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Abstract
1. Introduction
After the advent of mauveine by Henry Perkin in 1856 and subsequent commer-
cialization of synthetic dyes had replaced natural dyes, and since then consumption
and application of natural dyes for textiles got reduced substantially. In present
scenario environmental consciousness of people about natural products, renewable
nature of materials, less environmental damage and sustainability of the natural
products has further revived the use of natural dyes in dyeing of textile materials.
Natural dyes are having some inherent advantages:
• No health hazard
• No effluent generation
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
• Renewable sources
There are some technical issues and disadvantages related to the application of
natural dyes which reduced its applications that are:
Hill [1] had given his views that research work with natural dyes is inadequate,
and there is need of significant research work to explore the potentials of natural
dyes before its important application to textile substrate.
In India initially Alps Industries Ghaziabad (Uttar Pradesh, India) and later Ama
Herbals, Lucknow, and Bio Dye Goa done extensive work for industrial research
and production of natural dyes and natural dyed textiles. Textile-based handicraft
industries in many countries engaged local people to dye textile yarn with natural
dyes and weave them to produce specialty fabrics. Printing of textile fabrics with
natural dyes in India are specially done in Rajasthan and Madhya Pradesh.
Turkish carpets are recognised for their beauty made with natural dyes. The
major importers of natural dyes are the USA and the EU. In the EU the major
importers of natural dyes are France, Germany, Italy and the UK. Natural dyes have
many advantages [2] like non toxicity, eco friendliness, pleasing shade to eye and
having special aroma or freshness of shade [3]; however, natural dyes have some
disadvantages to showing poor colour reproducibility, poor or inconsistent com-
position, average washing fastness [4] and lesser availability in different regions,
which are of great concern against its revival. Moreover natural dyes are not having
any standard established dyeing [5] method. The final shade depends on the type of
mordant used in dyeing. Natural dyes are used in the dyeing of cotton [6, 7], linen
[8], wool [9, 10], silk [11, 12], nylon and polyester [13, 14] fabrics. The natural dyes
can be classified in different ways such as based on origin/source type, type of hue,
chemical structure [15, 16] and colour components. The classification of natural
dyes based on origin/source is given below:
• Vegetable origin
• Animal origin
• Mineral origin
For vegetable origin of natural dyes, the best source of natural dyes are the dif-
ferent parts of plants and trees. Most natural dyes are extracted from different parts
of plants and trees. Natural dyes and pigments are taken from the following parts of
plants/trees:
• Seed
• Root
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• Stem
• Barks
• Leaves
• Flowers
Natural dyes are having wide application in the colouration of most of the
natural fibres, e.g. cotton, linen, wool and silk fibre, and to some extant for nylon
and polyester synthetic fibre. However, the major issues for natural dyed textiles are
reproducibility of shade, non availability of well-defined standard procedure for
application and poor lasting performance of shade under water and light exposure.
To achieve good colour fastness to washing and light are also a challenge to the dyer.
Several researchers had proposed different dyeing methods and process parameters,
but still these information are inadequate, so this calls for the need of research to
develop some standard dye extraction technique and standardisation of whole pro-
cess of natural dyeing on textiles. Here there are examples of few important natural
dyes [17] which are widely used in the dyeing of textile materials, described below.
It is a very popular fruit of south India and other parts of India. The wood of the
tree is cut into small chips and crushed into dust powder and then subsequently boiled
in water to extract the dye. After mordanting treatment of dyed fabrics, yellow to
brown shades are obtained. The cotton and jute fabrics are dyed by this dye. It belongs
to the family of Moraceae. The dye consists of morin as colouring molecule (Figure 1).
The dye is obtained from the root of the plant. The turmeric root is dried,
crushed in powder form and boiled with water to extract the dye. It can be used in
the dyeing of cotton, wool, and silk. Proper mordanting treatment improves colour
fastness to wash. The brilliant yellow shade is obtained after dyeing with turmeric
natural dye. Turmeric is a rich source of phenolic compounds known as curcumi-
noids. The colouring ingredients in turmeric are called curcumin. Curcumin is
diarylheptanoid existing in keto-enol form. Turmeric is a member of Curcuma
botanical group (Figure 2).
Figure 1.
Molecular structure of morin (3,5,7,2′,4′pentahydroxy-flavone).
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Figure 2.
Molecular structure of curcumin (diarylheptanoid).
Figure 3.
Molecular structure of pelargonidin (5,5,7,4 tetrahydroxy antocyanidol).
The papery skin of onion is the main source of the dye. Onion skin is boiled to
extract the colour and subsequently can be dyed with or without mordanting the
fabric. The resulting colour is from orange to brown. It contains colouring pigments
called pelargonidin (5,5,7,4 tetrahydroxy antocyanidol). The amount of colouring
pigment present varies from 2.0 to 2.25% (Figure 3).
