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Appendix 5 D Method Statement For Construction Activities

The document provides a proposed method statement for site clearing and debris removal works for a bridge replacement project in Penang, Malaysia. It outlines the objectives, scope of works, responsibilities, equipment and manpower needed. The methodology describes the steps to be taken, including surveying the site, identifying trees and obstacles for removal, stripping topsoil, transporting cleared materials to approved dump sites, and ensuring disposal follows HSSE requirements. Upon completion, an as-built survey will be conducted to document the actual cleared area.

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0% found this document useful (0 votes)
606 views48 pages

Appendix 5 D Method Statement For Construction Activities

The document provides a proposed method statement for site clearing and debris removal works for a bridge replacement project in Penang, Malaysia. It outlines the objectives, scope of works, responsibilities, equipment and manpower needed. The methodology describes the steps to be taken, including surveying the site, identifying trees and obstacles for removal, stripping topsoil, transporting cleared materials to approved dump sites, and ensuring disposal follows HSSE requirements. Upon completion, an as-built survey will be conducted to document the actual cleared area.

Uploaded by

Najmul Qamar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

APPENDIX 9-B METHOD STATEMENT FOR BEST

MANAGEMENT PRACTICES

RESDAR ENGINEERING SDN. BHD.

WORK METHOD STATEMENT


FOR
SITE CLEARING & REMOVAL DEBRIS

PROPOSED METHOD OF STATEMENT FOR PROJECT


MENGGANTI JAMBATAN SEDIA ADA DI
FT/006/041/53 BARAT DAYA PULAU PINANG

(CONTRACT NO: JKR/IP/CJ/2018)

RD
RESDAR ENGINEERING
SDN. BHD.
(582999-A)
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 2 of 7
TRADE: Civil & Structural Work

TABLE OF CONTENTS

1.0 OBJECTIVE

2.0 REFERENCES

3.0 DEFINITION

4.0 RESPONSIBILITIES

5.0 EQUIPMENT, MACHINERIES & MANPOWER

6.0 METHODOLOGY

7.0 HSSE REQUIREMENTS

8.0 RECORDS

APPENDIX A – SITE CLEARING & REMOVAL OF DEBRIS CHECKLIST

APPENDIX B – REQUEST FOR INSPECTION FORM

APPENDIX C – INSPECTION AND TEST PLAN

2
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 3 of 7
TRADE: Civil & Structural Work

1. SCOPE OF WORKS

This method statement is to define the method of site clearing works and removal of debris
found in the course of clearing works. Site clearing shall be carried out before proceeding with
any site storage or earth works or other permanent works.

The scope of site clearing work shall be:

i. Survey and setting out of the ROW and limit of work.

ii. General site clearance within limit of work.

iii. OGL survey by Licensed Surveyor.

2. REFERENCES

2.1. Project Quality Plan

2.2. Technical Specification

3. DEFINITION

Site preparation : Removal and disposal of trees (Girth not exceeding 500mm and height
not exceeding 1m), shrubs, bushes, grasses, and roots.

Clearing : Clearing shall include the levelling of absolute dikes, terraces, ditches,
etc., cutting and taking down, removal and disposal of everything above
ground level. Clearing also involve stripping top soil (average depth at least
150mm to ground level)

Debris : Move and dispose of any debris at designated areas within project
boundary that obstruct the works or any other materials that not
categorized under site clearing works.

3
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 4 of 7
TRADE: Civil & Structural Work

4. RESPONSIBILITIES

4.1. The Project Manager will be overall responsible for the whole project. The Construction
Manager leading the site team will assist the Project Manager in executing all the works.
The Supervisors shall be full time on site in monitoring the construction work.

4.2. A survey team shall be stationed on site to monitor and control each stage off work. All
the major setting out works will be carried out jointly with the Engineer’s Surveyor.

4.3. The Safety Officer & Environment Officer will be on stand-by all the time to ensure that
all health, safety, security and environment matters are handled promptly.

5. EQUIPMENT , MACHINERIES & MANPOWER

i. Survey Equipment - For setting out purposes

ii. Excavator - For sample trimming, bulk excavation and loading to dump
truck.

iii. Back Hoe - For minor trimming, minor excavation and loading to dump
truck.

iv. Dump truck - To transport the material from the clearance area to disposal
area.

v. Backpusher - Levelling the formation

vi. Manpower - Project Engineer

- Safety Officer / Supervisor

- Surveyor

- Site Supervisor

- Machineries Operators

- General Workers

4
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 5 of 7
TRADE: Civil & Structural Work

6. METHODOLOGY

 Licensed Surveyor shall survey and peg the ROW limit of works and establish TBM

 Joint survey will be carried out with SO to identify and confirm the location and type of
trees or other obstacle to be demolished, existing trees to be removed or relocated
and existing utility services to be removed as directed by SO.

 Survey will be carried out to identify and confirm the condition of existing site.
Dilapidation survey report should be submitted to SO for verification and shall be
approve by Employer Representative.

 Material designated in the Contract or direct by Employer Representative to be


salvaged shall be carefully removed and stored and shall be the property of the
Employer or Government whichever is specified in the Contract.

 All necessary machinery/equipment will be mobilized and local traffic management


scheme implemented if required.

 Liaison with local authorities will be carried out to compile a list of tree inventory to be
relocated with the respective area of relocation.

