Risk Analysis and Assessment Methodologies in Work Sites
Risk Analysis and Assessment Methodologies in Work Sites
a r t i c l e i n f o a b s t r a c t
Article history: The objective of this work is to determine and study, analyze and elaborate, classify and categorize the
Received 1 November 2010 main risk analysis and risk-assessment methods and techniques by reviewing the scientific literature.
Received in revised form The paper consists of two parts: a) the investigation, presentation and elaboration of the main risk-
17 February 2011
assessment methodologies and b) the statistical analysis, classification, and comparative study of the
Accepted 8 March 2011
corresponding scientific papers published by six representative scientific journals of Elsevier B.V.
covering the decade 2000e2009. The scientific literature reviewing showed that the risk analysis and
Keywords:
assessment techniques are classified into three main categories: (a) the qualitative, (b) the quantitative,
Risk analysis
Risk assessment
and (c) the hybrid techniques (qualitativeequantitative, semi-quantitative). The qualitative techniques
Risk estimation are based both on analytical estimation processes, and on the safety managerseengineers ability.
Risk-assessment methodologies According to quantitative techniques, the risk can be considered as a quantity, which can be estimated
Risk-assessment reviewing and expressed by a mathematical relation, under the help of real accidents’ data recorded in a work site.
Qualitative The hybrid techniques, present a great complexity due to their ad hoc character that prevents a wide
Quantitative spreading. The statistical analysis shows that the quantitative methods present the highest relative
Hybrid techniques frequency (65.63%) while the qualitative a lower one (27.68%). Furthermore the hybrid methods remain
constantly at a very low level (6.70%) during the entire processing period.
Ó 2011 Elsevier Ltd. All rights reserved.
0950-4230/$ e see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jlp.2011.03.004
478 P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523
of human activities on systems with hazardous characteristics (van main risk analysis and assessment methodologies. Below, we
Duijne, Aken, & Schouten, 2008) and constitutes a needful tool for present an overview of them having in mind this classification.
the safety policy of a company. The diversity in risk analysis
procedures is such that there are many appropriate techniques for 2.1. Qualitative techniques
any circumstance and the choice has become more a matter of taste
(Reniers et al., 2005; Rouvroye & van den Bliek, 2002). We can a) Checklists: Checklist analysis is a systematic evaluation against
consider the risk as a quantity, which can be measured and pre-established criteria in the form of one or more checklists,
expressed by a mathematical relation, under the help of real acci- which are enumeration of questions about operation, organi-
dents’ data (Marhavilas & Koulouriotis, 2007, 2008; Marhavilas, zation, maintenance and other areas of installation safety
Koulouriotis, & Voulgaridou, 2009). concern and represent the simplest method used for hazard
The objective of this work is to determine and study, classify and identification. A brief summary of its characteristics is as
categorize, analyze and overview, the main risk analysis and follows: (i) It is a systematic approach built on the historical
assessment (RAA) methods and techniques by reviewing the knowledge included in checklist questions, (ii) It is applicable
scientific literature. The paper consists of two parts: a) the to any activity or system, including equipment issues and
presentation of the main risk-assessment methodologies and human factors issues, (iii) It is generally performed by an
b) the statistical analysis, classification, and elaboration of the individual trained to understand the checklist questions, or
corresponding scientific papers published by Elsevier B.V. covering sometimes by a small group, (iv) It is based mostly on inter-
the last decade. views, documentation reviews, and field inspections, (v) It
generates qualitative lists of conformance and non-confor-
2. An overview of risk analysis and assessment techniques mance determinations with recommendations for correcting
non-conformances, (vi) The quality of evaluation is determined
The procedure of reviewing the scientific literature, revealed primarily by the experience of people creating the checklists
a plethora of published technical articles on safety, and risk analysis and the training of the checklist users, (vii) It is used for high-
referred to many different fields, like engineering, medicine, level or detailed analysis, including root cause analysis, (viii) It
chemistry, biology, agronomics, etc. These articles address concepts, is used most often to guide boarding teams through inspection
tools, technologies, and methodologies that have been developed of critical vessel systems, (ix) It is also used as a supplement to
and practiced in such areas as planning, design, development, or integral part of another method, especially what-if-analysis,
system integration, prototyping, and construction of physical infra- to address specific requirements. Although checklist analysis is
structure; in reliability, quality control, and maintenance. Further- highly effective in identifying various system hazards, this
more, our reviewing shows that the risk analysis and assessment technique has two key limitations: (a) The structure of check-
(RAA) techniques are classified into three main categories: (a) the list analysis relies exclusively on the knowledge built into the
qualitative, (b) the quantitative, and (c) the hybrid techniques checklists to identify potential problems. If the checklist does
(qualitativeequantitative, semi-quantitative). The qualitative tech- not address a key issue, the analysis is likely to overlook
niques are based both on analytical estimation processes, and on the potentially important weaknesses. (b) Traditionally provides
safety managerseengineers ability. According to quantitative tech- only qualitative information. Most checklist reviews produce
niques, the risk can be considered as a quantity, which can be esti- only qualitative results, with no quantitative estimates of risk-
mated and expressed by a mathematical relation, under the help of related characteristics. This simplistic approach offers great
real accidents’ data recorded in a work site. The hybrid techniques, value for minimal investment, but it can answer more
present a great complexity due to their ad hoc character that complicated risk-related questions only if some degree of
prevents a wide spreading. Fig. 1 illustrates the classification of the quantification is added, possibly with a relative ranking/risk
STEP technique
QADS
HAZOP
CREA method
PEA method
WRA
Fig. 1. It is presented the classification of the main risk analysis and assessment (RAA) methodologies.
