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Local Stress Calculation Sheet - Edition 4-July-15

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0% found this document useful (0 votes)
246 views15 pages

Local Stress Calculation Sheet - Edition 4-July-15

Uploaded by

Thanh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Not Designed for Engineering Practice Local Stres

Please see Notes


Pipe Geometry
Pipe Size (D, mm) 609.6
Thickness (T, mm) 9.525
Mill-Tolerance (MT, %) 12.5
RUN PIPE

Corrosion Allowance (C, mm) 1.6


Pipe Material
Material
Cold Allowable Stress (Sc, Mpa) 137.9
Cold Allowable Stress (Sh, Mpa) 137.9

Pipe Structural A
ATTACHMENT

Trunnion Size (d, mm) 355.6 Web Length (L, mm)

Trunnion Height (H,mm) 700 Web Thickness (tw, mm)

Support Height (H,mm)


Pad Thickness (Tp, mm) 6
Pad Thickness (Tp, mm)
Longitudinal Local Stress (Mpa) 10.94 Longitudinal Local Stress (Mpa)
EXP SUS

Circumferential Local Stress (Mpa) 6.01 Circumferential Local Stress (Mpa)


Longitudinal Local Stress (Mpa) 10.94 Longitudinal Local Stress (Mpa)
Circumferential Local Stress (Mpa) 6.01 Circumferential Local Stress (Mpa)
SADDLE

Saddle Angle (θ, ◦) 120


Saddle Angle (θ, ◦)
Pad Thickness (Tp, mm) 4
Max. Circumferential mem. Stress (Mpa) 0.09 Pad Thickness (Tp, mm)

Max. Circumferential bending Stress (Mpa) 3.44 Circumferential Local Stress (Mpa)
S Max. Circumferential bending Stress (Mpa) 3.44 Circumferential Local Stress (Mpa)

LOCAL STRESS VERSUS


TRUNNION (Local Stresses Versus Trunnion Diameter)
Max. Trunnion diameter (mm) 400 Trunnion diameter Increment
Local Stress (MPa)

12

10

8 ✘
Longitudinal
Stress

Circumferential
6 Stress SL_Su
SC_SU
SL_EX
4
SC_EX

0
350 355 360 365 370 375 380 385 390 395 400
Trunnion Diameter (mm)

Structural B (Local Stresses Versus Distance Between Webs)


Max. Distance between Webs (B, mm) 400 Distance between Webs Increment

60

50

40
Local Stress (MPa)

SL_SU
30 ✘
Longitudinal SC_SU
Stress SL_EXP
Circumferential
20

Stress SC_EX

10

0
220 240 260 280 300 320 340 360 380 400
Distance between Webs (B, mm)
Saddle Zick's Model (Local Stresses Versus Saddle Angle)
Max. Saddle Angle (deg.) 170 Saddle Angle Increment
4.00

3.50

3.00
tress (MPa)

2.50

2.00 SC_mem_SU
4.00

3.50

3.00
Max. Local Stress (MPa)
2.50

2.00 SC_mem_SU
SC_Bend_SU
1.50
SC-mem-EXP
1.00 Circumferential Membrane SC-Bend_EXP

Stress
0.50 ✘
Circumferential Bending
Stress
0.00
110 120 130 140 150 160 170 180
Saddle Angle (deg)

Bare Pipe, Roark's Model (Circumferential Moment Distribution)


400

300
Circumferential Moment (N.m)

200
Circumferential
100 Moment_SUS

0 Circumferential
Moment_EXP
0 20 40 60 80 100 120 140 160 180 200
-100

-200
Angle (deg)

Select Model
General Primary Stress (Pm) Local Primary Stress (PL and Qb_Primary)
Definition Definition
SL: Longitudinal primary stress resulting from SLb-Qb_Primary: Longitudinal bending stress
sustained loads excluded pressure
SCb-Qb_Primary: Circumferential bending stress
Shoop: Hoop stress 𝜏_(𝑏−𝑄𝑏_𝑃
𝑟𝑖𝑚𝑎𝑟𝑦) : Non-uniform shear stress

