PRODUCTION AND INDUSTRIAL GROUP

Course Title: Workshop Practice - I Course Code: ESC – 112

Class: B.E. 1stSemester Branch: Mechanical Engineering

Faculty In charge: Mr. Rahul Sethi L T P MARKS

- - 3 External Internal
- 50

Prerequisite:

Course Objectives:

The main objective of this course is to impart knowledge and hands-on practical exposure about

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Prepare different joints, wooden pattern by using carpentry tools. 3
CO 2 Prepare the mould using natural foundry sands. 3
CO 3 Perform smith forging operation in preparing different parts. 3
Familiarise with different welding process and fabrication of different joints by
CO 4 3
welding processes.
CO 5 Assemble flat pieces using fitting tools. 3
CO 6 Perform different machining operations on lathe machine. 3

Course Outcome – Program Outcome Matrix

PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
CO/PO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 1 2 2 2 1 2
CO2 3 1 2 2 2 1 2
CO3 3 1 2 2 2 1 2
CO 4 3 1 2 2 2 1 2
CO 5 3 1 2 2 2 1 2
CO 6 3 1 2 2 2 2

Course Content

Shop Practice:-

Unit I CARPENTRY:-
1 Different joints :- a) Middle/cross lap joint
b) Mortise and Tenon T –joint
2 Pattern making of open bearing
Unit II CASTING:-
1. Casting of open bearing ( single piece pattern )
2. Casting of split piece pattern

Unit III SMITHY :-

1. Cubical block from a cylindrical section
2. L – shaped hook from cylindrical section
Unit IV WELDING :-
1. Preparation of single V – Butt joint by gas and arc welding processes
2. Preparation of Double V-Butt joint , T-joint and corner joint by gas and arc welding
Unit V FITTING :-
1. Assembly of snap fitting of MS-Flat pieces ( Male and Female )
2. Assembly and fitting of two L- shaped rectangular MS flat pieces
Unit VI MACHINE SHOP :-
1. Operation like turning, step turning on MS round
2. Operation like taper turning , Knurling on MS round
3. Introduction to CNC machines
Books Recommended :-

• Workshop Technology by Hajra and Chowdhary

• Manufacturing Technology Vol I& II by Rao. P.N
• Manufacturing Technology by Gowri .P. Hariharan and A. Suresh Babu
Course Title: Production Technology - I Course Code: PME – 305

Class: B.E. 3rdSemester Branch: Mechanical Engineering

Exam Duration:3 Hrs. L T P MARKS

Faculty In charge: Dr. Johny Khajuria 2 1 0 External Internal
CREDITS: 3 100 50

Prerequisite:Workshop Practice I

Course Objectives:

The main objective of this course is to impart knowledge and understanding about the
conventional manufacturing processes such as casting, joining, metal forming, welding and their
relevance in manufacturing industry.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES Level

At the end of the course student will be able to: -

CO 1 Classify various manufacturing processes 2
Explain foundry practices like pattern making, mould making, core making and
CO 2 2
Inspection of defects.
CO 3 Distinguish between various types of sands and furnaces 2
CO 4 Classify special casting processes along with sketches. 3
Evaluate different mechanical working/deformation processes of
CO 5 3
manufacturing like plastic deformation, rolling, drawing etc.
CO 6 Explain various forging operations and sheet metal making processes. 3
Classify, distinguish and sketch various welding processes along with defect
CO 7 3
inspection.

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1 1
CO2 2 1 1
CO3 2 1 1
CO4 2 1 1 1
CO5 3 2 1 1 1
CO6 3 2 1 1 1
CO7 2 1 1 1
Course Content

Section- A
Introduction: Definition, primary and secondary processes, criteria for selection.

Casting: As a production process, patterns, allowances, design and layout.

Moulds: Types, materials, foundry sands, Properties of moulding materials, and testing cores,
core making process, melting furnace, Cupola.

Gating and Risering: Types of gating systems, pouring time and temperature. Design criteria
for pouring basin, sprue, runner gate and riser, problems on gating design, directional principle;
Special casting processes: shell, investment, centrifugal, permanent mould castings and die
castings, defects and inspection of castings.[20 HOURS]

Section-B
Mechanical, working processes: Plastic deformation, hot and cold working, forming
processes. Rolling, drawing, deep drawing, extrusion. Analysis of forces and pressure based on
equilibrium equation in strip rolling, drawing and extrusion (simple cases)

Forging operation: Drop forging, press forging, die forging, sheet metal operations, punching,
piercing operations.

Welding processes: Definition, classification, and selection. Types of flames, gas cutting Arc
welding, principle of arc welding, arc initiation, arc welding equipment, power sources and their
selection, manual metal arc welding, submerged arc welding, shielded arc welding (TIG & MIG),
resistance welding, soldering and brazing, welding inspection and defects.
[20 HOURS]

NOTE:There will be 8 questions in all, four from Section-A (each of 20 marks) and four from
Section-B (each of 20 marks). Students are required to attempt five questions in all, at least two
questions from each section. Question paper will be of 3 Hours’ duration. Use of scientific
calculator will be allowed in the examination hall.

