RMS2

High Speed Remote Access C-Scan Corrosion Mapping System

> Fully integrated remote C-scan system

> Very high productivity 55ft² /8 hr shift
TANKS PIPES VESSELS
> Very high accuracy scanning
> Full off line analysis and re-processing
RMS2 – RAPID MOTION SCANNER
HIGH SPEED, AUTOMATED
ULTRASONIC CORROSION MAPPING

The RMS2 is a high speed, high accuracy remote access Scanning heads
ultrasonic corrosion mapping system designed to evaluate the The RMS2-600 scanning head is designed to maximize scanning
condition of ferrous structures such as storage tanks, pipelines, rates on large surface areas such as tank shells, pressure vessels
pressure vessels and other critical equipment, supporting and other structures.
effective and safe operation.
The RMS2-450 scanning head is designed for operating
The RMS2 can give 100% coverage in a band up to 40 inches circumferentially on curved surfaces such as pipelines or pressure
(1000 mm) wide, significantly increasing Probability of Detection vessels from 6 inches (152 mm) up to flat plate.
(POD) of corrosion, enabling engineers to determine the optimum
repair strategy and improve risk life assessment (RLA) & risk based The RMS2-300 scanning head is designed as a general purpose
inspection (RBI) maintenance programs. scanner for inspecting areas with limited access, dished ends or
other applications where smaller scan widths are required.
The RMS2 is extremely flexible with a range of scanning heads to
suit different inspection requirements. The latest additions to the range of RMS scanning heads are the
RMSARC 24 -36 and 36-48, designed to operate longitudinally on
KEY FEATURES pipe diameters from 24” to 48”. The combination of longitudinal
pipe scanning and 60° scan width brings a major improvement to
> Very high speed for fast coverage of 2.63 m/hr (730 mm/s)
inspection efficiency for pipeline applications while maintaining
with real time image display the high standard of data quality associated with the RMS2.
> High probability of detection with up to 0.5 mm scan grid
> Wide range of applications up to 170 ˚C
> Inspection material thickness up to 6 inches (150 mm)
> 3D data view for internal/external profile
> Can be used on any ferrous item from 6” OD to flat plate
> Longitudinal scanning head for increased productivity on
crude oil transfer lines, slug catchers and the like
> Up to 164 foot (50 meter) long x 3.28 foot (1 m) wide scan
feasible in one location
> Field proven durability & reliability
> Aid to reduce maintenance costs by minimizing use
of scaffolding
> No paint removal required

DATA ACQUISITION SOFTWARE

The RMS software integrates scanner control, data capture, data analysis and reporting
tools. The software shows a real-time display of the ultrasonic A-scan, C-scan, thickness
measurement and positional data, with a maximum resolution of 0.02” x 0.02” (0.5 mm x
0.5 mm). All of this information is recorded when a scan is saved.

The modular user interface, has been designed to hide and restore infrequently used
controls, with a single mouse click, and save specific screen layouts for future use.

The ultrasonic controls are similar to those on a standard ultrasonic flaw detector so a
trained ultrasonic operator can quickly become familiar with all functions.
flexible solution rms2 drive system
All RMS scanning heads share the same ruggedized control unit and The RMS2 Motion Control Unit allows RMS scanning heads to be
reporting software so different scanning heads can be used to meet used with third party OEM ultrasonic systems. This system houses
inspection requirements. the power module, motion control system and X / Y encoder outputs
and is supplied with dedicated scanner control PC software but
The RMS2 Control Unit houses the power module, motion control excludes UT hardware and data acquisition software. It can be
system, ultrasonic pulser / receiver and video camera controller. All upgraded by approved service centers to full RMS2 system.
RMS2 scanning heads feature low profile tractor units incorporating
high torque stepper motors and powerful magnetic drive wheels.
inspection capabilities
A single crystal immersion transducer is held in a gimballed probe
> Localized / generalized pitting
holder ensuring it remains perpendicular to the surface and allowing
it to ride over weld caps & lap joints up to 0.31 inches (8 mm) high. > General corrosion
A stainless steel wear plate prevents transducer damage when > Laminations
scanning over rough surfaces.
> Hydrogen blistering
The immersion type transducer enables simultaneous mapping of > Hydrogen induced cracking (HIC)
both top surface and back wall corrosion, which is easily visualized
> Stress corrosion cracking (SCC)
using the 3D C-scan presentation, something unachievable in
standard contact probe solutions. A range of transducer frequencies > De-bonding of internal liners
are available to suit specific material thicknesses, and when > Internal paint coating defects
combined with the optional extended probe holders allow the RMS2
to inspect material up to 6 inches (150 mm) thick.

