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Heat Exchanger

A counter-flow heat exchanger is operating with fouling. The overall heat transfer coefficient is given as 284 W/m2K under clean conditions. Hot fluid enters at 93°C and exits at 71°C, while cold fluid enters at 27°C and exits at 38°C. With a fouling factor of 0.0004 m2K/W and a surface area of 93 m2, the problem is to determine the heat transfer rate and mass flow rates of the hot and cold fluids, given the specific heat is 4.2 kJ/kgK for both fluids.

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0% found this document useful (0 votes)
129 views23 pages

Heat Exchanger

A counter-flow heat exchanger is operating with fouling. The overall heat transfer coefficient is given as 284 W/m2K under clean conditions. Hot fluid enters at 93°C and exits at 71°C, while cold fluid enters at 27°C and exits at 38°C. With a fouling factor of 0.0004 m2K/W and a surface area of 93 m2, the problem is to determine the heat transfer rate and mass flow rates of the hot and cold fluids, given the specific heat is 4.2 kJ/kgK for both fluids.

Uploaded by

chawarep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Heat EKchangec

Thi

T Tho
Tco

Parael dtod het


Tco
The 7 CchaneS

mhEph) (Thi-Tho)=me)CTea-Tei)

Cc(OT)
Ch (ATh)

ch CFe

DTh

Edicienca Etrrtneeg
Thi C k e Mod HEK.
m than Parauey

Tco Th nd HEc.

Tei
Tho < Tc
COoneo ect
L
EnchansK2
MAEER's MIT

A s t a m 3 hydr albon (Cp = 22 3 1 t à t ) is cesied

at a rute 120 kalh tom 150 ' 4 40 in tu


Side deble pPe htat c«thange£ ak2
cp 418 A) enty the hxat e hanses a
10 at a rat 3 s4o lh. The outs ide dcamae
3 1nnez tube is 2S Cm and een th is 6 m
Calrutwk otau heat txarzfee cothcicnt
22 3ligk mh
C
I50 Tho 40
mc S40 k hr

Tc
6 m

2S m

h e temerxs n buth the sde ax


uc Can solc 1he pmblcm uar M TU Mhcd

mh ph Thi Tha) = me Pc(Te fei)

20 26e02 2 50 40 40
3400

f
OA, a km
m h (he 'h)
2-
DAm =
An

O-2

Rn )
Thi-Thi-TCo
= (50 82.2 = 62. 8C

T h i = 50

T
Tho 4 0 c
TcoTco 94.2

Oz Tho-Tc
4 0 - Io 30

62 8-3
DTXm
in (623)
44.4 C
RT
s DXL
UAs UAs TÄm xL=6m
48 4 T10. 10. 025rk 44.4

2. 31 AWImk
MAEER's MIT

A doubie pipe keat ethange& is to eat uote


lcp = 18o Slka k) #iom 25 cto 60 'catarae
0 0.2 kgs
fe heahis to be accomplisbed h
geo terma wateE Ccp= 43loJtk k) availasle
a tl40 c at masy ou rate af : 3 kgU The inneE
tube is thin watMeA and hay aiamet2 7 0:8 cm
sf t e acra heat tran)t2 coc&hciej
the heat exchanger is 550 lm2kdeteimine
Rength g the tJbe dcqvaled to acieve this task.

Tei = 2s 'c Tco = 6o


CpE 4180 3l kgk mE 0.2 ky.
Thi = 40c The ?.
CPh= 431o J1 mh= d.3 a s

D 08 cm mm 0.o0 8 m

mh Cph Thi Tho)= meCpe CTco-Tc)


o.3 43lo x (140- Tho) 0.2 x 4ldox (O - 2s)
Tho= 17. 5 c

- mhx Cph x CThi-Tho)

29.3 KW

A ATkm
29.3 = Ux T xDxLx Tim
Thi1 4 0 C

Tho = I17.5 c

T
Tco 60

Ti = 25sc

Thi-Tei 140-2
Thi =

7.S-6o = 53.5
Tho-Tco=

2- C 02
DTAm =E
Rn (a) n CYO2)

