CC 27 Ehsp
CC 27 Ehsp
3
Shree Balaji Engicons Limited
CONTENTS
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1 OBJECTIVE
3. Define individual hazard prevention & safety promotion responsibility at each level of the
construction team.
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4. Identify highly hazardous operations within the scope of work and specify preventive
measures to mitigate the same.
5. To ensure compliance with relevant applicable legislation.
6. Continual HSE performance improvement by directing focus on the key areas for
improvement in a consistent manner.
1 PROJECT HIGHLIGHTS
This chapter shall address the brief details of the project such as:
SL NO DESCRIPTION QUANTITY
Sl.
Description of item with specification HauzKhas R.K.Puram
No.
Grab (1000 mm width X 36 M Deep) with
1 1
clamshell of 800 mm and 1000 mm
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5 Koden 1
13 Dumper (Hired) 1 1
16 Welding Machine(compact ) 12 9
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Their leadership and commitments translate into necessary resources to develop, operate
and maintain SBEL’s EHS Management System,Policy and legal requirements.
We are committed to manage all its activities risks to ‘As Low As Reasonably Practicable
(ALARP) level.
3.1. Visibility
The site management will provide strong demonstrable visible leadership and commitments
towards EHS by necessary action. The site management will participate in EHS meetings,
conduct site inspections and EHS Audits, to encourage a positive attitude towards EHS
implementation.
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TARGET DOCUMENT
2. Jointly review the Incidence Rate of First Aid Station Every MOM of
Cases and set a target for reduction. Quarter Project EHS
Manager Committee
Meeting.
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VERIFICAT
COMPLIA
ACTION ION
No. TASK NCE
BY DOCUMEN
TARGET
T
1. Putting EHS as number 1 on the agenda of all CE,COO All time MOM
review meetings at Headquarters, regions &
project sites
COMPLI VERIFICAT
NO ACTION ANCE ION
TASK
. BY TARGE DOCUMEN
T T
1. Review Project EHS Performance and EHS plan Cluster Half MOM –
implementation in consultation with Project yearly Sector
Manager &EHS Engineer / Officer. Manager Management
Review
Meeting
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3. Ensure sufficient support and resources are available Project Project No evidence
to meet EHS targets (e.g. Infrastructure, vehicle, Manager Duration of EHS
safety steward, communication, PC, etc ) discrepancies
due to lack of
resources
4. Imparting necessary EHS training for the Staff & Project As EHS Training
workmen of the project. Manager required record
5) RESPONSIBILITIES
Individual EHS roles and responsibilities, along with task and target shall be distributed to the
individuals for action, as described below.
Project Manager
VERIFICATI
NO
TASK TARGET ON
.
DOCUMENT
2. Ensure that all staff & workmen are competent to perform Screening
their tasks safely in compliance with SBEL EHS Record of
Management System and this plan requirement. He shall workmen
do so by:
EHSInduction
Ensuring the screening of workmen is effectively Project for Workmen
implemented by the time office & site execution
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5. Investigate all high potential incidents and non- As & when Investigation
compliance and ensure immediate remedial action to notified Reports and
stop recurrence. action plans
3. Updating the EHS Plan to the requirements of the Project EHS Plan
activities being carried out when there is a revision. Duration
4. Plan and conduct Internal EHS training programs, Project EHS Training
initiate drive to promote EHS awareness and Duration Records
performance
5. Carry out EHS inspection of Work Area, Work As per EHS Inspection
Method, etc. Monthly
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6. Creating EHS awareness through PEP talks. Every day PEP talk
Report
9. Convene EHS Committee meeting & minute the Once in a MOM – Project
proceedings for circulation & follow-up action. month EHS
Committee
Meeting
11. Plan procurement of PPE & safety devices and Project As & when
inspect before use as per laid down norms. Duration required
13. Facilitate screening of workmen and conduct EHS Project Screening &
induction. Duration Induction
Records
15. Conduct Fire Drill, Procure, inspect and arrange to As scheduled Fire Drill
maintain Fire Extinguishers. in the monthly Register
activity plan
16. Organize campaigns, competitions & other special As and when Record of
emphasis programs to promote EHS in the required Safety
workplace. Campaign
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&Competition
18. Record, analyze and cascade lateral learning points Monthly First Aid
from First Aid Cases, Near Miss Cases & Accidents Register;
to all project personnel and analyze the trends & Accident
effectiveness. Investigation
Report
1. Ensure that all the workmen engaged under him are Project Screening &
selected through the screening system & have duration EHS induction
undergone site EHS Induction before assigning any task records
at site.
Taking prompt action of site inspection and hazard Project HIRA Record
findings. duration
Closing all the points identified in inspection reports
Ensure HIRA is done for all the critical jobs under
him.
3. Ensure that all near miss cases / Reportable LTI / As & reports
Dangerous Occurrence / Fatality are reported promptly. when
notified
All Employees
NO. TASK TARGET VERIFICATION
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DOCUMENT
2. Start work only when conditions are safe and stop work Continuous
when it is unsafe.
Site Engineers
VERIFICATI
NO COMPLIAN
TASK ON
. CE TARGET
DOCUMENT
2. Give Pep talk to the workmen under him Daily PEP Talk
Report
3. Ensuring the workmen under him wear the necessary Continuous Subcontract
personal protective equipment respective to the job or Evaluation
Report
6. Know the critical activities of his job based on the HIRA Project HIRA Report
and ensure implementation of the Risk control measures. Duration & Safe work
method
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8. To follow all work permit system as per client As and when Work Permit
requirements or SBEL EHS Management System before required System
starting of similar work
9. To report all near miss cases / reportable LTI /dangerous As and when Preliminary
occurrences / fatality to EHS Engineer immediately required Accident
verbally & submitting the preliminary accident report Report
within 12 hours.