SLm-PL: Longitudinal membrane stress


SL-Pm: Total longitudinal primary stress
SCm-PL: Circumferential membrane stress
SC-Pm: Circumferential primary stress 𝜏_(𝑚
−𝑃𝐿) : Uniform shear stress
SL (MPa) 50 SLb-Qb_Primary (MPa) 0.00
Shoop (MPa) 32.00
SCb-Qb_Primary (MPa) 7.05
SL-Pm (MPa) 16.00

𝜏_(𝑏−𝑄𝑏_𝑃𝑟 𝜏_(𝑚
SC-Pm (MPa) 32.00 𝑖𝑚𝑎𝑟𝑦) (MPa) 0.00 −𝑃𝐿)

Total Longitudinal
Stress Category
Stress (MPa)

𝑃_𝑚≤𝑆 66.0
𝑃_𝐿≤1.5𝑆 0.0
𝑃_𝑚+𝑄≤3𝑆 66.0
𝑃_𝐿+𝑄≤3𝑆 0.0

1. This data calculation sheet is protected by intellectual property law including copyright. You as a user are not allow
2. The formula and methods which are used in this calculation sheet are based on those mentioned in the technical pap

3. The owners of CALCSTRESS.COM cannot guarantee the completeness and accuracy of any information including
easily. It has been designed for training only. It may not be complete enough for a professional service. So, it must n
ERRORS ARISING FROM USING THIS CALCULATION SHEET. This sheet content may change without a
4. This sheet content may change without any prior notice.
5. Users are highly appreciated if they let CALCSTRESS know any problems or mistakes in the this sheet.
6. This sheet excludes trunnion or structural attachment design such as weld calculations. The local stresses which are

7. Longitudinal primary stresses resulting from sustained loads and general secondary stresses may be obtained from
be ignored. Based on engineer’s judgments, they may be applied.
8. In case of any occasional loads such as wind, the method mentioned in ASME BPVC SEC VIII Div 2 should be re
9. Peak stress criteria which cover fatigue failure have not been considered in this calculation sheet. For designing a p
10. The primary circumferential local stress in Roark's model which is mainly based on the circumferential bending m
11. The input values for this sheet are not checked. User’s knowledge about the proper valid range of inputs and the m
12. All local stress calculations are based on effective thickness in which pad thickness is considered. So in calculatio
Issue
Local Stress Calculation Sheet Design Code

Design Condition

Design Temperature (T, ◦)


Design Pressure (P, kPag) 1000
Design External Loads
Sus Exp
Axial Force (FA, KN) 5 5
Longitudinal Force (FL, KN) 2 2

Circumferential Force (Fc, KN) 1 1

Structural A Structural B S

Web Length (L, mm)


L, mm) 210 Web Length (L, mm) 200 Web Thickness (tw, mm)
Web Thickness (tw, mm) 6 Flange Length (W, mm)
s (tw, mm) 6
Distance between Webs (B, mm) 240 Flange Thickness (tf, mm)
t (H,mm) 700 Support Height (H,mm) 700 Trunnion Height (H,mm)
s (Tp, mm) 5 Pad Thickness (Tp, mm) 7 Pad Thickness (Tp, mm)
ocal Stress (Mpa) 2560.81 Longitudinal Local Stress (Mpa) 50.57 Longitudinal Local Stress (Mpa
l Local Stress (Mpa) 1407.35 Circumferential Local Stress (Mpa) 27.79 Circumferential Local Stress (M
ocal Stress (Mpa) 2560.81 Longitudinal Local Stress (Mpa) 50.57 Longitudinal Local Stress (Mpa
l Local Stress (Mpa) 1407.35 Circumferential Local Stress (Mpa) 27.79 Circumferential Local Stress (M
COMBINED METHOD
ROARK's MODEL

BARE PIPE
BARE PIPE

Angle at point B (ϕ,deg) 30


(θ, ◦) 120
Pad Thickness (mm) 7
7 Circumferential Bending Stress at B(Mpa)-Pad
is considered 3.32

ential Local Stress (Mpa) 1.35


COMBI
BA

BA
ROA
Circumferential membrane Stress at B(Mpa)-
Pad is considered 0.08
ential Local Stress (Mpa) 1.35
Max. Circumferential Bending Stress(Mpa) 16.39