P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523 479
indexing approach (Arvanitogeorgos, 1999; Ayyub, 2003; appropriate design criteria, operating conditions and proce-
Harms-Ringdahl, 2001; Marhavilas et al., 2009; Reniers et al., dures, safety measures and related risk-management programs.
2005; http://www.oshatrain.org). The result of an audit is a report that provides corporate
b) What-if-analysis: It is an approach that (1) uses broad, loosely management with an overview of the level of performance for
structured questioning to postulate potential upsets that may various safety aspects of operations. Reporting results should
result in accidents or system performance problems and make reasonable recommendations and suggestions about
(2) determines what things can go wrong and judges the safety procedure improvements and safety awareness of oper-
consequences of those situations occurring (Ayyub, 2003; ating personnel (Harms-Ringdahl, 2001; Reniers et al., 2005).
Doerr, 1991; Reniers et al., 2005). The main characteristics of d) Task Analysis (TA): This process analyzes the way that people
the technique are briefly summarized as follows: perform the tasks in their work environment and how these
It is a systematic, but loosely structured, assessment, relying tasks are refined into subtasks and describes how the operators
on a team of experts to generate a comprehensive review interact both with the system itself and with other personnel in
and to ensure that appropriate safeguards are in place. that system. It can be used to create a detailed picture of human
Typically is performed by one or more teams with diverse involvement using all the information necessary for an analysis
backgrounds and experience that participate in group in an adequate degree of details (Brauchler & Landau, 1998;
review meetings of documentation and field inspections. Doytchev & Szwillus, 2008; Kirwan, 1994; Kontogiannis,
It is applicable to any activity or system. 2003; Landau, Rohmert, & Brauchler, 1998). Task analysis
It is used as a high-level or detailed risk-assessment involves the study of activities and communications under-
technique. taken by operators and their teams in order to achieve a system
It generates qualitative descriptions of potential problems, goal. The result of a task analysis is a Task Model. The task
in the form of questions and responses, as well as lists of analysis process usually involves three phases: (i) collection of
recommendations for preventing problems. data about human interventions and system demands,
The quality of the evaluation depends on the quality of the (ii) representation of those data in a comprehensible format or
documentation, the training of the review team leader, and graph, and (iii) comparison between system demands and
the experience of the review teams. operator capabilities. The primary objective of task analysis is
It is generally applicable for almost every type of risk- to ensure compatibility between system demands and operator
assessment application, especially those dominated by capabilities, and if necessary, to alter those demands so that the
relatively simple failure scenarios. task is adapted to the person. A widely used form of task
Occasionally it is used alone, but most often is used to analysis is the hierarchical task analysis (HTA). Through its
supplement other, more structured techniques (especially hierarchical approach it provides a well-structured overview of
checklist analysis). the work processes even in realistically sized examples. HTA is
an easy to use method of gathering and organizing information
The procedure for performing a what-if-analysis consists of the about human activities and human interaction, and enables the
following seven steps: analyst to find safety-critical tasks. It is time-consuming in case
of complex tasks and requires the cooperation of experts from
We specify and clearly define the boundaries for which risk- the application domain, knowledgeable about the task opera-
related information is needed. tion conditions. Other analysis techniques are the Tabular Task
We specify the problems of interest that the analysis will Analysis, Timeline Analysis, Operator Action Event Trees, the
address (safety problems, environmental issues, economic GOMS-methods (Goals, Operators, Methods, and Selection
impacts, etc.). Rules), Critical Action and Decision Evaluation Technique etc
We subdivide the subject into its major elements (e.g. locations (Brauchler & Landau, 1998; Landau et al., 1998).
on the waterway, tasks, or subsystems), so that the analysis will e) The Sequentially Timed Event Plotting (STEP) technique: It
begin at this level. provides a valuable overview of the timing and sequence of
We generate “what-if” questions for each element of the events/actions that contributed to the accident, or in other
activity or system. words, a reconstruction of the harm process by plotting the
We respond to each of the “what-if” questions and develop sequence of events that contributed to the accident. The main
recommendations for improvements wherever the risk of concepts in STEP are the initiation of the accident through an
potential problems seems uncomfortable or unnecessary. event or change that disrupted the technical system, the agents
We further subdivide the elements of the activity or system, if which intervene to control the system and the elementary
it is necessary or more detailed analysis is desired. The section “event building blocks”. The analysts construct an STEP work-
of some elements into successively finer levels of resolution sheet which charts the evolution of events and system inter-
until further subdivision will (1) provide no more valuable ventions (on the horizontal axis) performed by the agents (on
information or (2) exceed the organization’s control or influ- the vertical axis). Subsequently, they identify the main events/
ence to make improvements. Generally, the goal is to minimize actions that contributed to the accident and construct their
the level of resolution necessary for a risk assessment. “event building blocks” which contain the following informa-
We use the results in decision-making. So we evaluate tion: a) the time at which the event started, b) the duration of
recommendations from the analysis and implement those that the event, c) the agent which caused the event, d) the
will bring more benefits than they will cost in the life cycle of description of the event, and e) the name of the source which
the activity or system. offered this information. In the second stage, the events are
c) Safety audits: They are procedures by which operational safety interconnected with arrows. All events should have incoming
programs of an installation, a process or a plant are inspected. and outgoing arrows which show “precede” and “follow”
They identify equipment conditions or operating procedures relationships between events. Converging arrows show
that could lead to a casualty or result in property damage or dependencies between events while divergent arrows show
environmental impacts (Ayyub, 2003). An auditor or an audit the impact on following events (Hendrick & Benner, 1987;
team reviews critical features to verify the implementation of Kontogiannis, Leopoulos, & Marmaras, 2000).
