Finite Element Analysis of Natural Fibers Composites: A Review
Finite Element Analysis of Natural Fibers Composites: A Review
Review
Mohamad Alhijazi, Qasim Zeeshan, Zhaoye Qin*, Babak Safaei*, and Mohammed Asmael
Open Access. © 2020 Mohamad Alhijazi et al., published by De Gruyter. This work is licensed under the Creative Commons Attribution 4.0
International License.
854 Mohamad Alhijazi et al.
Natural fibers
Soft
Wood Jute Sisal Kapok Coil Rice Bamboo
Wood
Oil Hard
Silk Flax Banana Cotton Wheat Bagasse
palm wood
Milk
Ramie PALF Maize Sabai
weed
Mesta Cancry
in NFCs [34], for example, injection molding, vacuum of research interest of NFC specifically to FEA. Modeling and
infusion hand layup, resin transfer molding, compres- simulation (M&S) of NFC began in 2004 and remained
sion molding, and direct extrusion [4]. Several natural between 0 and 3 researches per year until 2011, where this
fibers were selected as a reinforcement with various topic brought attention to researchers, and the number of
polymeric matrixes, such as sisal, jute, kenaf, bamboo, published articles increased and reached a peak of 11 papers
jowar, sugar palm, date palm, coir, pineapple leaf, in 2019. Figure 3 shows that India is most active in research
hemp, flax, rice husk, cotton, and so on [35–37]. on FEA of the NFC field.
Published documents from 2004 to 2020 regarding NFC The growing utilization of NFC highlighted the
and FEA have been gathered from the Scopus database essentiality of effectively designing and developing NFC
(Figure 2), which shows a building momentum in the trend for optimum performance [38]. Since testing all aspects
Documents
12
10
0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Figure 2: Statistic from Scopus database in Published documents per year search keywords: (TITLE-ABS-KEY (“Natural fiber composites”
and “FEA”) (Scopus – Sources, 08/06/2020).
Finite element analysis of natural fiber composites 855
India
Australia
Malaysia
United Kingdom Documents
United States
China
Germany
Italy
Japan
Singapore
0 2 4 6 8 10 12 14 16
Figure 3: Statistic from Scopus database in Published documents by country search keywords: (TITLE-ABS-KEY (“Natural fiber composites”
and “FEA”) (Scopus – Sources, 08/06/2020).
of an NFC are expensive, scientists and engineers are properties, viscoelastic behavior, and so on. Predicting
involving computational techniques to simulate the properties of woven fiber composites are much complex
thermal, physical, and mechanical properties of their compared to continuous fibers composites. The wide
developed materials, thereby validating their findings variety of theoretical models includes rule of mixtures
experimentally [39,40]. The application of analytical and (ROM), which is the easiest existing method to analyze
numerical methods is profusely increasing in the natural the elastic properties of a fiber-reinforced composite [57],
fibers modeling and the design of NFCs [41–44]. Yet and ROMs are used only on continuous and unidirec-
there are various methods, approaches, and models that tional fiber. Similarly, Halpin and Tsai equations are
can predict multiple properties of natural fibers and mostly implemented to predict elastic properties of
NFCs [45–49]. M&S methods applied for defining the composite materials [58]. Cox’s model is an ancient
mechanical characteristics of NFCs exhibited high analytical model used to determine the impact of short
efficacy. This review article focuses on the recent fibers on the modulus and the strength of composite
research on M&S of NFCs, aiming to highlight the key materials [58].
available approaches/techniques that can be imple-
mented to analytically and numerically investigate the
properties of NFCs, taking into account the reliability of
each model and the efficiency of the applied methods.
Information from several studies have been gathered and
3 Finite element analysis (FEA)
compared, including natural fiber and matrix types
The FEA is a M&S tool widely used in academia
[50,51], model type, analysis type, simulation para-
and industry, as any material model, boundary condi-
meters and platform, and accuracy of the model/method
tions, and complex shape structures can be solved by
[8,52–56].
FEA easily [59–62]. FEA is a tool where an experiment is
conducted virtually; hence, the graphs obtained
can be read and analyzed easily [63]. Highly accurate
2 Analytical models and optimized results can be obtained by conducting
several iterations, so that the product development
Analytical models are able to mathematically compute down time will be reduced and its lifetime will be
specific properties of the end composite material through enhanced [64–66]. Figure 4 shows the steps of the
assigning characteristics of matrix and reinforcement as FEA [67].
input, for example, in some basic micromechanics The preprocessing of the FEA is a very important
theories, main inputs including volume fraction, shear step. It determines the quality of the simulation and
modulus, Poisson’s ratio, and elastic modulus of each hence the accuracy of the results. It consists of geometry
component in the considered composite. Further para- preparation, material definition, element, and mesh
meters might be required in some models, such as fiber selections. Then, loads and constraints are assigned
orientation, aspect ratio, density, orthographic based on the considered analysis type [69].