10. Informing the concerned authority as per the emergency As and when Emergency
response plan. required Response
Plan
1. Attend meeting regularly as per schedule to discuss and Minimum MOM – EHS
decide the ways and means of eliminating the factors once in a Committee
affecting EHS. month Meeting
2. To analyse all the activities of the forthcoming period and Minimum MOM – EHS
identify the possible hazards and finalizing the precaution once in a Committee
to be taken. month Meeting
3. To monitor the EHS Performance of the project and Minimum MOM – EHS
suggesting improvements whenever needed. once in a Committee
month Meeting
Sub-Contractors
All Subcontractors/Vendor/Supplier/Third Party performing services at the Project site shall be subject
to this plan requirement.
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VERIFICATIO
NO COMPLIANCE
TASK TARGET
N
.
DOCUMENT
1. Shall understand the safety code of conduct for Before Safety Code
subcontractors and sign the same as a token of starting the for Sub
acceptance before starting the activity. activity contractors
Purpose
To assess the risk of the activities to be executed, rate the risk levels as per the risk
assessment matrix, and identify the control measures so as to bring the risk level to ALARP.
Scope
All critical activities to be taken during Construction
SEVERITY LIKELIHOOD
Risk
5 Single or multiple Fatality 5 Inevitable Risk level Colour Legends
level(Value)
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Procedure
1. The procedure for preparing the HIRA is as follows:
A. Risk involved in each activity and existing control measures are analysed and Severity
Rating and Likelihood rating are given in HIRA Matrix.
B. Risk level is identified from the matrix based on the rating given.
C. Control measures are evolved to bring the risk level to ALARP (as low as reasonably
practicable) and residual risk is also identified.
D. If the residual risk is not at acceptable level, then assessment process shall be repeated
to bring the residual risk at ALARP.
2. This activity is done for activities identified as Medium & High Risk.
3. The lists of control measures for the activities are handed over to the concerned execution
engineer for implementation.
4. The HIRA shall be explained to the concerned workmen/supervisors and engineer for
implementation.
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EHS Inspections
2. Routine Inspection
3. Specific Inspection
4. Other Inspection
Routine Inspection
Routine inspections are often referring to the inspection of work site, equipment and temporary
structures performed by site and equipment operators and temporary structure erectors.
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5. Annual inspection of lifting machinery, lifting appliances, equipment and gears by Govt.
approved competent person.
SBEL’s Site EHS Manager will ensure that a system of routine inspections are carried out
periodically to all plants, equipment, powered tools and any other temporary structures that will
pose a hazard to operators and workmen.
Specific Inspection
Specific inspections are performed on activities without a predetermined date. Competent
supervisors usually perform inspections for ensuring an activity whether it is executed in
accordance to a general set of rules; method statement submitted or developed procedures.
The following are examples that will be commonly performed as required on the construction
site:
2. Inspection performed before and after a welding and gas cutting operation.
3. Inspection of formwork before concreting by formwork erector.
It shall be ensured that a competent supervisor inspects all high-risk processes and activities.
Other Inspection
Other inspections include the following:
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c) In case employers representative believe that the contractor or the sub-contractor workmen
are using unsafe working method, the Contractor’s representative shall be informed by them
as soon as possible.
d) In case if the working method is deemed so unsafe as to represent a risk to life, relevant
portion of work shall be suspended immediately and information shall be given immediately
to all concerned by Chief EHS Manager.
EHS Audit
Monthly Audits will be conducted in accordance with DMRC Guidelines. The Project Manager
accompanied by the DMRC’s representatives shall carry out the Audit. SBEL’s senior manager
and EHS in-charge should also be invited to attend.
Timing
The Monthly Audit Rating Score (MARS) should be conducted at least 7 days prior to the
scheduled date of Monthly EHS Committee meeting.
9.2.3 Evaluation
The numerical scoring has been weighed on a 1-10 scale. The audit team will use their
observations noted in evaluating the points to be awarded against each of the elements of the
audited section. Wherever some topics and sub-topics are not applicable the score rating need
not be given. The overall audit ratings shall be achieved by:
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The criticality of the required actions for the respective sections of the Audit will be classified as:
9.2.4 Report
A copy of each Audit Report will be sent to DMRC and to all subcontractors, with whom it will
then be discussed in detail at the Monthly EHS Committee Meeting in order to ensure that any
corrective actions are agreed upon.
1. EHS policy
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The auditor shall again inspect after 28 days of conducting initial audit for checking the
adequacy of implementation of items mentioned under priority 2 by SBEL and shall submit a
conformity / non-conformity report to SBEL.
Reports of all accidents (fatal / injury) and dangerous occurrences shall also be sent within 24
hours as per format provided in the SBEL Project EHS manual.
1. collapse or failure of lifting appliances, or hoist, or similar equipment for handling of building
or construction material or breakage or failure of rope, chain or loose gears; or overturning
of cranes used in construction work;
4. explosion of receiver or vessel used for storage of pressure greater than atmospheric
pressure, of any gas or gases or any liquid or solid used as building material;
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5. Fire and explosion causing damage to any place on construction site where building workers
are employed;
6. Spillage or leakage of any hazardous substance and damage to their container; (g) collapse,
capsizing, toppling or collision of transport equipment;
7. Leakage or release of harmful toxic gases at the construction site;
In case of failure of lifting appliance, loose gear, hoist or building and other construction work,
machinery and transport equipment at a construction site, such appliances, gear, hoist,
machinery or equipment and the site of such occurrence shall, as far as practicable, be kept
undisturbed until inspected by the Authorities;
Every notice given for fatal accidents or dangerous occurrences shall be followed by a written
report to the concerned Authorities under Section 39 of BOCWA and the Director General in the
specified Form XIV of BOCWR.
Accidents and Dangerous Occurrences which result in death, serious injury or serious damage
must be investigated by SBEL immediately to find out the cause of the accident/occurrence so
that measures can be formulated to prevent any recurrence.