Recommended Books:

1. PN Rao, “Manufacturing Processes”

2. Ghosh & Mallik, “Manufacturing Science”
3. Sinha & Goyal, “Foundry Technology”
4. Little, “Welding Technology”
Course Title: Workshop Technology-1 Course Code: PME-314
Class: B.E. 3rd Semester Branch: Mechanical
Credits:
Faculty Incharge : Mandeep Singh MARKS
L T P
External Internal
75

Course Objectives: The objective of this course is to impart hands-on practical exposure on
lathe, shaper, planer and drilling machine.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO 1 Demonstrate the working mechanism and identify various operations performed 1

on lathe, shaper, planer and drilling machine.
CO 2 Discuss and identify different cutting tool with their tool holders. 3
Produce jobs involving turning, facing, grooving, parting, threading, etc. 3
CO 3 operations on lathe machine and produce holes through use of different types
of drills and also apply measuring skills.
CO 4 Operate shaper and planer machines to perform surfacing operations 3

Course Outcome – Program Outcome Matrix

PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
CO/PO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 1 2 2 2 2
CO2 3 1 2 2 2 2
CO3 3 1 2 2 2 2
CO 4 3 1 2 2 2 2
Average 3 1 2 2 2 2

EXPERIMENTS

1. To discuss the working mechanism of machine tools namely- center lathe, shaper,
planer, drilling machine and the operations performed on the machine tools.
2. Cutting tools employed with their tool holders- both for solid and inserted tool bits.
3. Practical exercises on:
a) Straight turning, taper turning, facing, grooving, parting, threading, etc. Selection
of feed, depth of cut and cutting speeds.
b) Surfacing on a shaper and planer, cutting of inclined surfaces, V-grooves
(External & Internal)
c) Drilling of holes (Through & Blind), use of different types of drills for
different operations.
d) Use of gauges and instruments for inspection in the above operations.
Course Title: METALLURGY & MATERIAL
Course Code: PME-402
SCIENCE
Class: B.E. 4TH SEMESTER Branch: MECHANICAL
Exam. Duration: 3 Hrs Credits: 3
Faculty Incharge : Satish Kumar Sharma MARKS
L T P
External Internal
2 1 0 100 50

Prerequisite: Physical Chemistry.

Course Objectives:

1. To give the knowledge related to the structure and composition of materials.

2. To explain the concept of Heat treatment Processes, their types and properties associated
with it.
3. To understand and interpret the phase diagram and their types.

Course Outcomes:

Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Explain the heat treatment process and its type’s. 2
CO 2 Describe the different mechanisms associated with the metallurgy. 2

CO 3 Illustrate the different properties associated with the metallurgy. 2

Classify the crystal structures and basic concepts of crystalline

CO 4 2
materials like unit cell, FCC, BCC, HCP.

CO 5 Calculate Atomic Packing Factor and Co-ordination number. 3

Explain the concept of phase diagrams and interpreting the different

CO 6 3
phases present in it.

CO 7 Explain Iron-carbon diagram and interpret its different phases. 3

Explain Time Temperature Transformation diagram and phases

CO 8 3
present in it.
Course Outcome – Program Outcome Matrix
CO/P PROGRAM OUTCOMES PSO PSO
O 1 2
PO PO PO PO PO PO PO PO PO PO1 PO1 PO1
1 2 3 4 5 6 7 8 9 0 1 2
CO 1 2 1

CO 2 2 1

CO 3 2 1
CO 4 3 2 1
CO 5 3 2 1
CO 6 3 2 1 1
CO 7 3 1 1
CO 8 2 1

Course Content
SECTION – A

Crystal structure: Space Lattice, Crystal Systems, crystal directions and planes, Miller indices,
Planar density of crystallographic planes, Interplanar spacing, Stacking sequence. Solidification
of metals: Homogeneous and Heterogeneous nucleation, Crystal growth, Dendritic pattern.

Crystal Imperfections: Point defect, Line defect, Edge dislocation, Screw dislocation,
Interactions between dislocations, Planar defects, Stacking fault, Twinning, Grain boundary,
Diffusion, Mechanism of diffusion in crystals, Fick's laws of diffusion. (10 Hours)

Phase: Equilibrium between phases, Gibb's phase rule, Solid solutions, Interstitial,
Substitutional, Ordered and disordered types, Hume-Rothery rules. Equilibrium phase Diagrams
of Binary Alloys: Construction from cooling curves, Phase diagram of Cu-Ni system, Lever rule,
Coring, Eutectic alloy Eutectic reaction, Partial solid solubility, Iron-Iron carbide diagram,
Peritectic and Eutectoid reactions. (10 Hours)

SECTION - B

T-T-T-Diagram and its uses: Heat Treatment of Carbon steel, Annealing, Normalising,
Hardening, Tampering, Austempering, Martempering, Hardenability, Case hardening, Surface
treatment of steel, metallic coating, Electroplating, Metal facing and cladding. Failure of metals:
Creep, Mechanism of creep, Creep curves, Creep resistance materials, Fracture, Brittle
fracture, Griffith's theory, Ductile fracture. (10 Hours)

Deformation of metals: Elastic, Inelastic and visco elastic behaviour, Plastic deformation,
Mechanism of slip, Slip planes and slip directions, Strengthening mechanisms, Work hardening,
Grain boundary hardening, Precipitation hardening, Cold working, Hot working. (10 Hours)
NOTE:

1. Question paper will be of 3 Hours’ duration.

2. There will be 8 questions in all, four from Section- A (each of 20 marks) and four from
Section - B.
3. Students are required to attempt five questions in all, atleast two question from each
section
4. Use of scientific calculator will be allowed in the examination hall.

Books/ References:

1) Manas Chanda, “Science of Engineering (Vol. I, II & III)”, Palgrave Publication.

2) LH Van Vlack, "Elements of Material Science", Pearson Publication.

3) Reed Hill, "Physical Metallurgy Principles", Affiliated East-West Press.