L STRESS VERSUS ATTACHEMENT PARAMETERS


ter) Structural A(Local Stresses Versus Web Length)
eter Increment 5 Max. Web Length (mm) 360 Web Length I

E
Local Stress (MPa)
SU 3000
● X
S
P
2500

Longitudinal 2000

Stress
✘ Longitudinal Stress
Circumferential

Stress SL_Sus ✘ Circumferential Stress
1500
SC_SUS
SL_EXP
SC_EXP 1000

500

0
90 395 400
200 220 240 260 280 300 320 340
Web Length (mm)

Webs) Structural C(Local Stresses Versus Flange Length)


een Webs Increment 1 Max. Flange Length (mm) 430 Flange Length
Local Stress (MPa)

120

100

80
SL_SUS
Longitudinal SC_SUS
✘ 60 ✘ Longitudinal Stress
Stress SL_EXP
Circumferential ✘ Circumferential Stress

Stress SC_EXP
40

20

0
380 400 100 150 200 250 300 350
Flange Length (W, mm)

Angle) Saddle Zick's Model (Local Circumferential Bending Stress Di


ncrement 1 Angle at point B (ϕ,deg) 120 β (deg) 120.00
4
nding Stress (MPa)

3.5

2.5
SC_mem_SUS
4

Local Circumferential Bending Stress (MPa)


3.5

2.5
SC_mem_SUS
2
SC_Bend_SUS
SC-mem-EXP 1.5
umferential Membrane SC-Bend_EXP
ss 1
umferential Bending
ss 0.5

70 180 0
0 20 40 60 80 100 120
Beta Angle (deg)

ribution) Bare Pipe, Roark's Model (Bending and Membrane Circumferential Stresses Distribution)
20

15
Circumferential Stress (MPa)

10
Circumferential
Moment_SUS
5

Circumferential
Moment_EXP 0
80 200 0 20 40 60 80 100 120 140 160 1
-5

-10
Angle (deg)

COMBINED STRESS
(BASED ON ASME BPVC SECTION VIII, DIV 2)
Primary Stress (PL and Qb_Primary) General Secondary Stress (QG)
Definition Definition
SLb-QG: Longitudinal bending stress
bending stress
SCb-QG: Circumferential bending stress
SLm-QG: Longitudinal membrane stress
al bending stress
SCm-QG: Circumferential membrane stress
𝜏_(𝑏 𝜏_(𝑏
iform shear stress 𝜏_(𝑚 : Non-uniform shear stress
−𝑄𝐺) −𝑄𝐿)
𝜏_(𝑚
−𝑄𝐺) : Uniform shear stress −𝑄𝐿)
rane stress SL-QG: Total longitudinal stresses

mbrane stress SC-QG: Total circumferential stresses

ess 𝜏_𝑄𝐺: Total shear stresses 𝜏_𝑄𝐿


SLb-QG (MPa) 0.00
SLm-PL (MPa) 0.00 SCb-QG (MPa) 0.00
SLm-QG (MPa) 0.00
SCm-QG (MPa) 0.00
𝜏_(𝑏 𝜏_(𝑏
SCm-PL (MPa) 0.13 −𝑄𝐺) (MPa) 0.00 −𝑄𝐿)
𝜏_(𝑚 𝜏_(𝑚
−𝑄𝐺) (MPa) 0.00 −𝑄𝐿)
𝜏_(𝑚 SL-QG (MPa) 0.00
−𝑃𝐿) (MPa) 0.00 SC-QG (MPa) 0.00
𝜏_𝑄𝐺 (MPa) 0.00 𝜏_𝑄𝐿
Total
Total Longitudinal Von Mises Equivalent
Circumferential Total Shear Stress (MPa)
Stress (MPa) Stress (MPa)
Stress (MPa)