Near misses and minor accidents should also be investigated by SBEL as soon as possible as
they are signals that there are inadequacies in the safety management system.
2. Examine involved equipment, work piece or material and the environmental conditions
3. Interview the injured, eye-witnesses and other involved parties
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3. Consider all possible causes and the interaction of different factors that led up to the
accident, and identify the most probable cause the cause of an accident should never be
classified as carelessness. The specific act or omission that caused the accident must be
identified.
SBEL shall not permit any employee/workmen to enter the work area under the influence of
alcohol or any drugs.
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Smoking at public worksites by any employee is also prohibited as per Govt. regulations.
All such points shall be legible marked “Drinking Water” in a language understood by a majority
of the workmen.
SBEL shall use construction equipment designed and equipped to minimise or control air
pollution.
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SBEL shall establish and maintain records of routine maintenance program for internal
combustion engine powered vehicles and equipment used on this project.
SBEL shall place material in a manner that will minimize dust production.
Material shall be minimized each day and wetted, to minimize dust production. During dry
weather, dust control methods must be used daily especially on windy, dry days to prevent any
dust from blowing across the site perimeter.
It shall be ensured that earth, bentonite, chemicals and concrete agitator washings etc. are not
deposited in the watercourses but are suitably collected and residue disposed off in a manner
approved by local authorities.
All water and waste products (surface runoff and wastewater) arising on the site shall be
collected and removed from the site via a suitable and properly designed temporary drainage
system and disposed off at a location and in a manner that will cause neither pollution nor
nuisance.
Any mud slurry from drilling, diaphragm wall construction or grouting etc. shall not be
discharged into the drainage system as directed by SBEL.
SBEL shall discharge wastewater arising out of site office, canteen or toilet facilities constructed
by him into sewers after obtaining prior approval of SBEL.
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The bentonite mixing, treatment and handling system shall be established by SBEL giving due
regard to its environmental impacts. The disposal of redundant bentonite shall be carefully
considered whether in bulk or liquid form. The disposal location will be advised and agreed with
the SBEL.
SBEL shall take measures to prevent discharge of oil and grease during spillage from reaching
drainage system or any water body. Oil removal / interceptors shall be provided to treat oil
waste from workshop areas etc.
ii) Use of energy efficient lighting, which uses energy efficient luminaries
iii) Adequate and uniform illumination level at construction sites suitable for the task
iv) Proper size and length of cables and wires to match the rating of equipment
Site offices shall be design maximum daylight and minimum heat gain. The rooms shall be well
insulated to enhance the efficiency of air conditioners and the use of solar films on windows
may be used where feasible.
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2. In case of imminent danger, Work shall be stopped and Stop Work Notice shall be given
to concerned Site Engineer.
10.1 Housekeeping
SBEL shall understand and accept that improper housekeeping is the primary hazard in any
construction site and ensure that a high degree of housekeeping is always maintained.
Housekeeping is the responsibility of all site personnel, and line management commitment shall
be demonstrated by the continued efforts of supervising staff towards this activity.
All surplus earth and debris are removed/disposed off from the working areas to officially
designated dumpsites. Trucks carrying sand, earth and any pulverized materials etc. in order to
avoid dust or odour impact shall be covered while moving. The tyres of the trucks leaving the
site shall be cleaned with water, wherever the possibility of spillage on carriageways meant for
regular road traffic exists.
No parking of trucks/trolleys, cranes and trailers etc. shall be allowed on roads, which may
obstruct the traffic movement.
Roads shall be kept clear and materials like: pipes, steel, sand boulders, concrete, chips and
brick etc. shall not be allowed on the roads to obstruct free movement of road traffic.
Proper and safe stacking of material are of paramount importance at yards, stores and such
locations where material would be unloaded for future use. The storage area shall be well laid
out with easy access and material stored / stacked in an orderly and safe manner.
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Unused/surplus cables, steel items and steel scrap lying scattered at different places within the
working areas shall be removed to identify locations(s).
10.2.1 Definitions
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10.2.4 Competence
No person shall be engaged in any activity, including organization, planning and supervision, in
relation to work at height or work equipment for use in such work unless he is competent to do
so or, if being trained, is being supervised by a competent person.
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2. Erecting, replacing and dismantling of scaffolds, and platforms shall be directed by the
qualified construction supervisors and shall be erected and supervised by competent
personal.
3. Unauthorized person(s) shall be prohibited from entering the construction area of
scaffoldings; ramps & platforms safety ropes & caution signs like “no entry” and “Danger
Overhead” shall be displayed during construction.
4. Scaffolds and platform shall be kept free from grease, mud or any other material or
equipment.
5. Erected scaffold shall be inspected by competent supervisors weekly and the result of
inspection shall be recorded on the safety tags.
6. A record defining safety status of scaffold and name of person responsible for scaffolds,
ramps & platforms shall be displayed.
7. Wooden materials used for construction of ramps, platforms and runways shall be of good
quality. Synthetic or natural fibre ropes or other similar flexible material shall not be used as
guardrails.
8. Safety nets shall be provided where scaffolds are not feasible or unavailable, such as when
assembling pipe racks & structure, etc. In such cases worker shall always use body harness
and anchor at secure point.
9. All opening and ends of platforms located 2m or more above the ground shall be barricaded
& covered.
10. All planking/ scaffolds, and platforms shall be inspected regularly every week & any
damaged or unsafe portions shall be repaired or replaced immediately.
10.2.8 Scaffolding
1. In the erection, maintenance & subsequent dismantling of scaffolding, all the regulations and
acts shall be adhered to. In general it is required that the scaffold shall be firstly of adequate
strength stability, good construction and material and secondly that the related permanent
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structures shall be at all stages of construction be safely supported against collapse. All
scaffold materials shall be free from patent defects.
2. The work supervisor shall assign a competent approved person (CAP) to the site to
supervise all aspects related to the erection, maintenance and dismantling of the scaffold.