Course Title: Maintenance Engineering Course Code: PME-404
Class: B.E. 4th SEMESTER Branch: Mechanical
Exam. Duration: 3 Hrs Credits: 3
Faculty Incharge : Abhijit Saini MARKS
L T P
External Internal
3 0 2 100 50

Prerequisite: Basics of Mechanical Engineering

Course Objectives:

This course is designed to introduce basic concepts of maintenance and reliability to the
students, to introduce various methods of reliability analysis with real time problems with
constraints and to make understanding the applications of Reliability and Maintenance analysis
in different types of systems.
New COURSE OUTCOMES
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO 1 Understand the principles and objectives of Maintenance Engineering. 2

CO 2 Describe the various categories of maintenance. 2

CO 3 Predict appropriate condition monitoring (CM) techniques and instruments 2

CO 4 Understand various aspects of Vibration monitoring 2

CO 5 Classify various types of Reliability maintenance 2

New Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO

1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1

CO2 2 1 1

CO3 2 1 1 1

CO4 2 2 1 1

CO 5 2 1 1 1
Course Content
Detailed Syllabus
SECTION A
Maintenance – basic concepts, purpose, functions and objectives of maintenance. Principles,
benefits and effects of maintenance.Inter-relationship between productivity, quality, reliability and
maintainability – maintenance productivity – quality in maintenance. Reliability – basic concepts
– bathtub curve – failure rate – mean time before failure. System reliability – reliability of series
and parallel systems.Maintainability – mean time to failure – mean time to repair. Availability –
inherent, achieved and operational availability – reliability, availability and maintainability (RAM).
[10 Hours]

Maintenance strategies / systems – types – basis for selection. Breakdown maintenance –

corrective maintenance Preventive maintenance – process flow – frequency in preventive
maintenance. Predictive maintenance – components – advantages and disadvantages.
Condition based maintenance and condition monitoring – monitoring systems. Performance
monitoring – visual, tactile and audio monitoring – leakage monitoring. Temperature monitoring –
thermography – advantages. [10 Hours]

SECTION - B
Vibration monitoring – vibration fundamentals – vibration analysis. Vibration transducers – types.
Machinery vibration trouble shooting – machinery vibration standard, severity chart and
acceptable limits. Lubricant monitoring – components and techniques – filter debris analysis &
filtergrams. Introduction to Ferrography. [10 Hours]

Reliability centered maintenance (RCM) – steps – flow diagram – basic guidelines. Defect and
failure – definitions – basics of failures – failure generation – failure analysis. Fault tree analysis
(FTA), Event tree analysis (ETA) ,Root cause analysis (RCA) , Failure modes and effects
analysis (FMEA) , Failure mode effect criticality analysis (FMECA), Overall equipment effect [14
Hours]

Text Books:
1. Gupta A. K., Reliability, Maintenance and Safety Engineering, University Science Press,
New Delhi, 2009. 2. Rao S. S., Reliability-Based Design, McGraw-Hill, Inc, New York, 1992.
3. Srivastava S. K., Maintenance Engineering and Management, S. Chand & Company Ltd.,
New Delhi, 1998. 4. Venkataraman, Maintenance Engineering and Management, Prentic-
Hall of India Pvt. Ltd., New Delhi, 2007. 5. Davies, Handbook of Condition Monitoring,
Chapman & Hall, 1996. 6. Garg M. R., Industrial Maintenance, S. Chand & Co., 1986. 7.
Higgins L. R., Maintenance Engineering Hand book, McGraw Hill, 5th Edition, 1988. 8.
Mishra R. C. and Pathak K., Maintenance Engineering and Management, PHI Learning Pvt.
Ltd., New Delhi, 2009.
Course Title: METALLURGY & MATERIAL
Course Code: PME-412
SCIENCE LAB.
Class: B.E. 4TH SEMESTER Branch: MECHANICAL
Exam. Duration: 3 Hrs Credits: 1
Faculty Incharge : Satish Kumar Sharma MARKS
L T P
External Internal
0 0 2 0 50

Prerequisite: Physical Chemistry, Metallurgy and Material Science.

Course Objectives:

1. To give the knowledge related to the structure and composition of materials.

2. To explain the concept and calculation of Tensile test.
3. To explain the concept of hardness and different instruments used for its calculation.
4. To explain the concept of Impact strength and its calculations.

Course Outcomes:

Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
Classify the crystal structures and basic concepts of crystalline
CO 1 3
materials like unit cell, FCC, BCC, HCP.
CO 2 Examine the effect of deformation under tensile load. 3
Determine the hardness of materials using Brinell, Rockwell and Vicker
CO 3 hardness testing machines. 3
Determine the impact strength of the material using impact testing
CO 4 machine 3

Course Outcome – Program Outcome Matrix

CO/P PROGRAM OUTCOMES PSO PSO
O 1 2
PO PO PO PO PO PO PO PO PO PO1 PO1 PO1
1 2 3 4 5 6 7 8 9 0 1 2
CO1 2 1 2 1 1 2 2 1

CO2 3 2 1 2 1 2 2 2

CO3 3 2 2 1 2 1 2
CO4 3 2 2 1 2 1 2
LIST OF EXPERIMENTS:

1. To determine the tensile strength of a given sample.

2. Hardness Testing of Ferrous and Non-Ferrous Alloys with the help of Brinell Hardness
testing.
3. Hardness Testing of Ferrous and Non-Ferrous Alloys with the help of Rockwell Hardness
testing.
4. Hardness Testing of Ferrous and Non-Ferrous Alloys with the help of Vickers Hardness
testing.
5. To test and find the impact strength of a given steel sample (both Izod and Charpy Tests)
6. To prepare specimens for micro-structural studies.
7. To analyze Microstructure of Steel and Cast Iron under Optical Microscope.
8. To find the surface cracks by Dye Penetration test.
9. To know the position of cracks using magnetic particle inspection test.
Course Title: Production Technology ΙΙ Course Code: M-503
Class: B.E. 5TH SEMESTER Branch: Mechanical
Exam. Duration: 3 Hrs Credits: 4
Faculty Incharge : Ripu Daman Singh MARKS
L T P
External Internal
3 1 100 25

Prerequisite: Production Technology Ι

Course Objectives:

1. To make students aware about different machining processes.

2. To introduce students about turning and milling operations.
3. To acquire knowledge of boring reaming and drilling process
4. To make students understand the working of semi automatic and automatic lathe.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Describe various machining processes and their tool parameters. L2

CO 2 Explain and draw various tool geometries, their process parameter and cutting L2
forces along with economics associated with tools.
CO 3 Explain the types, operational features and geometry of material removing L3
processes (Milling and drilling).
CO 4 Describe the working of shaper, slotter, boring and reaming operations. L2

CO 5 Illustrate the construction, working features and wheel characteristics for L3

grinding process.
CO 6 Explain the constructional and operational features of various types of lathe L2
machines.