480 P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523
f) The HAZOP method (Hazard and Operability study): It is It is typically performed by a multidisciplinary team
a formalized methodology to identify and document hazards It is applicable to any system or procedure
through imaginative thinking. It involves a very systematic It is used most as a system-level risk-assessment technique
examination of design documents that describe the installation It generates primarily qualitative results, although some
or the facility under investigation. The study is performed by basic quantification is possible
a multidisciplinary team, analytically examining design intent
deviations. The HAZOP analysis technique uses a systematic
process to (1) identify possible deviations from normal opera- 3. Quantitative techniques
tions and (2) ensure that appropriate safeguards are in place to
help prevent accidents. The basic principle of HAZOP study is g) The proportional risk-assessment (PRAT) technique: This technique
that hazards arise in a plant due to deviations from normal (Ayyub, 2003; Fine & Kinney, 1971; Marhavilas & Koulouriotis,
behavior. In HAZOP study, process piping and instrument 2007, 2008) uses a proportional formula for calculating the
diagrams (PIDs) are examined systematically by a group of quantified risk due to hazard. The risk is calculated considering
experts (HAZOP team), and the abnormal causes and adverse the potential consequences of an accident, the exposure factor
consequences for all possible deviations from normal operation and the probability factor. More specifically a quantitative
that could arise are found for every section of the plant. Thus, the calculation of the risk, can be given with the following propor-
potential problems in the process plant are identified. The tional relation (Marhavilas & Koulouriotis, 2008):
HAZOP team is a multidisciplinary team of experts who have
extensive knowledge on design, operation, and maintenance of R ¼ P$S$F
the process plants. Generally, a team of six members consisting
where: R: the Risk; P: the Probability Factor; S: the Severity of Harm
of team leader, process engineer, operation representative,
Factor; F: the Frequency (or the Exposure) Factor.
safety representative, control system engineer, and maintenance
The above relation provides a logical system for safety
engineer is recommended for the study. The HAZOP team
management to set priorities for attention to hazardous situa-
members try to imagine ways in which hazards and operating
tions. The validity of these priorities or these decisions is obvi-
problems might arise in a process plant. To cover all the possible
ously a function of the validity of the estimates of the
malfunctions in the plant, the HAZOP study team members use
parameters P, S and F, and these estimates, apparently very
a set of ‘guide words’ for generating the process variable devi-
simple, require the collection of information, the visit of the
ations to be considered in the HAZOP study. The sets of guide
workplaces and the discussion with the workers about their
words that are often used are NONE, MORE OF, LESS OF, PART OF,
activities (Reniers et al., 2005). The participation of the workers
and MORE THAN. When these guide words are applied to the
is thus essential as they are the only persons to know exactly
process variables in each line or unit of the plant, we get the
how the work is actually performed. Each factor in the previous
corresponding process variable deviation to be considered in
equation, takes values in the scale of 1e10 (Marhavilas &
the HAZOP study. A list of guide words with their meaning and
Koulouriotis, 2008; their tables 1, 2, 3), so that the quantity R
the parameters where they can be applied is presented in Table 1.
can be expressed in the scale of 1e1000. We can use Table 2 to
The guide words and process variables should be combined in
associate the gradation of the risk value R with the urgency level
such a way that they lead to meaningful process variable devi-
of required actions.
ations. Hence, all guide words cannot be applied to all process
variables. For example, when the process variable under
h) The decision matrix risk-assessment (DMRA) technique: It is
consideration is temperature, only the guide words MORE OF
a systematic approach for estimating risks, which is consisting
and LESS OF lead to meaningful process variable deviations. The
of measuring and categorizing risks on an informed judgment
sequence of typical HAZOP study is shown in Fig. 2. The proper
basis as to both probability and consequence and as to relative
planning and management of HAZOP study is one of the crucial
importance (Ayyub, 2003; Henselwood & Phillips, 2006;
factors for better effectiveness and good reliability of the results.
Marhavilas & Koulouriotis, 2008; Haimes, 2009; Marhavilas,
The HAZOP study can be planned and managed properly only
Koulouriotis, & Mitrakas, submitted for publication; Reniers
when duration of each activity and for complete study is known
et al., 2005; Woodruff, 2005). The combination of a conse-
(Ayyub, 2003; Baysari, McIntosh, & Wilson, 2008; Harms-
quence/severity and likelihood range, gives us an estimate of
Ringdahl, 2001; Hong, Lee, Shin, Nam, & Kong, 2009; Khan &
risk (or a risk ranking). More specifically, the product of
Abbasi, 1997; Labovský, Svandová, Markos, & Jelemenský,
severity (S) and likelihood (P) provides a measure of risk (R)
2007; Reniers et al., 2005; Yang & Yang, 2005). The main char-
which is expressed by the relation:
acteristics of the technique are briefly summarized as follows:
It is a systematic, highly structured assessment relying on
R ¼ S$P
HAZOP guide words to generate a comprehensive review
and ensure that appropriate safeguards against accidents are Once the hazards have been identified, the question of assigning
in place severity and probability ratings must be addressed. Eventually, the
technique is consummated by the construction of the risk matrix
(in Table 3-a) and the decision-making table (in Table 3-b). The new
Table 1
The list of guide words and their meaning (Khan & Abbasi, 1997). developed DMRA technique has two key advantages: a) It differ-
entiates relative risks to facilitate decision-making. b) It improves
Guide words Meaning
the consistency and basis of decision. Moreover, it is a quantitative
No/None Complete negation to design intention
(due to risk measuring) and also a graphical method which can
More Quantitative increase
Less Quantitative decrease create liability issues and help the risk managers to prioritize and
Part of Only part of intention is fulfilled manage key risks (Marhavilas & Koulouriotis, 2008).