83C

U As Tem

29.3i0= 5s0 X TTx0:008 xL X 83

25. 25.5 m
Dr.Vishwanath Karad
MIT WORLD PEACE
MIT-WPU UNIVERSITY| PUNE
II fAr-Iga gaT l TEHNOLCGY ESEARCH, SOCIAL INNOVA TION &PARTNERSHIPS

The qmoun3 *fe ront used in cempxssen


emge Tadhon s4stm is tonnes hr 1he bnne, Aoung
850 klmin with inlet temp 12c is caoled in the
apatcto Asiwmins *frgeramt entenng and leanns the
Vaprab 2 as SatrGed iquid and satnaeq vapr
secti cktemine aca J evaporar acqvaured
Fr acigeran
Tsat - 23 Cp = 117 KJIkjk, ha = 16t:4
f r Bine

Cp 6 3 JIEa U= 8368 I m k

mh CPh (Th-Tho) me CPe ( Tco Tei)

12

-2

FaImin
850x 63 x10 ( 12-Tho) mehds
4 1000x I62.4
60

Tho o

www.mitwpu.edu.in
MIT WORLD PEACE
MIT-WPU UNIVERSITY

ATAm= -D2

n )

Thi Thi -Tei


T h o Tho Tco
TCo

DTem s
34C

= UAs D.TAm

8368 x As x 34
mh Ceh ( Thi-Tho) =
In a parallel flow heat exchanger, hot fluid enters the heat exchanger at a
temperature of 150 C and a mass flow rate of 3 kg/s. The cooling medium
enters the heat exchanger at temperature of 30 C with a mass flow rate of
a

The specific heat capacities of


0.5 kg/s and leaves at a temperature of 70gC.
the hot and cold fluids are 1150 1/kgK and 4180 1/kg K, respectively.
The

convection heat transfer coefficient on the inner and outer side of the tube is
300 W/m K and 800 W/m K, respectively. For a fouling factor of 0.0003

mK/W on the tube side and 0.0001 m K/W on the shell side, determine (a)
the overall heat transfer coefficient, (b) the exit temperature of the hot fluid

and (c) surface area of the heat exchanger.

Tci=30
Thi 150 mh= 3 yls.
40C
mc 0 S k5S, Tco
Cph 5o 31kk, Cpe 4180 3
h 800m k
hi 3 00 lml
O.003
o o.000 m klw
R
U Tho?, As -2
tRi + Rs t
U ho

0.000 tL
O.o003 f
2 8oo

200. 4 wIme|

m cmc CPc (Tco-Tei)


o.kls 418o y (10-30)
83.6 KWN
mh Ch CTi-Tho)
83.6 XIo = 3 X so x (I50 Th)
Tho 125.3
As 9

UATAm
Q2
TRm
An )
Tem 83. 8 c

As
UATRm

As 200.X 83.8S

As 4.9 m

Thi
Thi

Tho Th
T
Tc
To
Tci T

DTmax = T-Tc
A counter-flow heat exchanger is stated to have an overall heat transfer
coefficient of 284 W/m'K when operating at design and clean conditions. Hot
fluid enters the
fluid entersthe tube side at 93 °C and exits at 71 C, while cold
shell side at 27 C and exits at 38 "C. After a period of use, built-up scale in the
heat exchanger gives a fouling factor of 0.0004 m'K/W. If the surface area is 93

m, determine (a) the rate of heat transfer in the heat exchanger and (b) the
mass flow rates of both hot and cold fluids. Assume both hot and cold fluids
have a specific heat of 4.2 ki/kgk.

U 284 Wlm' Thi =3 c Tho 1 °e


m*/w
R = o.o004
Tc= 2°c TCo 38c
s 93 m, q , mh? ,me
Ch CPe 4. 2 X103kgic

t R
u U wloscae
+ O.dad4
284

.0o39 m'Elw

2ST Imk

UAs DTem

-2
DTm
n(lo)
13-38) - (41-27)

Rn 9 3 3 8

BTem 49.3 c
UAs 0 Tem
2 ST 3 * 49.3
14 X1

mc Cpe (Te- Tei)

mh Cph (Thi-Tho)