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 1 1
CO2 3 2 1 1
CO3 3 1 1 1
CO4 2 1 1 1
CO5 3 1 1
CO6 3 1 1 1
Course Content

SUBJECT: PRODUCTION TECHNOLOGY-II Subject code: M-504

University Curriculum

UNIT-I Introduction to the machining processes, concept of generatrix and directrix, methods of
producing generatrix and directrix. Machine tools: classifications, elements of machine tools,
structures, slideways and guide ways, spindle, work and tool holding devices, stepped drive of
machine tools, speed and feeds, Ray diagram, Machining parameters.

UNIT-2 Turning operations: turning tools, Tool geometry of a single point tool, importance of tool
angles, Tool designation, types of turning operation, screw, cutting, machining time and metal
removal rate (MRR), chip formation ,Types of chips, shear zone , tool life, tool life equation,
determination of cutting forces using merchant analysis, economics. Shaper & slotter. Milling
operation: different type of milling operations, milling cutters, cutter geometry, & indexing head.

UNIT-3 Drilling, Boring and Reaming operations, types of drills, geometry of twist drill, difference
between drilling, boring and reaming, boring machines, MRR and drilling time. Grinding: abrasive
machining, grinding wheel structure and designation, abrasive and binding materials, effect of
grinding conditions on the wheel characteristics, wheel life and grinding ratio, grinding
operations-surface, cylindrical and centre less.

UNIT-4 Semi-automatic lathes: capstan and turret lathe, constructional features, tool layout,
indexing of turret, work and tool holding devices, machining operations, problems on tool layout
for specific components. Automatic lathes: Features of construction and operation of single
spindle automatic screw cutting machine, Swiss type screw cutting machine, and Cam layout for
single spindle automatic lathes, Automatic loading and feeding of work pieces, transfer devices,
role of group technology in manufacturing system.

NOTE: - THERE SHALL BE EIGHT QUESTION OF 20 MARKS EACH, TWO FROM EACH UNIT
.FIVE QUESTION HAVE TO BE ATTEMPTED SELECTING ATLEAST ONE QUESTION FROM
EACH UNIT

RECOMMENDED BOOKS: - Principles of machine tools Sen & Bhattacharya Fundamentals of

metal cutting & Machine tools Juneja & Shekhon Metal are cutting P N Rao Mechanized
Assembly Bothroyd Workshop Technology (Vol. I, II, III) Chapman Production technology R K
Jain.
Course Title: Workshop Practice - II Course Code: M – 507

Class: B.E. 5thSemester Branch: Mechanical Engineering

Faculty In charge: Dr. Johny Khajuria L T P MARKS

- - 3 External Internal
- 50

Prerequisite:Workshop Practice I, Production Technology -1

Course Objectives:

The main objective of this course is to impart knowledge and hands-on practical exposure about
various machine tools and lathe machines.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
Explain working mechanism of various machine tools and employ various
CO 1 3
cutting tools to perform different operations.
CO 2 Operate Capstan and Turret lathes to perform a job. 3
CO 3 Operate milling machine on the given work piece. 3
CO 4 Perform surface/cylindrical grinding operation on the given work piece. 3

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 2 1 2 2 2 1 2
CO2 3 2 2 2 2 2 1 2 1
CO3 3 2 2 2 2 2 1 2
CO4 3 2 2 2 2 2 1 2 1

Course Content

1. To study the working mechanism of the machine tools namely:

2. Capstan and Turret lathes. Milling machine and Grinding machine,
3. Operation performed on these machines. Cutting tools employed i.e, SP Tools, Cutters
of different forms. Grinding wheels of different shapes including their holders.
4. Practical operations and working exercise on: Capstan Lathe, Selection of tooling,
Process planning chart examination, Machine of a spindle with multiple operations on
Capstan/Turret Lathe.
5. Exercise on face milling and peripheral milling, use of dividing head for gear cutting
operations, Both surface and cylindrical grinding.
Course Title: ENGINEERING METROLOGY Course Code: M-604
Class: B.E. 6th SEMESTER Branch: MECHANICAL
Exam. Duration: 3 Hrs
Faculty In-charge : Harinder Pal Singh MARKS
L T P
External Internal
3 2 100 25

Prerequisite: Production Technology

Course Objectives:

To understand the principle of Measurements and use of different types of measuring

instrument for obtaining accurate readings.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO 1 Apply the principle of measurement to identify the appropriate measuring L3

instrument and Errors in Measurement
CO 2 Explain the working mechanism of different Measuring instruments/gauges L3
and methods for finding surface finish
CO 3 Explain with the help of conventional diagram limits, Fits and Tolerances. L4
CO 4 Describe the methods for measuring external and internal threads of screw L3
and related terminology.
CO 5 Explain the working of different Non-Destructive Testing methods for detecting L3
defects in surfaces of components.

Course Outcome – Program Outcome Matrix

P PO PO PO PO PO PO PO PO PO1 PO1 PO1 PSO PSO
O1 2 3 4 5 6 7 8 9 0 1 2 1 2
CO-1 2 2 1

CO-2 2 2 1

CO-3 3 3 1 1

CO-4 2 2 1

CO-5 2 2 1
 Course Content

UNIT-1

Metrology-Definition and concept, Need of inspection, Principles of measurement, Process of

measurement, Precision and accuracy, Errors in measurement, Linear measurement-Measuring
instruments, Principle of verniers, Least count, type of vernier, Micrometers, classification,
Principle and least count, Precautions, Error in Micrometer, Slip Gauges, Selection of Slip
gauges. Angular measurements, Optical Bevel Protractor, Sine Bar, and Use of Sine bar,
Limitations of Sine bar, Sources of error in sine bar.