 The nearest dumping ground area will be identified and approve by SO. Official
submission will forward to SO and Client once the dumping area is confirmed.

 Trees will be relocated as directed by local authorities to new locations. All other trees
will be cut and disposed at a dumping area. All superficial obstruction will be
demolished and removed as directed by SO and disposed off at dumping area.

 Prior to removal of landscaping trees and shrubs, a joint inspection shall be carried
out with the local authority.

 Top soil up to a maximum depth 150mm from original ground level will be stripped and
removed except for soft ground areas.

 Solid waste dumpsites shall be predetermined within or outside the site for the
dumping of site clearing materials. The Employer’s Representative or the relevant
authorities shall approve these dumping sites. All burning shall not allow.

5
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 6 of 7
TRADE: Civil & Structural Work

 All tree stumps, roots, buried logs and other obstruction shall be grubbed to a
maximum depth of 1.0 metre and all site clearing activities shall be recorded in the
Site Clearing Checklist.

 Existing waterways or drains will be cleared of all unnecessary debris, rubbish and
unwanted materials.

 All other clearing works up to a maximum distance of 3m outside of ROW as directed


by SO that are consider being dangerous for the safe operations for future works by
others will be carried out.

 Joint survey will be conducted together with SO, and Licensed Surveyor for the setting
out and ground level survey.

 As-built survey shall be carried out by Licensed Surveyor to determine the actual site
clearing area, if the actual work done is different with the approved construction
drawing.

7. HSSE REQUIREMENTS

i. UTSB undertakes to follow all the requirements set by DOSH/NIOSH and DOE

ii. The work will be carried out in accordance with the Project Safety Plan.

iii. The work will be carried out in accordance with the Environmental Management
Compliance Plan.

iv. Silt trap, wash trough, temporary earth drain and site fencing shall be provided
before or during construction if necessary..

v. Regular housekeeping shall be carried out to ensure that the working areas are
kept clean at all time.

vi. Sufficient safety signboard shall be installed at strategic location around the project
site and the working area.

vii. All requirements on PPE shall be observed strictly.

6
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 7 of 7
TRADE: Civil & Structural Work

viii. Lifting equipment should be inspected and checked at regular intervals and be well
maintained before lifting operation. During operation of lifting, no work is done
under loads travelling overhead

ix. Proper and adequate lighting to be provided when working at night

8. RECORDS

All records shall be kept and filed in accordance to the document control set procedures. Record
includes those listed below

1. Inspection check list

2. Request for Inspection

3. As-Built Drawings

7
RESDAR ENGINEERING SDN. BHD.

WORK METHOD STATEMENT


FOR
EARTHWORK

PROPOSED METHOD OF STATEMENT FOR PROJECT


MENGGANTI JAMBATAN SEDIA ADA DI
FT/006/041/53 BARAT DAYA PULAU PINANG

(CONTRACT NO: JKR/IP/CJ/2018)

RD
RESDAR ENGINEERING
SDN. BHD.
(582999-A)
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 2 of 17

TABLE OF CONTENTS

1.0 SCOPE OF WORKS

2.0 REFERENCES

3.0 RESPONSIBILITIES

4.0 EQUIPMENT & MANPOWER

5.0 METHODOLOGY

5.1 Setting Out

5.2 Site Preparation

5.3 Removal of Unsuitable Material

5.4 Construction in All Cut Area

5.5 Treatment for Cutting Area

5.6 Construction in All Fill Area

5.7 Construction in Cut Fill Area

5.8 Construction of Sub Grade

5.9 Inspection & Testing

6.0 HSSE REQUIREMENTS

7.0 RECORDS

8.0 SPECIFICATIONS
2
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 3 of 17

1.0 SCOPE OF WORKS

This Work Method Statement shall outline the construction of earthwork excavation and
embankment and the logistic requirements such as access road for movement of dump
truck to and at the excavated area. The scopes of this method statement are listed below.

1.1 Setting Out


1.2 Site Preparation
1.3 Excavation & Backfilling
1.4 Compaction
1.5 Sampling & testing
1.6 Temporary Drain & Silt Trap
1.7 Preparing Sub Grade

2.0 REFERENCES

The relevant Codes of Practice are as follows:

2.1 Approved Construction Drawing


2.2 Contract specifications
2.3 Applicable codes and standard
2.4 Manufacturer technical data

3
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 4 of 17

3.0 RESPONSIBILITIES

3.1 The Project Manager will be overall responsible for the whole project. The
Construction Manager leading the site team will assist the Project Manager in
Executing tall the works. The Supervisors shall be full time on site in monitoring
the construction work.
3.2 A survey team shall be stationed on site to monitor and control each stage off
work. All the major setting out will be carried out jointly with the engineer’s
Surveyor.
3.3 The Safety Officer will be on stand-by all the time to ensure that all health, safety,
security and environment matters are handling promptly.

4
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 5 of 17

4.0 PLANT, EQUIPMENT & MANPOWER

The equipment involved in the flexible pavement construction works (but no limited to),
according to type and suitability.

