at 60 m total
head of which approximately 7 m
is suction head. Casing to be CI
and Impeller to be bronze
iii)Ballast pump Electric drive, centrifugal, ballast No 1 7.50 7.50
pump for ballast services of
capacity: 100 m3/hr at 30 m total
head of which approximately 7 m
is suction head. Casing to be CI
and Impeller to be bronze.
iv) Domestic fresh water transfer pump Electric drive, centrifugal, pump No 2 2.50 5.00
for fresh water transfer services
of capacity: 2 m3/hr at 30 m total
head of which approximately 7 m
is suction head. Casing to be CI
and Impeller to be bronze
Page 6 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
v) Fuel oil transfer Pump Electric driven , screw pump for No 4 2.50 10.00
fuel oil transfer services of
capacity: 5m3/hr at 25 m total
head of which approximately 7 m
is suction head. Casing to be CI
and Impeller to be bronze
vi) Dirty bilge pump Electric drive, piston pump No 2 1.50 3.00

vii) Dirty oil pump Electric type, screw pump of No 2 1.50 3.00
capacity: 2 m3/hr at head 10m

viii) Sewage holding tank transfer pump Electric drive, Capacity: 10 m3/hr No 1 1.30 1.30
at head 25 m
Dirty bilge water combined No 1 25.50 25.50
ix) Bilge Water Separators & Strainer Oily Bilge gravity/coalesce type separator of
separator minimum capacity 0.5 m3/h to be
used up to heel angle of 10 deg.)
x) Sea/Fresh water strainer Duplex type for salt water system No 4 0.30 1.20

Sub Total (3 )         66.10


           
(4) Piping & Piping Systems  
Items Specifications Unit Quantity Amount
Unit Price (BDT in Lac) (BDT in
Lac)

Page 7 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
(i) Bilge/ballast/fire/GS pipe and required valves Steel#80 Pressure:5.0 kg/cm2 LS 1 29.50 29.500
and fittings
(ii) Fuel oil pipe and required valves and fittings Steel#80, Pressure:5.0 kg/cm2 LS 1 22.50 22.500

(iii) Air, filling and sounding pipe and required Steel#40 Pressure:5.0 kg/cm2 LS 1 22.50 22.500
valves and fittings

(iv)Domestic fw & sw pipe and required valves and Steel#40 Pressure:5.0 kg/cm2 LS 1 26.50 26.500
fittings
(v) Pipe for support, mast, railing and stanchion Steel#40 Pressure:5.0 kg/cm2 LS 1 17.50 17.500

Sub Total (4 )         118.500

(5) Deck Machineries & Out fittings  


Items Specifications Unit Quantity Unit Price (BDT in Lac) Amount
(BDT in
Lac)
Single gypsy, single warp head SETS 2 30.00 60.000
electric windlass to suit anchor
Windlass
chain diameter mm as per Class
rules
Electric single drum ramp winch SETS 4 14.50 58.000
Ramp winch
of speed 9 meter/min
Fabricated steel anchor of 1740 NO. 2 3.40 6.800
Anchor
kg weight as per Class rules

Page 8 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
      0.000
Stud Link Chain Grade CC2 as per Class rules

No. 2 4.50 9.000


Chain stopper To suit chain diameter of mm

Mooring hawsers, nylon (45mm x LS 1 14.50 14.500


120m) Mooring hawsers, nylon
(45mm x 120m)
Tow line, nylon( 55mm x 150m)
Halyard, Polypropylene ( 6mm x
Mooring equipment
180m)
Double bollard
Fairlead
Stand Roller
Horn cleats
LS 1 3.000
WT & weather tight steel doors and fittings As per JIS standard 3.00
Wooden doors & fittings As per shipyard standard LS 1 2.00 2.000
Cabin windows and scuttles As per BSMA 25 & 24 LS 1 3.50 3.500
Wheelhouse windows As per BSMA 25 LS 1 4.00 4.000
Sub Total (5)         160.800

(6) Life Saving Appliances    


Items Specifications Unit Quantity Unit Price (BDT in Lac) Amount
(BDT in

Page 9 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Lac)
No.
Life Jacket 70 0.075 5.250
As per Class / DOS Requirements
No.
Life Buoy 8 0.15 1.200
As per Class / DOS Requirements
No.
Self Ignition light 1 0.50 0.500
As per Class / DOS Requirements
No.
Parachute rocket signal 6 0.30 1.800
As per Class / DOS Requirements
Sub Total (6)         8.7500

(7) Fire Fighting Appliances          


Items Specifications Unit Quantity Unit Price (BDT in Lac) Amount
(BDT in
Lac)
Fire Alarm System SET
1 8.00 8.000
As per Class / DOS Requirements
Dual purpose fire hoses, 65 mm dia with standard NO.
coupling and host box to be fitted (40m) 12 0.60 7.200
As per Class / DOS Requirements
Fire Hydrant NO.
12 0.75 9.000
As per Class / DOS Requirements
Portable Fire extinguisher NO.
20 0.30 6.000
As per Class / DOS Requirements
Breathing Apparatus (self containing system) NO.
1 0.70 0.700
As per Class / DOS Requirements
Nozzle NO.
4 0.10 0.400
As per Class / DOS Requirements

