Appendix 5 D Method Statement For Construction Activities
Appendix 5 D Method Statement For Construction Activities
MANAGEMENT PRACTICES
RD
RESDAR ENGINEERING
SDN. BHD.
(582999-A)
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 2 of 7
TRADE: Civil & Structural Work
TABLE OF CONTENTS
1.0 OBJECTIVE
2.0 REFERENCES
3.0 DEFINITION
4.0 RESPONSIBILITIES
6.0 METHODOLOGY
8.0 RECORDS
2
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 3 of 7
TRADE: Civil & Structural Work
1. SCOPE OF WORKS
This method statement is to define the method of site clearing works and removal of debris
found in the course of clearing works. Site clearing shall be carried out before proceeding with
any site storage or earth works or other permanent works.
2. REFERENCES
3. DEFINITION
Site preparation : Removal and disposal of trees (Girth not exceeding 500mm and height
not exceeding 1m), shrubs, bushes, grasses, and roots.
Clearing : Clearing shall include the levelling of absolute dikes, terraces, ditches,
etc., cutting and taking down, removal and disposal of everything above
ground level. Clearing also involve stripping top soil (average depth at least
150mm to ground level)
Debris : Move and dispose of any debris at designated areas within project
boundary that obstruct the works or any other materials that not
categorized under site clearing works.
3
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 4 of 7
TRADE: Civil & Structural Work
4. RESPONSIBILITIES
4.1. The Project Manager will be overall responsible for the whole project. The Construction
Manager leading the site team will assist the Project Manager in executing all the works.
The Supervisors shall be full time on site in monitoring the construction work.
4.2. A survey team shall be stationed on site to monitor and control each stage off work. All
the major setting out works will be carried out jointly with the Engineer’s Surveyor.
4.3. The Safety Officer & Environment Officer will be on stand-by all the time to ensure that
all health, safety, security and environment matters are handled promptly.
ii. Excavator - For sample trimming, bulk excavation and loading to dump
truck.
iii. Back Hoe - For minor trimming, minor excavation and loading to dump
truck.
iv. Dump truck - To transport the material from the clearance area to disposal
area.
- Surveyor
- Site Supervisor
- Machineries Operators
- General Workers
4
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 5 of 7
TRADE: Civil & Structural Work
6. METHODOLOGY
Licensed Surveyor shall survey and peg the ROW limit of works and establish TBM
Joint survey will be carried out with SO to identify and confirm the location and type of
trees or other obstacle to be demolished, existing trees to be removed or relocated
and existing utility services to be removed as directed by SO.
Survey will be carried out to identify and confirm the condition of existing site.
Dilapidation survey report should be submitted to SO for verification and shall be
approve by Employer Representative.
Liaison with local authorities will be carried out to compile a list of tree inventory to be
relocated with the respective area of relocation.
The nearest dumping ground area will be identified and approve by SO. Official
submission will forward to SO and Client once the dumping area is confirmed.
Trees will be relocated as directed by local authorities to new locations. All other trees
will be cut and disposed at a dumping area. All superficial obstruction will be
demolished and removed as directed by SO and disposed off at dumping area.
Prior to removal of landscaping trees and shrubs, a joint inspection shall be carried
out with the local authority.
Top soil up to a maximum depth 150mm from original ground level will be stripped and
removed except for soft ground areas.
Solid waste dumpsites shall be predetermined within or outside the site for the
dumping of site clearing materials. The Employer’s Representative or the relevant
authorities shall approve these dumping sites. All burning shall not allow.
5
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 6 of 7
TRADE: Civil & Structural Work
All tree stumps, roots, buried logs and other obstruction shall be grubbed to a
maximum depth of 1.0 metre and all site clearing activities shall be recorded in the
Site Clearing Checklist.
Existing waterways or drains will be cleared of all unnecessary debris, rubbish and
unwanted materials.
Joint survey will be conducted together with SO, and Licensed Surveyor for the setting
out and ground level survey.
As-built survey shall be carried out by Licensed Surveyor to determine the actual site
clearing area, if the actual work done is different with the approved construction
drawing.
7. HSSE REQUIREMENTS
i. UTSB undertakes to follow all the requirements set by DOSH/NIOSH and DOE
ii. The work will be carried out in accordance with the Project Safety Plan.
iii. The work will be carried out in accordance with the Environmental Management
Compliance Plan.
iv. Silt trap, wash trough, temporary earth drain and site fencing shall be provided
before or during construction if necessary..
v. Regular housekeeping shall be carried out to ensure that the working areas are
kept clean at all time.
vi. Sufficient safety signboard shall be installed at strategic location around the project
site and the working area.