No Equipment / Plant / Tools Description


1. Excavator For sample trimming, bulk excavation and loading
to dump truck
2. Dump Truck To transport the filling material from the cut area
or borrows pits to from the embankment
3. Bulldozer Leveling the formation
4. Back pusher Excavation below existing ground in firm or hand
material as in digging pipe trenches
5. Backhoe Excavation below existing ground in firm or hard
material as in digging pipe trenches.
6. Compactor 25 tonne Vibrating Roller
7. Grader Compacting soil and sub grade
8. Water Browser For duct control on working area
9. Manpower - Site Engineer
- Safety Officer/Supervisor
- Site supervisor
- Surveyor
- Machineries operator
- General Workers

5
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 6 of 17

5.0 METHODOLOGY

5.1 Setting Out


 Before the commencement of the works, the contractor will be supplied with
information necessary to establish the alignment and levels of the works and need
to re-establishment of any markers found to be missing.
 All survey markers and reference pegs must be preserved except where
construction requires their removal and to be replaced with new reference
marker.
 Prior to commencement of any physical work, a licenses surveyor shall be
appointed to carry out demarcation works and establish bench marks on site.

5.2 Site Preparation


 A temporary system for rapid dispersal of water flowed on to the earthwork or
completed formation during construction, or which enters the earthworks from
any source shall be devised to prevent water ponding. Where practicable (free
from silt or other pollutant), the water shall be discharged into an adjacent
drainage system.
 Earth drains around the site are provided for siltation control if required. The
runoff finally flowed into the silt trap. The silt trap would trap the silt before
discharging into existing drainage systems. This arrangement shall be made in
respect of all earthworks including excavation, whether for pipe trenches,
foundation or cuttings which will be complying with Environmental Management
Plan (EMP).

6
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 7 of 17

 Regular inspection of earth drains should be carried out to ensure uninterrupted


flow of runoff, especially during periods of heavy rains. Existing silt trap shall be
utilized and maintain.
 When necessary silt fence shall be used in combination with silt trap to protect
water quality in nearby streams, rivers, lake and bays from sediment (loose soil)
in storm water runoff.
 Water browsers truck will be used to control dust. Access roads, open areas,
haulage roads and stockpiles area will be wet when necessary.
 Wash trough will be provided at access road at necessary main access site
location.
 When any material is disposed outside from the side, the disposed material shall
be graded to a neat appearance and shall not obstruct natural drainage or cause
damage to highways or property. All precautions shall be taken to prevent any
erosion of the soil on the affected areas.
 All unsuitable material and surplus suitable material shall be carried out according
to the drawings or as per instructions given by the Employer Representative.

5.3 Removal of Unsuitable Material


 All areas within any construction boundaries will be cleared of material unsuitable
to form part of a construction. Unsuitable material will be excavated to expose a
good foundation to the minimum required depth and will be spoiled to a
designated dump site for general fill as directed.

7
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 8 of 17

 Unsuitable materials shall be excavated to such depth and over such area as
directed by the consultants and be transported and disposed of an approved
manner. After the excavation works, survey shall be carried out to verify the as-
built levels and extent to excavated area before the soil replacement works.
 Unsuitable material will be excavated by using excavator and transport by special
design for unsuitable material to an approved dumping site.
 Any suspected unsuitable material (USM) found at site shall be verified by
consultants prior to replacement works. Survey shall be carried out to verify the
as-built levels and extent of the USM area before the excavation works.
 The engineer has to determine the extension and the depth of soft material to be
replaced before the commencement of the works.
 Mackintosh probe test to be used for checking the resistance of the soft ground
at certain interval as directed by the Resident Engineer who shall determine the
depth of soft material to be replaced by the results.
 The contractor shall comply with statutory requirements such as payment of
royalties, environmental protection, etc.
 Voids created due to removal of unsuitable material shall be backfilled with
approved suitable material as recommended by consultant (i.e Backfill with
suitable material layer by layer with proper compaction as per specification).
 Low pressure tack bulldozer will be deployed to push the top granular material in
the required layer to compaction (Maximum thickness 300mm)
 The compaction of all embankment material shall be accordance with the
requirements. All fill material within 900mm below formation level shall be
compacted in layers to 95% of the maximum dry density as B.S 1377 Test 13 at
1000m2/point.

8
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 9 of 17

 Before start dumping the excavated unsuitable material at proposed dumping


area (Outside R.O.W), an approval must be obtained from Employer
Representative.

5.4 Construction In All Cut Area


 The excavation of cutting shall be carried out in accordance with the drawings and to the
slopes, levels, depths, widths and heights shown on the drawings.
 Prior to commencement of the works, our surveyor will use the co-ordinate point of road
alignment and TBM provided by the licensed surveyor for setting out the extension of
cutting in accordance with the cross sections.
 Peg is set ±20mm – 30m apart indicate of the cut level.
 A survey team shall be stationed on site to monitor and control each stage of work. All
the major setting out works will be carried out jointly the Engineer’s Surveyor.
 Before commencement of massive cut/fill, the haul roads shall be constructed based on
site requirement and to ensure smooth flow of the plant and to comply as the
requirement as follows.
 Typical construction details of access / haul road
 Schedule of total lengths of access / haul road
 Proposed maintenance of access / haul road
 After completion of haul roads, the mass excavation shall be started from the top of the
hills or high ground down to formation levels.
 Slopes in cutting shall be trimmed mechanically to neat and even surfaces in accordance
with the designated gradients. The tolerance for widths of excavations shall not exceed
the dimensions shown on the drawings by more than 300mm. Erosion protection
measures shall be carried out upon completion of each slope.