As well as In addition to design intention, something else occurs
Reverse Logical opposition of design intention occurs i) Quantitative risk measures of societal risk: The societal risk
Other than Complete substitution
associated with operation of given complex technical system
P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523 481
Take one
process
unit
No
Is deviation Yes
possible?
Is it
hazardous?
Yes
No
What changes in plant Will operator
know that there
will tell the deviation is deviation?
Yes
No
Yes Is cost of Consider other
changes
modifications
justified?
No
Are all
Yes
parameters
studied? No
Has all
equipments of
unit been studied?
Yes
Stop
is evaluated (Kosmowski, 2002, 2006) on the basis of a set of where Sk is k-th accident scenario (usually representing an accident
the triples: category) defined in the determined modeling process, Fk is the
frequency of this scenario (evaluated as probability per time unit,
R ¼ fhSk ; Fk ; Nk ig usually one year), and Nk denotes the consequences of k-th
scenario, i.e. potential losses (the number of injuries and fatalities)
or financial losses. On the basis of the above relation the FeN curve
Table 2 (CCDF: complementary cumulative distribution function) is to be
Gradation of the risk value in association with the urgency level of required actions
(Marhavilas & Koulouriotis, 2008).
drawn. Fig. 3 illustrates an example of such curve in double loga-
rithmic co-ordinates to be compared with criteria lines: D (lower
Risk Value (R) Urgency level of required actions line) and G (upper line). The social risk for a given technical system
700e1000 Immediate action is accepted when FeN curve is below the criterion line D (a defined
500e700 Required Action earlier than 1 day
function with regard to societal preferences) for all N. If the FeN
300e500 Required Action earlier than 1 month
200e300 Required Action earlier than 1 year curve is situated between criteria lines D and G, then the ALARP (as
<200 Immediate action is not necessary but it is low as reasonably practicable) principle should be applied to
required the event surveillance indicate the ways to reduce risk. If for any N the FeN curve is above
482 P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523
Table 3
The decision matrix risk-assessment technique: (a) The risk matrix. (b) The decision-
making table (Marhavilas & Koulouriotis, 2008).
Unacceptable 18-36 Fig. 3. Examples of the FeN curve and criteria functions for societal risk.
Undesirable 10-16
As a result the individual risk is independent of the contribu-
Acceptable with controls 5-9 tions from window failure due to blast effects. The flame jet is
only relevant if the height of its origin is situated less than 5 m
Acceptable 1-4
above the unprotected person. Debris throwing and bulk
outflow are always relevant for the individual risk. The results
are input for explosion effect calculations, followed by
a prediction of the consequences for people. The consequences
and the scenario frequency are then combined to the individual
the upper criteria line G, the risk is intolerable and the system must and societal risk, which can be compared to the relevant
re-designed (e.g. functionally and structurally modified) to reduce regulations (Van der Voort et al., 2007).
risk as required. A measure of societal risk can be the average rate of k) Quantitative assessment of domino scenarios (QADS). The
death evaluated according to the formula: domino effect is assumed as an accident in which a primary
X event propagates to nearby equipment, triggering one or more
R ¼ Fk Nk
secondary events resulting in overall consequences more
k
severe than those of the primary event. Furthermore, an acci-
where: Fk is the frequency of k-th accident scenario [a1]; and Nk is dent is usually considered as a “domino event” only if its overall
the number of fatalities resulting from k-th scenario. severity is higher or at least comparable to that of the primary
accidental scenario, while domino accidental scenarios result
j) The QRA (Quantitative Risk-Assessment) tool. The QRA tool has from the escalation of a primary accidental event. The escala-
been developed for the external safety of industrial plants with tion is usually caused by the damage of at least one equipment
a dust explosion hazard. This tool provides a consistent basis to item, due to the physical effects of the primary event. Four
analyze the individual and societal risk, it consists of a combi- elements may be considered to characterize a domino event:
nation of sub models, and an overview is presented in Fig. 4. (i) A primary accidental scenario, which triggers the domino
First the scenarios and their frequencies are defined. The effect. (ii) A propagation effect following the primary event,
individual risk is defined as the probability (frequency) of due to the effect of escalation vectors caused by the primary
lethality for an unprotected person in the vicinity of event on secondary targets. (iii) One or more secondary acci-
a hazardous location. The societal risk takes the actual envi- dental scenarios, involving the same or different plant units,
ronment into account. For example, an industrial plant is causing the propagation of the primary event. (iv) An escala-
divided into two groups of modules, defined by their size, tion of the consequences of the primary event, due to the effect
shape, and constructional properties. Then the relevant of the secondary scenarios. The quantitative assessment of
explosion scenarios are determined, together with their domino accidents requires the identification, the frequency
frequency of occurrence. These include scenarios in which one evaluation and the consequence assessment of all the credible
module participates, as well as domino scenarios. The domino scenarios, including all the different combinations of
frequency is partly based on casuistry. The QRA tool offers the secondary events that may be originated by each primary
possibility to define four types of objects: unprotected people, event. The identification of the credible domino scenarios
cars, domestic houses and office buildings, each with their own should be based on escalation criteria addressing the possible
protection level against the different explosion effects. The damage of equipment due to the physical effects generated in
development of the dust explosion and the process of venting the primary scenarios. In the approach to the frequency
and the launch of module parts are predicted for each scenario. assessment of domino scenarios, the damage probability of
P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523 483
Fig. 4. An overview of the QRA tool is presented (van der Voort et al., 2007).
a unit due to a given primary event may be considered inde- where fp is the expected frequency of the primary event that trig-
pendent on the possible contemporary damage of other units. gers the escalation (Cozzani, Antonioni, & Spadoni, 2006).
