Magnetic Flux Leakage Examination Procedure

ATTACHMENT 1: Applicable section changes for Equipment – Floormap X

Section Reference Changes / Modifications as applicable to Floormap X

1.1 Inspection thickness range – 4 mm up to 20 mm.
2.3 Inspections on through coatings up to 10 mm.
2.4 Scanning Speed – 0.5m/s to 1 m/s.
2.4 Operating temperature: -10 deg C to 45 deg C
2.4 Weight: - Assembled weight 63 kg
9.1 Battery – 28.8V 9Ah
10.2.5 Sensor head height – Adjustable bridge height Low & high position.
10.7 Asper manufacture recommended 10% of MFL indications need to verify any prove up
method MUT or PAUT, final concluded owner of the tank.
12.1 Hand scan not applicable for Floormap X as the minimum required clearance will be
150 mm (under pipe / pipe supports)
12.5.2 Dead zone – 174mm Each square plate corner
12.5.3 Critical Zone coverage – Precision active steering facilitates available in this
equipment, the inspection of the critical zone to within 20mm of the Shell to
Annular weld.
12.5.4 Dead zone physical limit to the proximity to lap weld -20 mm floor plate all
periphery
Additional Features Laser guide – MFL indications location marking of the floor fast and easy, the laser
will assist defect location. (Refer below picture # 1)
LED light – obstacles can be identified easily during scanning and product -side-
pitting finding it will help in visual inspection.
Annular curvature can be achieved by using active steering option.
Easy handling and transporting (two boxes)

Bottom Plate Scan Diagram

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Magnetic Flux Leakage Examination Procedure

Annular Plate Scan Diagram

Advantages with Floormap X:

 Reduced MUT scope

 Trasverse scan option for annulars
 No need to split the annular
 Scan along with tank curvature

Sketch Plates Scan Diagram

Advantages with Floormap X:

 Reduced MUT scope

 Angle scan option for the edge coverage

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Magnetic Flux Leakage Examination Procedure

ATTACHEMENT 2: Equipment Comparison Sheet – Floormap FM 3Di Vs X

Equipment image
- Scanner

FLOORMAP -FM 3Di

FLOORMAP X
Hand scan Applicable for under pipe Not applicable – we can scan with floor map X for
the clearance 150 mm and above.
Batteries 12V 25Ah sealed lead acid gel 28.8V 9Ah NiMH battery – more long-life comparing
battery lead acid gel batteries.
Site Site Master Fixed & No Tablet - we can remove and enter MFL indication’s
Master/Tablet separate battery. locations once prove up completed by MUT and
separate battery available working hours - 4hrs.
We can walk around in the tank without scanner.
Critical Zone Tank shell curvature critical Precision active steering facilitates the inspection
(Shell to Annular location need to do MUT only of the critical zone to within 20mm of the shell
weld) for the zone of 150 mm. wall ensuring the Floormap X maximizes coverage
(Shell to Annular weld) in the most important areas. Its reduced profile
and the ability to tilt the handle.
Annular -Parallel Parallel Edge type need to Floormap X – we can adjust wheel direction
Edge- type split two sections for straight depend upon the tank annular curvature, no need
track scan. to split annular, (Refer below picture # 2)
Adjacent zone to Adjacent zone to Annular to We can scan transverse direction also by using
Annular-to- Annular butt weld need to do Floormap X – (Refer Attached Sketch – Annular
Annular Butt MUT only for Width 160 mm scanning diagram)
weld. (160mm scanner dead zone)
Sketch plate Sketch plate – Angled areas Floormap X – We can add an angle scan, it will
only for MUT. reduce MUT scope of works. (Refer attached
sketch plates scan diagram)
Pause on defect Not Applicable New feature built into both mapping and Freescan
modes. Allows the scanner to pause during a scan
for defect mark-up or prove-up. Continue the scan
without missing a step, the data will be seamless
Manual Ultrasonic Critical zone-150, Sketch Comparing to FM 3Di MUT will reduce MUT
testing plate angle scan areas and Scanning areas a lot, (Like critical zone only width
pipe under locations. of 20mm, square plate all periphery scanning width
20 mm, angle scan also 20mm only)
(Refer Attached Sketch – Annular scanning
diagram and Refer attached sketch plates scan
diagram)
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 Magnetic Flux Leakage Examination Procedure

Pic # 1: Laser light will help us marking

indication location. Pic # 2: Annular Curvature – Critical location scan,
without removal of handle.