9
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 10 of 17

 All bare/ slope shall be turf/protected.


 The construction of berm drain shall follow closely to the slope trimming and surface
water shall be regulated to the temporary earth drains and eventually discharge to the
silt traps.
 The slope of cutting shall be cleared of all rock boulder or rock fragments which move
when praised by a crow-bar. Any resultant voids in the slope shall be filled up with class
10/20 concrete or stone pitching.
 Water browser will be used to control the dust to the minimum level on the working areas
and the haul roads.
 Bulk samples of sub grade material shall be obtained in advance of exposure of the sub
grade. The in situ dry density at sub grade level shall be obtained together with in situ
moisture content. The sampling rate shall be 1000m2/point.
 A CBR versus moisture content curve shall be plotted for each sample based on
the soaked of CBR of the top face of specimen and compacted with BS 4.5kg
hammer in accordance with the BS 1377: 1975 Test No. 16. Dynamic compactor
method 1 to achieve the in situ moisture content.

5.5 Treatment for Cutting Area

For a length of cutting, the minimum CBR is obtained from samples taken and
derived as follows :

 Where the CBR is equal or greater than 5%, 300mm thick of layer shall be scarified
and re compact to 95% maximum dry density.
 Where the CBR is less than 5% but greater than or equal to 3% the top 450mm of
the sub grade need to remove and replace with approved sub grade fill material.
 Where the CBR is less than 3% but greater than or equal to 2%, the top 450mm of
the sub grade need to remove and replace with approved sub grade fill material.

10
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 11 of 17

 Where the CBR is less than 2% the top 600mm of the sub grade need to remove
and replace with selected fill of approved sub grade fill material or as directed by
the Engineer’s Representative.

5.6 Construction in All Fill Area


 Construction in an all fill area will commence at the base or lowest part of the
embankment. Unsuitable material will be removed to expose a good foundation
to the minimum required depth, at which time the key will be constructed as
directed, with specified material being place on 0.25m compacted layers.
 Peg being established at ±30mm – 50m with the indication of fill level. A typical
filling sequence as detailed would be the adopted procedure, with the inclusion
of some under drainage if and when required to stabilize the fill. Filling would
continue up to FL of the platform, establishing the standard berm drain and bond
as specified at the top of the platform batter.
 Fill materials for use in forming embankments shall be suitable material obtained
from designated excavation area in cutting or borrow pits.
 Prior to commencement of the works, the selected sample from the source of
cutting or borrow pits shall be sent for laboratory test for Protor Test (B.S
1377.713) moisture contain, liquid, limit, plastic limit, Atterberg limits and
grading analysis to determine its suitability for forming embankments.
 Trial compaction shall be carried out at the designated area of the site to
determine the pattern of compaction for each main type of material to be used.
This shall include of compaction plant for each type of material to achieve
required compaction.
 After the required passes for compaction has been accepted, the filling shall be
carried out in layer of the loose depth and shall be compacted by the compaction
plant as used and achieved in the trial areas.

11
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 12 of 17

 Back pusher shall be used to level the sub base material to the compacted
thickness of 300mm. Back pusher used to final trimming to achieve the smooth
and uniform surface.
 A CBR versus moisture content curve shall be plotted for each sample based on
the soaked of CBR of the top face of specimen and compacted with BS 4.5kg
hammer in accordance with the BS 1377 : 1975 Test No. 16. Dynamic compaction
method 1. The sampling rate shall be 1000m2/point with minimum of 3 per
length of embankment. The moisture content shall be from ±3% to ±5% of the
optimum determined in above increments of 2%.
 The CBR value of the sample shall be taken as the minimum derived from its CBR
versus moisture content curve over a range ±3% of the optimum moisture
content.
 The degree of compaction will be at least 95% of maximum dry density for the
sub grade final layer (300mm thickness) and 90% of maximum dry density for
filling works below sub grade final layer and it will be determined by using BS
1377.
 The density test shall be carried out in every compacted layer of approx. 300mm
depth and the nos. of test shall be done in accordance with the test plan of the
specification.
 The requirement for compaction of embankment fill are as follows and shall apply
equally to all clayey, silty, sandy or gravelly materials placed in the embankment.
 The Engineer’s representative will be notified to witness the test and the result
sent to the Resident Engineer for further filling works.
 As for the slope filling works, the filling shall be in layer and with extended one
meter extra for cut back in order to form a compacted slope.
 Prior to commencement of massive cut/fill, the haul roads shall be constructed
with two lanes width traffic and to ensure smooth flow of the plant and
machinery in all cut area.

12
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 13 of 17

 Excavators shall be deployed to use for excavation and load the cut material to
the dump trucks for filling. On the filling area, the dump trucks transport the
material to the area and trip from one end. One bulldozer shall be used for
spreading the material in layer and shall not exceed 300mm loose depth as
adopted. The vibrating roller shall be used compaction.
 On reaching to each berm level, the slope trimming shall be completed prior to
carry out the subsequent filling for the next berm.
 Permanent berm drain needs to be constructed before the access road cut off by
the filling works.
 Erosion protection measure shall be carried out after completion of trimming
work and complying with Environment Management Plan.