856 Mohamad Alhijazi et al.
• Assigning loads
• Assigning constraints
• and solving
SOLUTION
3.1 FEA of NFC where a material behaves similarly in all force direc-
tions, unlike orthotropic materials that exhibit dissimilar
In M&S, a range of properties can be predicted, and a properties on different load directions [82,83], where it is
diversity of analysis methods can be utilized, namely, simpler to assign a single value for young’s modulus and
multi-physics analysis, electrical analysis, buckling Poisson’s ratio [84–86].
analysis, electromagnetic analysis, heat transfer ana- FEA has become a valuable engineering tool.
lysis, fluid analysis, thermal analysis, structural ana- Commercially available FEA Software’s are ANSYS,
lysis, and acoustic. Mostly in M&S of NFC, researches SDRC/IDEAS, NASTRAN/PATRAN, HYPERMESH, LS
focused on mechanical properties [52,70–73], while few DYNA, ABAQUS, SIEMENS PLM NX, NISA, COMSOL,
investigated the acoustic and thermal properties [74,75]. KEBIR, and so on. Matlab has been used for modeling
Analytically, a model can be studied from one dimension and optimization (using fmincon solver). ABAQUS
up to three dimensions. But for accurate results, three- capabilities for geometry modeling are quite general
dimensional models are recommended for NFC analysis, (cables, trusses, shells, 2D and 3D continua, and so on)
especially when loads are applied in the out-of-plane and include a wide range of materials, limited support,
direction [76]. The model preparation is rather easy since and reasonable control in meshing [20]. However,
the imported geometry is usually three dimensional [77]. ANSYS workbench is vastly automated and very flexible
The characteristics of matrix and natural fibers are for users to modify according to application/analysis
specified in M&S based on the type of analysis [78,79], type. Its materials library consists of reactive material,
for example, studying the mechanical properties requires creep, viscoelasticity, elasticity, plasticity, and linear
Poisson’s ratio, young’s modulus, elongation at break, materials. Moreover, ANSYS includes thin-sweep
shear strength, and density. However, analyzing the meshing and automatic meshing (hexa-dominant, swept
thermal behavior of a natural fiber composite (NFC) hex, hex-core, tetrahedral, and surface meshing) [87].
needs to assign the thermal conductivity values (K) of Furthermore, based on the geometry shape and dimen-
both components. However, inspecting the sound sions in NFC studies, elements’ numbers ranged between
absorption coefficient requires orthotropic mechanical 15,000 and 1,80,000 with the element size from 20 to
characteristics [80,81]. As it is hard to define the exact 70 µm. Solid models involve typical solid elements where
orthotropic properties of a newly developed NFC, some the material is assigned to all regions of the model, while
researchers considered their materials as isotropic, shell models consider the external shell of the model
Finite element analysis of natural fiber composites 857
only [88]. Researchers utilized diverse solid and shell the overall conductivity of the composite [94]. Currently,
elements in ANSYS such as Solid 20 Node 186, Solid 95, various tools like EasyPBC in ABAQUS and material
Solid 46, Shell 281, shell 181, and Shell 99 [89]. designer in ANSYS are being utilized to study the RVE of
Numerous element types were used in ABAQUS, such NFCs [95]. These tools require materials’ properties, fiber
as hexahedral elements (C3D8R), tetrahedral elements size, and volume fraction as inputs, thereby it can
(C3D6), tetrahedron (TET10 or C3D10), and eight-node automatically define the corresponding RVE dimensions,
hexahedron (HEX8). Figure 5 illustrates the main most convenient mesh size, and type, and finally, it
element types involved in the FEA. solves the RVE model.