It is the leaf of the plant that is traditionally used in making the coloured design
on the hands of women. The leaf of the plant is dried, crushed and subsequently
boiled with water to extract the dye from leaf. The mordanted fabric gives colour
from brown to mustard yellow. This is the dispersed dye type colour; hence, polyes-
ter and nylon can be dyed by hina. However, it stains wool and silk giving a lighter
brown colour. Hina is commonly known as lawsone. The chief constituent of hina
leaves is hennotannic acid; it is a red orange pigment. Chemically hennotannic acid
is 2-hydroxy-1,4-naphthoquinone. The colouring molecules have strong substantiv-
ity for protein fibre (Figure 4).
It is the seed of the plant. The full matured plant has 0.4% colour on weight of
the plant. The plants are steeped in the water until the fermentation start. When the
hydrolysis of glucoside is completed, the liquor is separated from the plant debris.
The extract is aerated which converts indoxyl to indigotin which separates out as a
precipitate. The shade of natural indigo is difficult to reproduce exactly. The variety
of blue shade on cotton can be obtained by the application of natural Indigo. It is
kind of vat dye and hence need reductive vatting with liquid jiggery and citric acid
or dithionate.
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Figure 4.
Molecular structure of lawsone (2-hydroxyl-1,4-naphthoquinone).
Figure 5.
Molecular structure of natural indigo.
The dye is obtained from the root of the plant. The root is scrubbed, dried in
sunlight and finally boiled in the water to extract the dye in solution. The dye has red
colour. The cotton, silk and wool fibre can be dyed with madder at a temperature of
100°C for time period of 60 min, and subsequently dye solution is cooled. Bright red
shade is produced on wool and silk and red violet colour on cotton. This is a mordant-
able type of acid dye having phenolic (-OH) groups. The colouring matter in madder is
alizarin of the antharaquinone group. The root of the plant contains several polypheno-
lic compounds, which are 1,3-dihydroxyanthraquinone, 1,4-dihydroxyanthraquinone,
1,2,4-trihydroxyanthraquinone and 1,2-dihydroxyanthraquinone (Figures 6 and 7).
India is one of the biggest consumer of tea. The left over waste of tea is col-
lectable in large quantity. The extract of tea waste can be used as a natural dye in
combination with different mordants, which can produce yellowish brown to brown
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Figure 6.
Molecular structure of alizarin and purpurin.
Figure 7.
Molecular structure of 1,4-dihydroxyanthraquinone and 1,8-dihydroxyanthaquinone.
shade. This is a mordantable dye. Flavonoids, flavonols and phenolic acids are the
main colouring components in waste of the tea. Polyphenols, which are mostly
flavonols, are known as catechins with epicatechin and its derivatives.
The safflower petals are soaked in distilled water and subsequently boiled with
water for more than 2 h, and it is repeated two times. The solution is filtered and
the filtrate is vacuum dried. The obtained powder is having strength of 20–30%.
In dyeing it produces cherry red to yellowish red shade. Safflower contains natural
pigment called carthamine. The biosynthesis of carthamine takes place by chalcone
(2,4,6,4-tetrahydroxy chalcone) with two glucose molecules and that resulted in the
formation of safflor A and safflor B (Figure 8).
Aqueous extraction is used to extract the dye from sappan wood. Alkali extrac-
tion can also be used. It produces bright red colour. It produces an orange colour in
combination with turmeric and maroon shade with catechu. The sappan wood tree
is found in India, Malaysia and the Philippines. The colouring pigment is similar to
logwood. The same dye is also present in Brazil wood.
The dye is extracted from the stem of the tree. The stems are broken into small
pieces and steepened in cold water for several hours followed by boiling.
The extracted dye solution is strained. The logwood natural dye is used to produce
black shade on the wool. The logwood trees are found in Mexico, Central America
and the Caribbean islands. It is also known as compeachy wood. The colouring mat-
ter in logwood natural dye is haematoxylin, which after oxidation forms haematein
during isolation (Figures 9 and 10).
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Figure 8.
Molecular structure of carthamine (safflower).
Figure 9.
Molecular structure of haematoxylin and brazilin.
Figure 10.
Molecular structure of haematein.
The dye is extracted from the stigma of flower, which is boiled in water, and
the colour is extracted. It imparts a bright yellow colour to the textile material. The
wool, silk and cotton can be dyed with saffron. Alum mordant produces orange
yellow shade which is also called saffron yellow. This is also used as food colouring.