The scanning heads can be controlled with either a joystick or on

screen controls in the RMS software. When the scanner mounted
video camera is used, the image is displayed on screen aiding
positioning of the crawler when operator view is obstructed.

As standard a 49 foot (15 meter) combination umbilical cable is used

for ultrasonic data transfer, control instructions and couplant supply.
For taller structures or large diameter vessels there is an optional 30
meter umbilical cable.

c-SCAN LAYERS & MULTIPLE A-SCAN GATES

The software is designed around the concept of C-scan ‘layers’. This allows the RMS operator
to quickly switch between each of the multiple C-scan views generated. During a scan, the
A-scan trace and resulting C-scan image are shown within the RMS software in real time.

Multiple A-scan gates can be added to measure between several parts of the A-scan
trace. This means it is possible to measure the signal amplitude, part thickness, internal
surface profile and external surface profile simultaneously. After acquisition the scan can
be re-analyzed by adjusting gate settings to produce a more accurate C-scan image, or
highlight particular indications. This powerful tool minimizes the need for re-scanning due
to changes in surface condition or minor set-up errors.
 TANKS PIPES VESSELS

software key features The Silverwing System

> Integrated scanner control, data acquisition, analysis and
reporting tools Silverwing produce a full range of equipment for corrosion
inspection of storage tanks, vessels and pipe work. The product
> Real-time A-scan and C-Scan display during scan
range includes manual and automated ultrasonic corrosion mapping,
> Fully captured A-scan and gate configuration for post ultrasonic crawlers for thickness measurement and
inspection analysis MFL tank floor inspection. By supplying a complete range we
> Full scan replay with multiple gates can offer unrivalled support, and ensure the highest quality
inspection in the most efficient way. All our products are field proven
> Near side (external) defect sizing by our in house teams and used by the most respected global
> Far side (internal) defect sizing inspection companies. For a complete overview contact
our technical sales team.
> Up to 20 A-scan gates - Several gate types:
> Peak
> Flank
> Fixed position (Can be used for top surface corrosion)
> Amplitude
> Up to 19 C-scan layers for data review D-Scan R-Scan Lite T-Scan
> Sizing tools, length, area, statistical
> A-scan, B-scan, C-scan and 3D views
> Export C-Scan data as .CSV files for MS excel

Scorpion Thetascan

Pipescan Floormap3D Handscan

For more information on Silverwing Systems please visit our

web site: www.silverwingndt.com

POST INSPECTION ANALYSIS & REPORTING

The RMS software automatically stores the A-scan data, C-scan image and gate information. Once
a scan has been completed, the data can be analyzed using a range of display options including
A-scan, B-scan, C-scan and 3D C-scan views. The X and Y position and the recorded thickness
measurement are displayed next to the cursor while the cursor is moved or hovered over the C-scan
image. A 2-axis B-scan thickness profile is displayed above, and to the side of the c-scan image.

C-scan layers can be used to display a rotating 3D C-scan view of the saved scan. This view shows
the thickness of the part, and also the external surface profile, and the internal surface profile. All
A-Scan, B-scan and C-scan views can be either printed directly from the software, or saved as digital
images in order to create a detailed report.
RMS2 600

Storage tank shells, horizontal tanks, pressure vessels, spheres, ship hulls, large structures

PERFORMANCE

AREA RESOLUTION TIME COVERAGE PER HOUR

39.37 x 23.62 in 0.39 x 0.39 in 2.35 min 45.73ft2 (13.94 m2)

39.37 x 23.62 in 0.19 x 0.19 in 5.09 min 55.74 ft2 (16.99 m2) RMS2 600
39.37 x 23.62 in 0.08 x 0.08 in 13.00 min 41.90 ft2 (12.77 m2)

RMS2 450

Pipelines, pressure vessels, horizontal tanks, other structures where circumferential is required

PERFORMANCE

AREA RESOLUTION TIME COVERAGE PER HOUR

39.37 x 17.72 in 0.39 x 0.39 in 2.12 min 368.34 ft2 (112.27 m2)
39.37 x 17.72 in 0.19 x 0.19 in 4.30 min 52.49 ft2 (16.00 m2) RMS2 450
39.37 x 17.72 in 0.08 x 0.08 in 11.00 min 40.85 ft2 (12.45 m2)

RMS2 300

Storage tank shells, horizontal storage tanks, pressure vessels , spheres, ship hulls, large structures