66.0 32.0 0.0 57.2

0.0 0.1 0.0 0.1

66.0 39.2 0.0 57.5

0.0 14.4 0.0 14.4

Notes
yright. You as a user are not allowed to copy, republish and distribute this calculation sheet without permission.
se mentioned in the technical papers on the WWW.CALCSTRESS.COM website. User must be aware of the applied method's res

racy of any information including formula and methods applied and used in this datasheet. Moreover some sheets and cells are u
ofessional service. So, it must not be used for any professional services. CALCSTRESS IS NOT RESPONSIBLE FOR AN
t content may change without any prior notice.

takes in the this sheet.


ions. The local stresses which are developed in a pipe shell are calculated only. Trunnion or any attachment must be designed sep

ry stresses may be obtained from finite element software such as CAESAR II and added here. Usually in comparison with suppo

VC SEC VIII Div 2 should be referred for combined stress calculations.


lculation sheet. For designing a piping system, as a real engineering practice, it should be considered as mentioned in ASME BP
on the circumferential bending moment has been considered as membrane stress in the combined stresses.
er valid range of inputs and the methods limitations is important.
ess is considered. So in calculation of stress at a place where no pad is used, pad thickness must be considered zero.
Issue Date: 4-July-15
B31.3
Design Code

Structural C

Web Length (L, mm) 250


Web Thickness (tw, mm) 7
Flange Length (W, mm) 125
Flange Thickness (tf, mm) 4
Trunnion Height (H,mm) 700
Pad Thickness (Tp, mm) 6
Longitudinal Local Stress (Mpa) 98.61
Circumferential Local Stress (Mpa) 54.19
Longitudinal Local Stress (Mpa) 98.61
Circumferential Local Stress (Mpa) 54.19

Pad Thickness (mm) 6


Max. Circumferential Bending Stress(Mpa) 7.05

Max. Circumferential Membrane


Stress(Mpa)
0.13
Max. Circumferential Membrane
Stress(Mpa)
0.13

esses Versus Web Length)


Web Length Increment 1

✘ Longitudinal Stress

✘ Circumferential Stress SL_SUS


SC_SUS
SL_EXP
SC_EXP

300 320 340 360 380


mm)

sses Versus Flange Length)


Flange Length Increment 5

SL_SUS
✘ Longitudinal Stress SC_SUS
✘ Circumferential Stress
SL_EXP
SC_EXP

300 350 400 450


W, mm)

mferential Bending Stress Distribution)


Circumferential Momentat B(N.m) -80.55

Circumferential
Stress_SUS
Circumferential
Stress_SUS

Circumferential
Stress_EXP

0 100 120 140

ntial Stresses Distribution)

SC_Bending_SUS
SC_Bend_EXP

120 140 160 180 200

Local Secondary Stress (QL)


Definition
SLb-QL: Longitudinal bending stress
SCb-QL: Circumferential bending stress
SLm-QL: Longitudinal membrane stress
SCm-QL: Circumferential membrane stress
𝜏_(𝑏
−𝑄𝐿) : Non-uniform shear stress
𝜏_(𝑚
−𝑄𝐿) : Uniform shear stress
SL-QL: Total longitudinal stresses

SC-QL: Total circumferential stresses

𝜏_𝑄𝐿: Total shear stresses


SLb-QL (MPa) 0.00
SCb-QL (MPa) 7.05
SLm-QL (MPa) 0.00
Scm-QL (MPa) 0.13
𝜏_(𝑏
−𝑄𝐿)
𝜏_(𝑚 (MPa) 0.00
−𝑄𝐿) (MPa) 0.00
SL-QL (MPa) 0.00
SC-QL (MPa) 7.18
𝜏_𝑄𝐿 (MPa) 0.00

Sallowable Safty Factor Result

137.9 2.4 Pass

206.9 1558.0 Pass

413.7 7.2 Pass

413.7 28.8 Pass

permission.
e of the applied method's restrictions.

r some sheets and cells are unlocked and the formula can change
T RESPONSIBLE FOR ANY DAMAGES, OMISSIONS AND

chment must be designed separately.

ly in comparison with support loads they are insignificant and can

as mentioned in ASME BPVC SEC VIII Div 2.


esses.
onsidered zero.

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