Saffron is a perennial plant which belongs to the Iridaceae family. The aqueous
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
extract of saffron petals contains 12% colourant. The colouring matter of saffron
contains phenolic compounds, flavonoids and anthocyanins. Anthocyanidins
(pelargonidin) is responsible for the colour in saffron petals. The oxidation of
anthocyanidins produces flavonol (Figure 11).
It is a resinous protective secretion from the insect lac which work as a pest on
a number of plants. Lac dye can be obtained by extracting stick lac (shellac) with
water and sodium carbonate solution and precipitating with lime. Lac contains a
water-soluble red dye. It produces scarlet to crimson red shade after dyeing. The
lac dye is obtained from an insect named as coccus lacca. Resin which produced by
insect is called stick lac. The lac dye contains laccaic acid A and B which are respon-
sible for the colour of the dye. The amount of colouring matter (laccaic acid) is 0.5
to 0.75% on the weight of the resin (Figures 13 and 14).
Figure 11.
Molecular structure of pelargonidin (anthocyanidin) purple and kaempferol ( flavonol) yellow.
Figure 12.
Chemical structure of granatonine.
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Figure 13.
Chemical structure of laccaic acid A.
Figure 14.
Chemical structure of laccaic acid B.
Figure 15.
Chemical structure of carminic acid.
from which natural colourant carmine is derived. Carminic acid is extracted from
female cochineal insects. The body of insect is 19–22% carminic acid (Figure 15).
Some kinds of mineral ores, red clay and ball clay can yield light colours along
with mineral salts. But colour composition is not constant and depends on source.
Two important dyes in this class are indigo blue and Tyrian purple. It occurs
as glucoside indicant in the plant. Another blue dye is woad having the same
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Figure 16.
Indigoid structure.
chemical class. The chemical structure which belongs to indigoid class is shown
in Figure 16.
Dyes that belong to this class are having anthraquinone structure and obtained
from plant and insect. The red shade is specific to this class. Madder, lac, kermes
and cochineal are some of the examples. The general chemical structure of this class
is shown in Figure 17.
2.1.4 Flavones
The dyes are having yellow shade. The natural dye weld belongs to this category.
Most of the dyes are derivatives of hydroxyl and methoxy substituted flavones or
isoflavones. The chemical structure of this class of dye is shown in Figure 19.
Figure 17.
Anthraquinoid structure.
Figure 18.
Naphthoquinone structure.
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Figure 19.
Flavones structure.
Figure 20.
Carotenoid structure.
2.1.5 Carotenoids
The natural dyes saffron and annatto belong to this class. The dye structure of
this class has long-chain conjugated double bonds. The chemical structure of this
class is as shown in Figure 20.
2.1.6 Dihydropyrans
The dyes which belong to this category are logwood and sappan wood. Logwood,
a natural dye, produces dark black shade on silk, wool and cotton.
2.1.7 Anthocyanidins
The natural dye carajurin belongs to this category. The blue and orange shades
are obtained from this class.
In this dye structure the л electron system is small, and the dye contains another
unsaturated group in conjugation to л electron system (Figure 21). The red colourant
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Figure 21.
Structure of carthamine.
Lawsone and juglon natural dye belongs to this category. Lawsone is extracted
from hina plant; the leaves also contain flavonoid colourants lutcolin. It is culti-
vated in countries like India, Africa and Australia. Naphthoquinone is present in
glycosidic [19, 20] form named as Hennosid A, B and C. The quantitative analysis
of lawsone can be performed by high-performance liquid chromatography on
reverse-phase C18 column. Chloroform extracted hina leaves were analysed by high-
performance thin layer chromatography (Figures 22 and 23).
Figure 22.
Lawsone (2-hydroxy, 1,4 naphthalene).
Figure 23.
Juglone (5-hydroxy, 1,4 naphthoquinone).
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2.2.1.2.1 Lawsone
Lawsone form 1:2 complex with Fe(II) and Mn (II) and useful in dyeing of
wool and silk fibre. The better dye uptake is obtained at pH 3.0. Agarwal et al.
[21] studied the effect of different mordants and different mordanting methods to
get the different shades. Hina can be used for dyeing of cotton, polyester, polyam-
ide and cellulose triacetate as the structure of dye molecules are similar to disperse
dyes [22–24].
2.2.1.2.2 Juglone
2.2.1.3 Antharaquinone
It possess biggest group of anthraquinone dyes. Rhubarb (CI Natural Yellow 23)
is extracted from the root of the plant. The extracted dye contains emodin, chryso-
phenol, aloe emodin and pyscion (Figure 24). Rhubarb extract is used in dyeing of
wool fibre [25]. It produces yellow to orange shade after mordanting with alum. The
mordanting treatment improves light fastness of dyed materials.