Thus, if n possible target units are present, a single primary
event may cause a maximum of n different secondary events, l) The CREA (Clinical Risk and Error Analysis) method. CREA is
each having an overall probability to take place equal to Pd,i. a methodological approach for quantitative risk analysis, con-
However, each secondary event may take place contemporary sisting of five steps (see Fig. 5) according to the work of Trucco
to other secondary events. A single domino scenario may thus and Cavallin (2006) and based on techniques which are well-
be defined as an event involving the contemporary damage of k established in industry, and have been adapted for the medical
units resulting in k secondary events, with k comprised domain. CREA allows the analyst to join data which have been
between 1 and n. If each of the n secondary units is labeled by collected through direct observation of processes or interviews
a numerical indicator comprised between 1 and n, a domino to clinical operators to statistical data reported in literature.
scenario may thus be indicated as a vector Jm k ¼ ½g ; .; g
1 k The risk assessment for CREA method is condensed to the
whose elements are the indexes of the secondary units following: For each activity k, the probability P(EMik) of
involved in the event. Since k n, in general more than one occurrence of the EMi-th error mode (EM) and the severity
domino scenario may involve k units. Therefore, the subscript index D(EMik) of the associated harm have to be calculated on
m of vector J indicates that the single domino scenario is the the basis of available data and the experts’ judgment; their
mth combination of k secondary events. The number of domino product represents the Risk Index R(EMik) for each EM, as
scenarios involving k different secondary events may be shown in the classical equation:
calculated by the following expression:
the error mode i which occurred in the activity k by multiplying the Table 5
probability of occurrence of EM i for the estimated likelihood, as The severity class and related weights (Trucco & Cavallin, 2006).
belief concerning) a future occurrence of AA and “exceeding m on. If these non-safety-related aspects are quantified in the
given AA” (Vaidogas, 2006). In line with PEA, the final result of proposed weighted risk (analysis), and thus in one (monetary)
forecasting an AA (Abnormal Action) can be expressed by an dimension, safety measures can be balanced and optimized in
action model defined as respect of decision-making, shown as follows:
X Rwj
FrðxÞ ¼ FrðAAÞð1 FX ðxjpx ÞÞ Minimise : Ctot ¼ C0 ðyÞ þ
i ¼ 1 ð1 þ rÞj
where x is the vector of AA characteristics, X is the random vector
with a distribution function (d.f.) FX(xjpx) which models an in which Ctot is the total costs (money); C0(y) is the investment in
epistemic uncertainty in x, Fr(AA) is the frequency expressing the a safety measure (money); y is the decision parameter; j is the
epistemic uncertainty related to a future occurrence of AA. The d.f. number of the year and r is the real rate of interest. The above
FX(xjpx) expresses epistemic uncertainty in the event X <¼ x (“is equation provides an overall mathematical-economic decision
less component wise”). Thus, the value Fr(x) quantifies epistemic problem for balancing safety measures for all kinds of aspects by
uncertainty in the frequency of exceeding at least one component expressing both positive/negative risks and benefits of a project.
of x. Fr(x) by its form is a generalization of a hazard curve. If the The components of the weighted risk can only be computed
direct data on components of X is sparse or absent, both Fr(AA) quantitatively, if the monetary value per considered risk aj is
and FX(xjpx) can in some cases be assigned indirectly by a SAS determined. Some of these values can be found in literature. It
which can generate samples of AA characteristics and yield an should be noted that these values are depending on local circum-
estimate of Fr(AA). The d.f. FX(xjpx) can be fitted to the generated stances, which themselves depending on cultural and political
samples. Such a SAS can be used for a propagation of epis- aspects of the local policy.
temic uncertainties and relate stochastic models of the physical
phenomena preceding AA to epistemic uncertainties in charac-
teristics of AA (Vaidogas, 2006). 3.1. Hybrid techniques
n) The weighted risk analysis (WRA): In order to balance safety o) Human Error Analysis Techniques (HEAT) or Human Factor Event
measures with aspects, such as environmental, quality, and Analysis (HFEA): Human errors have become widely recognized
economical aspects, a weighted risk analysis methodology is as a major contributory cause of serious accidents/incidents
used. The weighted risk analysis is a tool comparing different in a wide range of industries. The systematic consideration
risks, such as investments, economical losses and the loss of of human error in the design, operation, and maintenance
human lives, in one-dimension (e.g. money), since both of highly complex systems can lead to improved safety and
investments and risks could be expressed solely in money more efficient operation (Attwood, Khan, & Veitch, 2006a,b;
(Suddle, 2009). When a risk analysis is performed, not only Baysari et al, 2008; Hollywell, 1996; Kontogiannis, 1999;
technical aspects but also economical, environmental, comfort Kontogiannis & Malakis, 2009). Work place design, safety
related, political, psychological and societal acceptance are culture, in addition to training, competence, task complexity,
aspects that play an important role. In some cases or scenarios stress, etc. constitute a group of factors that influence opera-
with great consequences, weighing factors for all risk dimen- tors’ behavior. These factors are called Performance Shaping
sions are used in order to make them comparable to each other Factors (PSF) (Kim & Jung, 2003), concern all work-related areas
and to relate them to the measures that must be taken for that exert certain influence on the operators performance, they
possible risk reduction. It is therefore, recommendable to are used in HEAT techniques (Kirwan, 1994), and “can be cause
compare and to integrate different decision-making elements, of some failures in other complex industrial systems” (Bellamy,
such as political, social, psychological, environmental, and Geyer, & Wilkinson, 2008; Cilingir & Mackhieh, 1998).