Hence, the load applied depends on the analysis
type of NFCs (acoustic, fatigue load, buckling load,
thermal load, and structural load), so that this load
indicates which property of the NFC is examined [91], for 3.3 Design of experiment and optimization
example, in mechanical loadings, the direction of
applied forces indicates if this analysis is tensile, shear, Several optimization techniques are implemented in
flexural, impact, and so on [92]. natural fiber composite studies to find the best para-
meters combination or optimal value of a particular
property (strength, stiffness, etc.) [96], such as para-
metric, genetic algorithm, TOPSIS, ANSYS parametric
3.2 Representative volume element (RVE) design language (APDL), and fuzzy logic [97]. Thus,
diverse design of experiment approaches can be adapted
RVE comprises investigating the performance of an NFC to define the least/efficient number of specimens needed
or a composite material’s unit cell at nano-scale, micro- for results’ experimental validation.
scale, or macro-scale. Main three-dimensional RVE
boundary conditions are periodic boundary condition
(PBC), homogeneous boundary condition (HBC), and
displacement boundary condition [67]. When PBC is 4 Discussion
selected, the simulation outputs characterize a macro-
structure containing repeated periodical cells. However, NFC analytical studies investigated models in one and
by selecting HBC, the simulation outcomes will deem three dimensions, but 2D was mostly considered. Mostly,
that the RVE itself is the macrostructure and take into hemp fiber was selected in the analytical NFC research.
consideration its microcomponents [93]. However, in However, a range of analytical theories were involved in
another NFC analysis type, the boundary conditions of the analysis of mechanical, thermal and acoustic
the electrical conductivity problem included an applied properties of NFC, for example, ROM, Puck failure
voltage on one face and a ground on the opposing face. theories, Halpin, Tsai–Wu, Tsai–Hill, Nairn Shear-lag,
This generated some current density within the RVE Mendels et al. stress transfer, fatigue–life (S–N) curves,
model, and that current density was used along with and Hirsch were utilized for studying stiffness, elastic
Ohm’s law and the dimensions of the RVE to calculate modulus, strength, and fatigue–life response.
Fiber type, size Epoxy/hardener Analytical Objective of the Platform Analysis type/ Optimization algorithms/physical Ref.
858
Hemp HDPE Fatigue-life (S–N) curves Fatigue-life response • Tensile, (monotonic and cycle [98]
20–40 wt% tests) & SEM
• The fatigue model utilized was
able to predict the fatigue
behavior of the experimentally
tested NFC upon different values of
Mohamad Alhijazi et al.
Fiber type, size Epoxy/hardener Analytical Objective of the Platform Analysis type/ Optimization algorithms/physical Ref.
and orientation study boundary conditions experiments and validation/key
findings and remarks
Johnson–Champoux–Allard was utilized for inspecting isotropic in M&S of NFC studies, apparently, due to the
the sound absorption of coconut coir and rice husk NFC lack of data about these newly developed materials.
(Table 1). Various boundary conditions were assigned like
Moreover, several analytical models contribute for clamped, free, and simply supported boundary condi-
calculating the mechanical properties of woven fibers tions, as well as PBCs in RVE [67,71,93]. Diverse
composites, such as Halpin–Tsai, Hirsch’s, and Cox [58]. boundaries were taken into account, such as topologies,
However, Fourier’s heat conduction equation was material properties, weight, cost, mass, cost, easy
utilized to study the temperature variation of hemp/ manufacturing, mesh density, element order, microwave
kenaf/epoxy hybrid NFC. The mesoscale damage theory exposure time, and location of specimen in the micro-
was also used for calculating the mechanical response, wave. ANSYS was mostly utilized as a simulation
inelasticity, and stiffness degradation of Flax NFC platform. Also, several element types were used, such
[58,96,101–103]. Furthermore, Cox and Halpin–Tsai as wedge elements (C3D6), linear hexahedral elements
models has an adequate accuracy in predicting the (C3D8R), quadratic tetrahedral elements (C3D10), SHELL
tensile strength. Similarly Hirsch’s model is able to 181, Solid 95, Solid 185, Solid 186, and Solid 187, yet most
calculate the elastic modulus [58]. Hence, less error was studies analyzed NFC as a 3D solid model. Some
optimization algorithms were applied, namely, genetic
revealed while computing the elastic modulus using
algorithm, Topsis, parametric optimization, and APDL,
Halpin–Tsai approach compared to rule of mixture,
regardless of the distinct aspects optimized through the
Nairn shear lag analysis, and stress transfer [57].
aforementioned algorithms, and the implementation of
Comparing with Tsai-Wu and Tsai-Hill theories, Puck
these techniques proved its reliability and effectiveness.
and Hashin exhibit higher accuracy in predicting failure
Very few studies included the design of experiment by
criteria of NFC [101]. However, the ROM- and Tsai-based
using the Taguchi method (ANOVA) for selecting the
rules were commonly used. Hence, Halpin–Tsai ap-
combination of parameters that gives maximum load
proach can be considered as the best approach in
enduring capacity at failure, for instance, Parsad et al.