Natural dye alizarin, pseudo purpurin and purpurin (Figure 25) belongs to plant
of Rubiaceae family and has an anthraquinone structure [26]. The dye is obtained
from the root of plant.
Madder (C.I Natural Red 8) natural dye produces red colourant; the cultivation
of madder is done as a source material for red colour in Europe, Asia and Northern
and Southern America. The dyestuff is extracted from the dried roots of the plant.
The roots of the plant contain 2–3.0% of di- and tri-hydroxyl anthraquinone
glucosides.
Figure 24.
Different representative structurers of anthraquinone group-based dye molecules.
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Figure 25.
Structures of alizarin, pseudo purpurin and purpurin.
Figure 26.
Structure of β-carotene.
2.2.2 Carotenoids
Carotenoids are red, yellow and orange pigments present in plants and animals
[17]. It has a polyisoprenoid structure with a series of centrally located conjugated
bonds. The bright colours of many fruits and vegetables are due to carotenoids.
Carotenoids are polyisoprenoid structure (Figure 26) which contain conjugated
double bonds, which acts as chromophore and responsible for characteristic absorp-
tion spectra. Carotenoids are divided into two parts:
a. Hydrocarbon carotenoid
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2.2.2.2 Anthocyanins
Anthocyanins are found in fruits and vegetables; some are grape wine, sweet and
sour cherries, red cabbage, hibiscus and different varieties of oranges. There are more
than 500 varieties of anthocyanins that produces red, pink, violet and orange colours.
There are some important anthocyanins which are cyaniding, delphinidin, pelar-
gonidin, malvidin, peonidin and petunidin. Many plants besides anthocyanins also
contain quercetin and chlorophylls, and the resulted colour is a mixture of all these.
Violet and purple colours were generally obtained from molluscs and shellfish,
and they were source of dyestuff from ancient to the beginning of the Middle Ages.
Royale purple and Tyrian purple were the name of the colour obtained originally
from molluscs [27]. Lichens and mushrooms are source of natural dyes, and they
produce violet and purple colours. Lichens are found in coastal areas and were
easier to collect. The dyeing methods with lichens are easy; however, disadvantage
associated with lichens is poor light fastness. Therefore, the dyeing of lichens
are limited to cheap quality fabrics. Fungi are also used for dyeing of textiles. In
Figure 27.
Structure of anthocyanins.
Figure 28.
Structure of quercetin.
15
Chemistry and Technology of Natural and Synthetic Dyes and Pigments
America and India, red colour is obtained from fungus Echinodontium tinctorium. In
Italy and France, fungi obtained from Polyporales were used to dye the wool.
The colourants in lichens and fungi are benzoquinone derivatives, especially
terphenylquinone. Some of these species possess compounds such as Sarcodon,
Phellodon, Hydnellum and Thelephora [28, 29]. Orchil and litmus are the colourants
that are responsible for the colour in lichens. The lichens’ colour are produced
through pre-compounds of orchil and litmus by consecutive enzymatic, hydro-
lysation, decarboxylation and oxidation [30] reactions, respectively. Then some
pre-compounds are lecanoric acid, atranorin and gyrophoric acid which take part in
the formation of orchil and litmus as shown in Figure 29.
In the past, the extraction of colourants from lichens were performed by keeping
the lichens in water with ammonia for several days. The reaction occurred through
enzymatic hydrolysis in which non coloured compounds such as lecanoric acid are
converted into orcinol by hydrolysis and decarboxylation. Orcinol after oxidation
forms purple orceins or litmus. The colour of both litmus and orchil depend on the
pH of the solution [30]. In acidic pH dyestuff forms red cation, and in basic pH, it
forms bluish violet anion. The lichens which belong to species Parmelia, Xanthoria
parietina, Ochrolechia tartarea and Lasallia pustulata are capable to produce yel-
lowish, brownish and reddish brown colours in dyeing of wool with lichens [31].
The dyeing is done by boiling the wool with lichen solution either premordanted or
without mordanted wool in presence of ammonia.
The mushrooms which belongs to species Sarcodon, Phellodon and Hydlnellum
contain terphenylquinone compounds as a main colourants which produce blue
Figure 29.
Structures of different colourants occurring in fungi and lichens.
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2.2.4 Tannins
Tannins are polymeric polyphenols with typical aromatic ring structure with
hydroxyl constituents and have relatively high molecular weight. In plants two
different groups of tannins are found, (a) hydrolysable tannins and (b) proantho-
cyanidins (condensed tannin) [32, 33]. Tannins are present in plant cell and are
concentrated in epidermal tissues. Tannins are found in wood, leaves, buds, stems,
florals and roots [34]. The hydrolysable tannins are concentrated in the roots of
several plants. The plants are the source of different variety of tannins. The three
major tannins (hydrolysable tannins) are grouped as gallotannins [35] or ellagitan-
nins and which are gallic acid or ellagic acids. The most widespread gallotannins
are pentagalloyl glucose. Ellagitannins are esters of hexahydroxydiphenic acids.