1.1 I mh x4.2x10x(93-*)

mh
A heat exchan5e & isfo be de81g red +o
condenSc
an
opni VapoUE tarate Soo tmin Jhich is.
avculable at its satrahon
femperature 355 k .
Coali
wteg at 286k Is
avou lable ata iou a t a 0o ks
The averau hcat +aonife2
cocdhciet is 415 Jmtk.
Laten heat 4
ondensahm a organic Vapová
600 KlEs aaltutae

i) The numbe| ubej aq uouEEd 1 tube


Out
a hanntdia= 2mm, 2mm thick and 483 m
o ona

mh S TO klmin

*Thi 2 = 35k T8e


Tci 286 = 13c TH Tho

me oo Falsec.
4 s dIm
h

13
L

mh Cph ( Thi Thn = mc Cpc (Fo-T«i


mh htaE 60 x 4180x (Tco 13 C
o 4 g o X( To 8
500x 600
60
TCO 33

www.mitwpu.edu.in
Dr.Vishwanath Karad
rifiTimlm MIT WORLD PEACE
MIT-WPPU UNIVERSITY|PUNE
TECINO RI SE
O AR OCIA NOVATHON APAERESUPS

= OADTAm

Tkm &-22
Ln ( /

58.c

mh Cph CThi Tho)


mh h
6 0 KK 600 XIo 3

UAATm
S0/(o x 600 X1o= 4#r xAs x 58.3
S00/o x 6oo xj05 4 r XNx (TD xu) 58. 3

As
N Nmbet) fube

N=

www.mitwpu.edu.in
45

-espl -N TU (I+ ] a Tall eA


E =
tC

- esel-NTU CI-C)]
CounkeE

-ceP-NUCI-)

NTU = UA

Cmin
MAEER's MIT

Gly cene (cp = 2400 3|ky k) at 20 °c and


g3 kG is to be heakd by cthjdene glycol
cp= 2 500 3 Ik.k) at 6o and the Same mass
&tod Tcute in a thin walled double pipe parull How
heat exchangeE_ oau heat taannttz cocdhciKn
is 38a almk and hac taunsk& s uce aata S
S. m, deeemine h e heat toanttt ruk and Ouhet
tcmperctures a glycetAne and glycolL
Te 20 C CP= 2400 J1kalk

TH 60 CPh 2 SDo 3k k
mh mc 03 kS.
0=3380 lm*k
s 5.3 m
Tho TCo

mh CPh CThi-Tho)= me Cpe CTro-Tci)

-3X 2S0o ( 60 The) = 0:3 x 2400 XC 20Te TEo-20)

Ch mh X CPh = 0-3x 25Soo = g o ulk

Cc mX CPC= 0.3K 2400 720 WIK

Cmin
20 0.96
Maximum poshble hec fruN

Cmin CThi -Tci


420 x (60 - 20)

28 8oo w=28.3 Fw

re+ W1U
NTU = O s
Ch A Ce
Cmih
) Et Cmin 38ox 5.3
Cmih
Get C
Cma 20
iD) e N TU

¬fectiene
NTUE 2.8
) col tulae
cal tu|cake |As

14C

-eap -2.8 CI+o.90)


C+09 6)
O- So8

act achva =
gmei x E
max
14.65 kW
ace =

Ch CThi-Tho)
Ce CTco- Tui)
Water (cp = 4180 J/kgK) enters the 2.5-cm-internaldiameter tube of a double-
pipe counter-flow heat exchanger at 17 °C at a rate of 1.8 kg/s. Water is heated
by steam condensing at 120 °c (h = 2203 ki/kg) in the shell. If the overallheat
transfer coefficient of the heat exchanger is 700 W/m'k, determine the length
of the tube required in order to heat the water to 80 °C using NTU method.

D 2.Scm = 0 0 2 m , me = 1 . 3 >(S

2203 kll Tho 1 2 0 C


TH= I20 c hh
Utoo wImc ,L=?
CPe 48o J1ka
Tci 3c Tco 8o
Ch mh Cph = X

Cc mcee = 8 8 4180

ma CminTi -Tci)
1 8 x4180 x (I20 17)

me Cp C Tco- Tcu)
Qact
=410
= KI 8 x 80 -17)
4 24 kW
art

att 4 o.61)6
E 7S
Pman

NTU= -AnC1-E) i vcn.