quality risks or benefits, in a “one-dimensional” weighted risk Doytchev and Szwillus (2008), and Kirwan (1994) have listed
Rw, e.g. in terms of money, as following (Suddle, 2009; Suddle & different human error analysis techniques, including ATHEANA
Waarts, 2003): (A Technique for Human Error Analysis), CREAM (Cognitive
Reliability and Error Analysis Method), HEART (Human Error
X X
Rw ¼ aj Rij Analysis and Reduction Technique), HEIST (Human Error
j¼1 i¼1 Identification in System Tools), THERP (Technique for Human
Error Rate Prediction) and others. The goal of these techniques
in which Rw is the weighted risk (cost unit per year); aj is the is to determine the reasons for human error occurrence, the
(monetary) value per considered loss (cost unit). It has to be noted factors that influence human performance, and how likely the
that the weighted risk Rw may consist of cost unities, which can be errors are to occur (Zarboutis & Marmaras, 2007). Moreover,
financial, but not necessarily. The weighted risk Rw can easily be a commonly utilized tool for investigating human contribu-
extended into multiple decision-making elements, depending on tions to accidents under a widespread evaluation scheme is the
the origin of the decision-maker. The previous formula can be HFACS (Human Factors Analysis and Classification System)
specified into particular risk components: method which quantitatively characterizes the role of human
X X X errors (Celik & Cebi, 2009). Li, Shu-dong, and Xiang-rui (2003)
Rw ¼ a1 Rhuman;i þ a2 Reconomic;j þ a3 Renvironment;k have studied some mathematical tools for incorporating
i¼1 j¼1 k¼1
X human factors (HF) in system reliability analyses. The overall
þ a4 Rquality;l þ / method, called “HF event analysis” (HFEA) relied on two
l¼1 analytic methods (i) “technique for human error rate predic-
tion” (THERP), which provided a human event tree model, and
in which a1 is the (monetary) value per fatality or injury (cost unit); (ii) “human cognitive reliability” (HCR), which determined
a2 is the (monetary) value per environmental risk (cost unit); a3 is human errors during the diagnosis stage of an accident. Balkey
the (monetary) value per economical risk (cost unit) (mostly and Phillips (1993) have proposed a practical approach to
a3 ¼ 1), a4 is the (monetary) value per quality risk (cost unit), and so quantifying human error within the accident process. A
486 P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523
mathematical relationship was proposed to model the likeli- Transfer symbols: Transfer symbols are used to indicate that
hood (P) of occurrence of a human error event, as follows: the fault tree continues on a different page.
a Fuse #1 Fuse #2
b Both pumps
transfer off
Hydraulic Hydraulic
V1 pump #1 pump #2
OR
Relay
V2 No current to
Both pumps the pumps
fail
Switch
Fig. 6. (a) A drawing of a vessel’s hydraulic steering system. (b) The treetop structure produced by the application of FTA.
events. Probable subsequent events are independent to each a combination of sequential events. Usually a system
other and the specific final result depends only on the initiating failure occurs as a result of interacting sequence of events.
event and the subsequent events following. Therefore, the The expectation of a scenario does not mean it will indeed
occurrence probability of a specific path can be obtained by occur, but that there is a reasonable probability that it
multiplying the probabilities of all subsequent events existing would occur. A failure scenario is the basis of the risk
in a path. In an event tree, all events in a system are described study; it tells us what may happen so that we can devise
graphically and it is very effective to describe the order of ways and means of preventing or minimizing the possi-
events with respect to time because the tree is related to the bility of its occurrence. Such scenarios are generated
sequence of occurrences. In the design stage, ETA is used to based on the operational characteristics of the system;
verify the criterion for improving system performance; to physical conditions under which operation occur;
obtain fundamental information of test operations and geometry of the system, and safety arrangements, etc.
management; and to identify useful methods to protect
a system from failure. The ETA technique is applicable not only
to design, construction, and operation stages, but also to the
change of operation and the analysis of accident causes. The Start
main characteristics of the technique are briefly summarized as
follows:
Consider one unit
It models the range of possible accidents resulting from an
initiating event.
It is a risk-assessment technique that effectively accounts for
timing, dependence, and domino effects among various Development of accident or
accident contributors that are cumbersome to model in fault failure scenario
trees
It is an analysis technique that generates the following:
B Qualitative descriptions of potential problems as combinations
of events producing various types of problems from initiating Estimation of likely Fault tree
events damage area development
B Quantitative estimates of event frequencies or likelihoods and
relative importance of various failure sequences and contrib-
uting events
Consequences
B Lists of recommendations for reducing risks
assessment Fault tree analysis
B Quantitative evaluations of recommendation effectiveness
Table 6
Quantification scheme for system performance function (Khan & Haddara, 2003).
Table 7
It presents for the period 2000e2009, the statistical results of six scientific journals investigation, concerning papers with as main aim the risk analysis and assessment (RAA)
techniques.