5.7 Construction in Cut Fill Area

 The method for construction in cut to fill area, would be achieved by a


combination of the proceeding adopted procedures used in sequence, by
removing the fill, or making the cut as per method statement details for all cut
construction and by filling or placing of the fill would be achieved as per the
method statement details for all construction.
 Any variations to construction such as under drainage, Geo-fabric, sand blankets
as previously mentioned would also be adopted, where and when these
variations were applicable would be directed to ensure totally stable
embankment.

5.8 Construction of Sub Grade


 Preparation of sub grade shall be carried out only after completion of any
specified sub grade drainage such as sub-soil drain and table drain.
 Construction of sub grade should use an approved sub grade material with soaked
CBR value of 5% and to be compacted to 95% maximum dry density.
13
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
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TRADE: Civil & Structural Work Page No : 14 of 17

 Road alignment and level pegs at 10 meter interval to be set out to monitor the
trimming works to the sub grade levels
 The surface shall be trimmed to the right levels and to the requirement of the
contract.
 The final level shall be graded by using grader to form the super elevation, fall
and cambering.
 The trimmed surface shall be rolled by a few passes of smooth-wheeled roller by
a 25 tons vibratory roller.
 Trial compaction shall be carried out at the designated area of the site to
determine the pattern of compaction for each main type of material to be used.
This shall include of compaction plant for each type of material to achieve
required compaction.
 All areas of prepare formation shall be approved by the Resident Engineers prior
to the placing of sub-base material. Placing of sub-base shall commence
immediately following such approval.
 Joint dipping shall be carried out of prior lying of sub base material
 The sub grad level for road shall be finished in a neat and workman-like manner
and the widths of embankments and cuts shall be these specified on the
drawings.
 The top surface of the sub grade shall have the required shape, super-elevation,
levels and grades and within plus 10mm and 25mm of the required level.
 The degree of compaction will be at least 95% of maximum dry density for the
sub grade final layer (300mm thickness) and 90% of maximum dry density for
filling works below sub grade final layer and it will be determined by using BS
1377.
 Back pusher shall be used to level the sub base material to the compacted
thickness of 300mm, back pusher used to final trimming to achieve the smooth
and uniform surface.

14
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
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TRADE: Civil & Structural Work Page No : 15 of 17

 Compaction shall be carried out in longitudinal direction along the carriageway,


and shall generally begin at the outer edge and progress elevated curves when
rolling shall begin at the lower edge and progress uniformly toward the higher
edge. Water shall Be used when necessary during compaction.

5.9 Inspection & Testing

Test Program

The test laboratory shall undertake a comprehensive test to establish the compaction
characteristics of each main geological material type. These tests shall include but not
limited to the following :-

i) Determination of liquid limit, plastic limit and plasticity index for soils of
predominantly sily or clavely nature in accordance with BS 1377 (1975) Tests 2(A),
2(B), 3 and 4.
ii) Determination of particle size distribution, in accordance with BS 1377 (1975)
Test 7(A), oven drying or air drying shall not be permitted for specimen
preparation.
iii) Determination of drying density moisture content relationship in accordance with
BS 1377 (1975) Test 13, oven drying of samples shall not be permitted for
specimen preparation.
iv) Determination of CBR value carried out in accordance with BS 1377 (1975) Test
16 using dynamic compaction Method 3 with a 4.5kg rammer and soaking
procedure. Material shall not be oven dried and material shall not be reused for
additional testing.

15
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
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TRADE: Civil & Structural Work Page No : 16 of1 7

v) In situ CBR shall be carried out on site for sub grade layer.

6.0 HSSE REQUIREMENTS

i. UTSB undertakes to follow all the requirements set by DOSH/NIOSH and DOE
ii. The work will be carried out in accordance with the Project Safety Plan
iii. The work will be carried out in accordance with the Environmental Management
Compliance Plan.
iv. Proper and safe access shall be provided above the ground
v. Regular housekeeping shall be provided out to ensure that the working areas kept clean
at all time.
vi. Sufficient safety signboard shall be installed at strategic location around the project site
and the working area
vii. All requirements on PPE shall be observed strictly.
viii. Lifting equipment should be inspected and checked at regular intervals and be well
maintained before lifting operation. During operation of lifting, no work is done under
loads travelling overhead.
ix. Proper and adequate lighting to be provided when working at night

16
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
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TRADE: Civil & Structural Work Page No : 17 of 17

7.0 RECORDS

All records shall be kept and filed in accordance to the document control set procedures. Record
includes those listed below.

1. Inspection checklist
2. Request for inspection
3. As-built drawings

8.0 SPECIFICATIONS

Specification in the contract will take precedence (if any discrepancy)

17
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
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WORK METHOD STATEMENT FOR INSTALLATION OF MICROPILE

TABLE OF CONTENTS

Item No. Title Page

- TABLE OF CONTENTS 1

1.0 SCOPE 2

2.0 OBJECTIVE 2

3.0 REFERENCE 2

4.0 MANPOWER 2

5.0 DRILLING EQUIPMENT 2

6.0 DRILLING PROCEDURE 2 -3

7.0 GROUNTING 4- 5

8.0 FIGURES 6-9

9.0 APPENDIX A 10 - 12
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM /01
RESDAR
INSTALLATION OF MICROPILE
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1.0 SCOPE
Scope of this work method statement shall apply on the reinforced concrete works for the ‘Mengganti Jambatan
Sedia Ada di FT006/041/93 Barat Daya Pulai Pinang.