6
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/SR/01
RESDAR SITE CLEARING & REMOVAL
ENGINEERING DEBRIS Revision : 01
SDN. BHD.
(582999-A)
Page No : 7 of 7
TRADE: Civil & Structural Work
viii. Lifting equipment should be inspected and checked at regular intervals and be well
maintained before lifting operation. During operation of lifting, no work is done
under loads travelling overhead
8. RECORDS
All records shall be kept and filed in accordance to the document control set procedures. Record
includes those listed below
3. As-Built Drawings
7
RESDAR ENGINEERING SDN. BHD.
RD
RESDAR ENGINEERING
SDN. BHD.
(582999-A)
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 2 of 17
TABLE OF CONTENTS
2.0 REFERENCES
3.0 RESPONSIBILITIES
5.0 METHODOLOGY
7.0 RECORDS
8.0 SPECIFICATIONS
2
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 3 of 17
This Work Method Statement shall outline the construction of earthwork excavation and
embankment and the logistic requirements such as access road for movement of dump
truck to and at the excavated area. The scopes of this method statement are listed below.
2.0 REFERENCES
3
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 4 of 17
3.0 RESPONSIBILITIES
3.1 The Project Manager will be overall responsible for the whole project. The
Construction Manager leading the site team will assist the Project Manager in
Executing tall the works. The Supervisors shall be full time on site in monitoring
the construction work.
3.2 A survey team shall be stationed on site to monitor and control each stage off
work. All the major setting out will be carried out jointly with the engineer’s
Surveyor.
3.3 The Safety Officer will be on stand-by all the time to ensure that all health, safety,
security and environment matters are handling promptly.
4
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 5 of 17
The equipment involved in the flexible pavement construction works (but no limited to),
according to type and suitability.
5
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 6 of 17
5.0 METHODOLOGY
6
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 7 of 17
7
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 8 of 17
Unsuitable materials shall be excavated to such depth and over such area as
directed by the consultants and be transported and disposed of an approved
manner. After the excavation works, survey shall be carried out to verify the as-
built levels and extent to excavated area before the soil replacement works.
Unsuitable material will be excavated by using excavator and transport by special
design for unsuitable material to an approved dumping site.
Any suspected unsuitable material (USM) found at site shall be verified by
consultants prior to replacement works. Survey shall be carried out to verify the
as-built levels and extent of the USM area before the excavation works.
The engineer has to determine the extension and the depth of soft material to be
replaced before the commencement of the works.
Mackintosh probe test to be used for checking the resistance of the soft ground
at certain interval as directed by the Resident Engineer who shall determine the
depth of soft material to be replaced by the results.
The contractor shall comply with statutory requirements such as payment of
royalties, environmental protection, etc.
Voids created due to removal of unsuitable material shall be backfilled with
approved suitable material as recommended by consultant (i.e Backfill with
suitable material layer by layer with proper compaction as per specification).
Low pressure tack bulldozer will be deployed to push the top granular material in
the required layer to compaction (Maximum thickness 300mm)
The compaction of all embankment material shall be accordance with the
requirements. All fill material within 900mm below formation level shall be
compacted in layers to 95% of the maximum dry density as B.S 1377 Test 13 at
1000m2/point.
8
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 9 of 17
9
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 10 of 17
For a length of cutting, the minimum CBR is obtained from samples taken and
derived as follows :
Where the CBR is equal or greater than 5%, 300mm thick of layer shall be scarified
and re compact to 95% maximum dry density.
Where the CBR is less than 5% but greater than or equal to 3% the top 450mm of
the sub grade need to remove and replace with approved sub grade fill material.
Where the CBR is less than 3% but greater than or equal to 2%, the top 450mm of
the sub grade need to remove and replace with approved sub grade fill material.
10
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 11 of 17
Where the CBR is less than 2% the top 600mm of the sub grade need to remove
and replace with selected fill of approved sub grade fill material or as directed by
the Engineer’s Representative.
11
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 12 of 17
Back pusher shall be used to level the sub base material to the compacted
thickness of 300mm. Back pusher used to final trimming to achieve the smooth
and uniform surface.
A CBR versus moisture content curve shall be plotted for each sample based on
the soaked of CBR of the top face of specimen and compacted with BS 4.5kg
hammer in accordance with the BS 1377 : 1975 Test No. 16. Dynamic compaction
method 1. The sampling rate shall be 1000m2/point with minimum of 3 per
length of embankment. The moisture content shall be from ±3% to ±5% of the
optimum determined in above increments of 2%.