Gallic acid and hexahydroxydiphenic acid occur together in some hydrolysable
tannins [36].
Condensed tannins are polymers of 15-carbon polyhydroxyflavan-3-ol
monomer units such as (−) epicatechin or (+) catechin. The complex chemical
nature of tannins makes the biosynthesis and polymerisation a difficult task;
however, there are some established pathways for bio synthesis. The precursor
for biosynthesis of hydrolysable tannins is shikimic acid. The direct aromatiza-
tion of 3-dehydroshikimic acid produces gallic acid, which upon esterification
forms polyol.
The bio synthesis of condensed tannins occurs through two different ways (a)
by phenylpropanoid and (b) by polyketide. The polyketide pathway takes malonyl
moieties for aromatic ring formation in flavonoid biosynthesis. The phenylpro-
panoid pathway takes aromatic amino acid, L-phenylalanine, which is non-oxida-
tively deaminated to E-cinnamate by phenylalanine ammonia-lyase.
The classification of natural dyes are also done according to the hue of the
colour. Some important natural dyes giving primary and secondary colours are:
a. Red: Colour index has 32 red natural dyes. The prominent members are mad-
dar, manjistha, Brazil wood, Morinda, cochineal and lac dyes.
b. Blue: There are four natural blue dyes. Some prominent colours are indigo,
Kumbh and flowers of Japanese Tsuykusa. Natural indigo blue is known from
very ancient time to dye cotton and wool.
c. Yellow: There are 28 yellow natural dyes available which are used in dyeing of
wool, silk and cotton. Prominent examples are barberry, tesu flowers, Kamala,
turmeric and marigold.
d.Green: Plants that yield green natural colour are very rare; they are made by
mixing yellow and blue primary colours. Woad and Indigo produce green
colour.
e. Black and brown: There are six black natural dyes. Cutch is used to produce
brown shade; for getting black shade lac, carbon and caramel are used.
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
f. Orange: Natural dyes which produce red and yellow colour are used to produce
orange shade. Barbeny and annatto are the examples of orange colour.
b. Direct dyes: The natural dyes which are water soluble and have a long and
planar molecular structure and presence of conjugated (single and double
bonds) bonds can be applied by direct dyeing method. The dye molecules may
contain amino, hydroxyl and sulphonic groups. Turmeric, Harda, pomegranate
rind and annatto can be applied by direct dyeing method. Common salt is used
to get better exhaustion of dyes. The dyeing temperature is kept at 100°C
c. Acid dyes: The dye molecules possess sulphonic or carboxylic groups in their
structure, which produce affinity for wool and silk fibre. The dyeing is done at
acidic pH of 4.5–5.5. After dyeing the fastness improvement is done with tannic
acid. The dyeing of wool and silk with saffron is done by acid dyeing method.
The presence of common salt in dye bath produces levelling effect
d. Basic dyes: The dye molecules produce coloured cation after dissolution in the
water at acidic pH. The dye molecules contain –NH2 groups and react with
–COOH groups of wool and silk. The dye bath pH is kept 4–5 by adding acetic
acid
The amount of natural dyes present in natural products are very less [11, 37].
They need specific technique to remove dye from their original source. Here there
are some methods which are suitable for extraction of natural dyes from their
source materials [28]; the different extraction methods are as follows:
In this method, the dye containing materials are broken into small pieces or
powdered and then soaked in water overnight. It is boiled and filtered to remove
non-dye materials. Sometimes trickling filters are also used to remove fine impuri-
ties. The disadvantages of this technique are that during boiling, some of the dye
decompose. Therefore, those dyes which do not decompose at boiling temperature
are suitable by this method. The molecules should be water soluble.
Most of the natural dyes are glycosides; they can be extracted under acidic or
alkaline conditions. Acidic hydrolysis method is used in extraction of tesu natural
dye from tesu flower. Alkaline solution are suitable for those dyes which contain
phenolic groups in their structure. Dyes from annatto seeds can be extracted by this
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method. The extraction of lac dye from lac insect and red dye from safflower is also
done by this method.
Microwave and ultrasonic waves are helpful in extraction of natural dyes. This
technique is having several advantages over aqueous extraction. In this technique
less quantity of solvent (water) is required in extraction. The treatment is done
at lower temperature and less time as compared to aqueous extraction. Ultrasonic
and microwaves are sent in aqueous solution of natural dye, which accelerate the
extraction process.
