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ECO SIX K00066 Intro

The document discusses an Eco Six shoulder milling cutter. It provides details on the features and benefits of Eco Six, including its six cutting edges and positive rake geometry. Tables also list technical specifications, available insert grades and coatings, and cutter sizes that are stocked.

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jay sanghvi
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0% found this document useful (0 votes)
224 views11 pages

ECO SIX K00066 Intro

The document discusses an Eco Six shoulder milling cutter. It provides details on the features and benefits of Eco Six, including its six cutting edges and positive rake geometry. Tables also list technical specifications, available insert grades and coatings, and cutter sizes that are stocked.

Uploaded by

jay sanghvi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ECO Six – Shoulder Milling

ECO Six – Shoulder Mill – Features & Benefits


Features Benefits
✓ True Six cutting edge Shoulder Mill ✓Wiper facet ensures good floor finish.

✓ Precision ground insert for true 90°. ✓ Smooth cutting due to curved cutting edge
with positive rake.
✓ Screw clamping and easy indexing
✓ Suitable for both Cast Iron and Steel
✓ Maximum DOC = 15mm. Machining.

✓ Available as both End & Shell Mill. ✓ Can offer Customer diameters and LH as
Specials.

✓5.56mm thick insert with wiper facet


✓A cost-effective solution for shoulder milling.

2 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


ECO Six – Shoulder Mill – Technical details

3 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


4 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential
ECO Six – Shoulder Mill – Insert Program
CVD PVD

KCPK30

K00066

K00035

K00156

K00191
S

KCK15
MM# ISO Stocked(Y/N)
NO.
1 5500657 TNGX1905 PNTR Y
2 5567116 TNGX1905 PNTR Y
3 5678921 TNGX1905 PNTR N
4 5948068 TNGX190520 N
5 5948069 TNGX190516 N
6 6059706 TNGX190520 N
7 6129883 TNGX1905 PNTR N
8 6140979 TNGX190508PDR N
9 6140980 TNGX190508PDR N
10 6159277 TNGX1905 PNTR -XP N
11 6208897 TNGX190508PDR N
12 6208898 TNGX190512 N
13 6228832 TNGX190504 N
14 6834739 TNGX1905 PNTR N

5 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


ECO Six – Shoulder Mill – Cutters

Weight Stocked
MM# EM/SM Description D1 D D6 L Z Type
(Kgs) (Y/N)

5702234 End Mill SPL ECO SIX SHOULDER MILL D35XZ2-TNGX19 35 25h6 107 2 0.439 SPCL N
5610485 End Mill ECO SIX END MILL D40 Z=3 OAL107 40 25h6 107 3 0.505 SPCL N
6038129 End Mill ECO SIX SHOULDER EM D40XSD32XZ3XOAL107 40 32h6 107 3 0.636 SPCL N
6428775 End Mill ECO SIX SHOULDER EM D40XSD30XZ3XOAL200 40 32h6 200 3 1.404 SPCL N
6428774 End Mill ECO SIX SHOULDER EM D45XSD30XZ3XOAL200 45 32h6 200 3 1.719 SPCL N
5610486 End Mill ECO SIX END MILL D50 Z=4 OAL120 50 40h6 120 4 1.219 SPCL N
5612989 Shell Mill ECO SIX SHELL MILL DIA 50 Z=4 50 16h7 37 40 4 0.292 SPCL N
6038124 Shell Mill ECO SIX SHOULDER MILL D50XID22XZ4-TNGX19 50 22h7 42 40 4 0.316 SPCL N
5597846 Shell Mill ECO SIX SHELL MILL DIA 63 Z=5 63 22h7 50 40 5 0.509 SPCL N
5500658 Shell Mill ECO SIX SHELL MILL DIA 80 Z=6 80 27h7 60 50 6 1.071 SPCL N
5610488 Shell Mill ECO SIX SHELL MILL DIA 100 Z=7 100 32h7 80 50 7 1.898 SPCL N
5610489 Shell Mill ECO SIX SHELL MILL DIA 125 Z=9 125 40h7 90 63 9 2.038 SPCL N
5610484 Shell Mill ECO SIX SHELL MILL DIA 160 Z=10 160 40h7 100 63 10 4.572 SPCL N
6047608 Shell Mill ECO SIX SHELL MILL D200 Z12 200 60h7 134 63 2 7.092 SPCL N Indicates items are
6047607 Shell Mill ECO SIX SHELL MILL D250 Z14 250 60h7 134 63 14 10.308 SPCL N available in Price List
6222996 Shell Mill ECO SIX SHELL MILL D315 Z18 315 60h7 220 63 18 20.427 SPCL N
6 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential
ECO SIX - Grades