UNIT-2

Dial indicators-Introduction, requirements, Advantages, Classification, Working Mechanism,

Drawbacks, General care of dial indicators.

Comparators-Introduction, Need of Comparator, Basic principles of operation, uses, essential

characteristics, Classification of comparators.

Surface texture, Evaluation of surface finish, peak to Valley height, Conventional method for
designing surface finish, Tomlinson surface meter.

UNIT-3

Limits fit and tolerances- Introduction, system of writing tolerance, Relation between tolerance
and cost, Maximum and minimum metal limits, conventional giagram for limits and fits,
terminology, types of fits, allowance, system of odtaining different types of fits, Hole basis and
shaft basis system.

Screw Thread Measurement- Introduction, screw thread terminology, errors in threads, pitch
threads, Measurements of various elements of threads, major diameter, minor diameter, pitch
measurement.

UNIT-4

Non destructive testing- Introduction, Most commonly used non destructive testing method,
Visual inspection, Pressure and Leak Test, Ultrasonic test, Radiography, Magnetic particle test,
Eddy current, Optical Holographic Recording, Hardness testing.

NOTE: There shall be eight question of 20 marks each, two from each unit .Five question
have to be attempted selecting atleast one question from each unit. Use of Calculator
is allowed.

RECOMMENDED BOOKS:

1. Instrumentation Measurement BC Nakra& KK Choudhary Tata McGraw Hill

2. Mechanical Measurements TG Beckwith --Addison Wesley
3. A text Book of Metrology M.Mahajan --DhanpatRai& Co.
Course Title: INDUSTRIAL ENGINEERING-I Course Code: M-605
Class: B.E. 6 TH SEMESTER Branch: MECHANICAL

Exam. Duration: 3 Hrs Credits:

FACULTY INCHARGE -RAHUL SHARMA MARKS
L T P
External Internal
3 2 0 100 50

Prerequisite: Organization Management

Course Objectives:

1. To introduce the concept of plant layout

2. To understand the forecasting and its importance in service and manufacturing industries.
3. To introduce various industrial management techniques
4. To understand quality control charts, sampling plans.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Explain plant layout along with its classification 2
CO 2 Describe different forecasting techniques and solve related problems 3
CO 3 Classify various quality control charts 2
CO 4 Examine various industrial management techniques 2
CO 5 Apply concept and techniques of work study for obtaining optimum solution. 3
CO 6 Explain acceptance sampling, sampling plans and OC curves 2
CO 7 Discuss Job evaluation and merit rating 2
CO 8 Describe the concept of ergonomics and job design. 2
Course Outcome – Program Outcome Matrix
CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1 2 1

CO2 3 2 1

CO3 2 1 1 1

CO4 2 2 1 1

CO5 2 2 1

CO6 2 1 1

CO7 2 1 1

CO8 2 2

Course Content
UNIT-1
Introduction to industrial engineering, Project Management, Network models: An Introduction
modeling with networks, specialized network algorithms viz. Minimal spanning tree, shortest
route, shortest route, and maximal flow.

Facilities are planning and plant engineering. Location factors, location of plant with multiple
operations, various location decision models including transportation models and “Brown-
Gibson” model, location model for critical service industries.

Types of layouts, charts, required for facilities planning. Quantitative methods in process layout,
computerized layout planning: CRAFT, COROLLA and AIDED.

Productivity, scales and models for analysis.

UNIT-2

Materials management, Nature and scope, inventory management, classical EOQ vendor model
and its various extension, other deterministic models, ABC, VED analysis, MRP and just-in-
Time methods, Make-buy decisions, value engineering techniques, use of PC package for MRP.

Technique for method study, motion economy principles

 UNIT-3

Managerial forecasting, nature and scope, various techniques, DELPHI method, Growth curves
trend extrapolation- Cross-impact analysis, Casual method and scenario building.

Techniques for work measurement.

UNIT-4

Managerial control, Quality control, Quality corporate strategy, cost of quality, Use of statistical
methods in process control; R, P, C and D charts.

Acceptance sampling, simple sampling plans, OC curves, average outgoing quality levels, Total
quality Management, Production Planning and Control, Gantt sequencing charts, Aggregate
planning, Elementary ideas of linear Programming, Transportation and HMMS models for
production planning, line balancing techniques.

Job evolution and merit rating, ergonomics and job design

NOTE: There shall be eight question of 20 marks each, two from each unit .Five question have
to be attempted selecting atleast one question from each unit. Use of Calculator is
allowed.

RECOMMENDED BOOKS:

1. Modern Production Management Buffa

2. Production/Operations Management Chary
3. Economic Decisions Models Riggs James L
For Engineers and Managers

1. Industrial Quality Control Leavenworth &Grautt

2. Production Planning and Control Eilon Samuel --UBC Ltd.
3. Industrial Engineering Handbook Maynards
Course Title INDUSTRIAL ENGINEERING –I
Course Code: M-608
LAB
Class: B.E. 6 TH SEMESTER Branch: MECHANICAL

Exam. Duration: 3 Hrs Credits: ----

MARKS
L T P
FACULTY INCHARGE -RAHUL SHARMA External Internal
2/2 50
Prerequisite: --Organization Management---

Course Objectives:

4. To introduce therbligs
5. To understand the flow process charts and gant chart.
6. To understand standard time and normal time
7. To understand process capability of machine..