Journal Number of investigated Relative frequency Number of papers with Relative frequency Normalized per journal
papers (Fi ¼ Ni/N) risk-assessment techniques of occurrence frequency of occurrence
(Absolute frequency Ni) [%] (Absolute frequency of occurrence ni) (fi ¼ ni/N) (fi* ¼ ni/Ni)
[%] [%]
Annotations: Total absolute frequency (i.e. the total number of investigated papers): N ¼ 6163; Total absolute frequency of occurrence (i.e. the total number of papers with
risk-assessment techniques): n ¼ 404; Total relative frequency of occurrence: f ¼ 0.0656 (6.56%).
P.K. Marhavilas et al. / Journal of Loss Prevention in the Process Industries 24 (2011) 477e523 489
2003) use for UFL the value of 1000). AR: The area under the Module III: maintenance planning. Units whose level of estimated
damage radius (m2); AD: The asset density in the vicinity of the risk exceeds the acceptance criteria are studied in detail with the
event (up till w500 m radius) ($/m2). objective of reducing the level of risk through a better maintenance
plan.
2.c) Human health loss: A fatality factor is estimated for each
accident scenario using the following equations: Step III.1. Estimation of optimal maintenance duration. The
individual failure causes are studied to determine which
PDI ¼ PDI$PDFI one affects the probability of failure adversely. A reverse fault
analysis is carried out to determine the required value of the
probability of failure of the root event. A maintenance plan is
Ci ¼ ðARÞi $ðPDIÞi =UFR then completed.
X
C ¼ Ci Step III.2. Re-estimation and re-evaluation of risk. The last step
i ¼ 1;n in this methodology aims at verifying that the maintenance
where UFR denotes an unacceptable fatality rate. The suggested plan developed produces acceptable total risk level for the
value for UFR is 103 (subjective value and may change from case to system.
case).
The PDF1 defines the population distribution factor, which 4. Statistical analysis and results of the scientific literature
reflects heterogeneity of the population distribution. If the pop- reviewing
ulation is uniformly distributed in the region of study (w500 m
radius), the factor is assigned a value of 1; if the population is The second objective of the work was the statistical analysis,
localized and away from the point of accident the lowest value 0.2 classification, and comparative study of the scientific papers with
is assigned. PDI: The population density in the vicinity of the event as main aim the risk analysis and assessment (RAA) techniques.
(up till w500 m radius) (persons/m2) This objective was achieved by the investigation of six represen-
tative scientific journals published by Elsevier B.V. during the last
2.d) Environment and/or ecological loss: The factor D signifies decade. So, we exhaustively searched the journals (a) Safety Science
damage to the ecosystem, which can be estimated as: (JSS), (b) Journal of Loss Prevention in the Process Industries (JLPPI),
(c) Accident Analysis and Prevention (JAAP), (d) Journal of Safety
Research (JSR), (e) International Journal of Industrial Ergonomics
Di ¼ ðARÞi xðIMÞi =UDA (IJIE), and (f) Reliability Engineering and System Safety (JRESS),
covering the period 2000e2009.
X
D ¼ Di More specifically, we studied and investigated all the published
i ¼ 1;n papers of the above referred journals, gathering a total number of
6163 papers. The reviewing of the scientific literature (i) revealed
where UDA indicates a level for the unacceptable damaging area, a plethora of 404 published technical articles including risk analysis
the suggested value for this parameter is 1000 m2 (subjective value and assessment (RAA) techniques concerning many different fields,
and may change from case to case); IM denotes importance factor. like engineering, medicine, chemistry, biology, agronomics, etc. and
IM is unity if the damage radius is higher than the distance between (ii) showed that the risk analysis and assessment techniques are
an accident and the location of the ecosystem. This parameter is classified into three main categories the qualitative, the quantita-
quantified by Khan & Haddara (2003) (see their figure 4). tive and the hybrid techniques (qualitativeequantitative, semi-
Finally, the factors A, B, C and D are combined together to yield quantitative). These articles address concepts, tools, technologies,
the factor Con (consequence assessment factor) and methodologies that have been developed and practiced in such
h i0:5 areas as planning, design, development, system integration, pro-
Con ¼ 0:25A2 þ 0:25B2 þ 0:25C 2 þ 0:25D2 totyping, and construction of physical infrastructure; in reliability,
quality control, and maintenance.
In the Appendix (Table A) we depict the above referred 404
Step I.3: Probabilistic failure analysis. Probabilistic failure analysis selected papers, taking into account the basic classification of Fig. 1,
is conducted using fault-tree analysis (FTA). The use of FTA, and using seven columns e.g. (A) the number (or numerical code) of
together with components’ failure data and human reliability the paper, (B) the paper’s citation information, (C) the name of the
data, enables the determination of the frequency of occurrence risk analysis or/and assessment technique, (D) the type of the main
of an accident. methodology, (E) the kind of the paper’s data or material, (F) the field
Step I.4: Risk estimation. The results of the consequence and the of application, and (G) the source (JSS, JSR, JAAP, JLPPI, IJIE, JRESS).