Page 10 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Fire man kit SET
2 0.30 0.600
As per Class / DOS Requirements
Fire man axe NO.
1 0.12 0.120
As per Class / DOS Requirements
Safety lamp NO.
1 0.20 0.200
As per Class / DOS Requirements
Fire drill machine NO.
1 0.12 0.120
As per Class / DOS Requirements
Sand box 50 kg NO.
2 0.10 0.200
As per Class / DOS Requirements
Sub Total (7)         32.5400

(8) Navigation, Nautical and Communication equipment  


Unit Amount
Items Specifications Quantity Unit Price (BDT in Lac) (BDT in
Lac)
i)                    Compass Magnetic compass of liquid, NO. 1 3.00 3.00
reflector type to satisfy IMO
requirement and Classification
society requirement
ii)                  GPS System Marine type GPS system with NO. 1 3.00 3.00
standard specification to satisfy
IMO requirement and
Classification society requirement
iii)                Eco Depth Sounder with printer 3 digit constant metric depth NO. 1 7.00 7.00

Page 11 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
display and a 2 speed recording
device. Selection of range for
depths should be 0-20 m
iv)                Electric Whistle Range 2-3 miles No. 1 0.40 0.40

v)                  Bronze bell Standard Marine type No. 1 0.15 0.15

vi)                Fog horn Standard Marine type No. 1 1.00 1.00

vii)              Comp. Air Whistle Range 2-3 miles No. 1 0.75 0.75

viii)                    VHF Communication Unit A 25 Watt combined SET 1 12.00 12.00


transmitter/receiver unit of marine
type operating on the VHF bands
for ship to ship and ship to shore
communication shall be provided.
The unit shall be equipped for 55
channels and operable on
reduced power and also shall be
provided with battery powered
backup.
ix)                  Watch Receiver Marine type, operating on the SET 1 13.00 13.00
international emergency
frequency, suitable for constant
Page 12 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
watch for both silent and normal
watch operation
x)                Internal Communication System For Forecastle, wheel house, SET 1 7.50 7.50
engine room and accommodation
system etc. Total No of point. 12
Sub total 47.800
 
Wheel House and Chart room equipment  
Items Specification Quantity Unit Price (BDT in Lac) Amount
(BDT in
UNIT Lac)
i) Signal pistol   No. 1 0.22 0.2200
ii) Nautical charts   SET 1 0.05 0.0500
iii) Nautical books and documents, astronomical   SET 1 0.10 0.1000
books and documents

iv) National flags   SET 1 0.05 0.0500


v)Signal Flags, international code complete   SET 1 0.06 0.0600

vi) Binoculars 8x50 and 7x 50 NO. 1 2.50 2.5000


vii) Morse lamp Portable , both battery and ship NO. 1 0.70 0.7000
circuit operated
viii) Megaphone Battery operated NO. 1 0.25 0.2500
x) Clear view screen   No. 1 2.50 2.5000
xi) Barometers 1 recording type/one reading type NO. 1 0.25 0.2500

x) Thermometers   NO. 4 0.08 0.3200


Page 13 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
xi)Parachute Distress Signals   No. 6 0.25 1.5000
xii) Log books   SET 1 0.25 0.2500
xiii)Clinometer   NO. 1 0.50 0.5000
xiv) Black Balls   SET 1 0.10 0.1000
xv) St. line window wiper   NO. 1 2.50 2.5000
xvi) Marine clock   NO. 4 0.03 0.1200
Subtotal 11.9700
 
 
Navigational Lights
i) Swivel Search Light 1000W – 3000 W No. 2 nos. 5.00 10.000
ii)Masthead light 25W No. 2 nos. 0.20 0.400
iii)Side Light 25W No. 2 nos. 0.20 0.400
iv) Stern Light 25W No. 2 no. 0.20 0.400
v) Not Under command light 25W No. 4 nos. 0.20 0.800
vi) Floodlight Halogen type, waterproof, 500W No. 4 nos. 1.00 4.000

Subtotal 16.000
Sub Total (8 )   47.800

(9) Electrification and Electrical Appliances  


Items Specifications Unit Quantity Unit Price (BDT in Amount (BDT in
Lac) Lac)
i) Refrigerator Marine Type ,Capacity 200 L NO. 2 0.25 0.5000
Marine Type , Capacity 1000L No. 2 0.60 1.2000
ii) Electric Galley Range with 2 plates and an oven No. 1 2.50 2.5000