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Classify different Therbligs used in micromotion study. 2
CO 2 Discuss Gantt chart with different steps involved in PPC 2
CO 3 Explain different types of process chart 3
Co 4 Explain process capability of machine. 3
Co 5 Determine standard time and normal time. 3

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1 1 1 1 1 1

CO2 2 1 1 1 1 1 1 1

CO3 2 3 2 1 1 1 1 1

CO4 2 1 1 1 1 1 1

Co5 3 2 1 1 1 1 1
LIST OF EXPERIMENTS

1. Micrometer study using Gantt. Chart.

2. Study of different types of process charts,
3. Calculation of observed Normal and Standard time for an operation using stop watch
by:-
a) Continuous b) SNAP-back timing.
4. To study the process capability of a machine.
5. Study and use of Therblings in describing an operation and for motion economy.
Course Title: METROLOGY LAB Course Code: M-609
Class: B.E. 6th SEMESTER Branch: MECHANICAL
Exam. Duration: 3 Hrs
Faculty In-charge : Harinder Pal Singh MARKS
L T P
External Internal
2 - 50
Prerequisite: Engineering Metrology

Course Objectives: The objective of this course lab is to impart hands-on practical exposure
to different instruments for finding the accurate measurements of the products.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
CO 1 Demonstrate different types of measuring gauges/instruments, i.e vernier, L3
micrometer, sine bar-dial indicators, slip gauges,etc and their uses
CO 2 Finding the accuracy of the machine product using vernier caliper L3
CO 3 Familiarise with concept of limits, fits and tolerance L4
CO 4 Measure the diameter of screw threads. L3

Course Outcome – Program Outcome Matrix

PO PO PO PO PO PO PO PO PO PO1 PO1 PO1 PSO PSO
1 2 3 4 5 6 7 8 9 0 1 2 1 2
CO1 1 3 1 2 2 1 1

CO2 3 2 1 2 2 1 2

CO3 2 2 1 2 2 1 1

CO4 2 2 1 2 2 1 1

Course Content

LIST OF EXPERIMENTS

1. To study the measuring tools and inspection tools i.e. comparators, gauges of different
forms and their use, surface finish and its measurement.

2. To find out the accuracy of a machine product.

3. Limits, fits and tolerances and shaft and hole base system

4. Screw thread measurement.

Course Title: CAD, CNC & Robotics Course Code: M-701
Class: B.E. 7th SEMESTER Branch: Mechanical
Exam. Duration: 3 Hrs Credits:
FACULTY INCHARGE -ABHIJIT SAINI MARKS
L T P
External Internal
3 2 0 100 50

Prerequisite: Basics of computer

Course Objectives:

To impart fundamental knowledge to students in the latest technological topics on Computer

Aided Design, Computer Aided Manufacturing and to prepare them for taking up further
research in the areas.
To introduce geometric modeling techniques, various types of modeling and their visualization.
It covers the machining theory, automated CNC machining, and process control.

NEW Course Outcomes:

Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO-1 Explain basic concept of CAD and fundamentals of design process. 2

Describe abilities and capabilities in developing computer graphics techniques 3
CO-2
for geometric modeling.
Explain automaton in manufacturing with the help of NC system and motion 2
CO-3
control system.
CO-4 Classify industrial robotics and their applications. 2
Solve manual part programming and computer aided part programming using 4
CO-5
industry standards.

NEW Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO1 PSO
1 2 3 4 5 6 7 8 9 10 11 12 2
CO1 2 1

CO2 3 1 2 1

CO3 2 1 1

CO4 2 1 1

CO5 3 2 1 2 1
Course Content
Detailed Syllabus

Unit-I

CAD: Introduction, Organization of computer CAD work station. System configuration computer
memory input output device and display device, mouse, digitizers, OMR, plotter and printer
VDU-DVST, DBRT, Raster and Digital display.
Unit-II
Windowing clipping & zooming 2D&3D transformation, Translation, Scaling, Rotating Mirroring
and Inversing. Modeling wire frame, Surface and solid Shading model; Diffused and specter
reflection coloring models RGB, CMV, HIS.
Unit-III
Automaton in manufacturing basic concepts of numerical control system and machine CNC and
DNC, advantages of NC system. Fundamental of numerical control CO-ordinate system and
motion control system ATC. Classification and structure or robots, robotic system configuration
fundamental motion. End effectors application of robotics
Unit-IV

NC part programming manual part programming G&M codes F,S,T. symbol in programming
datum in NC machine tools offsets radius compensation examples of manual part programming
introduction to CAPP

RECOMMENDED BOOKS :
A. Numerical control and CAM :T.K. kundra P.N Rao&N.K. Tiwari
B. CAD/CAM :M.Grover& J.P.A. Zimmerman(PHI)
C. Introduction to Robotics :JamesRehg
Course Title: Plant Layout & Material Handling Course Code:M-702
Class: B.E. VII SEMESTER Branch:Mech
Exam. Duration: 3 Hrs Credits: 4
FACULTY INCHARGE -RAHUL SETHI MARKS
L T P
External Internal
3 2 0 100 50

Prerequisite: Industrial Engineering Concept.

Course Objectives:

Describe and determine the effect of product, process, and schedule design parameters on
plant layout and materials handling systems design.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -
Explain the concept and objective for setting up an organization with different 3
CO 1 production processes.

Focus on design to improve manufacturing and service facilities. 3

CO 2

Relate different material handling system and their benefits. 3

CO 3

Illustrate different types of conveyors. 3

CO 4

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 1

CO2 3 3 1

CO3 3 3 1

CO4 3 1 1
 Syllabus
Unit -I
Plant Layout: objective and criteria for facilities planning and industrial plant design.
Site Selection : Factors affecting site selection, Application of transportation problem.
Decision matrix.Locational theory.
Types of production activities : job ,Shop, Batch. Mass and continuous flow production.

Unit –II
Types of Layout : similar products Special Product Fixed Process and product type layout
and their combinations.
Layout planning : Factor influencing plant layout. Design considerations. Steps in planning
,safety requirements.
Cross- chart technique to plant layout problems.
Analytical evaluation of plant layout.