The CBR value of the sample shall be taken as the minimum derived from its CBR
versus moisture content curve over a range ±3% of the optimum moisture
content.
The degree of compaction will be at least 95% of maximum dry density for the
sub grade final layer (300mm thickness) and 90% of maximum dry density for
filling works below sub grade final layer and it will be determined by using BS
1377.
The density test shall be carried out in every compacted layer of approx. 300mm
depth and the nos. of test shall be done in accordance with the test plan of the
specification.
The requirement for compaction of embankment fill are as follows and shall apply
equally to all clayey, silty, sandy or gravelly materials placed in the embankment.
The Engineer’s representative will be notified to witness the test and the result
sent to the Resident Engineer for further filling works.
As for the slope filling works, the filling shall be in layer and with extended one
meter extra for cut back in order to form a compacted slope.
Prior to commencement of massive cut/fill, the haul roads shall be constructed
with two lanes width traffic and to ensure smooth flow of the plant and
machinery in all cut area.
12
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 13 of 17
Excavators shall be deployed to use for excavation and load the cut material to
the dump trucks for filling. On the filling area, the dump trucks transport the
material to the area and trip from one end. One bulldozer shall be used for
spreading the material in layer and shall not exceed 300mm loose depth as
adopted. The vibrating roller shall be used compaction.
On reaching to each berm level, the slope trimming shall be completed prior to
carry out the subsequent filling for the next berm.
Permanent berm drain needs to be constructed before the access road cut off by
the filling works.
Erosion protection measure shall be carried out after completion of trimming
work and complying with Environment Management Plan.
Road alignment and level pegs at 10 meter interval to be set out to monitor the
trimming works to the sub grade levels
The surface shall be trimmed to the right levels and to the requirement of the
contract.
The final level shall be graded by using grader to form the super elevation, fall
and cambering.
The trimmed surface shall be rolled by a few passes of smooth-wheeled roller by
a 25 tons vibratory roller.
Trial compaction shall be carried out at the designated area of the site to
determine the pattern of compaction for each main type of material to be used.
This shall include of compaction plant for each type of material to achieve
required compaction.
All areas of prepare formation shall be approved by the Resident Engineers prior
to the placing of sub-base material. Placing of sub-base shall commence
immediately following such approval.
Joint dipping shall be carried out of prior lying of sub base material
The sub grad level for road shall be finished in a neat and workman-like manner
and the widths of embankments and cuts shall be these specified on the
drawings.
The top surface of the sub grade shall have the required shape, super-elevation,
levels and grades and within plus 10mm and 25mm of the required level.
The degree of compaction will be at least 95% of maximum dry density for the
sub grade final layer (300mm thickness) and 90% of maximum dry density for
filling works below sub grade final layer and it will be determined by using BS
1377.
Back pusher shall be used to level the sub base material to the compacted
thickness of 300mm, back pusher used to final trimming to achieve the smooth
and uniform surface.
14
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 15 of 17
Test Program
The test laboratory shall undertake a comprehensive test to establish the compaction
characteristics of each main geological material type. These tests shall include but not
limited to the following :-
i) Determination of liquid limit, plastic limit and plasticity index for soils of
predominantly sily or clavely nature in accordance with BS 1377 (1975) Tests 2(A),
2(B), 3 and 4.
ii) Determination of particle size distribution, in accordance with BS 1377 (1975)
Test 7(A), oven drying or air drying shall not be permitted for specimen
preparation.
iii) Determination of drying density moisture content relationship in accordance with
BS 1377 (1975) Test 13, oven drying of samples shall not be permitted for
specimen preparation.
iv) Determination of CBR value carried out in accordance with BS 1377 (1975) Test
16 using dynamic compaction Method 3 with a 4.5kg rammer and soaking
procedure. Material shall not be oven dried and material shall not be reused for
additional testing.
15
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 16 of1 7
v) In situ CBR shall be carried out on site for sub grade layer.
i. UTSB undertakes to follow all the requirements set by DOSH/NIOSH and DOE
ii. The work will be carried out in accordance with the Project Safety Plan
iii. The work will be carried out in accordance with the Environmental Management
Compliance Plan.
iv. Proper and safe access shall be provided above the ground
v. Regular housekeeping shall be provided out to ensure that the working areas kept clean
at all time.
vi. Sufficient safety signboard shall be installed at strategic location around the project site
and the working area
vii. All requirements on PPE shall be observed strictly.
viii. Lifting equipment should be inspected and checked at regular intervals and be well
maintained before lifting operation. During operation of lifting, no work is done under
loads travelling overhead.
ix. Proper and adequate lighting to be provided when working at night
16
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/EW/01
RESDAR EARTHWORK
ENGINEERING Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 17 of 17
7.0 RECORDS
All records shall be kept and filed in accordance to the document control set procedures. Record
includes those listed below.