Page 14 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
iii) Rice cooker NO.
Standard Marine Type - Electrical 1 0.20 0.2000
iv)Disposer NO.
Standard Marine Type (1.5KW) 1 0.30 0.3000
v) Batteries with automatic charger 24V DC NO. 14 0.75 10.5000
v) Oscillating wall mounted fan   NO. 36 0.10 3.6000
vi)Forced ventilation fan – supply & exhaust NO.
For engine room 4 2.50 10.0000

vi)Lights & fittings LS


  1 3.75 3.7500
vii)Electric cable & Wiring LS
  1 10.00 10.0000
viii)Shore supply connection box   NO. 1 0.25 0.2500
ix)Switch board (Main & Emergency) NO.
  1 12.50 12.5000
x) Control panel   LS 1 1.50 1.5000
xi)Electric Fittings Marine Type LS 1 3.50 3.5000
xii) Television (24 inch)   NO. 8 0.45 3.6000
Sub Total (9)         63.9000

(10) Painting & Protection cost  


Unit Price (BDT in Amount (BDT in
Items Specifications Unit Quantity
Lac) Lac)
All plates and profile for the
i) Sand blasting vessels's main hull structure are Sq. m 20000 15.0000
to be blasted to a SA 2.5 finish 0.00075

Page 15 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
ii) Painting 3 coats epoxy/antifouling included liter 15000 37.5000
0.0025
iii) Cathodic Protection External hull nos. 50 0.1 5.0000
iv) Cathodic Protection Ballast tank nos. 20 0.0625 1.2500
Sub Total ( 10 )         58.7500

(11) Furniture, Fittings & Fixings  


Unit Price (BDT in Amount (BDT in
Items Specifications UNIT Quantity
Lac) Lac)
i)Twin berth 2000x1000 -twin NO. 9 0.200 1.80
ii) Single berth   NO. 7 0.150 1.050
iii) Writing table 2000x1000 - single NO. 6 0.100 0.600
iv) arm chair std NO. 6 0.050 0.300
v) chair std NO. 34 0.030 1.020
vi) Mess table (4 seated) 1200x400 NO. 8 0.100 0.800
vii)Cloth locker with fittings and drawers 600x450x1600 NO. 25 0.150 3.750
viii)Settee 1200x450 NO. 6 0.150 0.9000
ix) Book Shelf std NO. 7 0.020 0.1400
x)Book rack std NO. 6 0.015 0.0900
xi)Mess table (8 seated) 1800x600 NO. 1 0.250 0.2500
xii)side board std NO. 6 0.050 0.3000
xiii)Wall clock std NO. 8 0.030 0.24000
xiv)TV shelf std NO. 1 0.100 0.10000
xv)Coat and hat hook std NO. 25 0.015 0.37500
xvi)working table std NO. 6 0.50 3.00000
xvii)operating desk std NO. 6 0.50 3.00000

Page 16 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
xviii)wash basin std NO. 12 0.15 1.80000
xix)shower std NO. 12 0.10 1.20000
xx)water closet std NO. 12 0.25 3.00000
xxi)toilet cabinet std NO. 12 0.10 1.20000
xxii)holders (Paper, soap, towel rail , storm rail) std NO. 12 0.02 0.18000
xxiii) Toilet rack std NO. 12 0.04 0.4800
xxiv)Wooden batten shelf Std - for store NO. 1 0.40 0.4000
xxv)Dresser with 2 sink of stainless steel top NO. 1 0.25 0.2500
xxvi)Galley sink stainless steel with mix valve NO. 1 0.20 0.2000
xxvii)Chopping block NO. 1 0.10 0.1000
xxviii) Kitchen tools std SET 1 0.20 0.2000
xxix)Hand basin std NO. 1 0.08 0.0800
xxx) Dresser with sink and meat block std NO. 1 0.08 0.0800
Sub Total (11 )         26.8850

(12) Deck Covering and Insulation  


Unit Unit Price (BDT in Amount (BDT in
Items Specification Quantity
Lac) Lac)
Teak wood cover on bridge deck   LS 1 5 5.0000
Wooden Shelves in store rooms   LS 1 5 5.0000
Fire-proof Latex based underlay, in
  LS 1 10 10.0000
accommodation
Vinyl tiles 3 mm, in accommodation spaces   LS 1 7.5 7.5000

Cement underlay in Sanitary space and Galley   LS 1 7.5 7.5000

Page 17 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Ceramic tiles in Sanitary space and Galley   LS 1 5 5.0000
Insulation         0.0000
i) Engine room   LS 1 15 15.0000
ii) Accommodation   LS 1 20 20.0000
iii) Pipe with main & auxiliary engine   LS 1 7.5 7.5000
Sub Total ( 12)         82.5000

(13) Miscellaneous items & others      


Unit Price Amount (BDT in
Items Specification Quantity
Unit ](BDT in Lac) Lac)
i) Deck Inventory(which has not been include in the   LS 1 20.000 20.000
above list) and others

iii) Bed cover, Mattress, window curtain, pillow with   LS 1 5.000 5.000
extra cover
Sub Total of ( 13)         25.000