2.0 OBJECTIVE
The objective is to define and establish the work method of statement for the reinforced concrete work for the
installation of micropile

3.0 REFERENCES
- Construction Drawings & Contract Specification

4.0 MANPOWER
4.1 Site Engineer/ Site Supervision Staff
4.2 Surveyor
4.3 Machine Operator
4.4 Bar Bender, Bar Cutter & Carpenter
4.5 Concretors
4.6 General Workers

5.0 DRILLING EQUIPMENT


 All Hydraulic Rotary Crawler or Skid Rig is employed for installation of Micropile. Model of Rig used is
either KRUPP 130LC or equivalent. (Appendix A)

6.0 DRILLING PROCEDURE


From probing tests and caisson excavation works, the formation across the site is found to be consisted
of:
 Overlying with soft to loose deposits of Clay and Sand with high water table. Sometimes muddy soils are
following into caisson shaft from the base during excavation works.
 Residual soil and interspersed with boulders.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
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TRADE: Civil & Structural Work Page No : 4 of 12

In view of the above, we proposed to install the micro pile with permanent casing. It is an usual practice and
requirement by JKR for soils are too soft (Clay) or loose (Sand or Gravels) or cavities or boulder formation are
encountered, permanent casing is adopted instead of temporary casing. The used of permanent casing is :

 To prevent extensive lost of grout.


 To prevent necking of pile due to collapse of hole walls and grout lost.
 To ensure the reinforcement tube is properly embraced by cement grout and the micro pile formed is
according to design.

The installation of permanent casing is via Tubex /Odex System Tubex 240 is proposed in this project which can
open a hole of 306 in diameter and simultaneously installed permanent casing respectively.

 Tubex method is based on a special pilot bit and an eccentric reamer. As the pilot bit continues to drill, the
reamer drills a hole large enough for a casing tube to slide down after the reamer (Fig 1).
 The micropile holes is continuously line and stabilize with the Permanent Casing tubes sliding down through
their own weight and impact force from the hammer while simultaneously drilling the hole deeper . Thus the
TUBEX Method was quickly and easily provide lined stable hole through the overburden.
 During the drilling, the flushing media (pneumatic air) and cuttings are forced upwards inside the casing by
means of the guide device (Fig 1). Flushing is controlled to best suit the application.
 When the drilling has reached 0.5m into fresh rock, the drill string is rotated in the opposite direction,
whereby the reamer is folded in (Fig 2). The drill string with the TUBEX bit is retracted up inside the casing.
Impact energy from the hammer is diverted to the casing tube to anchor it (Fig 3).
 After changing to a conventional DTH Bit, the drill string is lowered into the casing and drilling is resumed till
the required socket length of 3 ̴4m is achieved.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
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TRADE: Civil & Structural Work Page No : 5 of 12

7.0 GROUNTING

7.1 Grouting Equipments


Each set of Grouting Equipment is consisting of a high pressure piston pump and Two Grout Mixers. The
type and model of Grouting Equipments used are as follows :-
a) Grout Pump – Koken BG Grout Pump or equivalent
Pressure Range = 0 ~ 30 kg / cm²

b) Grout Mixer – KLG-100 Grout Mixers or Equivalent


Volume = 450 litres

7.2 Grout Mix

The grout mix is consist of Ordinary Portland Cement (MS522), anti shrink admixture and clean water. The
water cement ratio is 0.5. The 28 day works cube strength of cement Grout is not less than 30 N/mm².

7.3 Grouting Procedure

 Grout is mixed on site and pumped into micropile hole using suitable pipe as soon as possible not
exceeding 1 hour after mixing.
 Grouting is carried out immediately after drilling, cleaning and inserting of reinforcement tube. The
grout is Tremie up to not less than 300mmm above the cut off level via the API pipe. If temporary
casing is adopted in drilling, temporary casing shall be withdrawn slowly as soon as the Tremie
grout has displaced the water and neat grout flows out.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
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WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
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TRADE: Civil & Structural Work Page No : 6 of 12

7.4 Grout Cube

At least 6 representative cubes are prepared on each day of grouting works. The prepared grout cubes is
tested according to BS 1881 in the following sequence:
a. 2 Nos. after 7 days.
b. 2 Nos. after 28 days.
c. The rest as spare cubes.

7.5 Reinforcements Tube


Used API Drill Pipe (Grade N80) of size 1778.8mm OD x 10.3mm x 9.0 ~ 12.0 M (L) is used as
Reinforcement Tube.

7.6 RECORDING : AS PER RECORD FORMAT ATTACHED.


PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
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FIGURES
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
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FIG I : THE TUBEX METHOD IS BASED ON


A PILOT BIT AND AN ECCENTRIC REAMER
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
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WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
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FIG II : THE REAMER IS FOLDED IN


PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
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FIG III : IMPACT ENERGY FROM THE HAMMER IS


DELIVERED TO THE CASING TUBE TO
ANCHOR IT.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
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APPENDIX A
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
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ENGINEERING
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Grout Mixer
RESDAR ENGINEERING SDN. BHD.