1. Inspection checklist
2. Request for inspection
3. As-built drawings
8.0 SPECIFICATIONS
17
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 2 of 12
TABLE OF CONTENTS
- TABLE OF CONTENTS 1
1.0 SCOPE 2
2.0 OBJECTIVE 2
3.0 REFERENCE 2
4.0 MANPOWER 2
7.0 GROUNTING 4- 5
9.0 APPENDIX A 10 - 12
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM /01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
SDN. BHD. Revision : 01
(582999-A)
TRADE: Civil & Structural Work Page No : 3 of 12
1.0 SCOPE
Scope of this work method statement shall apply on the reinforced concrete works for the ‘Mengganti Jambatan
Sedia Ada di FT006/041/93 Barat Daya Pulai Pinang.
2.0 OBJECTIVE
The objective is to define and establish the work method of statement for the reinforced concrete work for the
installation of micropile
3.0 REFERENCES
- Construction Drawings & Contract Specification
4.0 MANPOWER
4.1 Site Engineer/ Site Supervision Staff
4.2 Surveyor
4.3 Machine Operator
4.4 Bar Bender, Bar Cutter & Carpenter
4.5 Concretors
4.6 General Workers
In view of the above, we proposed to install the micro pile with permanent casing. It is an usual practice and
requirement by JKR for soils are too soft (Clay) or loose (Sand or Gravels) or cavities or boulder formation are
encountered, permanent casing is adopted instead of temporary casing. The used of permanent casing is :
The installation of permanent casing is via Tubex /Odex System Tubex 240 is proposed in this project which can
open a hole of 306 in diameter and simultaneously installed permanent casing respectively.
Tubex method is based on a special pilot bit and an eccentric reamer. As the pilot bit continues to drill, the
reamer drills a hole large enough for a casing tube to slide down after the reamer (Fig 1).
The micropile holes is continuously line and stabilize with the Permanent Casing tubes sliding down through
their own weight and impact force from the hammer while simultaneously drilling the hole deeper . Thus the
TUBEX Method was quickly and easily provide lined stable hole through the overburden.
During the drilling, the flushing media (pneumatic air) and cuttings are forced upwards inside the casing by
means of the guide device (Fig 1). Flushing is controlled to best suit the application.
When the drilling has reached 0.5m into fresh rock, the drill string is rotated in the opposite direction,
whereby the reamer is folded in (Fig 2). The drill string with the TUBEX bit is retracted up inside the casing.
Impact energy from the hammer is diverted to the casing tube to anchor it (Fig 3).
After changing to a conventional DTH Bit, the drill string is lowered into the casing and drilling is resumed till
the required socket length of 3 ̴4m is achieved.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 5 of 12
7.0 GROUNTING
The grout mix is consist of Ordinary Portland Cement (MS522), anti shrink admixture and clean water. The
water cement ratio is 0.5. The 28 day works cube strength of cement Grout is not less than 30 N/mm².
Grout is mixed on site and pumped into micropile hole using suitable pipe as soon as possible not
exceeding 1 hour after mixing.
Grouting is carried out immediately after drilling, cleaning and inserting of reinforcement tube. The
grout is Tremie up to not less than 300mmm above the cut off level via the API pipe. If temporary
casing is adopted in drilling, temporary casing shall be withdrawn slowly as soon as the Tremie
grout has displaced the water and neat grout flows out.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 6 of 12
At least 6 representative cubes are prepared on each day of grouting works. The prepared grout cubes is
tested according to BS 1881 in the following sequence:
a. 2 Nos. after 7 days.
b. 2 Nos. after 28 days.
c. The rest as spare cubes.
FIGURES
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 8 of 12
APPENDIX A
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/IM/01
RESDAR
INSTALLATION OF MICROPILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 12 of 12
Grout Mixer
RESDAR ENGINEERING SDN. BHD.
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RESDAR ENGINEERING
SDN. BHD.