(14) Labor Cost & Fees  


Unit Price (BDT in Amount (BDT in
Items Specification Unit QUANTITY
Lac) Lac)

Page 18 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
i) Labour charges for steel work, gas cutting,
welding, painting, wood work, piping work,
LS 1 0 0.000
electrification, machinery installation work, carrying
etc.  
ii) Feasibility study and Design fees (Vat (15%)
LS 1 110 110.000
and AIT (10%)  
iii) Design drawing approval and supervision fees
LS 1 49 49.000
for Classification society (1.1 % of total)
 
iv) DOS fees -Survey & Registration(0.2% of total 10
LS 1 10.000
cost)  
v) Owner Shipyard Inspection cost during 15
LS 1 15.000
construction  
vi)Insurance Policy   LS 1 15 15.000
vii) As Built drawings   LS 1 15 15.000
50
viii) Test & trial cost, commissioning & deliver to
LS 1 50.000
Mawaghat
 
ix) Dry dock/Slipway expenses   LS 1 50 50.000
x)    Miscellaneous for unseen and unknown which 50
are not mention but to be needed during LS 1 50.000
construction
 
Sub total of (14)         364.000

Page 19 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
GRAND SUMMARY
SL No. Amount (BDT in Lac.)
ITEMS
1 Sub total of (1) 1,680.000
2 Sub total of (2) 1,050.000
3 Sub total of (3) 66.100
4 Sub total of (4) 118.500
5 Sub total of (5) 160.800
6 Sub total of (6) 8.750
7 Sub total of (7) 32.540
8 Sub total of (8) 47.800
9 Sub total of (9) 63.900
10 Sub total of (10) 58.750
11 Sub total of (11) 26.885
12 Sub total of (12) 82.500
13 Sub total of (13) 25.000
14 Sub total of (14) 364.000
 

Manufacturing cost (sum total of 1 to 14) 3,786

Page 20 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
6.2 Cost Estimation for 60M FERRY

Length Overall (LOA): 60.00 m


Breadth (Mld): 13.50 m
Depth: 3.50 m

Table 6.3: Estimation of Steel material for 1 no. 60 m Dedicated Ro Ro Ferry

Plate/ Angle Sections scantling(mm) Weight (Ton)

Keel Plate 1000 x 12 5.2


Bottom Plate including Tunnel plate 10 62.5
Bilge Plate 10 12.8
Side shell 8 13.6
Sheer Strake 12 10.3
Bottom Longitudinal 90x90x8 OA 8.6
Bottom Transverse 400x8 + 100x10 FF 38.4
Bottom Girder 400x8 + 100x10 FF 12.5
Deck plate 12 76.3
Bulkhead plate 8 65.5
Side Longitudinal 90x90x8 OA 5.2
Web Frame 400x8 + 100x10 FF 12
Side Stringer 400x8 + 100x10 FF 3.6
Deck Longitudinal 120x120x12 OA 17.1
Deck Transverse 400x10 + 100x12 FF 34.9
Deck Girder 400x10 + 100x12 FF 15.4
Transom plate (aft & ford.) 10 4.3
Bulkhead Stiffener 90x90x8 OA 19.6
Bulkhead girder 400x8 + 100x10 OA 11.4
Cantilever accommodation support 400x10 + 100x12 OA 13.3
Deck house plate 6 37.5
Deck house stiffener 75x75x6 OA 9.4
Deck house girder 300x8 + 75x10 FF 8.9

Page 21 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Engine & DG set girder 13.5
Auxiliary machinery seating 7.2
Deck machinery seating including under dk.
6.6
stiffening
Docking bracket 8 6.5
Bilge bracket 10 9.5
Sea chest (aft & forward) 3.5
Brackets & Inserts 7.5
FO DS Tank (aft & forward – 2 each) 6
Miscellaneous unforeseen 10
 
Net steel 568.6
Wastage (10%) 56.8
Gross Steel 625.4
GROSS STEEL TO BE CONSIDERED 625 Tons

Page 22 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
The building costs for one (1) ferry of 74M length is presented in Table 6.4 below:
Table 6.4: Cost Estimation for 60 M Ferry
(1) Steel and Joining Material (including cutting, fitting & fixing and labour cost)  
Item Specifications Quantity Unit Rate (BDT in Lac) Amount
(BDT in Lac)
M.S. Steel Plate (BV-Grade-A)/ GL Grade A 550 MT
2.00 1,100.000
M.S. Structural (BV-Grade-A)/ GL Grade A 75 MT
2.00 150.000
Steel ramp As per drawing - 2 nos. (BV-Grade-A)/ GL Grade A
20 MT
2.00 40.000
Steel pipe fender al around As per drawing–Al (BV-Grade-A)/ GL Grade A 10 MT
around 300 mm dia x 12 HRP - 178 m 2.00 20.000
Sub Total (1) 655 MT  
  1,310.000