predicting micromechanical properties. In terms of
considered three factors, namely, three fiber lengths,
woven NFC, Hirsch’s model was the best analytical three CNSL percentages (5, 10, and 15%), and three fiber-
technique for predicting young’s modulus, yet Cox and to-matrix ratios (20, 30, and 40 wt%) and then utilized
Halpin–Tsai models exhibited analogous remarkable Taguchi (Design of experiments [DOE]) method to obtain
accuracy in calculating the tensile strength. John- the analysis number [105]. A significant number of
son–Champoux–Allard model was most accurate model researches indicated that predicted and experimental
for analyzing the sound absorption of NFC; Fourier’s findings were in strong agreement. Table 2 presents the
heat conduction equation was significantly convenient summary of research on numerical M&S of thermal,
to predict the thermal behavior of NFC; and Hashin’s acoustic, moisture diffusion, deflection, and aerody-
model was notably reliable in predicting the fatigue namic properties of NFCs.
criteria. Only few researches implemented optimization To date, simulation of various NFC properties are
theories and design of experiments. still limited, i.e. thermal, aerodynamic, acoustic, vibra-
In the NFC numerical analysis, most researches tend tion, moisture absorption (Table 2). However, the sound
toward using the FEA and RVEs due to the high accuracy transmission loss of few NFC was numerically studied
of this method in predicting the properties of compo- using the finite element analysis in ANSYS and ABAQUS.
sites. Some studies involved analytical theories besides However, FEA of thermal behavior considered hemp/
the numerical methods, such as ROM, Chamis model, acrylic NFC and NF bricks made from bamboo, jute, coir,
Fick’s law, Hamilton’s principle, Halpin–Tsai model, and and sisal fibers. FEA of aerodynamical properties
Hashin and Rosen model. Numerically analyzing the focused on Flax/vinyl-ester NFC.
mechanical properties of NFC was the major focus of a For instance, Haris et al. [50] inspected the noise
notable number of studies. Major natural fiber selected reduction ability of Flax/Carbon/polypropylene hybrid
was flax fiber, and epoxy matrices were mostly chosen. NFC, experimentally conducted the sound transmission
While several researches involved more than one type of loss test, and numerally used Abaqus software, where
natural fibers to develop a hybrid natural fibers eight-node acoustic brick elements (AC3D8) were uti-
composite, NFCs were hybridized with synthetic fibers lized to mesh the air volume and eight-node continuum
like E-glass. Despite the fact that composites and NFCs brick elements (C3D8R) were used for meshing the
are orthotropic, materials were mostly considered as specimen. Flax/carbon/PP and Flax/PP were considered
Table 2: Numerical M&S of thermal, acoustic, and vibration properties of NFCs
Fiber type, Epoxy/ Analytical Numerical Objective of the study Platform Boundary Analysis type Optimization algorithms/ Ref.
size and hardener analysis conditions (macromechanic/ physical experiments and
orientation micromechanical/ validation/key findings and
thermal) remarks
Flax bundle Fourier expansion Numerical MATLAB • The model was sufficiently [106]
simulation relevant to render the
morphometric factors of
the observed fibers in a
statistical sense
Flax Styrene Cartesian FEA Crystal structure • XRD, FTIR, Flexural, [107]
butadiene coordinate nanoindentation
rubber • Finite element analyses
reveal the success of
L-lysine templated coatings
Flax PE Wave FEA Dispersion curves ANSYS Lamb waves • Genetic algorithm [108]
• Tensile
• Wave FEA is more
convenient for such
analysis types
FlaxCar Hood Vinyl ester FEA Aerodynamic Nastran/ Aerodynamic • Full-scale static [109]
Patran structural test
• FEA and experimental
results showed high
agreement
Hemp car Acrylic Nonlinear transient FEA Curing Behavior COMSOL Neumann Thermal • Heat compression molding [110]
mirror heat transfer boundary • Simulation procedure is
conditions numerically valid and
stable and provides
reasonably accurate
predictions
Hemp Bio-epoxy FEA Sound ANSYS Acoustic • Shear, compression, and [81]
sandwich transmission loss Tensile
• FEA and experimental
results were in high
agreement
Hemp & e- Epoxy Life cycle analysis Static and Design Nastran • Results are promising from [111]
Finite element analysis of natural fiber composites
Jute and ramie Polyester Halpin–Tsai FEA Free undamped ANSYS Simply Vibration [112]
plies vibration supported
861
Table 2: Continued
Fiber type, Epoxy/ Analytical Numerical Objective of the study Platform Boundary Analysis type Optimization algorithms/ Ref.