3. The scaffold erectors should use safety lines to anchor their body harness in the process of
erection & dismantling. These safety lines shall be securely anchored onto an expansion
bolt anchored on the roof of the building or to any other adequately strong anchorage.
4. Scaffold erectors shall not be allowed to work on scaffold without the use of body harness,
safety lines & safety helmets.
a. The top guard-rail or other similar means of protection shall be at least 950
millimetres above the edge from which any person is liable to fall;
b. Toe-boards shall be suitable and sufficient to prevent the fall of any person, or any
material or object, from any place of work; and
c. Any intermediate guardrail or similar means of protection shall be positioned so that
any gap between it and other means of protection does not exceed 470 millimetres.
a. Material shall not be allowed to be discharged from the side of the building and hitting the
scaffold structure as serious damage such as broken ledgers and dislodge tie-backs could
result.
b. Scaffold should not be used as supports for hoisting materials unless it is designed for and
approved.
c. During scaffold erection the site supervisor (CAP) shall carefully keep watch, provide ‘no
entry’ and ‘danger overhead’, and if possible rope off the related work area for safety &
provide warning lights for night works.
d. All scaffolding that are in the process of erection, alteration and dismantling shall be properly
indicated and warned to make sure that no worker shall use such scaffold. Access to the
scaffoldscan only be allowed, after it is fully completed & checked. All scaffold structure built
must display either:
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e. Excess material shall not be placed on the work floor or runway, avoid storage or deposit
materials on the working platform.
f. Material, tools, and equipment which may be displayed or fall from the scaffold shall be
secured adequately.
g. Barricades all open sides of scaffold with proper guardrails and replace all missing or
damaged guardrails.
i. Provide proper ladders or steps for workers to gain access from one level to another.
j. All other general safety requirements/ rules for site work shall be observed.
k. Working Platform shall possess a suitable surface and, in particular, be so constructed that
the surface of the working platform has no gap
3. Giving rise to other risk of injury to any person, unless measures have been taken to
protect persons against such risk.
4. Depending on the complexity of the scaffolding selected, a competent person shall draw
up an assembly, use and dismantling plan. This may be in the form of a standard plan,
supplemented by items relating to specific details of the scaffolding in question.
2. As a rule, the slope of ramps shall be limited to 30 degrees. For slopes or more than 30
degrees, rungs & guardrails shall be provided. The rungs shall be spaces 30 cm apart.
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It shall be ensured that no material or object is thrown or tipped from height in circumstances
where it is liable to cause injury to any person.
Every employee shall ensure that materials and objects are stored in such a way as to prevent
risk to any person arising from the collapse, overturning or unintended movement of such
materials or objects.
10.2.12 Ladders
1. It shall be ensured that a ladder is used for work at height only if a risk assessment has
demonstrated that the use of more suitable work equipment is not justified because of the
low risk and
a. The short duration of use; or
3. Any surface upon which a ladder rests shall be stable, firm, of sufficient strength and of
suitable composition safely to support the ladder so that its rungs or steps remain horizontal,
and any loading intended to be placed on it.
4. A ladder shall be so positioned as to ensure its stability during use
5. A suspended ladder shall be attached in a secure manner and so that, with the exception of
a flexible ladder, it cannot be displaced and swinging is prevented.
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7. A ladder used for access shall be long enough to protrude sufficiently above the place of
landing to which it provides access, unless other measures have been taken to ensure a
firm handhold.
8. No interlocking or extension ladder shall be used unless its sections are prevented from
moving relative to each other while in use.
b. The user can maintain a safe handhold when carrying a load unless, in the case of a
step ladder, the maintenance of a handhold is not practicable when a load is carried,
and a risk assessment has demonstrated that the use of a stepladder is justified
because of
3. Open side or opening where worker, equipment, vehicle or lifting appliance may fall at a
building or outside shall be guarded suitably except in places of free access by reasons of
nature of work.
4. Suitable safety net shall be provided at places of material / man falling is possible in
accordance with national standards.
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1. The weights, dimensions and lift radii of the heaviest and largest loads
2. The maximum lift height, the maximum lift radius and the weight of the loads that must be
handled at each
5. The type of lifting to be done (for example, is precision placement of loads important?
6. The type of carrier required (this depends on ground conditions and machine capacity In its
operating quadrants: capacity is normally greatest over the rear, less over the side, and non-
existent over the front
9. The site conditions, including the ground where the machine will be set up, access roads
and ramps it must travel, space for erection and any obstacles that might impede access or
operation
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The laminated photocopies of fitness certificate issued by competent person, the operators’
photo, manufacturer’s load chart and competency certificate shall always be either kept in the
operator cabin or pasted on the visible surface of the lifting appliances.
All lifting appliances and loose gears shall be clearly marked for its safe working load and
identification by stamping or other suitable means.
SBEL shall also maintain a register containing a system of identification of all tools and tackles,
its date of purchase, safe working load, competent person date of examination etc.
The primary requirement in rigging shall be to assess the weight of load before attempting any
lift.
All hooks shall be fitted with Master Rings having certificate of fitness from the competent
person, so that the hooks are subjected to balance vertical loading only.
Only four legged slings shall be allowed which includes master link (ring), intermediate master
link (ring) if necessary, chain / wire rope sling, sling hook or other terminal fitting.
Hand spliced slings up to 32mm diameter shall not be used at site for any lifting purpose.
No load shall be slewed over public areas without stopping the pedestrians and road traffic first.
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Prevention of dumper and dump truck accidents should be managed by providing wheel
stops at a sufficient distance from the edges of excavations, spoil heaps, pits, etc.
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If a tractor dozer is employed on clearing scrub or felling trees, it shall be provided with
adequate driver protection.
When two or more scrapers are working on the same job, a minimum distance of at least
25m shall be kept between them.