(2) Propulsion Machineries          


Items Specifications Unit Quantity Unit Price (BDT Amount (BDT in
in Lac) Lac)
Main Engine Type: Medium Speed No. 2 350 700.0000
Country of Origin: EU Counties/ Australia/Canada/ Engine Power :500 ~550
USA/Japan BHP RPM: 600 ~1000
Pre Shipment Inspection (PSI) program at the RPM Electric starting, 4
engine manufacturer premises at least four (o4) Stroke, Single acting, Turbo

Page 23 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
person charged, Water cooled
Fuel: Diesel Oil Year of
Manufacture: 2014 or later
Reverse reduction gear box Suitable Gear Ratio No. 2 50 100.0000
Country of Origin:
EU Counties/
Australia/Canada/USA/Japan
Stern Gear As per drawing No. 2 25.00 50.0000
Propeller shaft, stern tube including bush, bearing,
sealing systems and fittings
Country of Origin:
EU Counties/
Australia/Canada/USA/Japan
Propeller Fixed pitch propeller (3/4 blades) No. 2 15.00 30.0000
Country of Origin:
As per drawing
EU Counties/
Australia/Canada/USA/Japan
Rudder & Rudder Assembly As per drawing No. 2 30.00 60.0000
Steering Gear &Assembly Country of Origin: Twin with spare pump No. 1 40.00 40.0000

EU Counties/
Australia/Canada/USA/Japan
Diesel Generator set: Country of Origin: 100 KVA, 415/220 Volt, 3 No. 2 60.00 120.0000
EU Counties/ phase AC @1500~1800
Page 24 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Australia/Canada/USA/Japan rpm, 50 Hz, PF 0.8
Prime mover: Marine diesel
engine matching with
alternator, water cooled.
Harbor Generator set: Country of Origin: 50 KVA, 415/220 Volt, 3 No. 1 40 40.0000
EU Counties/ phase AC @1500~1800
Australia/Canada/USA/Japan rpm, 50Hz, PF 0.8
Prime mover: Marine diesel
engine matching with
alternator, water cooled.
Fuel : Diesel oil
Year of manufacture: 2014
or later
Sub Total (2)         1140.0000
(3) Auxiliaries (Pump, Bilge Water
       
Separator, Sea water strainer)  
Items Specifications Unit Quantity Unit Price (BDT Amount (BDT in
in Lac) Lac)
Pumps (Country of Origin: EU Counties/Australia/Canada/USA/Japan)      
i) Fire/ GS pump Electric drive, centrifugal, No 1 10.00 10.0000
stands by for fire and deck
wash services of capacity:
40 m3/hr at 60 m total head

Page 25 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
of which approximately 7 m
is suction head. Casing to
be CI and Impeller to be
bronze
ii) Bilge / GS pump Electric drive, centrifugal No 1 10.00 10.0000
pump for bilge and GS
services of capacity: 40
m3/hr at 60 m total head of
which approximately 7 m is
suction head. Casing to be
CI and Impeller to be
bronze
iii)Ballast pump Electric drive, centrifugal, No 1 10.00 10.0000
ballast pump for ballast
services of capacity: 100
m3/hr at 30 m total head of
which approximately 7 m is
suction head. Casing to be
CI and Impeller to be
bronze.
iv) Domestic fresh water transfer pump Electric drive, centrifugal, No 2 5.00 10.0000
pump for fresh water
transfer services of
Page 26 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
capacity: 2 m3/hr at 30 m
total head of which
approximately 7 m is
suction head. Casing to be
CI and Impeller to be
bronze
v) Fuel oil transfer Pump Electric driven , screw pump No 4 5.00 20.0000
for fuel oil transfer services
of capacity: 5m3/hr at 25 m
total head of which
approximately 7 m is
suction head. Casing to be
CI and Impeller to be
bronze
vi) Dirty bilge pump Electric drive, piston pump No 2 3.00 6.0000
vii) Dirty oil pump Electric type, screw pump of No 2 3.00 6.0000
capacity: 2 m3/hr at head
10m
viii) Sewage holding tank transfer pump Electric drive, Capacity: 10 No 1 2.00 2.0000
m3/hr at head 25 m
ix) Bilge Water Separators & Strainer Oily Bilge Dirty bilge water combined No 1 30.00 30.0000
separator gravity/coalesce type
separator of minimum

Page 27 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
capacity 0.5 m3/h to be
used up to heel angle of 10
deg.)
x) Sea/Fresh water strainer Duplex type for salt water No 4 1.00 4.0000
system
Sub Total (3 )         108.0000
           