3.4 By fermentation
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
The value of the wavelength of the maximum absorption for a particular dye
depends on the chemical constitution of the dye molecules which is variable and
depends on the growth environment of a particular natural dye. The characterisa-
tion of a particular dye is helpful in deciding the hue of the dye.
5. Theory of dyeing
Natural dyes are very suitable for dyeing of protein fibres as compared to cel-
lulosic fibres. Synthetic fibres which contain polar groups such as nylon, acrylic
and viscose are also accessible to natural dyes. Natural dyes are thermo unstable
and have poor chemical stability, which make the natural dyes unfit for dyeing
at high temperature and pressure. The presence of hydrogen bond and Van der
Waals force of attraction play important role in the fixation of natural dyes on the
fibre. Natural dyes are having poor exhaustion value due to subdued affinity for
fibre materials, so to increase the exhaustion of dyes, common salt/Glauber’s salt
are added in the dye bath. The isotherm of the natural dyes sorption obeys Nernst
isotherm [17, 53, 54].
Natural dyes are having poor affinity and substantivity [55, 56] for cellulosic
fibres such as cotton and viscose. The absence of reactive groups in fibres and dyes
does not allow for bond formation, so they need mordanting treatment to fix the dye
on fibre surface. Protein fibres are having bond-forming groups in fibre structure,
and the presence of carboxylic groups in natural dyes provides opportunity for
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Figure 30.
Sorption isotherm of dyeing of silk fabric (without mordant) with eucalyptus leaves extract at three different
temperature 30, 60 and 90°C [17].
bonding and gets bonded with fibre and shows good fastness properties. Natural dyes
are having smaller molecular size, and they are not having conjugated linear structure
[57]. Therefore, natural dyes are having inferior exhaustion behaviour. Sometimes
salt sodium chloride is also used to improve the dye exhaustion % (Figure 30).
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Chemistry and Technology of Natural and Synthetic Dyes and Pigments
shade in dyeing of cellulosic fibre. The mordanting treatment improves the washing
fastness of dyed samples. There are three methods of mordanting [44, 45].
In the state of Maharashtra, Gujrat and Rajasthan [59], the people follow
conventional method of dyeing of cotton fabric with natural dyes which may be
explained with the following process sequences. The fabric is pretreated before
dyeing to get the absorbency. The grey fabrics are given dunging treatment followed
by washing. The bleaching treatment is given to make the fabric white, after that
it is steamed and stepped into alkaline solution, and finally rinsing and washing
treatment is given. After thorough pretreatment the fabric is soaked into solution
of harda/myrobolan and dried. The dried fabric is premordanted with alum and
subsequently dipped into natural dye solution at boiling temperature. After dyeing
the fabric is given washing and rinsing treatment and dried in the sun light. Water is
sprayed on the fabric to brighten the shade. The process is repeated 2 to 4 days. The
dyeing method differs from place to place. Here are some examples:
6.1.1 In Bengal
The commonly used natural dyes are haldi, babul, madder, pomegranate rind
and marigold [59]. In the dyeing of fabric with sappan wood, the fabric is dipped
in aqueous extract of sappan wood with or without alum solution and boiled for
2–3 hours. In the dyeing of Indian madder, the madder is extracted either from the
stem or root and boiled with water to extract the natural colourants. The pretreated
fabric is boiled with dye extract solution. Mordanting treatment may be given either
before dyeing or after dyeing with alum solution.
6.1.2 In Orissa
The sappan wood chips are boiled with alum and turmeric and after boiling it
was cooled. In cooled solution of dye, the fabric materials are kept for 3–4 h. It is
a premordanting process. At some places the cold solution of natural dye is taken
with sufficient quantity of water, and the fabric is dipped in cold solution for 24 h
and finally boiled for 2 h.
The application of natural indigo on cotton fabric is done by two methods which
are called Khari Mat and Mitha Mat.
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Fundamentals of Natural Dyes and Its Application on Textile Substrates
DOI: http://dx.doi.org/10.5772/intechopen.89964
4 lb. of lime is added. After 4–5 days natural indigo dye became fully soluble.
During application this mitha vat is added with old mitha vat with continuous
string. The fabric is dyed in the dissolved indigo dye solution at temperature
of 50–60°C.
• Temperature of dyeing = 70–100°C
Wool and silk are protein fibre; both fibres have complex chemical structure and
susceptible to alkali treatment. Alkaline pH of aqueous solution damage the fibre.
At isoelectric pH of 5.0, the wool is neutral and the silk is slightly positive. The wool
and silk can be dyed with natural dyes through premordanting or after mordanting.
Mordanting is done with tannin-rich natural source chemical like harda or metal
salt aluminium sulphate or ferrous sulphate.