FLOORMAP3Di FLOORMAP®X

Principle Of Operation Magnetic Flux Leakage & Magnetic Field Array Magnetic Flux Leakage & Magnetic
Reluctance Field Reluctance (STARS)

Detection: 256 Hall Effect Sensors, 64 Channels 256 Hall Effect Sensors, 64 Channels

Scan Width: 300 Mm (12”) 300 Mm (12 In)

Scan coverage: 1440 m2 per day Up To 263 M² / H (2831 Ft² / H)

Maximum Single Scan Length: 15 Meters (50 Feet) -------

Position Accuracy: ± 0.04% (± 3 Mm Over 8 Meters) (± 3/32 In

+/- 3 Mm (0.11”) Or (+/- 0.04%)
Over 26 Ft)

Un-Scanned Area: 30 mm (0.4”) From Plate Weld, 160 X 160 10 mm (0.4”) From Plate Weld, 174 X 174 Mm
Mm (6.3 X 6.3”) Corner Dead Zone (6.85 X 6.85”) Corner Dead Zone

Method Of Propulsion: DC Motor, Anti-Static Drive Wheels / Or

DC Motor
Push Pull

Speed: Variable From 500 Mm / Sec To 1 M / Sec

0.5 M/Sec (19.6” /Sec)
(19.7 In / Sec To 3.28 Ft / Sec)

Thickness Range: Maximum 12.5 Mm (1/2”) (Automated Sizing

4-20 Mm (0.157 In To 3/4 In)
Mode)

Test Through Coatings: Yes If Non Magnetic Yes, If Non-Magnetic

Maximum Coating Thickness: 6 Mm (1/4”) On 6 Mm (1/4”) Plate, 4 Mm

Up To 10 Mm (0.394 In)
(5/32”) On 10 Mm (3/8”) Plate

Top And Bottom discrimination: Yes, STARS System Yes, Using STARS Technology

Defect Accuracy: +/- 5% On 20 mm Ball Type Or Api 653 Type

As Small As 20%, Ø 2 Mm (Ø 0.080 In)
Defect

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 Magnetic Flux Leakage Examination Procedure

Max Sensitivity: 20% Material Loss (Ball Type) Under Floor 20% Material Loss (Ball Type) Under Floor
And Top Surface And Top Surface
Data Storage: Yes, Internal SSD, Transfer Via USB Yes, Internal SSD, Transfer Via USB

Real Time Analysis: Defect Size And X/Y Position, Plate View, Defect Size And X/Y Position, Plate View,
Top/Bottom/MFL/STARS View Top/Bottom/MFL/STARS View
Supported Plate Types: Rectangle, Annular, Sketch Rectangle, Annular, Sketch

Scan Overlap: 0 To 50 Mm (2”) With Transparent Tracks 0 To 50 Mm (2”) With Transparent Tracks To
To Show All Defects Show All Defects

Inspection Summary: Number Of Plates, Percentage Complete, Number Of Plates, Percentage Complete,
Quick Link To Plate View Quick Link To Plate View
Battery 12V 25Ah lead acid gel 28.8V 9Ah NiMH

Operating Weight: 57.5 Kg (126 Lb) 57.5 Kg (126 Lbs)

Operating Temperature -30°C To 55°C (-31°F To 167°F) -10°C To 45°C (-14°F To 113°F)

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