(4) Piping & Piping Systems  
Items Specifications Unit Quantity Unit Price Amount (BDT in
(BDT in Lac) Lac)
(i) Bilge/ballast/fire/GS pipe and required valves Steel#80 Pressure:5.0 kg/cm2 LS 1 35.00 35.000
and fittings
(ii) Fuel oil pipe and required valves and fittings Steel#80, Pressure:5.0 kg/cm2 LS 1 25.00 25.000
(iii) Air, filling and sounding pipe and required Steel#40 Pressure:5.0 kg/cm2 LS 1 25.00 25.000
valves and fittings
(iv)Domestic fw & sw pipe and required valves and Steel#40 Pressure:5.0 kg/cm2 LS 1 30.00 30.000
fittings
(v) Pipe for support, mast, railing and stanchion Steel#40 Pressure:5.0 kg/cm2 LS 1 20.00 20.000
Sub Total (4 )         135.000

(5) Deck Machineries & Out fittings  


Items Specifications Unit Quantity Unit Price Amount (BDT in Lac)
(BDT in Lac)
Windlass Single gypsy, single warp head SETS 2 40.00 80.000
electric windlass to suit anchor
chain diameter mm as per
Page 28 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Class rules
Electric single drum ramp winch
Ramp winch SETS 4 20.00 80.000
of speed 9 meter/min
Fabricated steel anchor of 1740
Anchor NO. 2 5.00 10.000
kg weight as per Class rules
Stud Link Chain Grade CC2 as per Class rules   2 2.5 5.000
Chain stopper To suit chain diameter of mm No. 2 5.00 10.000
Mooring hawsers, nylon (45mm
x 120m) Mooring hawsers,
nylon (45mm x 120m)
Tow line, nylon( 55mm x 150m)
Halyard, Polypropylene ( 6mm x
Mooring equipment LS 1 20.00 20.000
180m)
Double bollard
Fairlead
Stand Roller
Horn cleats
WT & weather tight steel doors and fittings As per JIS standard LS 1 3.00 3.000
Wooden doors & fittings As per shipyard standard LS 1 2.00 2.000
Cabin windows and scuttles As per BSMA 25 & 24 LS 1 5.00 5.000
Wheelhouse windows As per BSMA 25 LS 1 5.00 5.000
Sub Total (5)         220.000

(6) Life Saving Appliances    


Items Specifications Unit Quantity Unit Price Amount (BDT in Lac)
Page 29 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
(BDT in Lac)
Life Jacket As per Class / DOS No.
70 0.075 5.250
Requirements
Life Buoy As per Class / DOS No.
8 0.15 1.200
Requirements
Self Ignition light As per Class / DOS No.
1 0.50 0.500
Requirements
Parachute rocket signal As per Class / DOS No.
6 0.30 1.800
Requirements
Sub Total (6)         8.7500

(7) Fire Fighting Appliances          


Items Specifications Unit Quantity Unit Price Amount (BDT in Lac)
(BDT in Lac)
Fire Alarm System As per Class / DOS SET 1 10.00 10.000
Requirements
Dual purpose fire hoses, 65 mm dia with standard As per Class / DOS NO. 12 1.00 12.000
coupling and host box to be fitted (40m) Requirements
Fire Hydrant As per Class / DOS NO. 12 0.75 9.000
Requirements
Portable Fire extinguisher As per Class / DOS NO. 20 0.30 6.000
Requirements
Breathing Apparatus (self containing system) As per Class / DOS NO. 1 0.70 0.700
Requirements
Nozzle As per Class / DOS NO. 4 0.10 0.400
Requirements
Page 30 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Fire man kit As per Class / DOS SET 2 0.30 0.600
Requirements
Fire man axe As per Class / DOS NO. 1 0.12 0.120
Requirements
Safety lamp As per Class / DOS NO. 1 0.20 0.200
Requirements
Fire drill machine As per Class / DOS NO. 1 0.12 0.120
Requirements
Sand box 50 kg As per Class / DOS NO. 2 0.10 0.200
Requirements
Sub Total (7)         39.3400

(8) Navigation, Nautical and Communication equipment  


Items Specifications Unit Quantity Unit Price Amount (BDT in Lac)
(BDT in Lac)
i)                    Compass Magnetic compass of liquid, NO. 1 3.00 3.00
reflector type to satisfy IMO
requirement and Classification
society requirement
ii)                  GPS System Marine type GPS system with NO. 1 3.00 3.00
standard specification to satisfy
IMO requirement and
Classification society
requirement
iii)                Eco Depth Sounder with printer 3 digit constant metric depth NO. 1 10.00 10.00
Page 31 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
display and a 2 speed recording
device. Selection of range for
depths should be 0-20 m
iv)                Electric Whistle Range 2-3 miles No. 1 0.50 0.50
v)                  Bronze bell Standard Marine type No. 1 0.15 0.15
vi)                Fog horn Standard Marine type No. 1 1.00 1.00
vii)              Comp. Air Whistle Range 2-3 miles No. 1 1.00 1.00
viii)                    VHF Communication Unit A 25 Watt combined SET 1 12.00 12.00
transmitter/receiver unit of
marine type operating on the
VHF bands for ship to ship and
ship to shore communication
shall be provided. The unit shall
be equipped for 55 channels and
operable on reduced power and
also shall be provided with
battery powered backup.
ix)                  Watch Receiver Marine type, operating on the SET 1 15.00 15.00
international emergency
frequency, suitable for constant
watch for both silent and normal
watch operation
x)                Internal Communication System For Forecastle, wheel house, SET 1 10.00 10.00