In premordanting, the fabric is treated with either harda or metal salt aluminium
sulphate (single or double) with 5–20% (on weight of the material) mordant con-
centration at temperature of 80–90°C for 30–40 min. The M:L ratio is kept 1:5–1:20.
After mordanting, drying treatment may be given and subsequently dipped in dye
bath containing aqueous natural dye solution. The following dyeing parameters
were maintained:
• Temperature of dyeing = 80–90°C.
• Time of dyeing = 50–60 min.
23
Chemistry and Technology of Natural and Synthetic Dyes and Pigments
Different synthetic fibres like nylon, polyester and acrylic can be dyed with
natural dyes like onion skin extract, babool bark extract and hina. The dyeing
can be done either by padding (cold pad batch) method or exhaust method with
or without mordanting. Dyeing is carried out at acidic pH. High-temperature
high-pressure dyeing gives better results in terms of colour strength than other
dyeing methods.
Natural dyes are having poor affinity and substantivity for textile materials. The
bonding groups are not present in natural dyes, due to that most of the natural dyes
are having poor washing fastness. The fixation of natural dyes on textile materials
can be done with the help of mordanting agents. Mordanting agents are dyeing
auxiliaries and are salts (chlorides and sulphates) of heavy metals. The heavy metals
Al, Cr, Cu and Sn are having vacant d orbitals and easily make coordinate bonds
with natural dyes and fibre-active sites. The formed complex has bathochromic and
hyperchromic shift. There are different types of mordanting agents such as metallic
mordants, tannins and tannic acid and oil mordants. The different heavy metal salts
work as complexing agent and chelate with natural dye colourants. Some metallic
salts are toxic in nature, but even after that, they are having application in fixation
of natural dyes. The different mordanting agents are:
a. Most controversial are lead salts and chromates (potassium, sodium, ammo-
nium dichromate).
b. The salt SnCl2 also works as mordant. It is water soluble, having reducing agent
properties. It is toxic in nature.
d.Tannins are poly phenolic compounds and able to form complexes with metals
and bind with organic substances such as proteins, alkaloids and carbohy-
drates. The tannins are also called bio mordants. Tannins can be used either
alone or in association with metal salts. The phenolic groups of tannins can
form effective bonds with fibre and natural dye molecules.
Metal salts of aluminium, chromium, iron and copper are used as a mordants.
The important mordants are potassium dichromate, ferrous sulphate, copper
sulphate, stannous chloride and stannic chloride.
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Fundamentals of Natural Dyes and Its Application on Textile Substrates
DOI: http://dx.doi.org/10.5772/intechopen.89964
Tannins are obtained from the excretions of bark and other parts, e.g. leaves
and fruits of the plant. Extractions are either used directly or in concentrated form.
Large number of tannin containing substances are employed as a mordant in textile
fibre dyeing.
Oil mordants are used in dyeing of madder. Oil mordants make a complex with
alum used in mordanting treatment. Metal atom combined with carboxylic groups
of oil and bound metal then makes bond with the dye molecules, and in this way,
superior wash fastness can be achieved.
c. After mordanting: In after mordanting treatment [53, 54], the dyeing of fabric
is done first; after that in the same bath mordanting compounds are added.
The temperature of chroming is 80–90°C. after chroming, the temperature is
dropped to 60°C, and goods are run for 15 minutes after that liquor is drained
The application of natural dyes on cellulosic materials are done by the pad-dry-
washing and pad-dry-steaming-washing method. High-temperature curing is not
suggested as dye molecules are susceptible to decompose. Fibre and yarn dyeing can
also be done with natural dyes similar to synthetic dye application.
25
Chemistry and Technology of Natural and Synthetic Dyes and Pigments
in natural dyeing started to decrease. The different fastness properties of dyes show
the resistance of dyes towards different external environment in which fabric con-
taining dyes are exposed. The fastness properties of dyes depend on the structure
of dyes, exposure on the environment and fastness improvers and type of mordant
used. There is need to explore some natural after treatment agents to improve the
light and washing fastness.