- Rn (1-o.6!16)
NTU -945
N1U
Cmin

O.9457E F00 XAs

1-8x 418o

As = TTPXL

As
TTD

2 C

LM TD

Cpc (Teo-Te)
mh hty = me
8 x4180 x (80-17)
mh 2203 =

03

2 40

U A UADTAm
F00Psx
3 418 x (Bo19)
Water (cp = 4180 J/kgK) is to be heated by solar heated hot air (cp = 1010 J/kg

K) in a double-pipe counter flow heat exchanger. Air enters the heat exchanger
at 908C at a rate of 0.3 kg/s, while water enters at 22 "C at a rate of 0.1 kg/s.
The overall heat transfer coefficient based on the inner side of the tube is
given to be 80 W/mK. The length of the tube is 12 m and the internal diameter
of the tube is 1.2 cm. Determine the outlet temperatures of the water and the
air.

Cold Flud wari

Hot uid f Air


Cph lolo 3lkk Thi qoehmh-0.3 Kas.

3lk k Tei =22'c m =o:! kals.


Cpe=418

D O. O12 m.
V =80 wimk, L 12m =

Tho ,
Tco-?
22c

Ch mhx Cph= 303 Wl

Cc = mexCPc= 4 80 X d. = 418 WJE

Ch Cmin
303
Cmin
C 418 0 425
Cmax

Cmin TM-Tci) NT4


ma Cmn
8 0 x TTDXL
303 (g0-22)
303
me 20 60 4 u
0 12
I - expL-NTU CI-c)]

c exp L-NTU Ci-c)


-epL-0.12 XCI-o.225)1

0 42s xexp-0 12 (1-0.?21)

18

= d lo8x 20604
2225.2 w

m x cph (Th T) Th -Tho)

mc x CPe CTcoTi)

Tho

Co
Or Vishwanatr Karac

MIT WORLD PEACE


MIT-WPU UNIVERSITY PUNE

Watce at the tate 0.5 S 1sfored thr0vGh


a smoa th 25
mm D tube 3 I length The inlet
wakzfemetaature /S 10C and fube way15 at aA
COmsant femperautre 40 c. hatis Ait tcmn erabre
wate&
Cp = d8o 31kak M= 0.8XIo Pas
k

Tá= o Ta=2
T = 40 1m D 0:0
0 IS

mh xCphx CTH Tho) = meXCPc X(Tcv -Tci)

hi hoo

Nu O 023 ke lr 1S tTblen

R VD3

www.mitwpu.edu.in
Dr. Vishwanath Karad

rilo liailmi MIT WORLD PEACE


MIT-WPU| UNIVERSITY| PUNE
teOLOY,
RESEARC SOCIAL INNOVATION&PARTNERSHIPS

1.09 m
Re .09 IO00 x O

R 3.19 XJ0T 4000

flod furbulet
fr S8

N4=0 023 Re P
8
h o 023 Re Ps D/k 20
(3 19 81) (S-87)
n 3+8 4 w) m'k

Cmin CC
NTU = Q9 h x TDxL IS
Cmin
-N TU
expP
-2-133
eyp

o 881

Ca CTca Tci)
m LCTH -T6e)
To-Tci
TH Tc
Tco www.mitwpu.edu.in
Cold water (cp =
4180 J/kgK) leading to a thin-walled
shower enters a
double
pipe counter-flow heat exchanger at 15 'C at a rate of 0.25 kg/s and is heated
C by hot water (op 4190 /ke) that enters at 100 °C at a
to 45 =

If the overall heat transfer coefficient is 950 W/m K, determine the rate of
kg/s
rate of 3

heat transfer and the heat transfer.


and the aca y eat cikanse&

Tci= 1sc mc 0 2S S,Tco= 45


U= 950 m't
Thi =
c , mh=
Io0C 3 Fs. ,

Cpe 4180 3Ik Cph 4190 3 1kak

Ch mh Cph = 3 413o 1257o I k

C mc epc = o.25x4180 = 1045 wK

Cmin Ce

Cmin 045
1 25 7 0 0 . 0 g 3
C Cmaa

ma Cmin Thi Tci)


4 10oIS)
88 82s w

mc Cpe (Tco -Tei)


=
0.2 x 418oy(4S -

IS)
31 350 w
act
313s0
act = 00 35
88325

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