probabilistic failure analyses are then used to estimate the risk Table 7 illustrates the statistical results of the investigation
that may result from the failure of each unit. including the following: (a) the absolute frequency Ni i.e. the
number of investigated papers per journal (JSS:768, JSR:658,
Module II: risk evaluation. The evaluation algorithm comprises JAAP:1411, JLPPI:892, IJIE:868, JRESS:1566), (b) the relative
two steps as detailed below: frequency Fi ¼ Ni/N (JSS:12.46%, JSR:10.68%, JAAP:22.90%,
JLPPI:14.47%, IJIE:14.08%, JRESS:25.41%), (c) the absolute frequency
Step II.1. Setting up the acceptance criteria. In this step, we identify of occurrence ni i.e. the number of papers with risk-assessment
the specific risk acceptance criteria to be used. Different techniques (JSS:100, JSR:9, JAAP:43, JLPPI:83, IJIE:23, JRESS:146),
acceptance risk criteria are available in the literature. (d) the relative frequency of occurrence fi ¼ ni/N (JSS:1.62%,
Step II.2. Risk comparison against acceptance criteria. In this step, JSR:0.15%, JAAP:0.70%, JLPPI:1.35%, IJIE:0.37%, JRESS:2.37%), and (e)
we apply the acceptance criteria to the estimated risk for each the normalized (per journal) frequency of occurrence fi* ¼ ni/Ni
unit in the system. Units whose estimated risk exceeds the which has been used in order to weigh up the contribution of each
acceptance criteria are identified. These are the units that journal (JSS:13.02%, JSR:1.37%, JAAP:3.05%, JLPPI:9.31%, IJIE:2.65%,
should have an improved maintenance plan. JRESS:9.32%).
Table 8
The table (i) compares the various risk analysis and assessment methodologies focusing on the advantages (column a) and disadvantages (column b) and (ii) highlights areas of fut
Quantitative Techniques
PRAT Easy application of the technique It requires efficient safety managers It could be incorporated in databases, wher
It is a quantitative technique to record the undesirable events are being registered, in order to help other
The mathematical risk evaluation It is a time-consuming technique in It could be incorporated in computer autom
Safe results, based on the recorded order to record data of undesirable the weak spots in an industrial area
data of undesirable events or accidents events of a company It could be incorporated to an integrated qu
It combines risk analysis with risk evaluation The results depend on the opinion of which will combine a well-considered selec
It can be incorporated in databases expert safety managers or production techniques
It can help with their numerical results other engineers It could be combined with stochastic (like t
risk-assessment techniques risk-assessment (like PRAT, SRE) methodolo
It can help the safety managers/engineers to forecasting and risk-assessment process in
predict hazards, unsafe conditions and PRAT-TSP-SRE scheme of Marhavilas & Kou
undesirable events/situations, and also to
prevent fatal accidents.
It can be applied to any company/corporation or
productive procedure
DMRA Easy application of the technique The results depend on the opinion of A combination of Hazop analysis, WhateIf-
Safe results, based on the recorded data expert safety managers or production one framework (Hazwim: according to Ren
of undesirable events or accidents engineers constituting a meta-technical tool for optim
It combines risk analysis with risk evaluation process hazard analysis performances by em
It can help the safety managers/engineers in an industrial area
to predict hazards, unsafe conditions and It could be incorporated in the developmen
undesirable events/situations, and also to prevent prevention (EDAP) framework
fatal accidents. It could be incorporated in databases, wher
It can be applied to any company/corporation are being registered, in order to help other
or productive procedure It could be incorporated in computer autom
It is a quantitative and also a graphical the weak spots in an industrial area
method which can create liability issues and help It could be incorporated to an integrated qu
the risk managers to prioritize and which will combine a well-considered selec
manage key risks techniques
Table 8 (continued )
Table 9
An overview illustration of the characteristics of the various risk analysis and assessment techniques, comparatively with settled evaluation criteria.
Check What-if Safety Task STEP HAZOP PRAT DMRA Societal QRA QADS CREA PEA WRA HEAT/HFEA FTA ETA RBM
-Lists -Analysis Audits Analysis risk
Data collection O O O O O O O O O O O
Representation of the O O O O
events’ chain
Identification of O O O O O O O O O O O O O
hazardous situations
Multidisciplinary O O O O O O O
experts team for
the application
High level of structuring O O O O O O O O O O O O
Applicable to any O O O O O O O O O O
process or system
Possibility of incorporation O O O O O O O O O O O
in integrated
risk analysis schemes
Time-consuming O O O O O O O O O O
System design O O O O O O O O O
Safety audits O O O O O O O O O
Human orientation O O O O O O O
Equipment orientation O O O O O O O
Proactive use O O O O O O O O O O O O O O O
Reactive use O O O O O O O O O O
Mathematical background O O O O O O O O O O O O
Graphical illustration O O O O O O
Possibility of incorporation O O O O O
in databases
Possibility of incorporation O O O O O O
in computer
automated toolkits
Prediction of potential risks O O O O O O O O O O O O O
Individual risk orientation O O O O O O O O O O O O O O O
Societal risk orientation O O O O O O O
Moreover, Fig. 8 depicts the distribution of the relative occur- (Table 7/col. D, E and Fig. 8), while the total frequencies are
rence-frequencies fi. According to these illustrations, JRESS pres- N ¼ 6163, n ¼ 404 and f ¼ 0.0656 (or 6.56%). On the other side, JSS
ents the highest absolute and relative frequency [Ni ¼ 1566, presents the highest normalized frequency of occurrence
Fi ¼ 25.41%] (Table 7/columns B, C), and the highest absolute and fi* ¼ 13.02% (column F).
relative frequency of occurrence as well [ni ¼ 146, fi ¼ 2.37%]
The objective of this work is to analyze and classify the main risk Appendix
analysis and assessment (RAA) methods by reviewing the scientific
literature. It consists of two parts: a) the overview of the main RAA The following table presents the classification results of the
methodologies and b) the classification and statistical analysis of 404 papers with as main aim the risk analysis and assessment
the corresponding scientific papers published by six representative (RAA) techniques, which were determined by the investigation
scientific journals of Elsevier B.V. covering the last decade of 6163 papers of six scientific journals covering the period
(2000e2009). 2000e2009.
Table A.
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1502e1520.
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