In case of hydraulic breakers, hydraulic rams and hoses shall be in good working condition
The details of the source of electricity, earthing requirement, substation / panel boards,
distribution system shall be prepared and necessary approval from SBEL obtained before
proceeding of the execution of the job.
SBEL shall take consideration, the requirements of the sub / petty contractor’s electric power
supply and arrive at the capacity of main source of power supply from diesel generators.
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As the sub / petty contractor’s small capacity generators create more noise and safety hazard,
no small capacity diesel generators shall be allowed for whatsoever the type of job to be
executed under this contract.
No unsafe noise making small capacity diesel generators shall be used by sub / petty
contractors.
Mechanical damage;
The effects of the weather, natural hazards, temperature or pressure;
2. Movable plant fed via trailing cable over 3.75 kW – 400 3 phase
3. Installation in site buildings – 230V single phase
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All non-current carrying metal parts of electrical equipment shall be earthed through insulated
cable
Isolate exposed high-voltage (over 415 Volts) equipment, such as transformer banks, open
switches, and similar equipment with exposed energized parts and prevent unauthorised
access.
Approved perimeter markings shall be used to isolate restricted areas from designated work
areas and entryways and shall be erected before work begins and maintained for entire duration
of work. Approved perimeter marking shall be installed with either red barrier tape printed with
the words "DANGER—HIGH VOLTAGE" or a barrier of yellow or orange synthetic rope,
approximately 1 to 1.5 meter above the floor or work surface.
10.8 Lighting
SBEL shall provide sufficient site lighting, of the right type and at the right shock. Therefore,
230V supplies should be used for those fittings, which are robustly installed, and well out of
reach e.g. flood lighting or high-pressure discharge lamps.
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10.9.1 General
Use of short / damaged hand tools shall be avoided and it shall be ensured that all his hand
tools used at his worksite are safe to work with or stored and shall also train his employees
(including his subcontractors) for proper use thereby.
All hand tools and power tools shall be duly inspected before use for safe operation.
1. For crosscutting of hardwood, saws with larger teeth points (no. of points per inch) shall
be preferred to avoid the saw jumping out of the job.
2. Mushroom headed chisels shall not be used in the worksite where the fragments of the
head may cause injury.
3. Unless hatchet has a striking face, it shall be used as a hammer.
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GFCIs/ RCCBs shall be used with all portable electric tool operated especially outdoors or in
wet condition.
Before making any adjustments or changing attachments, his workers shall disconnect the
tool from the power source.
When operating in confined spaces or for prolonged periods, hearing protection shall be
required.
Tool is held firmly and the material is properly secured before turning on the tool.
All drills shall have suitable attachments respective of the operations and powerful for ease
of operation.
Attachments such as speed reducing screwdrivers and buffers shall be provided to prevent
fatigue and undue muscle strain to his workers.
Safety guards used on right angle head or vertical portable grinders must cover a minimum
of 1800 of the wheel and the spindle / wheel specifications shall be checked.
All power tools / hand tools shall have guards at their nip points.
Low profile safety chain shall be used in case of wood working machines and the saw shall
run at high rpm when cutting and also correct chain tension shall be ensured to avoid
“kickback”.
Leather aprons and gloves shall be used as an additional personal protection auxiliary to
withstand kickback.
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Push sticks shall be provided and properly used to hold the job down on the table while the
heels moves the stock forward and thus preventing kickbacks.
Air pressure is set at a suitable level for air actuated tool or equipment being used. Before
changing or adjusting pneumatic tools, air pressure shall be turned off.
Only trained employees shall use explosive actuated tools and the tool shall also be
unloaded when not in use.
Usage of such explosive actuated tools shall be avoided in case of places where
explosive/flammable vapours or gases may be present.
Explosive actuated tools and their explosives shall be stored separately and be taken out
and loaded only before the time of immediate use.
Misfired cartridges of explosive actuated tools must be placed in a container of water and be
removed safely from the project.
No worker shall point any power operated / hand tool to any other person especially during
loading / unloading.
Non-return valve and Flashback arrester shall be fixed at both end of cylinder and torch.
Domestic LPG cylinders shall not be used for Gas welding and cutting purpose.
ABC stored (constant)pressure or CO2 type Fire Extinguisher not less than 5 kg shall be
fixed at or near to welding process zone in an easily accessible location. Fire Extinguisher
should confirm to IS 2190: 1992.
Use firewatchers if there is a possibility of ignition unobserved by the operator (e.g. on the
other side of bulkheads).
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Oxygen cylinders and flammable gas cylinders shall be stored separately, at least 6.6
meters (20 feet) apart or separated by a fire proof, 1.6 meters (5 feet) high partition.
Flammable substances shall not be stored within 50 feet of cylinder storage areas.
Transformer used for electrical arc welding shall be fixed with Ammeter and Voltmeter and
also fixed with separate main power switch.
Welding grounds and returns should be securely attached to the work by cable lugs, by
clamps in the case of stranded conductors, or by bolts for strip conductors. The ground
cable will not be attached to equipment or existing installations or apparatus.
Use a low voltage open circuit relay device if welding with alternating current in constricted
or damp places.
All electrical installations shall meet the IS: 5571: 1997 and NFPA 70 for gas cylinder
storage area and other hazardous areas.
The current for Electric arc welding shall not exceed 300 A on a hand welding operation.
Recharging of fire Extinguishers and their proper maintenance shall be ensured and as a
minimum should meet Indian National Standards
All drivers of vehicles, foreman, supervisors and managers shall be trained on operating the
fire Extinguishers and fire fighting equipment.
All lifting appliances’ driver cabin shall be provided with a suitable portable fire Extinguisher.
Combustible scrap and other construction debris should be disposed off site on a regular
basis. If scrap is to be burnt on site, the burning site should be specified and located, at a
distance no less than 12 meters, from any construction work or any other combustible
material.