Unit –III
Material Handling : Role application study of problem. Calculation of handling costs interplant
transporting facilities and handling equipment , Factor in Equipment selection, Types of
material handling equipment Hoisting appliance cranes and elevators integration of material
handling equipment.

Unit –IV
Conveyors: General theory of conveyed machines components part. Belt conveyors, Apron
conveyors flight conveyors, Bucket and swing conveyors. Overhead conveyors car and
platform conveyors, Screw conveyors, Roller conveyors, Oscillating conveyors and Vibratory
conveyors, Hydraulic and Pneumatic conveyors.

RECOMMENDED BOOKS:-

A. Plant layout and Material Handling : Apple -Ronald

B. Plant layout and Design: : Moore G.F - McGraw Hill
C. Material Handling Equipments: :Rudenko - Peace Publications Moscow.
D. Practical Plant Layout: :Muther - McGraw Hill
E. Material Handling Handbook : Bolz and Hugeman –Ronaldo

NOTE: There shall be eight questions of 20 marks each, two from each unit. Students are
required to attempt five questions selecting atleast one question from each unit. Use of
Calculator is allowed
Course Title: CAD, CNC & Robotics Course Code: M-7042
Class: B.E. 7th SEMESTER Branch: Mechanical
Exam. Duration: 3 Hrs Credits:
Faculty Incharge -Abhijit Saini MARKS
L T P
External Internal
0 0 2 50

Course Objectives:

To impart fundamental knowledge to students in the latest technological topics on Computer

Aided Design, Computer Aided Manufacturing and to prepare them for taking up further
research in the areas.

COs COURSE OUTCOMES Bloom’s

At the end of the course student will be able to: - Level
2
CO 1 Explain CAD workstation with input and output devices
Explain basic drafting software tools and ability to use them 2
CO 2
accordingly.
3
CO 3 Solve problems using latest Computer aided design Software.
Develop the use of part programming in NC/CNC lathe, drilling and 4
CO 4
milling
2
CO5 Explain working mechanism of an Automat.
4
CO 6 Simulate cutting process and determination of the Tool-path graphics.

PROGRAM OUTCOMES
CO/P PS PS
O PO PO PO PO PO PO PO PO PO PO PO PO O1 O2
1 2 3 4 5 6 7 8 9 10 11 12
CO 1 2 1 1 1 1
CO 2 2 1 1 1 1 1
CO 3 3 2 1 2 1 2 2 2 2
CO 4 3 2 1 1 1 1 2 2 2 2
CO 5 2 1 1 1 1
CO 6 3 2 1 1 2 1 2 2 2 2
LIST OF PRACTICAL’S :

1. Study of the CAD workstation on various components including the various types of input
and output devices.

2. Study of the drafting using latest drafting softwares.

3. Simple exercises of drawing through the same packages-two dimensional drafting and
three dimensional modeling.

4. Working mechanism of NC machine tools, Part programming for a job on NC/CNC lathe,
drilling and milling machine.

5. Working mechanism of an Automat.

6. Exercise on manual part-programming for CNC machines like turning center and the end
mill Cutter, Use of various codes.

7. Simulation of the cutting process and determination of the Tool-path graphics using
simulation packages for the above cutting processes.
Course Title: Optimization Techniques Course Code: M-801
Class: B.E. 8th SEMESTER Branch: Mechanical
Exam. Duration: 3 Hrs Credits:
Faculty Incharge : Ripu Daman Singh MARKS
L T P
External Internal
3 2 100 50
Prerequisite: Industrial Engineering and PPC

Course Objectives:

1. To make students aware about the significance of Optimization Technique in different

engineering fields.
2. To introduce students about different Optimization techniques and there uses.
3. To acquire knowledge of network building and linear programming for optimization
problem
4. Act as a prerequisite for industries to find optimal solutions for problems like networking,
job and material allotment and transportation problems.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO 1 To explain optimization techniques used for the common engineering tasks in L2

different fields.
CO 2 To apply the optimization science involving network building and project L3
scheduling.(CPM and PERT)
CO 3 To describe linear programming and solve linear programming optimization L3
problem.
CO 4 To illustrate various optimization models and solve numerical problems related L3
to transportation, assignments queuing
CO 5 To explain analysis testing using T-test, β -test, Anova Analysis and Six Sigma. L3

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1 1

CO2 3 2 1 1 1

CO3 3 2 1 1 1

CO4 3 3 1 1 1

CO5 3 2 1 1 1
Course Content

SUBJECT: Optimization Technique Subject code: M-801

University Curriculum

UNIT-1
Introduction to optimization: Nature and Historical Development of Optimization sciences.
Phases
Of Operation Research model Building and type of Optimization problems. Project Scheduling:
Planning and Scheduling with the basic network models incorporation probabilities and costs
PERT and CPM, Network crashing.

UNIT-2
Linear Distribution: Linear Programming Optimization models. Problem formulation,
Geometric solution in two and three dimensional space, Simplex algorithm. Solution.
Complication in Simplex algorithm Duality and post – Optimality analysis. Introduction to Integer
programming.

UNIT-3
Optimization models: Transportation models. Variations and selected application. Assignment
models. Waiting Line models: Queuing System. Features of queuing process, Classification of
models and their solution M/M/I and M/M/C Models.

UNIT-4
T-test, β-test, ANOVA analysis, Six-sigma and application.

RECOMMENDED BOOKS: Operation Research: Hamdy H Taha- McMillan pub. Co. Industrial
Engineering & Management: O.P. Khanna. Fundamental of Operation Research: R.L.Ackoff &
M.W.Sasieni-Wiley Eastern Theory and Problem of Operation Reseach : R.Bronson –Schaums
Outline Series.

NOTE: There shall be eight questions of 20 marks each, two from each unit.