The light fastness of natural dyes is poor to medium. The poor light fastness
is due to chromophoric change in dye structure after absorption of light. The
chromophoric groups are not very strong to dissipate the energy absorbed through
resonance. Cook [60] had reported a comprehensive review on light fastness
improvement of dyed textile fibres. He studied the use of tannin related after
treatments on mordantable dyes to be used in cotton dyeing for improving light
and wash fastness, and his findings were useful in improving fastness properties of
natural dyed fabrics. Natural dyes have poor light stability as compared to synthetic
dyes. Padfield and Landi [61] observed the light fastness of wool dyed with nine
natural dyes such as:
a. Yellow dyes (old fustic and Persian berries), light fastness rating 1–2
b. Reds (cochineal with tin mordent, alizarin with alum mordant, lac with tin
mordant), rating 3–4
Mordants highly influence the light fastness of natural dyes. Turmeric, fustic
and marigold dyes faded more than any other yellow dyes; however, the application
of tin and alum mordants causes more fading than chrome, iron and copper. This
shows the dependency of fastness properties of natural dyes on the type of mor-
dants. Samanta et al. [62] reported the light fastness improvement in natural dyes
applied on jute fabric by 1% benzotriazole. The biggest challenge in natural dyeing
for colour fastness is related with light fastness. The choice of suitable mordent will
improve the light stability except some iron salts which lead to shift in the resulting
colour. Textile auxiliaries also improve fastness properties. To improve the light
stability of natural dyes, Lee [63] commended an UV absorber on protein fibre. Oda
[18] suggest singlet oxygen quenchers to improve the light fastness rating. Mussak
[64] discussed light-induced photo degradation process of natural dyes. Several
attempts were made to improve the light fastness of different textile fabrics dyed
with natural dyes out of which some are [65–67]:
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Fundamentals of Natural Dyes and Its Application on Textile Substrates
DOI: http://dx.doi.org/10.5772/intechopen.89964
The washing fastness of natural dyes is poor to medium. The bonding of dye with
fibre is very poor, and due to that dyes are not very fast with detergent solutions. Duff
et al. [29] studied the effect of alkalinity of washing solution in washing of natural dyes
dyed fabrics. The alkaline pH of the detergent solution changes the colour value in terms
of the hue and value. Logwood and indigo are having good fastness value as compared
to others. The mordanting treatment improves the washing fastness of dyes. Samanta
et al. [68] reported some improvement in washing fastness by use of fixing agent.
The rubbing fastness of most of the natural dyes are moderate to good. Samanta
et al. [8, 58] reported that jackfruit wood, manjistha, red sandal wood, babool and
marigold having good rubbing fastness on jute and cotton fabric.
UV-protected fabrics are required to protect the skin and body of the human
being from sunburns, tannings, premature skin burns and skin ageing. Researchers
had done the work on to produce fabrics which had sun-protecting effect by the
application of natural dyes in dyeing. Sarkar [69] evaluated ultraviolet protection
factor (UPF) value of cotton fabric dyed with madder, indigo and cochineal with
reference to fabric parameters. Grifani [70, 71] studied the effect of natural dyes
on cotton, flax, hemp and ramie and got good results. Metallic mordants [72]
have potential to improve the UPF value of wool, silk and cotton. Orange peel
extract natural dye applied on wool increased the UPF value of dyed wool fabric
considerably.
Cellulosic materials and woollen are susceptible to moth and fungus attack in
humid and warm conditions. Koto et al. [73] studied the effect of natural dyes on
wool. The anthraquinone-based natural dyes cochineal, indigo and madder are able
to produce insect proof and repellent fabric when used as a dyes in dyeing of wool.
• Natural dyes due to its unique character of natural origin are known as eco-
friendly dyestuff; however the bonding of dye molecules with fibre-active
sites are very poor, and they need some bridging chemicals to anchor the
dye molecules with fibre, and mordanting agents are helpful in bridging the
dye molecules with fibre. The synthetic mordanting agents are not very eco
friendly, and some are toxic which depress the efficacy of natural dyes and
sometime become matter of debate.
• Natural dye does not have any shade card to match the samples or reproducing
the shade. So there is need of collection of spectral data of natural dyes so that
any shade can be reproduced.
27
Chemistry and Technology of Natural and Synthetic Dyes and Pigments
• There is need of awareness about natural dyes dyed fabric in people so that it
can be popular in big way. and due to that demand and consumption of natural
dyed fabric will increase.
• Natural dyes are costly as compared to synthetic dyes. So some research work
should be done to reduce the cost of production.
• There must be some very strong research and development work to improve
the quality of natural dyes in terms of low cost, use of natural mordent and
widespread applications.
Acknowledgements
I am very thankful to Prof. A.K. Samanta for inspiring me and giving very excel-
lent suggestions for preparing this review paper. I am very thankful to the editor for
his remarkable patience and monitoring.
Author details
Virendra Kumar Gupta
M.L.V. Textile and Engineering College, Bhilwara, Rajasthan, India
© 2019 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms
of the Creative Commons Attribution License (http://creativecommons.org/licenses/
by/3.0), which permits unrestricted use, distribution, and reproduction in any medium,
provided the original work is properly cited.
28
Fundamentals of Natural Dyes and Its Application on Textile Substrates
DOI: http://dx.doi.org/10.5772/intechopen.89964
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