WORK METHOD STATEMENT


FOR
INSTALLATION OF MICROPILE
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG

(CONTRACT NO: JKR/IP/CJ/2018)

RD
RESDAR ENGINEERING
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PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
RESDAR
TEST PILE
ENGINEERING
Revision : 01
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TRADE: Civil & Structural Work Page No : 1 of 8

WORK METHOD STATEMENT FOR TEST PILE

TABLE OF CONTENTS

Item No. Title Page

- TABLE OF CONTENTS 1

1.0 SCOPE 2

2.0 OBJECTIVE 2

3.0 REFERENCE 2

4.0 MANPOWER 2

5.0 PROPOSED TEST PILE PROCEDURE TO MICROPILE 2


6.0 MAINTAINED LOAD TEST 3

7.0 METHOD OF MEASUREMENT 4

8.0 TEST PILE LOADING PROCEDURES 5

9.0 TENSION ANCHOR DESIGN 6-8


PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
RESDAR
TEST PILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 2 of 8

1.0 SCOPE
Scope of this work method statement shall apply on the reinforced concrete works for the ‘Mengganti Jambatan
Sedia Ada di FT006/041/93 Barat Daya Pulau Pinang.

2.0 OBJECTIVE
The objective is to define and establish the work method of statement for the reinforced concrete work for test
pile.

3.0 REFERENCES
- Construction Drawings & Contract Specification

4.0 MANPOWER
4.1 Site Engineer/ Site Supervision Staff
4.2 Surveyor
4.3 Machine Operator
4.4 Bar Bender, Bar Cutter & Carpenter
4.5 Concretors
4.6 General Workers

5.0 PROPOSED TEST PILE PROCEDURE TO MICROPILE


 A cast in place micropile is constructed by making a hole in the ground to the required depth and then fill
it with Cementitious Grout upon the confirmation by the Consulting Engineer as a preliminary working
test pile.
 There action of the pile was provided using Tension anchors which were supported by a series of steel
beams as shown in the sketches attached.
 The test pile was conducted in 2 cycle.
 It was intended that the pile is loaded up to 3 times the working load and subsequently unloaded to zero
again.
 With the results, load settlement curve is then plotted for further discussion.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
RESDAR
TEST PILE
ENGINEERING
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6.0 MAINTAINED LOAD TEST

6.1 Test Loading Procedures


 The pile to be tested shall be built up or cut down to a suitable level and mild steel plate or
plywood packing of suitable thickness is fixed on the pile, to carry the test load jack.
 The kentledge system is then built up around the pile to be tested and so positioned that the
hydraulic jack placed centrally over the pile on the mild steel plate or plywood packing, lies
centrally under the kentledge.
 The kentledge loads are derived from Tension anchors loads.
6.2 Loading
 1st Cycle:
From zero to working load, in increments of 25% working load at intervals of 1 hours provided
stability has been obtained.

At working load, load maintained for 2 hours after stability has been reached.

No increments / decrement of load will be permitted until settlement / recovery has stabilized.

 2nd Cycle:
From zero to test load, in increments of 20% test load at intervals of 1 hours provided stability
has been obtained.

At test load, load maintained for 24 hours after stability has been reached.

No increment / decrement of load will be permitted until settlement / recovery has stabilized.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
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6.3 Unloading
 1st Cycle:
From working load to zero load, the test pile shall be unloaded in four equal increments at half
hour interval until the full load is removed.

Reading should be taken at 15 minutes intervals throughout the unloading exercise.

 2nd Cycle:
From test load to zero load, the test pile shall be unloaded in four equal increments at one hour
interval until the full load is removed.

Reading should be taken at 15 minutes intervals throughout the unloading exercise.

7.0 METHOD OF MEASUREMENT

7.1 Load
The load applied to the pile is measured by means of a pressure gauge attached to the jacking system,
the pressure gauge would be calibrated.

7.2 Settlement
Four dial gauges would be placed at corners of the Test Pile to measure settlement of the pile. These dial
gauges are supported by an independent frame. In addition, one scale ruler would attached to the jack, two
at the independent frame and one serve as TBM plant outside the test pile area.

The movement of the frame would be monitored, if any.


PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
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Test Pile Loading Procedures


Project : MICROPILING For MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG.
Pile Type : 300 Diameter Bored Micropile
Working Load : 100 Tons
Maximum Test Load : 200 Tons
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
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WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
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PROJECT : MICROPILING WORKS FOR MEMBINA DAN MENIAPKAN JAMBATANSEDIA ADA DI FT/006/041/53 BARAT
DAYA PULAU PINANG.

TENSION ANCHOR DESIGN


PILE DETAIL

Type : Micropile
Diameter : 300mm Diameter
Depth : 24 M
Test Load : 200 Tons D = 24m
TL = 200 Tons

ANCHOR FORCES

Total Anchor Loads Required is given by :

Pt_____ = TL____ = 200 tons


Cos x Cos x

Use 2 ground anchor each of 100 tons

FIXED ANCHOR LENGTH

Anchor Medium : Shale

Used Ultimate Bond Stress Between Shale and Anchor Grout = 0.4 N/mm²

Factor of Safety against Pull Out fs = 1.5

Diameter of Drill Hole Ø = 10” = 250mm

Required Fixed Anchor Length is given by :

Lt = fs (100) ton__
∏ Øb

Lt = 1.5 (100)____ = 4.77m Used 5.0M


∏ (0.25) (40)

Thus, Total Length Of Anchor

Lt
= 24m + 5m
= 29.0m
ANCHOR TENDONS

Table below includes typical data for Southern PC Steel tendon that proposed for used in this project:;

Nominal Specified Nominal Unit Weight Relaxation


Diameter Characteristic Steel Area
Strength (P)
1.102
15.20m 260KN 140 mm² Kg/m 3.50%

The stressing tendons use for anchor is to be 7-wire 15.20mm low relaxation grade 270PC strand to ASTM A416-80.