Every fire, including those Extinguished by SBEL personnel, shall be reported to the SBEL
representatives.
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Emergency plans and Fire Evacuation plans shall be prepared and issued. Mock drills
should be held on a regular basis to ensure the effectiveness of the arrangements and as a
part of the programme, the Telephone Number of the local fire brigade should be
prominently displayed near each telephone on site.
10.14 Excavation
It shall be ensured that
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10.15 PILING
10.15.1 General
1. Rig-operator, Riggers and Foreman shall have adequate knowledge and experience.
2. Lifting tools and tackles shall have load test certificates of Competent Person.
3. Persons shall not be under the suspended load while lifting piles/ load.
4. Safety Belt shall be used if it is required to climb up the mast or work at height.
5. Loose materials/tools shall not be left at height in the mast.
6. Piling area shall be barricaded to restrict unauthorized persons.
7. While the rig is in operation, nobody including the concerned workmen shall be allowed in
the operation area.
8. Main Pulley and its Pin are prone to wear & tear. Frequent check is essential.
9. The pin of the D-Shackle, which connects Bailer / Chisel and winch rope is more prone wear
& tear. Frequent check is essential. Further, as the pin is liable to get removed from the
shackle, it is preferable to use cotter pin.
10.17Noise
10.17.1 General
SBEL shall consider noise as an environmental constraint in his design, planning and execution
of the Works and provide demonstrable evidence of the same on SBEL-SUCGJV’s request.
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Without prejudice to the generality of the foregoing, noise level reduction measures shall include
the following:
1. It shall be ensured that all powered mechanical equipment used in the works shall be
effectively sound reduced using the most modern techniques available including but not
limited to silencers and mufflers.
2. SBEL shall construct acoustic screens or enclosures around any parts of the Works from
which excessive noise may be generated.
It shall be ensured that noise generated by work carried out by SBEL and his subcontractors
during daytime and night time shall not exceed the maximum permissible noise limits, whether
continuously or intermittently, as given in the project EHS Manual. The same may be varied
from time to time by and at the sole discretion of the SBEL, In the event of a breach of this
requirement, SBEL shall immediately re-deploy or adjust the relevant equipment or take other
appropriate measures to reduce the noise levels and thereafter maintain them at levels which
do not exceed the said limits. Such measures may include without limitation the temporary or
permanent cessation of use of certain items of equipment.
The noise monitoring requirements including monitoring locations are given in the project EHS
Manual.
1. Perform Work within the procedures outlined herein and comply with applicable codes,
regulations, and standards established by the Central and State Government and their
agencies.
2. Keep noise to the lowest reasonably practicable level. Appropriate measures will be taken to
ensure that construction works will not cause any unnecessary or excessive noise, which
may disturb the occupants of any nearby dwellings, schools, hospitals, or premises with
similar sensitivity to noise. Use equipment with effective noise-suppression devices and
employ other noise control measures as to protect the public.
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3. Schedule and conduct operations in a manner that will minimize, to the greatest extent
feasible, the disturbance to the public in areas adjacent to the construction activities and to
occupants of buildings in the vicinity of the construction activities.
4. SBEL shall submit to the SBEL, a Noise Monitoring and Control Plan (NMCP) under contract
specific Site Environmental Plan of the SBEL. It shall include full and comprehensive details
of all powered mechanical equipment, which he proposes to use during daytime and night
time and of his proposed working methods and noise level reduction measures. The NMCP
shall include detailed noise calculations and vibration levels to demonstrate the anticipated
noise generation and vibrations by SBEL.
1. The NMCP prepared by SBEL, shall guide the implementation of construction activity. The
NMCP will be reviewed on a regular basis and updated as necessary to assure that current
construction activities are addressed. It may appear as a regular agenda item in project
coordination meetings, if noise is an issue at any location in the contract.
SBEL shall provide required PPEs to workmen to protect against safety and / or health hazards.
Primarily PPEs are required for the following protection
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iv) Personal fall protection (Full body harness, Rope-grab fall arrester, etc.)
The PPEs and safety appliances provided by SBEL shall be of the standard as prescribed by
Bureau of Indian Standards (BIS). If materials conforming to BIS standards are not available,
SBEL as approved by the DMRC shall procure PPE and safety appliances.
All construction workers should be provided with high visibility jackets with reflective tapes
confirming to the requirement specified under BS EN 471: 1994 as most of viaduct /tunnelling
and station works are executed either above or under right-of-way. The conspicuity of workmen
at all times shall be increased so as to protect them from speeding vehicular traffic.
SBEL shall provide safety helmet, safety shoe and high visibility clothing for all employees
including workmen, and other employees who are engaged for any work under this contract.
White Staffs
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In addition to the above any other PPE required for any specific jobs like, welding and cutting,
working at height etc. shall also be provided to all workmen and also ensure that all workmen
use the PPEs properly while on the job.
SBEL shall not pay any cash amount in lieu of PPE to the workers/subcontractors and expect
them to buy and use during work.
It shall be maintained at all time a minimum of 10% spare PPEs and safety appliances and
properly record and show to the SBEL during the inspections. Failing to do so shall invite
appropriate penalty as per the provisions of the contract.
It is always the duty of SBEL to provide required PPEs for all visitors. Towards this required
quantity of PPEs shall be kept always at the security post.
No visitor is allowed to enter the site without the permission of the SBEL. All authorized visitors
should report at the site office. SBELGeoSructure shall provide visitor’s helmet (White helmet
with visitor sticker) and other PPEs like Safety Shoe, reflective jacket, respiratory protection etc.
as per requirement of the site.
All Visitors shall be accompanied at all times by a responsible member of the site personnel.
15 TRAINING
SBEL shall analyze the training requirements for all the employees and initiate a training
program to demonstrate that all persons employed, including subcontractors, are suitably
qualified, competent and fit. This will include:EHS orientation training of Workmen
Falls
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Earthing work
Electricity
Machinery
Handling materials
Transport housekeeping
Fire
Site
What is available?