Students are required to attempt five questions selecting at least one question from each unit.
Use of Calculator is allowed.
Course Title: Advance Manufacturing Technology Course Code: M-802 (C)
Class: B.E. 8th Semester Branch: Mechanical
Exam. Duration: 3 Hrs MARKS
L T P
Faculty Incharge - Mandeep Singh External Internal
3 2 - 100 50
Prerequisite: Production Technology

Course Objectives: The objective of this course is to learn the basic need for non conventional
machining methods and advance machines associated with it.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES
Level
At the end of the course student will be able to: -

CO 1 Classify unconventional machining processes based on Mechanical energy 3

methods in which material is removed by mechanical erosion.
CO 2 Compare unconventional machining processes based on Chemical Machining 3
and Electro Chemical Machining.
CO 3 Explain unconventional machining process (EDM) based on Electrical energy 3
methods in which material is removed by producing electrical spark.
Differentiate unconventional machining processes (LBM and EBM) based on 3
CO 4 Thermal energy methods in which heat energy is concentrated on small areas
of work piece to melt and vaporize the tiny bits of work material.
CO 5 Understand methods of High Velocity forming of metals 2

Course Outcome – Program Outcome Matrix

PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
CO/PO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 2 1 1
CO2 3 2 1 1
CO3 3 2 1 1
CO4 3 2 1 1
CO5 2 2 1 1
Average 3 2 1 1

Course Content
Unit-I
New Technology, introduction, Mechanical Processes, Abrasive jet Technology, Ultrasonic
machining, whirling jet machining. Fundamental principles, processes parameters,
characteristics, Tool design, Metal removal rate-analysis, important part design, Analysis of the
process.
 Unit-II
Chemical and Electro-chemical machining-Introduction. Principles & scheme, Process
parameters metal removal rate, dynamic and hydro-dynamic& hydro-optimisation, electrolytes.
Unit-III
EDM: Introduction-basic principles & scheme, circuitry controls, metal removal rate, machining
accuracy, optimization, selection of tool material and tool design, Di-electric, Analysis.
Unit-IV
Laser Beam Machining & Electron beam machining background, production of laser, machining
by Laser and other applications, Electron beam action, Dimensionless analysis to establish
correlation behavior EBM parameters.
High Velocity forming of metals, explosive forming principles and applications, Electro-hydraulic
and other applications, Analysis of the process.

RECOMMENDED BOOKS :
1. Non-traditional machining methods: ASME.
2. New Technology by Bhattayacharya; I.E. (India)
3. Ultrasonic cutting by Rozenberg; Consultants Bureau; N.Y.

NOTE : There shall be eight questions of 20 marks each, two from each unit. Students are
required to attempt five questions selecting atleast one question from each unit. Use
of Calculator is allowed.
Course Title: Production Planning and Control Course Code: M – 804 (A) Elective-III

Class: B.E. 8th Semester Branch: Mechanical Engineering

Exam Duration:3 Hrs. L T P MARKS

Faculty In charge: Dr. Johny Khajuria 3 2 0 External Internal
100 50

Prerequisite:Production Technology, Industrial Engineering and Organization Management

Course Objectives:

The main objective of this course is to impart knowledge about the concepts and application of
production planning & control, product design, forecasting, Inventory control, material planning,
Network technique’s (CPM/PERT) and linear programming in PPC.

Course Outcomes:
Bloom’s
COs COURSE OUTCOMES Level

At the end of the course student will be able to: -

CO 1 Describe production planning & control systems. 2
Explain the principles and procedures of product design and design the product
CO 2 3
for the given requirement.
Explain the principle and apply quantitative and qualitative techniques of
CO 3 3
forecasting.
Explain the principle and Apply routing and scheduling procedures in the
CO 4
manufacturing sector.
CO 5 Apply inventory control models to solve given problem scenario. 3
CO 6 Solve the given problem scenario using CPM and PERT. 3
Describe and apply linear programming to solve problems related to Production
CO 7 3
Planning and Control.

Course Outcome – Program Outcome Matrix

CO/PO PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 2 1 1 1 1 1 1 1
CO2 3 2 2 1 1 1 1 1 1 1 1 1
CO3 3 2 1 1 1 1 1 1 1
CO4 3 2 2 1 1 1 1 1
CO5 3 2 2 1 1 1 1 1
CO6 3 2 2 1 1 1 1 1 1
CO7 3 2 2 1 1 1 1 1
Course Content

UNIT-1

Introduction: Objectives and function and aims of PPC, Qualities of production planning
advantages of PPC, Pre-planning and production Planning: Introduction to product development
and design, Different methods of forecasting feature demands- Qualitative and Quantities,
Determination of factors of production requirements, Facilities layout and Machine handling
Departmental arrangement, Selection of materials, Methods, Routing and Scheduling.

UNIT-II

Materials planning and Control: Field and scope, Materials planning, Inventories, Types and
Classification. ABC analysis Economic lot size, lead time, RE-order point, Production control in
intermittent and continuous manufacturing, dispatchment dispatching of work cards, inspection
cards, control Board and charts (for variable and attribute) progress reporting.

UNIT-III

Evaluation and Analysis: Requirement problems, Quantitative Evaluation introduction to

PERT and critical path scheduling.

UNIT-IV

Linear programming, early start and finish time, Benefits of critical path analysis and its
applications. Feedback and system review of PPC.

NOTE:There shall be eight questions of 20 marks each, two from each unit. Students are
required to attempt five questions selecting at least one question from each unit. Use of
Calculator is allowed.

Recommended Books:

1. Samuel Eilon, “Elements of Production Planning & Control”, New York, Macmillan.
2. Raymond R Mayer, “Production and Operations Management”, McGraw-Hill.
3. Buffon-John, “Operations Management”, Wiley.
4. A. K Datta, “Material Management”, Prentice-Hall of India (PHI).
5. Bachan & Kesnigsberg, “Scientific Inventory”, Prentice-Hall of India (PHI).
6. Westerman & Wimnest, “Principles & Design of Production Planning & Control”, PHI.