Working load should not exceed 62.5% of the characteristic strength of the tendon, clause 7.2.8 of BS8081, and maximum load (e.g testing load) should not exceed
80% of the characteristic strength of the tendon, clause 11.2.4 of BS8081)

For 100 tones (1000KN) Anchorage

Pw (working load) 62.5% P u = 62.5% x 260 = 162.5 KN


Pmax (maximum load ) 80.0% P u = 80.0% x 260 = 208.0 KN

Thus using 9 numbers 15.20mm tendon

Pw = 9 x 162.5 KN = 1462.5 KN ˃ 1000 KN (O.K)


Pmax = 9 x 208.0 KN = 1872 KN ˃ 1000 x 1.25 = 1250 KN (O.K)
PROPOSED METHOD OF STATEMENT FOR PROJECT
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BARAT DAYA PULAU PINANG
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WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
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ENGINEERING
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PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
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Method Statement

Rock Blasting Method Statement

1. Introduction and General Information


This method statement provides the details of the materials, the equipment, the procedure and
relevant documents related to the Rock Blasting activity, including the quality control
verifications, the measurement verifications, and also the safety precautions to be implemented
for this work.

1.1. Location of Works


The location of the rock blasting works will be limited to selected areas bound within
the Right of Way (ROW) and the construction area obstruct by rock or boulder.

2. Materials
The major materials used for the rock blasting works include, but are not limited to the
following.
a) Explosive
b) Electric Detonators
c) Ammonium Nitrate (depends to the site condition)

Other
a) Barricade Tapes
b) Warning Boards
c) Sand bags
d) Wiremesh

3. Equipment
The major equipment used for rock drilling and blasting works include, but are not limited to
the following.
• Jack Hammers
• Air Compressor
• Siren
• Excavator/JCB
• Other minor tools

1
Method Statement

4. Man Power
Man Power used for rock drilling and blasting works include, but are not limited to the
following.
• Driller
• Supervisor
• Blasting Forman
• Skilled labour

5. Safety Management and Control

5.1 Control of Fly Rock


• In the areas where the fly rock needs to be controlled, the charged boulders will be
covered using a wiremesh, sand Bags or tyres.

• Drilling direction will be selected in accordance to avoid Fly Rock flying.

5.2 Warning Procedure to the Resident, Workers and Any Other Parties
• Siren will be used before the blasting start.
• Closing of all entrance before blasting.
• Blaster or person in charge will confirm to unbarricade the area after blasting carry out.

6.0 Method and Procedures


Method and procedures for rock blasting works are as follows.
Before the commencement of the work, the Engineer will be notified of the areas where rocks
are to be blasted. Accordingly, the Engineer will inspect the area for approval before
commencement of the works.

6.1 Rock Drilling


• Rock drilling will be carried out by jack hammer.
• Hole depth less than or equal 1m, 1 hole /one boulder if boulder <2m3
• Hole diameter: 32mm to 39mm

2
Method Statement

6.2 Blasting Rocks


6.2.1 General
• Blasting will be executed in accordance with existing laws and regulations in Sri
Lanka. Relevant permissions will be obtained from the designated authorities
before work start.
• Approval from the authorities will be obtained for handling the explosives.
• All blasting operations will be carried out under close supervision of the blaster
and Safety supervisor. Only competent persons who have experience and
knowledge in handling explosives will be appointed to take charge of the
blasting operations at each blasting location

6.2.2 Inspection and Joint Survey


Before the commencement of work a request will be made to the Engineer to conduct a
joint survey and measurements of the rock which are to be blasted.
6.2.3 Charging:
• Dynamite will be used to charge holes.1m-depth hole will be charged with
0.125g
• Dynamite and Electric detonators will be used to initiate the primer.
Hole charging and initiation
• Dynamite piece with an electric detonator
• Subsequently, the rest of the hole will gradually be filled with soil (particles
not larger than 5mm) and slightly tamped with a lightweight timber or PVC
pipe.
• Protections will be introduced to control fly rock.
• Electric detonators all leg wires are series connected and will be fired using an
exploder.

6.2.4 Firing Time and Number of Holes Per Time


Rock blasting will be done between 8:00 hrs to 16:00 hrs in the week days except
public holidays.
1) Number of Holes Per Time :
2) Using Dynamite
3) A maximum of 30 holes per time (refer to permit approval)
4) Using Electric Detonators

3
Method Statement

7.Quality Control
Several inspections and verifications will be carried out as described in the above method and
procedures to ensure that the steps adopted are fully complied with during rock blasting as well
as the all steps will be taken to fully compliance with the authorities guideline.
All blasting work will be done with the approvals of relevant authorities.

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