3. Health
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COMPLIA VERIFICATIO
NO ACTION
TASK NCE N
. BY
TARGET DOCUMENT
2. PROMOTION
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ii) Monthly accident / incident details as specified in the Project EHS manual
v) EHS Inspection
vii) EHS Communication activities under taken in the month indicating the number of posters
displayed and balance availability in stock.
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x) PPE details: Quantity purchased, issued to the workmen and stock available.
xi) Details on IP 44 panel boards, lighting poles, welding and cutting equipments, Ladders,
Hoists, tools & tackles.
xiii) Housekeeping
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Business Unit :
Date :
Severity Rating
Probability Rating
Sl. Activity Hazard / Environment Aspect Existing Risk / Additional Residual A
No Control Impact Control Risk / c
Measures Level Measures (If Impact t
Source / Possible People the list is i
Situation / Outcom at risk exhaustive, o
Act e give only a n
Doc. ref no. of
Safe Work B
Method) y
SEVERITY LIKELIHOOD
Risk
5 Single or multiple Fatality 5 Inevitable Risk level Colour Legends
level(Value)
SBEL
Name of Project:
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Job No. :
Area Inspected:
Inspected By:
Date:
PILING WORK
EXCAVATION
4 Storing of material from the edge of excavated pit 5' or half of the
depth whichever is more
GROUND SURFACES
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3 No Unauthorized entry
LADDERS
3 Adequately secured
PPE
1 Storing of gas cylinder like DA, Oxygen full & empty etc.
6 Electrode holder
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MEANS OF ACCESS
ELECTRICAL WORKS
7 Use of RCCBs
8 “Men Working Don't Switch On” board and other related warning
boards and tags
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12 Permit to work
HOUSEKEEPING
2 Are the safe working loads and corresponding radii known and
considered before any lifting begins?
3 If the crane has a capacity of more than 1 ton, does it have an
automatic safe load indicator that is maintained and inspected
weekly?
4 Are all operators trained and competent?
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WELFARE
8 Are welfare facilities easily and safely accessible to all who need to
use them?
Name of Project:
Job No. :
Area Inspected:
Inspected By:
Date:
2 Area & roads kept clear for maneuvering of cranes and material
handling equipment?
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1 All approach, aisle, ingress / egress to and from work area, excavated
pits, ramps, walkways kept clear of debris, tools etc.?
4 Nails removed from wooden planks / timber and not protruding out?
5 Saw dust, wood chips & scrap wood cleared from carpentry shop and
disposed suitably?
STORES
5 Flammable storage areas are isolated from store, office and work
areas?
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7 Corrosive material (e.g. acids, alkalis) stored away from other material
& kept on collection trays to safeguard against accidental leakage?
8 Storing area for lifting tools & tackles, ropes, wire ropes & PPE is dry,
clean & free of corrosive material?
GENERAL
3 Roads are kept clear of stacked material for free & safe vehicular
movement?
SBEL
ELECTRICAL SAFETY INSPECTION CHECKLIST
Name of Project:
Job No. :
Area Inspected:
Inspected By:
Date:
CABLE
1 Are cables in good condition? Free from physical damage, not fray.
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2 Are cables received from some other site? Is it checked for Insulation
resistance?
DG Room
9 Is fuel stored without spill and drums kept outside the room?
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SBEL
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SBEL
Signature:
EHSO Construction Manager Contractor Representative
SBEL
MINUTES OF SITE EHS MEETING
Item Description of Discussion Action Target Remarks
No. By
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SBEL
SUB‐CONTRACTOR EHS Evaluation Ref: IM ‐13-A Rev 01
Sl. ATTRIBUTES Points Name of the Sub-Contractors
No
1 Compliance of PPEs 5
2 Housekeeping 10
3 Workmen discipline and EHS systems 15
compliance
4 Drive towards control of misuse / wastage 15
5 Participation towards EHS related 5
programme
6 Non‐repetition of non‐conformity 5
7 Implementation of corrective 10
actionwithintarget date and time.
8 EHS education and follow‐up 10
9 Innovative idea and implementation to save 15
losses
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WHITE Staff
Supervisor
YELLOW Workmen
RED Electricians
2 SAFETY HARNESS
2.1 Conformance to standard
2.1.1 General Safety Belt / Full Body Harness shall be certified to IS 3521 – 1999 (Third
Revision)or shall have DGMS certification or any internationally recognized certification such as
CE,UL mark.
2.2 Webbing
2.2.1 The webbing shall be made of polypropylene.
2.3 Buckles
2.3.1 Buckles shall be of friction type and no slip type design.
2.4 Hardware Fittings
2.4.1 It shall be corrosion resistant, electroplated & forged.
2.5 Lanyard
2.5.1 Lanyard shall be of 12mm polypropylene rope and of length not more than 2 m.
2.5.2 The ends shall be spliced and covered with transparent sleeve & the curved
portionprotected with thimble.
2.5.3 The hook shall be non-separable from the lanyard.
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4 RESPIRATORS
4.1 Conformance to standard
4.1.1 The respirator shall be certified to any of the Indian Standard given below or
DGMScertification or any internationally recognized certification like CE, UL Mark.
IS 6194 : 1971 Specification for Intermittent Positive Pressure Respirator, Bag
Type,
Manually Operated
IS 9473 : 2002 Respiratory Protective Devices ‐ Filtering Half Masks to Protect
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5.1.1 The safety shoe used shall be certified to any one of the Indian Standard given below or
DGMS Certification or any internationally recognized certification like CE, UL mark.
IS 1989: Part 1: 1986 Specification for Leather Safety Boots and Shoes ‐ Part 1:
ForMiners.
IS 1989: Part 2: 1986 Specification for Leather Safety Boots and Shoes ‐ Part 2:
ForHeavy Metal Industries.