Page 32 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
engine room and
accommodation system etc.
Total No of point. 12
Sub total 55.650
Wheel House and Chart room equipment  
Items Specification UNIT Quantity Unit Price Amount (BDT in Lac)
(BDT in Lac)
i) Signal pistol   No. 1 0.25 0.2500
ii) Nautical charts   SET 1 0.05 0.0500
iii) Nautical books and documents, astronomical   SET 1 0.10 0.1000
books and documents
iv) National flags   SET 1 0.05 0.0500
v)Signal Flags, international code complete   SET 1 0.06 0.0600
vi) Binoculars 8x50 and 7x 50 NO. 1 2.50 2.5000
vii) Morse lamp Portable , both battery and ship NO. 1 0.70 0.7000
circuit operated
viii) Megaphone Battery operated NO. 1 0.25 0.2500
x) Clear view screen   No. 1 2.50 2.5000
xi) Barometers 1 recording type/one reading NO. 1 0.25 0.2500
type
x) Thermometers   NO. 4 0.08 0.3200
xi)Parachute Distress Signals   No. 6 0.25 1.5000
xii) Log books   SET 1 0.25 0.2500
xiii)Clinometer   NO. 1 0.50 0.5000
xiv) Black Balls   SET 1 0.10 0.1000
xv) St. line window wiper   NO. 1 2.50 2.5000
xvi) Marine clock   NO. 4 0.03 0.1200
Page 33 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Subtotal 12.0000
Navigational Lights
i) Swivel Search Light 1000W – 3000 W No. 2 nos. 5.00 10.000
ii)Masthead light 25W No. 2 nos. 0.50 1.000
iii)Side Light 25W No. 2 nos. 0.50 1.000
iv) Stern Light 25W No. 2 no. 0.50 1.000
v) Not Under command light 25W No. 4 nos. 0.50 2.000
vi) Floodlight Halogen type, waterproof, 500W No. 4 nos. 1.00 4.000
Sub Total (8 )   19.000
(9) Electrification and Electrical Appliances  
Items Specifications Unit Quantity Unit Price Amount (BDT in Lac)
(BDT in Lac)
i) Refrigerator Marine Type ,Capacity 200 L NO. 2 0.25 0.5000
Marine Type , Capacity 1000L No. 2 0.60 1.2000
ii) Electric Galley Range with 2 plates and an oven No. 1 2.50 2.5000
iii) Rice cooker Standard Marine Type - NO. 1 0.20 0.2000
Electrical
iv)Disposer Standard Marine Type (1.5KW) NO. 1 0.30 0.3000
v) Batteries with automatic charger 24V DC NO. 14 0.75 10.5000
v) Oscillating wall mounted fan   NO. 36 0.10 3.6000
vi)Forced ventilation fan – supply & exhaust For engine room NO. 4 2.50 10.0000
vi)Lights & fittings   LS 1 3.75 3.7500
vii)Electric cable & Wiring   LS 1 10.00 10.0000
viii)Shore supply connection box   NO. 1 0.25 0.2500
ix)Switch board (Main & Emergency)   NO. 1 12.50 12.5000
x) Control panel   LS 1 1.50 1.5000
xi)Electric Fittings Marine Type LS 1 3.50 3.5000
Page 34 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
xii) LED Television (minimum 42 inch,   NO. 8 0.80 6.4000
International Reputed Brand)
Sub Total (9)         66.7000

(10) Painting & Protection cost  


Items Specifications Unit Quantity Unit Price (BDT Amount (BDT in Lac)
in Lac)
i) Sand blasting All plates and profile for the Sq. m 15000 0.001 15.0000
vessels's main hull structure are
to be blasted to a SA 2.5 finish
ii) Painting 3 coats epoxy/antifouling liter 11000 0.0025 27.5000
included
iii) Cathodic Protection External hull nos. 50 0.1 5.0000
iv) Cathodic Protection Ballast tank nos. 20 0.1 2.0000
Sub Total ( 10 )         49.5000

(11) Furniture, Fittings & Fixings  


Items Specifications UNIT Quantity Unit Price (BDT Amount (BDT in Lac)
in Lac)
i)Twin berth 2000x1000 -twin NO. 9 0.200 1.800000
ii) Single berth   NO. 7 0.150 1.050000
iii) Writing table 2000x1000 - single NO. 6 0.100 0.600000
iv) arm chair std NO. 6 0.050 0.300000
v) chair std NO. 34 0.030 1.020000
vi) Mess table (4 seated) 1200x400 NO. 8 0.100 0.800000
vii)Cloth locker with fittings and drawers 600x450x1600 NO. 25 0.150 3.750000