Coated Carbide Grade with PVD AlCrN Coating. High wear resistance and balanced toughness
K00035 offering wider application range from semi finishing to finishing and First choice for Stable P10 - P20
Conditions

Coated Carbide Grade with CVD TiCN and Alumina Coating. High wear resistance and
K00066 balanced toughness offering wider application range from roughing to heavy roughing and First P30 – P40
choice for Stable Conditions
Coated Carbide Grade with PVD AlCrN Coating. High wear resistance and balanced toughness
K00156 offering wider application range from roughing to heavy roughing and First choice for Stable P30 – P40
Conditions

Coated Carbide Grade with PVD TiAlN and AlCrN Coating. High wear resistance application
K00191 K10 – K20
range from finishing to semi finishing and First choice for Stable Conditions

7 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


Eco Six– Success Story - CI TPR:19-229080
Shoulder Milling Application “Engine Mounting Arm”
• Milling Dia. Ø 80 Z7
• Material : Grey CI CHALLENGE
• Current : Ceratizit SDMT1205Z2SN-29 CIP1225
• Face & Shoulder Milling, depth of cut mm 4 MM.
• Vertical Machining, Machining Center BFW K
• External coolant

• Eco Six Cutter D80 with Z6


• TNGX1905PNTR Grade KCPK30 under Dry SOLUTION
Cutting Conditions Eco Six

• Ceratizit: Vc 138 m/min & Feed 500 mm/min


• EcoSix : Vc 210 m/min & Feed 836 mm/min CUTTING DATA

• Ceratizit tool life 35 components per edge. RESULT


• Eco Sixtool life 42 components. Tool Life
increased by 20%
• Eco Six Cycle time Reduced by 30%

• Eco Six Cutter was used under dry cutting conditions. So, customer has indirect
savings on coolant. BENEFIT
• Cost reduction per year: 30% by higher tool life and more number of cutting edges.
• Cycle time reduced from 1.2 min to 0.48 Min

8 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


Eco Six– Success Story - Steel TPR:14-128367

Forged Steel :- 42Crmo4

9 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential


Stocks Availablity – 08/10/2020

Type/ Stocked Qty


MM# Description
Grade (Y/N) available
6038124 ECO SIX SHOULDER MILL D50XID22XZ4-TNGX19 Shell Mill N 8
5597846 ECO SIX SHELL MILL DIA 63 Z=5 Shell Mill N 1
5500658 ECO SIX SHELL MILL DIA 80 Z=6 Shell Mill N 0
5610488 ECO SIX SHELL MILL DIA 100 Z=7 Shell Mill N 9
5610489 ECO SIX SHELL MILL DIA 125 Z=9 Shell Mill N 4
5610484 ECO SIX SHELL MILL DIA 160 Z=10 Shell Mill N 2
6047608 ECO SIX SHELL MILL D200 Z12 Shell Mill N 1
5500657 TNGX1905 PNTR KCK15 Y 1078
5567116 TNGX1905 PNTR KCPK30 Y 666
5948068 TNGX190520 KCPK30 N 30
6059706 TNGX190520 KCPK30 N 140
6129883 TNGX1905 PNTR K00035 N 175
6208897 TNGX190508PDR K00156 N 165
6834739 TNGX1905 PNTR K00066 N 50
10 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential
11 | © 2019 Kennametal Inc. l All rights reserved. l Proprietary and Confidential

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