IS 11226: 1993 ‐ Leather safety footwear having direct moulded rubber sole –
Specification.
IS 14544: 1998 - Leather safety footwear with direct moulded PVC soles –
Specification.
IS 15298: Part 1: 2002 Safety, Protective and Occupational Footwear for
ProfessionalUse ‐ Part 1: Requirements and Test Methods.
IS 15298: Part 2: 2002 Safety, Protective and Occupational Footwear for
Professionaluse ‐ Part 2 to Part 8.
6 WARNING TAPE
6.1 HDPE or LDPE
6.1.1 Made of 50 micron thick, non-adhesive, width 75mm – SBEL Logo embossed at every
footwith white and red strips on both sides in Tubular form.
9 GUM BOOT / ANKLE SHOE
9.1 Conformance to standard
9.1.1 The Gum Boot or ankle shoe used shall be certified to any one of the Indian Standard
givenbelow or shall have certification of DGMS or any international certification like CE,
UL Mark.
IS 5557: 2004, Industrial and Protective Rubber Knee and Ankle Boots –
Specification
IS 12254: 1993, Polyvinyl Chloride (PVC) Industrial Boots ‐ Specification
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11 EYE PROTECTIONS
11.1.1 Goggles, Safety Spectacles, Face Shield shall conform to IS: 5983 – 1980 or shall have the
certification from DGMS or any other international certification such as CE or UL Mark.
12 HAND GLOVES
12.1.1 The fit of gloves should be such that the fingers should have ample room.
12.1.2 CANVAS Gloves canvas – stitching with nylon thread – conforming to IS: 6994‐ (part‐I)
1973.
12.1.3 CROME LEATHER gloves – 14” stitching with nylon thread ‐ conforming to IS: 6994‐
(part‐I)1973.
12.1.4 RUBBER Gloves – 18” (380/450mm long) electrical grade, tested to 15000 volts ‐
conformingto IS: 4770‐1991.
12.1.5 COTTON Gloves (for material handling) Leather cum canvas‐304mm long, double leather
forfive finger type, double stitching spaced at 1mm. ‐ conforming to IS: 6994‐(part‐I)
1973.
13 FIRE EXTINGUISHERS
13.1 CO2 TYPE FIRE EXTINGUISHER:
13.1.1 Shall be certified to IS 2878 : 2004 (Fire Extinguisher, Carbon Dioxide Type (Portable and
Trolley Mounted) – Specification)
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Internal discharge tube with 1m discharge hose (2m in case of more than 6.8kg
cap.)
Wheel type valve with lock pin (conforming to IS: 3224).
13.2 MECHANICAL FOAM TYPE
13.2.1 Shall be certified to IS 10204:2001 (Specification for portable fire extinguisher
mechanicalfoam type)
Foam used shall conform to IS 4989 : 2006
CO2 cartridge shall conform to IS 4947 : 2006
SBEL
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cc:
Signature of EHSO
Compliance Report
Area In-charge shall return the EHS Norm Violation memo to the EHSO after complying the
detected violation.
Action Taken :
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1 Company staff
2 Contractor Staff
3 Contractor’s
Workmen
Grand Total=
Man-hours details:
Safety Activities:
Topics:
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Topics:
Construction
Manager
EHSO
Project EHS Inspection EHS Inspection of Office, Workmen Camp, work area,
P&M, Electrical and tools & tackles
Preparation of legal & other requirements register Activities to meet the legal requirement such as Third
for new jobs party testing of Cranes, Vehicles, Tools & Tackles etc.
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Analysis & review of Monthly EHS Performance Screening & Induction of workmen
Reports of
projects
SBEL
ANALYSIS OF FIRST‐AID CASES
NAME OF THE PROJECT:
BUSINESS UNIT: MONTH:
SL NO. GROUPING OF CASES BASED ON CAUSATIVES NUMBER OF CASES
2 Defective tools
3 Electrocution
4 Failure in design
13 Improper access
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14 Rash drive
16 Unsecured Material
19 Failure of Communication
20 Fall of Material
21 Caught in Between
22 Hit by Object
23 Insect bites
Sl. No Brief Description of Incident (in few words) Corrective Action Taken
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SBEL
Preliminary Accident Report
Nature of Injury:
Name of Witness:
Any other information:
Signature :
Name of Supervisor :
Employee Id :
This report has to be generated within 24 hours of the accident and send to the Head-EHS.
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Project: Date:
Location:
Sl. Observation
Check Points Remarks
No. (Yes / No)
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Signature ___________________________
Engineer / Supervisor
Project: Date:
Location:
Sl. Observation
Check Points Remarks
No. (Yes / No)
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Signature: __________________________
Engineer / Supervisor
Observation
Sl.
Check Points Remarks
No. (Yes / No)
1 Are Traffic Marshals deployed
5 Are all hooks fitted with master rings having certificate of fitness from the competent
person, so that the hooks are subjected to balance vertical loading only.
17 Are heat resistant hand-gloves & gum boots provided and used properly while working on
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hot bitumen
Signature: ___________________________
Engineer / Supervisor
Sl. Observation
Check Points Remarks
No. (Yes / No)
01 Are all overhead power lines either relocated or shut down taken
15 Is material kept at least 1.5m away from the edge of bore hole
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Signature: __________________________
Engineer / Supervisor
Sl. Observation
Check Points Remarks
No. (Yes / No)
Signature __________________________
Engineer / Supervisor
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Project: Date:
Location:
02 Is all workmen trained / made aware never to stand under the bucket
13 Are flash back arrestor provided at both cylinder and torch ends for
Oxygen & DA
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19 Are all hooks fitted with Master Rings having certificate of fitness
from the competent person, so that the hooks are subject to be
balanced vertical loading only
Signature ___________________________
Engineer / Supervisor
Date:
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13 Condition of cranes
Name NameName
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