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PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
RESDAR
TEST PILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 1 of 8
TABLE OF CONTENTS
- TABLE OF CONTENTS 1
1.0 SCOPE 2
2.0 OBJECTIVE 2
3.0 REFERENCE 2
4.0 MANPOWER 2
1.0 SCOPE
Scope of this work method statement shall apply on the reinforced concrete works for the ‘Mengganti Jambatan
Sedia Ada di FT006/041/93 Barat Daya Pulau Pinang.
2.0 OBJECTIVE
The objective is to define and establish the work method of statement for the reinforced concrete work for test
pile.
3.0 REFERENCES
- Construction Drawings & Contract Specification
4.0 MANPOWER
4.1 Site Engineer/ Site Supervision Staff
4.2 Surveyor
4.3 Machine Operator
4.4 Bar Bender, Bar Cutter & Carpenter
4.5 Concretors
4.6 General Workers
At working load, load maintained for 2 hours after stability has been reached.
No increments / decrement of load will be permitted until settlement / recovery has stabilized.
2nd Cycle:
From zero to test load, in increments of 20% test load at intervals of 1 hours provided stability
has been obtained.
At test load, load maintained for 24 hours after stability has been reached.
No increment / decrement of load will be permitted until settlement / recovery has stabilized.
PROPOSED METHOD OF STATEMENT FOR PROJECT
MENGGANTI JAMBATAN SEDIA ADA DI FT/006/041/53
BARAT DAYA PULAU PINANG
RD
WORK METHOD STATEMENT FOR Reference No : RES/MOS/PNG/TP/01
RESDAR
TEST PILE
ENGINEERING
Revision : 01
SDN. BHD.
(582999-A)
TRADE: Civil & Structural Work Page No : 4 of 8
6.3 Unloading
1st Cycle:
From working load to zero load, the test pile shall be unloaded in four equal increments at half
hour interval until the full load is removed.
2nd Cycle:
From test load to zero load, the test pile shall be unloaded in four equal increments at one hour
interval until the full load is removed.
7.1 Load
The load applied to the pile is measured by means of a pressure gauge attached to the jacking system,
the pressure gauge would be calibrated.
7.2 Settlement
Four dial gauges would be placed at corners of the Test Pile to measure settlement of the pile. These dial
gauges are supported by an independent frame. In addition, one scale ruler would attached to the jack, two
at the independent frame and one serve as TBM plant outside the test pile area.
PROJECT : MICROPILING WORKS FOR MEMBINA DAN MENIAPKAN JAMBATANSEDIA ADA DI FT/006/041/53 BARAT
DAYA PULAU PINANG.
Type : Micropile
Diameter : 300mm Diameter
Depth : 24 M
Test Load : 200 Tons D = 24m
TL = 200 Tons
ANCHOR FORCES
Used Ultimate Bond Stress Between Shale and Anchor Grout = 0.4 N/mm²
Lt = fs (100) ton__
∏ Øb
Lt
= 24m + 5m
= 29.0m
ANCHOR TENDONS
Table below includes typical data for Southern PC Steel tendon that proposed for used in this project:;
The stressing tendons use for anchor is to be 7-wire 15.20mm low relaxation grade 270PC strand to ASTM A416-80.
Working load should not exceed 62.5% of the characteristic strength of the tendon, clause 7.2.8 of BS8081, and maximum load (e.g testing load) should not exceed
80% of the characteristic strength of the tendon, clause 11.2.4 of BS8081)
2. Materials
The major materials used for the rock blasting works include, but are not limited to the
following.
a) Explosive
b) Electric Detonators
c) Ammonium Nitrate (depends to the site condition)
Other
a) Barricade Tapes
b) Warning Boards
c) Sand bags
d) Wiremesh
3. Equipment
The major equipment used for rock drilling and blasting works include, but are not limited to
the following.
• Jack Hammers
• Air Compressor
• Siren
• Excavator/JCB
• Other minor tools
1
Method Statement
4. Man Power
Man Power used for rock drilling and blasting works include, but are not limited to the
following.
• Driller
• Supervisor
• Blasting Forman
• Skilled labour
5.2 Warning Procedure to the Resident, Workers and Any Other Parties
• Siren will be used before the blasting start.
• Closing of all entrance before blasting.
• Blaster or person in charge will confirm to unbarricade the area after blasting carry out.
2
Method Statement
3
Method Statement
7.Quality Control
Several inspections and verifications will be carried out as described in the above method and
procedures to ensure that the steps adopted are fully complied with during rock blasting as well
as the all steps will be taken to fully compliance with the authorities guideline.
All blasting work will be done with the approvals of relevant authorities.