Page 35 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
viii)Settee 1200x450 NO. 6 0.150 0.900000
ix) Book Shelf std NO. 7 0.020 0.140000
x)Book rack std NO. 6 0.015 0.090000
xi)Mess table (8 seated) 1800x600 NO. 1 0.250 0.250000
xii)side board std NO. 6 0.050 0.300000
xiii)Wall clock std NO. 8 0.030 0.240000
xiv)TV shelf std NO. 1 0.100 0.100000
xv)Coat and hat hook std NO. 25 0.015 0.375000
xvi)working table std NO. 6 0.50 3.000000
xvii)operating desk std NO. 6 0.50 3.000000
xviii)wash basin std NO. 12 0.15 1.800000
xix)shower std NO. 12 0.10 1.200000
xx)water closet std NO. 12 0.25 3.000000
xxi)toilet cabinet std NO. 12 0.10 1.200000
xxii)holders (Paper, soap, towel rail , storm rail) std NO. 12 0.02 0.180000
xxiii) Toilet rack std NO. 12 0.04 0.480000
xxiv)Wooden batten shelf Std - for store NO. 1 0.40 0.400000
xxv)Dresser with 2 sink of stainless steel top NO. 1 0.25 0.250000
xxvi)Galley sink stainless steel with mix valve NO. 1 0.20 0.200000
xxvii)Chopping block NO. 1 0.10 0.100000
xxviii) Kitchen tools std SET 1 0.20 0.200000
xxix)Hand basin std NO. 1 0.08 0.080000
xxx) Dresser with sink and meat block std NO. 1 0.08 0.080000
Sub Total (11 )         26.8850
(12) Deck Covering and Insulation  
Items Specification Unit Quantity Unit Price (BDT Amount (BDT in
in Lac) Lac)
Page 36 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Teak wood cover on bridge deck   LS 1 5 5.0000
Wooden Shelves in store rooms   LS 1 5 5.0000
Fire-proof Latex based underlay, in   LS 1 10 10.0000
accommodation
Vinyl tiles 3 mm, in accommodation spaces   LS 1 7.5 7.5000
Cement underlay in Sanitary space and Galley   LS 1 7.5 7.5000
Ceramic tiles in Sanitary space and Galley   LS 1 5 5.0000
Insulation         0.0000
i) Engine room   LS 1 15 15.0000
ii) Accommodation   LS 1 20 20.0000
iii) Pipe with main & auxiliary engine   LS 1 10 10.0000
Sub Total ( 12)         85.0000
(13) Miscellaneous items & others      
Items Specification Unit Quantity Unit Price (BDT Amount (BDT in
in Lac) Lac)
i) Deck Inventory(which has not been include in   LS 1 20.000 20.000
the above list) and others
iii) Bed cover, Mattress, window curtain, pillow with   LS 1 5.000 5.000
extra cover
Sub Total of ( 13)         25.000
(14) Labor Cost & Other Fees  
Items Specification Unit QUANTITY Unit Price (BDT Amount (BDT in
in Lac) Lac)
i) Labour charges for steel work, gas cutting, welding,   LS 0 0 0.000
painting, wood work, piping work, electrification,
machinery installation work, carrying etc. ( Included in

Page 37 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
Steel work)
ii) Feasibility study and Design fees (Vat (15%) and AIT   LS 1 110 110.000
(10%) by BRTC BUET
iii) Design drawing approval and supervision fees for   LS 1 50 50.000
Classification society (1.5% of total cost)
iv) DOS fees - Survey & Registration ( 0.3% of total   LS 1 10 10.000
cost)
v) Owner Shipyard Inspection cost during construction   LS 1 15 15.000

vi)Insurance Policy   LS 1 15 15.000


vii) As Built drawings   LS 1 15 15.000
viii) Test & trial cost, commissioning & deliver to   LS 1 50 50.000
Mawaghat
ix) Dry dock/Slipway expenses   LS 1 50 50.000
x)    Miscellaneous for unseen and unknown which are   LS 1 50 50.000
not mention but to be needed during construction
Sub total of (14)         365.000

Page 38 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh
GRAND SUMMARY

SL No. ITEMS Amount (BDT in


Lac.)
1 Sub total of (1) 1,310.000
2 Sub total of (2) 1,140.000
3 Sub total of (3) 108.000
4 Sub total of (4) 135.000
5 Sub total of (5) 220.000
6 Sub total of (6) 8.750
7 Sub total of (7) 39.340
8 Sub total of (8) 19.000
9 Sub total of (9) 66.700
10 Sub total of (10) 49.500
11 Sub total of (11) 26.885
12 Sub total of (12) 85.000
13 Sub total of (13) 25.000
14 Sub total of (14) 365.000
Manufacturing cost
15 3,598
(sum total of 1 to 14)

Page 39 of 39
Consultant: Department of Naval Architecture and Marine Engineering
BUET, Dhaka-1000, Bangladesh

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