PERFORMANCE

AREA RESOLUTION TIME COVERAGE PER HOUR

39.37 x 11.81 mm 0.39 x 0.39 in 1.50 min 65.02 ft2 (19.82 m2)
39.37 x 11.81 mm 0.19 x 0.19 in 3.39 min 48.98 ft2 (14.93 m2) RMS2 300
39.37 x 11.81 mm 0.08 x 0.08 in 9.08 min 39.27 ft2 (11.97 m2)

RMS2 ARC 24 -36

Pipelines

PERFORMANCE

AREA RESOLUTION TIME COVERAGE PER HOUR

39.37 x 31.49 in 0.39 x 0.39 in 3.17 min 376.05 ft2 (114.62 m2)
39.37 x 31.49 in 0.19 x 0.19 in 5.50 min 59.78 ft2 (18.22 m2) RMS2 ARC 24-36
39.37 x 31.49 in 0.08 x 0.08 in 13.50 min 44.19 ft2 (13.47 m2)

RMS2 ARC 36-48

Pipelines

PERFORMANCE

AREA RESOLUTION TIME COVERAGE PER HOUR

39.37 x 39.37 in 0.39 x 0.39 in 3.47 min 56.72 ft2 (17.29 m2)
39.37 x 39.37 in 0.19 x 0.19 in 7.36 min 26.74 ft2 (8.15 m2)
RMS2 ARC 36-48
39.37 x 39.37 in 0.08 x 0.08 in 18.59 min 10.59 ft2 (3.23 m2)
ultrasonic Technical Specification PROBE SPECIFICATION
Pulse voltage -40 to -300, 256 steps 5 MHz 50 mm focus - Thickness range 0.25”to 0.5” (6 – 12.5 mm)
Pulse width 50 ns to 320 ns in 20 ns step 5 MHz 75 mm focus - Thickness range 0.5” to 2” (12.5 – 50 mm)
Damping 500Ω
Receiver gain 0 dB to 80 dB in 0.1dB increments Optional Transducer Specification
Filter 0.6 MHz to 18 MHz fixed 10 MHz 40 mm focus - Thickness range, 0.04” to 0.25” (1 – 6 mm)
Waveform Full rectify, + half rectify, - half rectify, or RF 2.5 MHz 75 mm un-focused - Thickness range 2” to 6” (50 – 150 mm)
Sampling rate 50 MHz 5 MHz dual - 0.08” to 4” (2 mm to 100 mm), requires adapter
Resolution 8 bits (0 to 255) Other Available on request
Waveform length 1 to 8190
Trigger source +external, -external, internal or software
Transducer range 1 to 10 MHz
Post trigger delay 0 to 16,370 samples in 1 sample step

COMMON SCANNER Specification 4

Scan grid 0.02” to 6” in 0.04” steps (0.5 to 150 mm in
1 mm) independent X and Y
Max scan length 200 ft (60 m) at 0.4” (10 mm) grid 2
Auto- position Scanner movement to origin or selected point
Scanner identification Automatic
Scanner control Joystick controller and software

3
SCANNER COMPARISION

RMS2 ARC RMS2 ARC

RMS2 600 RMS2 450 RMS2 300
24-36 36-48

meters inches meters inches meters inches meters inches meters inches

1 Min Internal circumferential 2 79 1 40 2 79 N/A N/A N/A N/A

2 Min External circumferential 0.65 26 0.15 6 0.65 26 N/A N/A N/A N/A
3 Min Internal longitudinal 5.6 221 N/A N/A 1.65 65 N/A N/A N/A N/A
4 Min External longitudinal 5.5 217 N/A N/A 1.40 56 0.6 - 0.9 24-36 0.9 - 1.2 36-48
Flat Plate ✓ ✓ ✓ N/A N/A

Silverwing USA Inc Silverwing UK Ltd - (Head Office) Silverwing Middle East LLC Silverwing Africa (PTY) Ltd
Suite 120 Unit 31 P. O. Box 75950 Private Bag X1
2911 South Shore Blvd Cwmdu Industrial Estate Dubai Postnet Suite 419
League City Carmarthen Road United Arab Emirates Melkbosstrand
Texas Swansea, SA5 8JF t: + 971 4 338 0811 7437
77573 Wales, UK f: + 971 4 338 0992 South Africa
USA t: +44 (0) 1792 585533 e: sales@silverwingme.com t: + 27 21 557 5740
t: f: +44 (0) 1792 586044 w: www.silverwingme.com f: + 27 21 557 4354
f: e: sales@silverwingndt.com e: sales@silverwingafrica.com
e: sales@silverwingndt.com w: www.silverwingndt.com w: www.silverwingafrica.com
w: www.silverwingndt.com

ALWAYS ACCURATE. ALWAYS EFFICIENT.

BRO-RMS US Rev 1.1