862
dimensionless frequency
agreed with the literature
Bamboo, jute, Clay FEA Thermal conductivity ANSYS Thermal • Porosity, bulk density, [113]
coir & sisal water absorption, and
bricks thermal conductivity
• The model is applicable as
highest variance between
FEA and experimental
was 7.8%
Agave Epoxy and Fick’s law FEA Moisture diffusion Abaqus Moisture diffusion • Water absorption and SEM [114]
hardener • Results showed that mass
diffusion appeared to
follow Fick’s diffusion
performance in composite
specimens
Maise Polyester FEA Deflection and stress ANSYS • SEM and X-ray [115]
properties diffractometer
• FEA values are acceptable
with proper assumptions
Rice husk PE Injection Design Moldflow • Further work is required to [116]
window frame molding enhance the precision
analyses of the rice husk/
PE NFC
Areca sheath Epoxy FEA Effect of fiber length ANSYS Dynamic frequency • Fast Fourier technique [51]
25, 27 response • FEA results highly agreed
& 29 mm with were experimental
findings
B-Boron Epoxy Hamiltonian FEA Critical buckling ANSYS Simply Buckling and Vibration • Analytical and FEA results [117]
system and loads, fundamental supported were in high agreement
Symplectic frequencies and edges, Free
Finite element analysis of natural fiber composites 863
[118]
Ref.
parameters, layers’
• Findings are highly
• Dynamic structural
thermal)
MATLAB
principle
method
Epoxy
Fiber type, size and Epoxy/hardener Analytical Numerical Objective of the Platform Boundary Optimization algorithms/physical Ref.
orientation analysis study conditions experiments and validation/key
findings and remarks
Flax 46.2 WT% POM FEA RVE PBCs • Tensile, SEM [121]
(homogenized) • Results obtained from RVE and
FEA models significantly agreed
with experimental results
Flax one by one Epoxy Grillage FEA Stresses & strain Abaqus Simply • Parametric study is 5% lower in [122]
top-hat stiffened supported accuracy compared to FEA
composite plate boundary
conditions
Flax PP Maximum strain FEA Strain Abaqus • Stamping and Aramis [123]
failure criterion monitoring system
• FLC and MSF criteria can
accurately predict failure
regions in all specimens
HempNaca cowling Epoxy Maximum strain and FEA Mechanical Fluent and • Tensile, three-point bending [124]
of an acrobatic Tsai–Wu properties ANSYS) and SEM
ultra-light airplane • FEA and experimental results
were different
Hemp 30 WT% PP FEA (RVE) Mass fraction, Kebir • Tensile [125]
tensile simulation • PF approach could be
platform considered as a complementary
technique to micro-mechanical
approaches
Hemp/Jute Epoxy & Mechanical ANSYS • Tensile, flexural, impact, [126]
Hybrid30°,45° Polyester properties specific gravity, water test, and
& 90° hardness tests
• High agreement was exhibited
between FEA and experimental
results
Jute 45°–90° Epoxy FEA Tensile behavior Siemens PLM • Tensile testing and SEM [127]
NX 10.0 • Simulation outputs significantly
agreed with tensile testing
results
Jute Epoxy and (PU J-Integral (compliance FEA Tensile fracture Matlab • Bulk tensile [128]
Finite element analysis of natural fiber composites
Jute Epoxy Rule of mixiture, FEA Tensile, strain, and MENTAT • Predicting failure stress and [129]
Weibull distribution elastic modulus & MARC tensile strength were
865
Table 3: Continued
Fiber type, size and Epoxy/hardener Analytical Numerical Objective of the Platform Boundary Optimization algorithms/physical Ref.
866
significantly improved by
updating fibers’ strength with
accordance to their length
postfailure.
Jute/banana hybrid Cashew nut shell FEA Strength Solidworks, • Tensile [105]
resin ANSYS & • FEA and experimental results
Mohamad Alhijazi et al.
Fiber type, size and Epoxy/hardener Analytical Numerical Objective of the Platform Boundary Optimization algorithms/physical Ref.
orientation analysis study conditions experiments and validation/key
findings and remarks
Fiber type, size, and Epoxy/hardener Analytical Numerical objective of the Platform Boundary Optimization algorithms/physical Ref.
Fiber type, size, and Epoxy/hardener Analytical Numerical objective of the Platform Boundary Optimization algorithms/physical Ref.
orientation analysis study conditions experiments and validation/key
findings and remarks
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